Testing equipment for antistatic ability of LED lamp beads
By designing a detection device for LED lamp beads, the automatic detection of LED lamp beads is achieved by using intermittent feeding devices and conveying detection devices, the problem of low manual detection efficiency in the prior art is solved, and the detection efficiency and adaptability are improved.
Patent Information
- Application Number
- CN202411322574.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-23
- Publication Date
- 2025-04-15
- Estimated Expiration
- 2044-09-23
AI Technical Summary
In the prior art, when detecting LED lamp beads, it is necessary to first take out the previous one and then insert the LED lamp beads to be detected. Each insertion, removal, and insertion is wasteful time, and the detection efficiency is low through manual inspection.
A detection device for the antistatic ability of LED lamp beads is designed, including a batch feeding device, a feeding device, a conveying detection device and a material distribution device. The LED lamp beads are automatically pushed into the conveying detection device through the intermittent feeding device to realize continuous electrostatic detection of multiple LED lamp beads.
Automatic detection of LED lamp beads is realized, which reduces manual operation, improves detection efficiency, and can adapt to LED lamp beads of different thicknesses for detection.
Smart Images

Figure CN118926135B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of lamp equipment, in particular to a device for detecting the antistatic ability of LED lamp beads. Background Art
[0002] LED lights are widely used in many fields. Since most semiconductor devices are electrostatically sensitive devices, in order to ensure the normal use of LED lights, it is necessary to conduct anti-static testing on the produced LED lamp beads. At this time, an LED anti-static tester is needed.
[0003] The utility model patent with publication number CN211043626U records an anti-static ability detection device for LED lamp beads. An LED lamp bead detection platform is provided on the upper outer surface of the LED anti-static tester, and an LED lamp bead detection plug-in box is provided on the upper outer surface of the LED lamp bead detection platform. The LED lamp bead detection plug-in box is connected to the LED lamp bead detection platform with glue, and the LED lamp bead detection plug-in box is located in the middle position of the upper outer surface of the LED lamp bead detection platform. An LED lamp bead detection slot is provided on the upper outer surface of the LED lamp bead detection plug-in box, and a partition plate is provided in the middle position of the LED lamp bead detection slot. The device can quickly replace the LED lamp beads to be tested and is suitable for batch testing.
[0004] When the device detects LED lamp beads, it is necessary to first plug the two pins of the LED lamp bead into the LED lamp bead detection slot of the LED lamp bead detection plug-in box, and then start the LED anti-static tester to detect the LED lamp bead. After the detection is completed, the LED lamp bead needs to be removed and placed properly, and then another LED lamp bead is taken out and plugged into the LED lamp bead detection slot. Repeat the above operation to detect multiple LED lamp beads. For each LED lamp bead to be tested, it is necessary to first take out the previous one and then insert the LED lamp bead to be tested. Each insertion, removal, and insertion is relatively time-consuming, and manual detection efficiency is low.
[0005] Therefore, the present invention provides a device for detecting the anti-static ability of LED lamp beads to solve the problem in the prior art that when testing LED lamp beads, it is necessary to first take out the previous one and then insert the LED lamp bead to be tested. Each insertion, removal and insertion is relatively time-consuming, and manual detection is inefficient. Summary of the Invention
[0006] In view of the above situation, in order to overcome the defects of the prior art, the present invention provides a detection device for the anti-static ability of LED lamp beads to solve the problems raised in the above background technology.
[0007] A device for detecting the anti-static ability of LED lamp beads comprises a base, on the top of which an intermittent feeding device, a blanking device, a conveying detection device and a dividing device are sequentially arranged from left to right, the blanking device comprises a blanking vertical plate fixedly mounted on the rear side of the top surface of the base, a blanking barrel which is located above the top surface of the base and is open at both ends thereof is slidably mounted on the front side surface of the blanking vertical plate, two lamp bead storage plates symmetrical in front and back positions are slidably mounted inside the blanking barrel, a plurality of pin slide grooves are provided on opposite sides of the two lamp bead storage plates, a plurality of LED lamp beads stacked up and down between the two lamp bead storage plates are placed inside the blanking barrel, and the metal pins of the LED lamp beads are placed in the corresponding pin slide grooves;
[0008] The conveying detection device includes a conveying trough opened on the top of the base and located on the right side of the unloading barrel, and a conveying wheel is rotatably installed at the left and right ends of the conveying trough, and a conveying belt is connected between the two conveying wheels; the top surface of the base is fixedly installed with a conveying vertical plate located on the right side of the unloading vertical plate, and the front side surface of the conveying vertical plate is slidably installed with an "L"-shaped conveying adjustment plate. The bottom end of the conveying adjustment plate is connected to a conveying buffer plate. The left and right ends of the conveying buffer plate are provided with a buffer chute, and a buffer slider is installed in each of the buffer chute to slide up and down. The front side of each buffer slider is rotatably installed with a conveying buffer wheel, and a conveying buffer belt opposite to the conveyor belt direction is connected between the two conveying buffer wheels, and a buffer spring is fixedly connected between each buffer slider and the top of the buffer chute;
[0009] The conveying detection device also includes an electrode slide groove opened on the top of the base and located on the front and rear sides of the conveying groove. An electrode adjustment plate with a "U"-shaped cross-section and an open end facing the conveying groove is installed in each of the electrode slide grooves for sliding back and forth. Multiple electrode springs are fixedly installed on the top and bottom surfaces inside each of the electrode adjustment plates, and the other ends of the multiple electrode springs on the same side are fixedly connected to the same electrode sheet.
