Ice-sensation moisture-wicking fabric and manufacturing process thereof

Abstract

An ice feeling moisture-wicking fabric and a manufacturing process thereof belong to the field of fabrics, and the structure comprises a surface layer, an inner layer and an intermediate moisture-wicking layer. The intermediate moisture-wicking layer is arranged between the surface layer and the inner layer, and is knitted by elastic yarns. The elastic yarns comprise thick yarns and thin yarns. The thick yarns form a base of the intermediate moisture-wicking layer, and the thin yarns form a plurality of air-permeable strips on the base of the intermediate moisture-wicking layer. The air-permeable strips are provided with moisture-wicking holes. The ice feeling moisture-wicking fabric is supported by a washing and shaping process and a support, so that the overall shape firmness of the intermediate moisture-wicking layer is effectively improved, and deformation after multiple washes is prevented. The intermediate moisture-wicking layer is supported by the air-permeable strips and a shaping belt, so that the air-permeable cavities are supported, and the stability of the moisture-wicking grooves is ensured.

Description

Technical Field

[0001] The invention relates to an ice-sensing moisture-removing fabric and a manufacturing process thereof, belonging to the field of fabrics. Background Art

[0002] Moisture-wicking fabrics, also known as moisture-wicking fabrics, are special textiles that rapidly absorb moisture and sweat from the skin's surface and diffuse and transfer them to the fabric surface for rapid evaporation, thereby keeping the skin dry and comfortable. Existing moisture-wicking fabrics can easily deform their moisture-wicking grooves after repeated washing, affecting their moisture-wicking function. Summary of the Invention

[0003] In view of the shortcomings of the existing technology, the purpose of the present invention is to provide an ice-sensing moisture-wicking fabric and its manufacturing process, so as to solve the problem that the moisture-wicking groove structure on the existing moisture-wicking fabric is easily deformed after multiple washings, thereby affecting the moisture-wicking and moisture-wicking function.

[0004] In order to achieve the above-mentioned purpose, the present invention is realized through the following technical scheme: a kind of ice-sensing moisture-wicking fabric, whose structure includes a surface layer, an inner layer, and an intermediate moisture-wicking layer, the intermediate moisture-wicking layer is arranged between the surface layer and the inner layer, the intermediate moisture-wicking layer is woven from elastic yarn, wherein the elastic yarn includes coarse yarn and fine yarn, the coarse yarn constitutes the base of the intermediate moisture-wicking layer, and the fine yarn is spaced apart on the base of the intermediate moisture-wicking layer to form a plurality of breathable strips, the breathable strips are provided with moisture-wicking holes, the base of the intermediate moisture-wicking layer is provided with moisture-conducting grooves communicating with the moisture-wicking holes, the outer wall of the breathable strips is provided with a plurality of weaving slots, a shaping belt is woven in the weaving slot through a collection loop, and the shaping belt is connected to a connecting wire that penetrates into the breathable strip and connects with the moisture-wicking holes.

[0005] Furthermore, the elastic yarn is one of spandex yarn, lycra yarn, rubber yarn and polyester elastic yarn.

[0006] Furthermore, the inner layer is made of ice-feeling fabric.

[0007] Furthermore, the surface layer is specifically a breathable mesh.

[0008] Furthermore, the breathable mesh is made of a material selected from the group consisting of natural fibers, synthetic fibers, and plastic materials.

[0009] Furthermore, the middle moisture-dissipating layer is connected to the surface layer and the inner layer respectively at the top and bottom by using one of the following methods: hot pressing, sewing, and gluing.

[0010] Furthermore, a deformation groove is formed between two adjacent breathable strips, and a breathable cavity is formed between the deformation groove and the inner side of the surface layer.

