Vulcanization equipment and method for producing and processing leather balls

By designing a vulcanization equipment for the production and processing of the sphere, the automatic loading and flat fit of the rubber sheet and the inner liner is achieved by using a vacuum nozzle and an inflatable pipe, and the vulcanization and pattern printing process is automated by moving components, the problems of complex operation and low production efficiency in the prior art are solved, which significantly improves production efficiency and reduces labor costs.

CN118927485BActive Publication Date: 2025-04-15NANTONG TUOPU PLASTIC PROD CO LTD
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Patent Information

Application Number
CN202411428019.6
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-10-14
Publication Date
2025-04-15
Estimated Expiration
2044-10-14

AI Technical Summary

Technical Problem

During the existing ball production and processing, the vulcanization equipment is complex and has a long operation when vulcanized bonding between the inner liner and the outer rubber sheet, resulting in low production efficiency and high labor costs, which affects the overall production efficiency.

Method used

A vulcanization equipment for the production and processing of pellets is designed, including a base plate, a lower vulcanization mold, a vulcanization mold, a feeding mold, a vacuum nozzle, an inflatable pipe and a mobile assembly. The rubber sheet is adsorbed through the vacuum suction nozzle, and the inflatable tube ensures a flat fit between the inner liner and the outer rubber sheet, and uses the moving components to realize the mold clamping and mold separation of the upper and lower molds, automatically completing the vulcanization and pattern printing process.

Benefits of technology

It improves the loading efficiency of rubber sheets, shortens the operating cycle, reduces manual operation, significantly improves the efficiency of ball production and processing, and reduces labor costs.

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Abstract

The present invention provides a vulcanization device and method for producing and processing leather balls, and relates to the field of leather ball production and processing. The vulcanization device for producing and processing leather balls comprises a bottom plate, a lower vulcanization mold and a lower molding mold are fixedly connected to the top of the bottom plate, an upper vulcanization mold and an upper molding mold are respectively arranged above the lower vulcanization mold and the lower molding mold, a steam inlet pipe is arranged on one side of the upper vulcanization mold and the upper molding mold, a feeding mold is fixedly connected to the top of the bottom plate and one side located at the lower vulcanization mold, a plurality of vacuum suction nozzles are arranged on the outer surface of the feeding mold and the inner surface of the upper vulcanization mold, and the vacuum suction nozzles are used to absorb the outer rubber sheet of the leather ball; a first moving component is arranged on the top of the bottom plate and one side close to the lower vulcanization mold. By arranging the feeding mold on one side of the lower vulcanization mold, it is beneficial to improve the feeding efficiency of the outer rubber sheet of the leather ball, and at the same time, the automatic turnover of the leather ball after molding can be realized, thereby improving the production and processing efficiency of the leather ball.
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Description

Technical Field

[0001] The invention relates to the technical field of leather ball production and processing, and in particular to a vulcanization device and method for leather ball production and processing. Background Art

[0002] Vulcanization refers to the process in which rubber or silicone rubber materials react chemically with vulcanizing agents under certain temperature and pressure to transform the linear structure of the rubber materials into a three-dimensional structure. Vulcanization is a crucial process step in the production of leather balls. The vulcanization process cross-links the molecular structure of the rubber material through chemical reactions, thereby significantly improving its elasticity, wear resistance and weather resistance. This process not only determines the physical properties of the leather ball, but also directly affects its service life and safety. Modern vulcanization equipment usually ensures uniform vulcanization of the rubber by precisely controlling the temperature and pressure.

[0003] With the advancement of science and technology, the market's performance requirements for leather ball products are constantly increasing, and more efficient vulcanization equipment is urgently needed to meet the needs of large-scale production. In the current production and processing of leather balls, when the vulcanization equipment vulcanizes and bonds the inner liner and the outer rubber sheet, the operator needs to accurately position multiple rubber sheets inside the upper and lower sets of molds. This process is not only complicated, but also has a long operation cycle, which directly affects the overall production efficiency; in addition, after the inner liner and the outer rubber sheet are vulcanized, the operator needs to transfer the molded leather ball to the mold with a pattern to manufacture the pattern. This step further prolongs the operation cycle, increases labor costs and production time, and has an adverse effect on the production and processing of leather balls. Therefore, the present invention provides a vulcanization device and method for leather ball production and processing to solve the problems raised in the above background technology. Summary of the invention

[0004] 1. Technical issues to be resolved

[0005] In view of the deficiencies in the prior art, the present invention provides a vulcanization device and method for producing and processing leather balls, which solves the problem of increased operation cycle, labor cost and production time, and adverse effects on the production and processing of leather balls.

[0006] (II) Technical solution

[0007] To achieve the above objectives, the present invention is implemented through the following technical solutions: a vulcanization device for producing and processing a leather ball, comprising a bottom plate, a lower vulcanization mold and a lower molding mold are fixedly connected to the top of the bottom plate, an upper vulcanization mold and an upper molding mold are respectively arranged above the lower vulcanization mold and the lower molding mold, a steam inlet pipe is arranged on one side of the upper vulcanization mold and the upper molding mold, a feeding mold is fixedly connected to the top of the bottom plate and located on one side of the lower vulcanization mold, a plurality of vacuum suction nozzles are arranged on the outer surface of the feeding mold and the inner surface of the upper vulcanization mold, and the vacuum suction nozzles are used to absorb the outer rubber sheet of the leather ball;

[0008] A first moving component is provided on the top of the bottom plate and on one side close to the lower vulcanization mold, a second moving component is provided on the top of the bottom plate and on one side close to the lower molding mold, a third moving component is provided between the lower vulcanization mold and the lower molding mold, the first moving component is used to drive the upper vulcanization mold to move back and forth between the lower vulcanization mold and the feeding mold, the second moving component is used to drive the upper molding mold and the lower molding mold to close and separate, the third moving component is used to move the ball inside the lower vulcanization mold to the inside of the lower molding mold, and the inner surfaces of the lower molding mold and the upper molding mold are both provided with patterns.