[0010] Preferably, the intermittent feeding device comprises an intermittent feeding circular groove opened on the top of the base and located on the left side of the discharge barrel, an intermittent feeding disc is rotatably installed in the intermittent feeding circular groove, an intermittent feeding ring is fixedly installed on the top of the base and located between the intermittent feeding disc and the discharge barrel, an intermittent feeding push rod is slidably installed left and right in the intermittent discharge ring, an intermittent feeding plate is fixedly connected to the left end of the intermittent discharge push rod, a long feeding groove is passed through the intermittent feeding plate from top to bottom, and an intermittent feeding pin located in the long feeding groove is fixedly installed on the edge of the top surface of the intermittent feeding disc;
[0011] A feeding motor slot is provided in the middle of the bottom surface of the intermittent feeding circular slot, and a feeding motor connected to the intermittent feeding disc is installed in the feeding motor slot.
[0012] Preferably, the unloading vertical plate is penetrated by unloading lifting grooves in front and back, a unloading slider is installed in the unloading lifting groove for sliding up and down, the unloading slider is fixedly connected to the rear side of the unloading barrel, and a unloading screw rod is rotatably installed in the unloading lifting groove that penetrates the unloading slider and is threadedly connected to it.
[0013] Preferably, two clearance grooves are opened on the top surface of the base and located below the discharge barrel. The bottoms of the two lamp bead storage plates are respectively fixedly connected with pin limiting plates located inside the corresponding clearance grooves. The pin limiting plates are flush with the inner side surfaces of the pin slide grooves. Elastic cloth is connected between the front and rear sides of each pin limiting plate and the front and rear sides of the clearance groove.
[0014] Preferably, the conveying vertical plate is penetrated by a conveying lifting groove in front and back, a conveying slider is installed in the conveying lifting groove for sliding up and down, the conveying adjustment plate is fixedly connected to the front side of the conveying slider, and a conveying screw rod is rotatably installed in the conveying lifting groove that penetrates the conveying slider and is threadedly connected to the conveying slider;
[0015] The tops of the blanking screw rod and the conveying screw rod are both coaxially fixedly connected with adjusting wheels, an adjusting belt is connected between the two adjusting wheels, and the top of one of the adjusting wheels is coaxially fixedly connected with an adjusting knob.
[0016] Preferably, a scale line is provided on the front side of the blanking vertical plate, and a pointer is fixedly installed on the bottom of the rear side of the blanking barrel.
[0017] Preferably, the two lamp bead storage plates are fixedly connected to the sides away from each other with storage plate screws that respectively pass through the front and rear sides of the lower barrel, and the front and rear sides of the lower barrel are rotatably mounted with internal screw sleeves threadedly connected to the two storage plate screw rods, and the outer side of each inner screw sleeve is coaxially fixed with a storage plate worm gear, and the front and rear sides of the lower barrel are rotatably mounted with storage plate worms that mesh with the storage plate worm gear on the same side, and the left ends of the two storage plate worms are connected to the storage plate pulleys, and a storage plate driving wheel is rotatably mounted on the left side of the lower barrel, a storage plate belt is connected between the storage plate driving wheel and the two storage plate pulleys, and the storage plate driving wheel is coaxially fixed with a storage plate adjustment knob.
[0018] Preferably, the left ends of the two electrode sheets located in the same electrode adjustment plate are respectively fixedly connected with a guide arc plate, each electrode sheet is composed of a plurality of electrode short sheets, and an insulating block is fixedly connected between every two electrode short sheets;
[0019] An electrode adjustment groove is passed through between the two electrode slide grooves and the bottom of the base. The bottoms of the two electrode adjustment plates are fixedly connected to the motor adjustment blocks located in the electrode adjustment groove. The bottom of the base is rotatably installed with an electrode bidirectional screw rod threadedly connected to the two electrode adjustment blocks, and the front end of the electrode bidirectional screw rod is installed with an electrode adjustment knob.
[0020] Preferably, the rear ends of the conveying wheel located at the right end of the conveying trough and the conveying buffer wheel located at the right end of the conveying buffer plate are coaxially fixedly connected to the conveying worm gear located on the rear side of the base, and a conveying double-headed worm gear meshing with the two conveying worm gears is rotatably installed on the rear side surface of the base, and the conveying double-headed worm gear is connected to a conveying motor installed on the base.
[0021] Preferably, the material dividing device includes a material dividing trough opened on the top of the base and located on the right side of the conveying trough, a telescopic rod is ball-hinged in the middle of the bottom surface of the material dividing trough, the telescopic end of the telescopic rod is ball-hinged with a material dividing plate that is flush with the top surface of the base and whose top surface is concave toward the middle, a card plate groove is opened on the top of the front and rear side surfaces of the material dividing trough, a "U"-shaped card plate is slidably installed in each of the card plate grooves, and a material dividing plate shaft is fixedly installed on the front and rear sides of the material dividing plate, a guide groove is opened on the top of the base and located on the front and rear sides of the material dividing trough, a guide inclined plate is installed in each of the guide grooves, and the two card plates are respectively connected to the card cylinders installed on the two sides of the guide grooves.