[0011] Furthermore, the ice-sensing moisture-wicking fabric includes the following manufacturing process:

[0012] Step S1, after the surface layer, the inner layer and the middle moisture-wicking layer are formed into a whole piece of ice-sensing moisture-wicking fabric, the ice-sensing moisture-wicking fabric has inlets and outlets of moisture-wicking holes on both sides respectively, and then a shaping device dedicated to the ice-sensing moisture-wicking fabric is used, the positioning device includes a flushing and positioning slot seat, the flushing and positioning slot seat is provided with a flushing and shaping slot, and the flushing and shaping slot is provided with a fabric insertion opening in front and behind, and the fabric insertion opening is provided with a sealing plywood for clamping and sealing the fabric, and a motor for driving the sealing plywood to move up and down is provided inside the flushing and positioning slot seat, and a plurality of water inlet interfaces are provided on one side of the flushing and positioning slot seat, and a drain outlet is provided on the other side, and the plurality of water inlet interfaces are respectively connected to water inlet pipes with different flow rates, and the ice-sensing moisture-wicking fabric is fed into the fabric insertion opening through the fabric conveying device, so that the ice-sensing moisture-wicking fabric passes horizontally through the flushing and shaping slot, and after being clamped and positioned by the sealing plywood, the portion of the ice-sensing moisture-wicking fabric located in the flushing and shaping slot can be flushed and shaped;

[0013] Step S2: The input end of the water inlet interface corresponds to the moisture-removing hole. First, a low-speed water flow is input to wash away the residual glue attached to the ice-sensing moisture-removing fabric. After flushing for five to ten minutes, the low-speed water flow is stopped and switched to a high-speed water flow.

[0014] Step S3: High-speed water flows directly onto one side of the cool-feeling moisture-wicking fabric and is forcefully injected into the moisture-wicking holes, causing the middle moisture-wicking layer to expand. During this expansion, the shaping belt deforms. After ten to twenty minutes, the shaping belt cooperates with the shaping belt to shape and position the breathable chamber.

[0015] Step S4: The cut portion of the rinsed and shaped ice-sensing moisture-removing fabric is placed in a drying device for drying and positioning.

[0016] The beneficial effects of the present invention are: the flushing and shaping process is combined with the bracket-type ice-sensing moisture-removing fabric to effectively improve the overall shape firmness of the middle moisture-removing layer and prevent deformation after multiple washings. The middle moisture-removing layer is supported by the breathable strip and the shaping belt, which not only supports the breathable chamber but also ensures the stability of the moisture-conducting groove. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Other features, objects and advantages of the present invention will become more apparent upon reading the detailed description of non-limiting embodiments with reference to the following drawings:

[0018] Figure 1 This is a schematic diagram of a half-section structure of an ice-sensing moisture-wicking fabric of the present invention;

[0019] Figure 2 It is a schematic diagram of the partial cross-sectional structure of the middle moisture-dissipating layer;

[0020] Figure 3 This is a structural diagram of the positioning device. DETAILED DESCRIPTION

[0021] In order to make the technical means, creative features, objectives and effects achieved by the present invention easier to understand, the present invention is further described below in conjunction with specific implementation methods.

[0022] See also Figure 1 、 Figure 2 、 Figure 3 The present invention provides an ice-sensing moisture-wicking fabric and a technical solution for its production process: its structure includes a surface layer 1, an inner layer 2, and an intermediate moisture-wicking layer 3, wherein the intermediate moisture-wicking layer 3 is arranged between the surface layer 1 and the inner layer 2, and the intermediate moisture-wicking layer 3 is woven from elastic yarns, wherein the elastic yarns include coarse yarns and fine yarns, the coarse yarns constitute the base of the intermediate moisture-wicking layer 3, and the fine yarns are spaced apart on the base of the intermediate moisture-wicking layer 3 to form a plurality of breathable strips 4, wherein the breathable strips 4 are provided with moisture-wicking holes 5, and the base of the intermediate moisture-wicking layer 3 is provided with moisture-conducting grooves 6 communicating with the moisture-wicking holes 5, and the outer wall of the breathable strips 4 is provided with a plurality of weaving notches 7, and the weaving notches 7 are passed through The loop is woven with a shaping belt 8, and the shaping belt 8 is connected to a connecting wire 9 that penetrates into the breathable strip 4 and is connected to the moisture-desorption hole 5. The elastic yarn is one of spandex yarn, Lycra yarn, rubber yarn, and polyester elastic yarn. The inner layer 2 is made of ice-feeling fabric, and the surface layer 1 is specifically a breathable mesh. The breathable mesh is made of one of natural fibers, synthetic fibers, and plastic materials. The middle moisture-desorption layer 3 is connected to the surface layer 1 and the inner layer 2 respectively by hot pressing, sewing, and gluing. A deformation groove is formed between two adjacent breathable strips 4, and a breathable chamber is formed between the deformation groove and the inner side of the surface layer 1.

[0023] The manufacturing process of the ice-sensing moisture-wicking fabric includes the following:

[0024] Step S1, after the surface layer 1, the inner layer 2, and the middle moisture-wicking layer 3 are formed into a whole piece of ice-sensing moisture-wicking fabric, the ice-sensing moisture-wicking fabric has the inlet and outlet of the moisture-wicking hole 5 on both sides respectively, and then a shaping device dedicated to the ice-sensing moisture-wicking fabric is used, the positioning device includes a flushing positioning slot seat 10, the flushing positioning slot seat 10 is provided with a flushing shaping slot 11, the flushing shaping slot 11 is provided with a fabric insertion opening 12 in front and behind, the fabric insertion opening 12 is provided with a sealing splint 13 for clamping and sealing the fabric, and the flushing positioning slot seat A motor is provided inside 10 to drive the sealing splint 13 to move up and down. A plurality of water inlet interfaces 14 are provided on one side of the flushing and positioning slot 10, and a drain port is provided on the other side. The plurality of water inlet interfaces 14 are respectively connected to water inlet pipes with different flow rates. The ice-sensing dehumidifying fabric is input into the fabric through the fabric conveying device and extended into the through-port 12, so that the ice-sensing dehumidifying fabric horizontally passes through the flushing and shaping slot 11. After the sealing splint 13 is clamped and positioned, the portion of the ice-sensing dehumidifying fabric located in the flushing and shaping slot 11 can be flushed and shaped.

[0025] Step S2: The input end of the water inlet interface 14 corresponds to the moisture-removing hole 5. A low-speed water flow is first input to wash away the residual glue attached to the ice-sensing moisture-removing fabric. After flushing for five to ten minutes, the low-speed water flow is stopped and switched to a high-speed water flow.

[0026] In step S3, high-speed water flows directly onto one side of the cool-feeling moisture-wicking fabric and is forcefully injected into the moisture-wicking holes 5, causing the middle moisture-wicking layer 3 to expand. During this expansion process, the shaping belt 8 deforms. After ten to twenty minutes, the shaping belt 8 cooperates with the shaping belt 8 to shape and position the breathable chamber.

[0027] Step S4: The cut portion of the rinsed and shaped ice-sensing moisture-removing fabric is placed in a drying device for drying and positioning.

[0028] The above shows and describes the basic principles and main features of the present invention and the advantages of the present invention. It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above and that the present invention can be implemented in other specific forms without departing from the spirit or essential characteristics of the present invention. Therefore, from all perspectives, the embodiments should be regarded as illustrative and non-restrictive. The scope of the present invention is defined by the appended claims, not the foregoing description, and it is intended that all variations that come within the meaning and range of equivalents of the claims be included within the present invention. Any reference signs in the claims should not be construed as limiting the claim to which they relate.

[0029] In addition, it should be understood that although this specification is described in terms of implementation methods, not every implementation method contains only one independent technical solution. This narrative method of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment can also be appropriately combined to form other implementation methods that can be understood by those skilled in the art.