[0022] The beneficial effects of the present invention are:
[0023] 1. During use, the distance between the lower barrel and the top surface of the base can be adjusted according to the thickness of the LED lamp beads, so that the distance is greater than the thickness of the lamp beads. When the bottom lamp bead slides to the top surface of the base, the intermittent feeding device can be used to push the bottom lamp bead toward the conveying detection device for electrostatic detection. After the intermittent feeding device is reset, the upper lamp beads continue to slide down. A gravity block can be placed on the top of the upper lamp bead so that the lamp bead can slide down smoothly. In conjunction with the intermittent feeding device, automatic and continuous electrostatic detection of multiple LED lamp beads can be achieved.
[0024] 2. The height of the bottom surface of the conveyor buffer belt can be adjusted to be lower than the top surface of the LED lamp beads. When the intermittent feeding device pushes the LED lamp beads to the right, the LED lamp beads can be pushed between the conveyor belt and the conveyor buffer belt. Since the lowest surface of the conveyor buffer belt is lower than the top surface of the LED lamp beads, the LED lamp beads can push up the conveyor buffer wheel on the left side of the conveyor buffer plate. The conveyor buffer spring can apply downward pressure to the LED lamp beads through the conveyor buffer wheel and the conveyor buffer belt, so that the conveyor belt and the conveyor buffer belt can drive the LED lamp beads to move to the right when they rotate. By adjusting the height of the conveyor buffer belt, LED lamp beads of different thicknesses can be conveyed and tested.
[0025] 3. When the intermittent feeding device pushes the LED lamp beads between the conveyor belt and the conveyor buffer belt, the metal pins on the front and rear sides of the LED lamp beads enter the interior of the two electrode adjustment plates, and the metal pins on the front and rear sides of the LED lamp beads enter between the two electrode sheets on the same side and are energized with them, so that electrostatic voltage is passed into the LED lamp beads for detection. The two electrode sheets can clamp the metal pins under the elastic force of the electrode springs, avoiding the poor connection between the metal pins and the electrode sheets when the conveyor belt and the conveyor buffer belt drive the LED lamp beads to move to the right. Through the above structure, the problem of manual operation of picking up and installing the LED lamp beads one by one, which is time-consuming and leads to low manual detection efficiency in the prior art is solved, manual operation is reduced, and automatic detection of the anti-static ability of the LED lamp beads is realized. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] Figure 1 It is a three-dimensional schematic diagram of the present invention.
[0027] Figure 2 It is a front cross-sectional schematic diagram of the present invention.
[0028] Figure 3 It is a three-dimensional cross-sectional schematic diagram of the blanking device of the present invention.
[0029] Figure 4 A three-dimensional schematic diagram of the present invention Figure 2 .
[0030] Figure 5 It is a cross-sectional schematic diagram of the conveying detection device of the present invention.
[0031] Figure 6 It is a three-dimensional cross-sectional schematic diagram of the conveying detection device of the present invention.
[0032] Figure 7 It is a cross-sectional schematic diagram of the material distribution device of the present invention.
[0033] Figure 8 For the present invention Figure 5 Enlarged view of point A in the middle.
[0034] Figure 9 For the present invention Figure 6 Enlarged view of point B in the middle.
[0035] Figure 10 For the present invention Figure 7 Enlarged view of point C in the middle.
[0036] Figure 11 It is a cross-sectional schematic diagram of the present invention when the dividing plate is lifted.
[0037] Figure 12 It is a three-dimensional schematic diagram of the electrode adjustment plate and the electrode sheet of the present invention. DETAILED DESCRIPTION
[0038] Various exemplary embodiments of the present invention will be described below with reference to the accompanying drawings.
[0039] like Figures 1 to 12 As shown, the device for detecting the antistatic ability of LED lamp beads according to an embodiment of the present invention includes a base 1, which can be placed on a desktop for use and provides a fixed foundation for subsequent structures. The top of the base 1 is provided with an intermittent feeding device 2, a feeding device 3, a conveying and detecting device 4, and a dividing device 5 from left to right.
[0040] The unloading device 3 includes an unloading vertical plate 6 fixedly mounted on the rear side of the top surface of the base 1, and a unloading barrel 7 located above the top surface of the base 1 and opened at both ends is installed on the front side of the unloading vertical plate 6 for sliding up and down. The unloading barrel 7 can adjust the distance between its bottom and the top surface of the base 1, and two lamp bead storage plates 8 with symmetrical front and rear positions are installed inside the unloading barrel 7 for sliding forward and backward. A plurality of pin slide grooves 9 are provided on the opposite sides of the two lamp bead storage plates 8, and a plurality of LED lamp beads 01 stacked up and down between the two lamp bead storage plates 8 are placed inside the unloading barrel 7. The LED lamp beads 01 inside the unloading barrel 7 can be placed manually, and the metal lead of the LED lamp beads 01 The pins 02 are placed in the corresponding pin chutes 9, and the distance between the two lamp bead storage plates 8 can be adjusted according to the width between the pins on both sides of the LED lamp bead 01, so that the metal pin ends of the LED lamp bead 01 can fit with the inner side of the pin chutes 9, so that multiple LED lamp beads 01 can slide along the pin chutes 9 to the bottom of the lower barrel 7 without being deflected inside the lower barrel 7. The multiple pin chutes 9 respectively provided on the two lamp bead storage plates 8 can use LED lamp beads 01 with multiple pins of different models. When in use, the distance between the lower barrel 7 and the top surface of the base 1 can be adjusted according to the thickness of the LED lamp bead 01, so that the distance is greater than the thickness of the lamp bead;
[0041] When the bottom LED lamp bead 01 slides to the top surface of the base 1, the intermittent feeding device 2 can push the bottom LED lamp bead 01 toward the conveying detection device 4 for electrostatic detection. After the intermittent feeding device 2 is reset, the upper lamp bead continues to slide downward. A gravity block can be placed on the top of the top LED lamp bead 01 so that the LED lamp bead 01 can slide downward smoothly. In conjunction with the intermittent feeding device 2, automatic and continuous electrostatic detection of multiple LED lamp beads 01 can be achieved.
[0042] The conveying detection device 4 includes a conveying trough 10 opened on the top of the base 1 and located on the right side of the unloading barrel 7. The left and right ends of the conveying trough 10 are rotatably installed with conveying wheels 11. A conveyor belt 12 is connected between the two conveying wheels 11. The conveying wheels 11 and the conveyor belt 12 can use a synchronous pulley set. The top surface of the base 1 is fixedly installed with a conveying vertical plate 13 located on the right side of the unloading vertical plate 6. The front side of the conveying vertical plate 13 is slidably installed with an "L"-shaped conveying adjustment plate 14. The bottom end of the conveying adjustment plate 14 is connected to a conveying buffer plate 15. The left and right sides of the conveying buffer plate 15 A buffer chute 16 is opened at each end, and a buffer slider 17 is installed in each of the buffer chute 16 for sliding up and down. A conveying buffer wheel 18 is rotatably installed on the front side of each of the buffer sliders 17. A conveying buffer belt 19 opposite to the conveyor belt 11 is connected between the two conveying buffer wheels 18. The conveying buffer wheel 18 and the conveying buffer belt 19 can use a synchronous pulley group. A buffer spring 20 is fixedly connected between each of the buffer sliders 17 and the top of the buffer chute 16. The conveying adjustment plate 14 can adjust its height above the base 1, thereby realizing the height adjustment of the conveying buffer belt 19, as shown in the attached figure. Figure 2 As shown, the conveyor belt 12 rotates clockwise, while the conveyor buffer belt 19 rotates counterclockwise;
[0043] During use, the height of the bottom surface of the conveying buffer belt 19 can be adjusted to be lower than the top surface of the LED lamp bead 01. When the intermittent feeding device 2 pushes the LED lamp bead 01 to the right, the LED lamp bead 01 can be pushed between the conveyor belt 12 and the conveyor buffer belt 19. Since the lowest surface of the conveying buffer belt 19 is lower than the top surface of the LED lamp bead 01, the LED lamp bead 01 can push up the conveying buffer wheel 18 on the left side of the conveying buffer plate 15, and the conveying buffer wheel 18 drives the buffer slider 17 to compress the conveying buffer spring 20 upward. The conveying buffer spring 20 can apply downward pressure to the LED lamp bead 01 through the conveying buffer wheel 18 and the conveying buffer belt 19, so that the conveyor belt 12 and the conveying buffer belt 19 can drive the LED lamp bead 01 to move to the right when the conveyor belt 12 and the conveying buffer belt 19 rotate. By adjusting the height of the conveying buffer belt 19, the conveying detection of LED lamp beads 01 of different thicknesses can be carried out;
[0044] The conveying detection device 4 also includes an electrode chute 21 opened on the top of the base 1 and located on the front and rear sides of the conveying trough 10. An electrode adjustment plate 22 with a "U"-shaped cross-section and an open end facing the conveying trough 10 is installed in each of the electrode chute 21 for sliding back and forth. The two electrode adjustment plates 22 can slide back and forth in the two electrode chutes 21 at the same time to adjust the distance between the two. A plurality of electrode springs 23 are fixedly installed on the top and bottom surfaces of each electrode adjustment plate 22. The other ends of the plurality of electrode springs 23 on the same side are fixedly connected to the same electrode sheet 24. The two electrode sheets 24 located in the same electrode adjustment plate 22 are connected to the electrode end of the same electrostatic power supply.
[0045] When in use, the two electrode adjustment plates 22 can be adjusted according to the width between the metal pins 02 on both sides of the LED lamp bead 01, so that the metal pins 02 on the front and rear sides of the LED lamp bead 01 can fit with the opposite surfaces inside the two electrode adjustment plates 22. When the intermittent feeding device 2 pushes the LED lamp bead 01 between the conveyor belt 12 and the conveyor buffer belt 19, the metal pins 02 on the front and rear sides of the LED lamp bead 01 enter the interior of the two electrode adjustment plates 22, and the metal pins 02 on the front and rear sides of the LED lamp bead 01 enter between the two electrode sheets 24 on the same side and are energized therewith, so that electrostatic voltage is passed into the LED lamp bead 01 for detection. The two electrode sheets 24 can clamp the metal pins 02 under the elastic force of the electrode spring 23, thereby avoiding the situation where the metal pins 02 and the electrode sheets 24 have a poor connection when the conveyor belt 12 and the conveyor buffer belt 19 drive the LED lamp bead 01 to move to the right.