Claims

1. A cool, moisture-wicking fabric, characterized by: Its structure includes a surface layer (1), an inner layer (2), and an intermediate moisture-dissipating layer (3), wherein the intermediate moisture-dissipating layer (3) is arranged between the surface layer (1) and the inner layer (2), and the intermediate moisture-dissipating layer (3) is woven from elastic yarns, wherein the elastic yarns include coarse yarns and fine yarns, the coarse yarns constitute the base of the intermediate moisture-dissipating layer (3), and the fine yarns are spaced on the base of the intermediate moisture-dissipating layer (3) to form a plurality of breathable strips (4), wherein moisture-dissipating holes (5) are provided in the breathable strips (4), and a moisture-conducting groove (6) communicating with the moisture-dissipating holes (5) is provided on the base of the intermediate moisture-dissipating layer (3), and the outer wall of the breathable strips (4) is provided with a plurality of woven notches (7), wherein a shaping belt (8) is woven in the woven notches (7) by means of a collection loop, and the shaping belt (8) is connected to a connecting wire (9) penetrating into the breathable strips (4) and connected to the moisture-dissipating holes (5); Wherein, a deformation groove is formed between two adjacent breathable strips (4), and a breathable chamber is formed between the deformation groove and the inner side of the surface layer (1); The manufacturing process of the ice-sensing moisture-wicking fabric includes the following: Step S1, after the surface layer (1), the inner layer (2), and the middle moisture-wicking layer (3) are formed into a whole piece of ice-sensing moisture-wicking fabric, the two sides of the ice-sensing moisture-wicking fabric respectively present the inlet and outlet of the moisture-wicking hole (5), and then a shaping device for the ice-sensing moisture-wicking fabric is used, the shaping device comprises a flushing positioning groove seat (10), the flushing positioning groove seat (10) is provided with a flushing shaping groove (11), the flushing shaping groove (11) is provided with a fabric insertion opening (12) in front and behind, the fabric insertion opening (12) is provided with a sealing splint (13) for clamping and sealing the fabric, the flushing positioning groove A motor for driving the sealing splint (13) to move up and down is provided inside the seat (10), and a plurality of water inlet interfaces (14) are provided on one side of the flushing positioning slot seat (10), and a water outlet is provided on the other side. The plurality of water inlet interfaces (14) are respectively connected to water inlet pipes with different flow rates. The ice-sensing dehumidifying fabric is input into the fabric extension port (12) through the fabric conveying device, so that the ice-sensing dehumidifying fabric horizontally passes through the flushing and shaping slot (11). After the sealing splint (13) is clamped and positioned, the portion of the ice-sensing dehumidifying fabric located in the flushing and shaping slot (11) can be flushed and shaped. Step S2, the input end of the water inlet interface (14) corresponds to the moisture-removing hole (5), and a low-speed water flow is first input to wash away the residual glue attached to the ice-sensing moisture-removing fabric. After flushing for five to ten minutes, the low-speed water flow input is stopped and switched to a high-speed water flow input; Step S3, high-speed water flow directly acts on one side of the ice-sensing moisture-wicking fabric and is forcefully injected into the moisture-wicking holes (5), causing the middle moisture-wicking layer (3) to expand. During the expansion process, the shaping belt (8) is deformed. After ten to twenty minutes, the shaping belt (8) is used to shape and position the breathable chamber. Step S4: cutting the rinsed and shaped ice-sensing moisture-removing fabric and placing it in a drying device for drying and positioning.

2. The cool moisture-wicking fabric according to claim 1, characterized in that: The elastic yarn is one of spandex yarn, rubber yarn and polyester elastic yarn.

3. The cool moisture-wicking fabric according to claim 1, characterized in that: The inner layer (2) is made of ice-feeling fabric.

4. The cool moisture-wicking fabric according to claim 1, characterized in that: The surface layer (1) is specifically a breathable mesh.

5. The cool moisture-wicking fabric according to claim 4, characterized in that: The breathable mesh is made of a material selected from natural fibers, synthetic fibers, and plastic materials.

6. The cool moisture-wicking fabric according to claim 1, characterized in that: The middle moisture-discharging layer (3) is connected to the surface layer (1) and the inner layer (2) at the top and bottom respectively by using a method selected from the group consisting of hot pressing, sewing, and gluing.

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