[0046] An intelligent detection unit is installed on the base 1. When the LED lamp bead 01 is energized with electrostatic voltage, the intelligent detection unit can obtain feedback to determine the detection result of the anti-static ability of the LED lamp bead 01. When the LED lamp bead 01 moves to the rightmost end of the conveyor belt 12 and the conveyor buffer belt 19, the metal pins 02 on the front and rear sides are separated from the electrode sheet 24, and the detection is completed. At this time, the LED lamp bead reaches the top of the dividing device 5, and the dividing device 5 is connected to the intelligent detection unit. When the intelligent detection unit detects that the LED lamp bead 01 is of qualified quality, the dividing device 5 conveys the LED lamp bead 01 to the qualified area. If the LED lamp bead 01 is detected to be unqualified, the dividing device 5 conveys the LED lamp bead 01 to the unqualified area. Through the above structure, the problem of manual operation of picking up and installing LED lamp beads one by one in the prior art is solved, which is time-consuming and leads to low efficiency of manual detection.
[0047] like Figure 1 、 Figure 2 and Figure 4As shown, the intermittent feeding device 2 includes an intermittent feeding circular groove 25 opened on the top of the base 1 and located on the left side of the discharge barrel 7, an intermittent feeding disc 26 is rotatably installed in the intermittent feeding circular groove 25, an intermittent feeding ring 27 is fixedly installed on the top of the base 1 and located between the intermittent feeding disc 26 and the discharge barrel 7, an intermittent feeding push rod 28 is slidably installed in the intermittent discharge ring 27, an intermittent feeding plate 29 is fixedly connected to the left end of the intermittent discharge push rod 28, a feeding long groove 30 is passed through the intermittent feeding plate 29 from top to bottom, and an intermittent feeding pin 31 located in the feeding long groove 30 is fixedly installed at the edge of the top surface of the intermittent feeding disc 26;
[0048] A feeding motor slot 32 is provided in the middle of the bottom surface of the intermittent feeding circular slot 25. A feeding motor 33 connected to the intermittent feeding disc 26 is installed in the feeding motor slot 32. The feeding motor 33 is connected to a power supply and a controller.
[0049] During use, the controller starts the feeding motor 33 to drive the intermittent feeding disc 26 to rotate, causing the intermittent feeding pin 31 to move in a circular motion. When the intermittent feeding pin 31 moves in a circular motion, it slides with the feeding long groove 30, thereby driving the intermittent feeding plate 29 and the intermittent feeding push rod 28 to move left and right in the intermittent feeding ring 27, thereby achieving the effect of pushing the LED lamp bead 01 at the bottom of the discharge barrel 7 to the right to between the conveyor belt 12 and the conveyor buffer belt 19.
[0050] like Figure 3 As shown, the blanking vertical plate 6 is penetrated by blanking lifting grooves 34 in front and back, and a blanking slider 35 is installed in the blanking lifting groove 34 for sliding up and down. The blanking slider 35 is fixedly connected to the rear side of the blanking barrel 7, and a blanking screw 36 is rotatably installed in the blanking lifting groove 34, which penetrates the blanking slider 35 and is threadedly connected to it.
[0051] When in use, the blanking screw rod 36 is rotated to drive the blanking slider 35 to move up and down in the blanking lifting groove 34, thereby realizing the height adjustment of the blanking barrel 7, so as to be suitable for LED lamp beads 01 of different thicknesses.
[0052] like Figures 1 to 3As shown, the top surface of the base 1 is provided with two symmetrical paving grooves 37 located below the unloading barrel 7. The bottoms of the two lamp bead storage plates 8 are respectively fixedly connected with pin limiting plates 38 located inside the corresponding paving grooves 37. When the unloading barrel 7 moves up and down, it can drive the two pin limiting plates 38 to move up and down in the paving grooves 37. When the two lamp bead storage plates 8 move forward and backward, they can drive the pin limiting plates 38 to move forward and backward in the paving grooves 37. The pin limiting plates 38 are flush with the inner side of the pin slide groove 9. Each pin limiting plate Elastic cloth 39 is connected between the front and rear sides of the plate 38 and the front and rear sides of the clearance groove 37. When the LED lamp bead 01 reaches the top surface of the base 1, its metal pin 02 is separated from the pin slide groove 9. At this time, the front and rear ends of the metal pin 02 are in contact with the sides of the two pin limiting plates 38 without moving or deflecting in the front and rear directions. When the spacing between the two lamp bead storage plates 8 is adjusted, the two pin limiting plates 38 drive the elastic cloth 39 connected to them to stretch, thereby protecting the clearance groove 37 and preventing the LED lamp bead from falling into the clearance groove 37.
[0053] like Figure 1 、 Figure 2 、 Figures 4 to 6 As shown, the conveying riser 13 is penetrated by a conveying lifting groove 40 in front and back, a conveying slider 41 is installed in the conveying lifting groove 40 for sliding up and down, the conveying adjustment plate 14 is fixedly connected to the front side of the conveying slider 41, and a conveying screw 42 is rotatably installed in the conveying lifting groove 40, which penetrates the conveying slider 41 and is threadedly connected thereto;
[0054] The tops of the blanking screw 36 and the conveying screw 42 are coaxially fixedly connected to an adjusting wheel 43, an adjusting belt 44 is connected between the two adjusting wheels 43, and an adjusting knob 45 is coaxially fixedly connected to the top of one of the adjusting wheels 43;
[0055] During use, the unloading screw 36 and the conveying screw 42 can be driven to rotate synchronously by rotating the adjusting knob 45 and the adjusting wheel 43 and the adjusting belt 44. When the conveying screw 42 rotates, it can drive the conveying slider 41 to move up and down in the conveying lifting groove 40, thereby realizing the height adjustment of the conveying buffer plate 15. The unloading barrel 7 and the conveying buffer plate 15 are adjusted synchronously, so that the lowest surface of the conveying buffer belt 19 is always lower than the bottom surface of the unloading barrel 7 (that is, the lowest surface of the conveying buffer belt 19 is always lower than the top surface of the LED lamp bead 01, so that pressure can be applied to the top surface of the LED lamp bead 01, driving it to move to the right).
[0056] like Figure 3As shown, a scale line 54 is provided on the front side of the vertical blanking plate 6, and a pointer 55 is fixedly installed on the bottom of the rear side of the blanking barrel 7. Before use, the height of the blanking barrel 7 can be adjusted according to the scale line 54 and the pointer 55 according to the thickness of the LED lamp bead 01.
[0057] like Figure 1 、 Figures 3 to 5 As shown, the two sides of the lamp bead storage plates 8 that are away from each other are fixedly connected with storage plate screws 46 that respectively pass through the front and rear sides of the discharge barrel 7, and the front and rear sides of the discharge barrel 7 are rotatably mounted with internal screw sleeves 47 that are threadedly connected to the two storage plate screw rods 46. The outer side of each internal screw sleeve 47 is coaxially fixed with a storage plate worm gear 48, and the front and rear sides of the discharge barrel 7 are rotatably mounted with storage plate worms 49 that mesh with the storage plate worm gear 48 on the same side. The left ends of the two storage plate worms 49 are connected to storage plate pulleys 50, and a storage plate driving wheel 51 is rotatably mounted on the left side surface of the discharge barrel 7. A storage plate belt 52 is connected between the storage plate driving wheel 51 and the two storage plate pulleys 50, and the storage plate driving wheel 51 is coaxially fixedly connected with a storage plate adjusting knob 53;
[0058] When in use, by turning the storage plate adjustment knob 53, the two storage plate pulleys 50 can be driven to rotate synchronously through the storage plate driving wheel 51, so that the two storage plate worms 49 rotate synchronously and drive the two storage plate worm wheels 48 and the two inner screw sleeves 47 to rotate synchronously, thereby driving the two storage plate screw rods 46 to move back and forth synchronously, so that the two lamp bead storage plates 8 can be moved closer to or away from each other inside the discharge barrel 7, so that LED lamp beads of different sizes and models can be stacked and stored.
[0059] like Figure 1 、 Figure 5 、 Figure 8 、 Figure 9 and Figure 12 As shown, the left ends of the two electrode sheets 24 located in the same electrode adjustment plate 22 are respectively fixedly connected with a guide arc plate 56. The guide arc plate 56 allows the metal pin 02 of the LED lamp bead 01 to smoothly enter between the two electrode sheets 24. Each electrode sheet 24 is composed of multiple electrode short sheets. An insulating block 57 is fixedly connected between every two electrode short sheets. Every two upper and lower corresponding electrode short sheets are connected to the same electrostatic voltage. Multiple groups of electrode short sheets are connected to electrostatic voltages of different volts from left to right (the connected electrostatic voltage increases from left to right). When the LED lamp bead moves from left to right, different electrostatic voltages can be connected in sequence, thereby reflecting the anti-static ability of the LED lamp bead. If the LED lamp bead can withstand all electrostatic voltages, it is a qualified product, otherwise it is a failed product.
[0060] An electrode adjustment groove 58 is passed through the two electrode chutes 21 and the bottom of the base 1. The bottoms of the two electrode adjustment plates 22 are fixedly connected to motor adjustment blocks 59 located in the electrode adjustment groove 58. The bottom of the base 1 is rotatably installed with an electrode bidirectional screw rod 60 threadedly connected to the two electrode adjustment blocks 59. Both ends of the electrode bidirectional screw rod 60 are provided with threads, and the thread directions of the two ends are opposite. The two electrode adjustment blocks 59 are respectively connected to the threads on the same side. The front end of the electrode bidirectional screw rod 60 is installed with an electrode adjustment knob 61;
[0061] During use, the electrode adjustment knob 61 can be rotated to drive the electrode bidirectional screw rod 60 to rotate, thereby driving the two electrode adjustment blocks 59 to move closer to or away from each other, thereby adjusting the distance between the two electrode adjustment plates 22.
[0062] like Figure 1 、 Figure 2 、 Figure 4 and Figure 7 As shown, the rear ends of the conveying wheel 11 located at the right end of the conveying trough 10 and the conveying buffer wheel 18 located at the right end of the conveying buffer plate 15 are coaxially fixedly connected to the conveying worm gear 62 located on the rear side of the base 1, and a conveying double-headed worm 63 is rotatably installed on the rear side surface of the base 1, which is engaged with the two conveying worm gears 62. The spiral directions of the two ends of the conveying double-headed worm gear 63 are opposite, and when it rotates, it drives the two conveying worm gears 62 to rotate in opposite directions (that is, the conveyor belt 12 rotates clockwise and the conveying buffer belt 19 rotates counterclockwise, so that the two can drive the LED lamp bead 01 to move to the right). The conveying double-headed worm gear 63 is connected to the conveying motor 64 installed on the base 1, and the conveying motor 64 is connected to the power supply and the controller. By starting the conveying motor 64 by the controller, the conveying double-headed worm gear 63 can be driven to rotate, thereby driving the two conveying worm gears 62 to rotate synchronously in opposite directions, thereby realizing automatic conveying of the LED lamp bead 01.
[0063] like Figure 1 、 Figure 2 、 Figure 7 、 Figure 10 and Figure 11As shown, the material distributing device 5 includes a material distributing trough 65 opened on the top of the base 1 and located on the right side of the conveying trough 10. The middle part of the bottom surface of the material distributing trough 65 is ball-hinged with a telescopic rod 66. The telescopic rod 66 can use an electric telescopic rod or a hydraulic rod. The telescopic rod 66 is connected to the power supply and the controller. The telescopic end of the telescopic rod 66 is ball-hinged with a material distributing plate 67 that is flush with the top surface of the base 1 and whose top surface is concave in the middle. When the LED lamp bead 01 moves to the right to the rightmost end of the conveyor belt 12 and the conveyor buffer belt 19, the LED lamp bead can reach the top of the material distributing plate 67 and slide to the middle of the material distributing plate 67. The front of the material distributing trough 65 A card slot 68 is provided at the top of the two rear side surfaces, and a "U"-shaped card plate 69 is slidably installed in each of the card slots 68. A card plate shaft 70 is fixedly installed on the front and rear sides of the dividing plate 67. When one of the card plates 69 slides in the direction of the dividing plate shaft 70 and blocks the dividing plate shaft 70, the telescopic rod 66 is started to extend. At this time, the dividing plate 67 can be turned upward with the dividing plate shaft 70 as the center, so that the LED lamp beads on the top of the dividing plate 67 slide to the corresponding position, and then the telescopic rod 66 is shortened and drives the dividing plate 67 to reset to the dividing slot 65, waiting for the next action signal;
[0064] The top of the base 1 is provided with guide grooves 71 located on the front and rear sides of the material distribution trough 65, and each guide groove 71 is installed with a guide inclined plate 72, one of which is connected to the qualified area and the other is connected to the unqualified area. The two card plates 69 are respectively connected to the card cylinders 73 installed on the sides of the two guide grooves 71, and the card cylinders 73 are connected to the power supply and the controller. The controller is connected to the intelligent detection unit. When the intelligent detection unit detects that the LED lamp beads are qualified, it starts the card cylinder 73 on the same side of the qualified area. For example, If the qualified area is the front side of the base 1, the card cylinder 73 on the front side of the dividing trough 65 is started and drives the card 69 connected thereto to clamp the dividing plate shaft 70 on the front side. At the same time, the controller starts the telescopic rod 66 to extend, thereby driving the dividing plate 67 to flip forward with the dividing plate shaft 70 on the front side as the axis, so that the qualified LED lamp beads slide onto the guide inclined plate 72 on the front side and slide into the qualified area for storage. The above structure realizes automatic classification of LED lamp beads, reduces manual operation, and realizes automatic detection of the anti-static ability of LED lamp beads.
Claims
1. A device for testing the antistatic ability of LED lamp beads, including a base, characterized in that: The top of the base is provided with an intermittent feeding device, a feeding device, a conveying detection device and a material dividing device from left to right; The unloading device comprises an unloading vertical plate fixedly mounted on the rear side of the top surface of the base, a unloading barrel which is located above the top surface of the base and has openings at both ends is mounted on the front side of the unloading vertical plate for sliding up and down, two lamp bead storage plates which are symmetrical in front and back positions are mounted for sliding forward and backward inside the unloading barrel, a plurality of pin slide grooves are opened on opposite sides of the two lamp bead storage plates, a plurality of LED lamp beads which are stacked up and down between the two lamp bead storage plates are placed inside the unloading barrel, and the metal pins of the LED lamp beads are placed in the corresponding pin slide grooves; The conveying detection device includes a conveying trough opened on the top of the base and located on the right side of the unloading barrel, and conveying wheels are rotatably installed on the left and right ends of the conveying trough respectively, and a conveyor belt is connected between the two conveying wheels. A conveying vertical plate located on the right side of the unloading vertical plate is fixedly installed on the top surface of the base, and an "L"-shaped conveying adjustment plate is slidably installed on the front side of the conveying vertical plate, and a conveying buffer plate is connected to the bottom end of the conveying adjustment plate. Buffer slide grooves are opened on the left and right ends of the conveying buffer plate, and a buffer slider is slidably installed in each buffer slide groove, and a conveying buffer wheel is rotatably installed on the front side of each buffer slider, and a conveying buffer belt opposite to the direction of the conveyor belt is connected between the two conveying buffer wheels, and a buffer spring is fixedly connected between each buffer slider and the top of the buffer slide groove.
2. The device for detecting the antistatic ability of LED lamp beads according to claim 1, characterized in that: The conveying detection device also includes an electrode slide groove opened on the top of the base and located on the front and rear sides of the conveying groove. An electrode adjustment plate with a "U"-shaped cross-section and an open end facing the conveying groove is slidably installed in each electrode slide groove. Multiple electrode springs are fixedly installed on the top and bottom surfaces inside each electrode adjustment plate, and the other ends of the multiple electrode springs on the same side are fixedly connected to the same electrode sheet.
3. The device for detecting the antistatic ability of LED lamp beads according to claim 1, characterized in that: The intermittent feeding device comprises an intermittent feeding circular groove opened on the top of the base and located on the left side of the lower barrel, an intermittent feeding disc is rotatably installed in the intermittent feeding circular groove, an intermittent feeding ring is fixedly installed on the top of the base and located between the intermittent feeding disc and the lower barrel, an intermittent feeding push rod is slidably installed in the intermittent feeding ring, an intermittent feeding plate is fixedly connected to the left end of the intermittent feeding push rod, a feeding long groove is penetrated from top to bottom of the intermittent feeding plate, and an intermittent feeding pin located in the feeding long groove is fixedly installed at the edge of the top surface of the intermittent feeding disc; A feeding motor slot is provided in the middle of the bottom surface of the intermittent feeding circular slot, and a feeding motor connected with the intermittent feeding disc is installed in the feeding motor slot.
4. The device for detecting the antistatic ability of LED lamp beads according to claim 1, characterized in that: A material unloading lifting groove is penetrated by the front and rear of the unloading vertical plate, a material unloading slider is installed in the unloading lifting groove for sliding up and down, the unloading slider is fixedly connected to the rear side of the unloading barrel, and a material unloading screw rod is rotatably installed in the unloading lifting groove that penetrates the unloading slider and is threadedly connected to it.
5. The device for detecting the antistatic ability of LED lamp beads according to claim 4, characterized in that: There are two clearance grooves located below the unloading barrel on the top surface of the base. The bottoms of the two lamp bead storage plates are respectively fixedly connected with pin limit plates located inside the corresponding clearance grooves. The pin limit plates are flush with the inner side surfaces of the pin slide grooves. Elastic cloth is connected between the front and rear sides of each pin limit plate and the front and rear sides of the clearance groove.
6. The device for detecting the antistatic ability of LED lamp beads according to claim 4, characterized in that: The conveying vertical plate is penetrated by a conveying lifting groove in front and back, a conveying slider is installed in the conveying lifting groove for sliding up and down, the conveying adjustment plate is fixedly connected to the front side of the conveying slider, and a conveying screw rod is rotatably installed in the conveying lifting groove that penetrates the conveying slider and is threadedly connected to the conveying slider; The tops of the unloading screw rod and the conveying screw rod are both coaxially fixedly connected with adjusting wheels, an adjusting belt is connected between the two adjusting wheels, and the top of one of the adjusting wheels is coaxially fixedly connected with an adjusting knob.
7. The device for detecting the antistatic ability of LED lamp beads according to claim 1, characterized in that: The sides of the two lamp bead storage plates that are away from each other are fixedly connected with storage plate screw rods that respectively penetrate the front and rear sides of the lower barrel; the front and rear sides of the lower barrel are rotatably installed with inner screw sleeves that are threadedly connected to the two storage plate screw rods; the outer side of each inner screw sleeve is coaxially fixed with a storage plate worm gear; the front and rear sides of the lower barrel are rotatably installed with storage plate worms that mesh with the storage plate worm gear on the same side; the left ends of the two storage plate worms are connected with storage plate pulleys; a storage plate driving wheel is rotatably installed on the left side surface of the lower barrel; a storage plate belt is connected between the storage plate driving wheel and the two storage plate pulleys; and the storage driving wheel is coaxially fixed with a storage plate adjustment knob.
8. The device for detecting the antistatic ability of LED lamp beads according to claim 2, characterized in that: The left ends of the two electrode sheets located in the same electrode adjustment plate are respectively fixedly connected with guide arc plates, each electrode sheet is composed of a plurality of electrode short sheets, and an insulating block is fixedly connected between every two electrode short sheets; An electrode adjustment groove is passed through between the two electrode slide grooves and the bottom of the base. The bottoms of the two electrode adjustment plates are fixedly connected to motor adjustment blocks located in the electrode adjustment grooves. The bottom of the base is rotatably installed with an electrode bidirectional lead screw threadedly connected to the two electrode adjustment blocks, and the front end of the electrode bidirectional lead screw is installed with an electrode adjustment knob.
9. The device for detecting the antistatic ability of LED lamp beads according to claim 1, characterized in that: The material dividing device includes a material dividing trough opened on the top of the base and located on the right side of the conveying trough, a telescopic rod is ball-hinged in the middle of the bottom surface of the material dividing trough, and the telescopic end of the telescopic rod is ball-hinged with a material dividing plate which is flush with the top surface of the base and whose top surface is concave toward the middle, and the tops of the front and rear side surfaces of the material dividing trough are opened with card plate grooves, and a "U"-shaped card plate is slidably installed in each card plate groove, and the front and rear sides of the material dividing plate are fixedly installed with material dividing plate shafts, and the top of the base is opened with guide grooves located on the front and rear sides of the material dividing trough, and a guide inclined plate is installed in each guide groove, and the two card plates are respectively connected to the card plate cylinders installed on the sides of the two guide grooves.
Citation Information
Patent Citations
Antistatic capability detection device for LED lamp bead
CN211043626U
Automatic sorting and welding equipment for square LEDs
CN112718576A
LED lamp bead quality rapid automatic detection device
CN118357171A