[0009] Preferably, the interior of the feeding mold is set as a hollow structure, the outer surface of the upper vulcanization mold and the inner surface of the feeding mold are fixedly connected with multiple connecting tubes, multiple vacuum suction nozzles are connected to the corresponding connecting tubes, and one end of each of the multiple adjacent connecting tubes is commonly fixedly connected to an external tube to achieve communication.

[0010] Preferably, the first moving assembly includes two fixed columns symmetrically fixedly connected to the top of the base plate, a first screw rod rotatably connected to one of the fixed columns, a first motor fixedly connected to the top of one of the fixed columns and located above the first screw rod, a guide rod fixedly connected to the other fixed column, a mounting frame movably connected between the two fixed columns and set as a U-shaped structure, and two movable plates fixedly connected to both ends of the mounting frame, the upper vulcanization mold is installed at the bottom of the mounting frame, the two movable plates are respectively slidably connected and threadedly connected to the guide rod and the first screw rod, and the top of the first screw rod is connected to the first motor.

[0011] Preferably, the first moving assembly also includes a second screw rod rotatably connected to the inner side of the mounting frame, a second motor fixedly connected to one end of the mounting frame, and a first mounting plate threadedly connected to the outer side of the second screw rod, and the first mounting plate is slidably connected to the mounting frame, the upper vulcanization mold is fixedly connected to the end of the first mounting plate, and the second screw rod is connected to the second motor at one end close to the second motor.

[0012] Preferably, the second moving assembly includes a fixing frame fixedly connected to the top of the base plate and arranged in a U-shaped structure, a third screw rod rotatably connected to the top of the fixing frame, a second mounting plate threadedly connected to the outside of the third screw rod and slidably connected to the fixing frame, a third motor fixedly connected to one end of the fixing frame, and a first electric push rod fixedly connected to the inside of the second mounting plate, the third screw rod is connected to the third motor at one end close to the third motor, and the upper molding mold is fixedly connected to the bottom of the piston rod of the first electric push rod.

[0013] Preferably, the third moving component includes a second electric push rod fixedly connected to the top of the base plate, a movable frame fixedly connected to the top of the piston rod of the second electric push rod and set to a U-shaped structure, a sleeve rotatably connected to the inner side of the movable frame, a fixed plate fixedly connected to one side of the movable frame, a third electric push rod fixedly connected to the top of the fixed plate, a rack slidably connected to the top of the fixed plate and fixedly connected to the piston rod of the third electric push rod, and a gear meshingly connected to the top of the rack, one end of the outer rotating shaft of the sleeve passes through the interior of the movable frame and is fixedly connected to the gear, an inflation tube is fixedly connected to the interior of the sleeve, and a positioning block flush with the inner surfaces of the lower vulcanization mold and the lower molding mold is fixedly connected to the outer side of the inflation tube.

[0014] Preferably, the vacuum suction nozzles are flush with the surfaces of the corresponding feeding mold and the upper vulcanization mold, and a one-way valve is provided inside the vacuum suction nozzles.

[0015] A method for producing and processing a leather ball using a vulcanizing device comprises the following steps:

[0016] S1. Position and install the outer rubber sheet of the ball on the inner surface of the lower vulcanization mold and the outer surface of the loading mold. The vacuum suction nozzle on the loading mold is used to absorb the rubber sheet so that the inflation tube is in a vertical horizontal state, and the inflation port of the inner bladder of the ball is connected to the inflation tube;

[0017] S2, the third moving assembly moves the ball liner to the inside of the lower vulcanization mold. At this time, the first moving assembly drives the upper vulcanization mold to move to the outside of the loading mold. The vacuum suction nozzle on the loading mold stops running, and the vacuum suction nozzle on the upper vulcanization mold absorbs the rubber sheet.

[0018] S3, the first moving component moves the upper vulcanization mold with the rubber sheet adsorbed on the inner surface to the top of the lower vulcanization mold for mold closing, and the inner liner is inflated through the inflation tube to perform the vulcanization operation, so that the rubber sheet and the inner liner are vulcanized and bonded;

[0019] S4, the first moving component separates the upper vulcanization mold from the lower vulcanization mold, the third moving component moves the formed ball to the inside of the lower molding mold, the second moving component closes the upper molding mold with the lower molding mold, the lower molding mold and the upper molding mold vulcanize the formed ball, and the pattern on the inner surface can be printed on the outer surface of the ball to complete the vulcanization process.

[0020] (III) Beneficial effects

[0021] The present invention provides a vulcanization device and method for producing and processing leather balls, which have the following beneficial effects:

[0022] 1. By setting a loading mold on one side of the lower vulcanization mold, the rubber sheet can be placed outside the loading mold in advance when the upper vulcanization mold and the lower vulcanization mold are combined for vulcanization, which is convenient for the subsequent direct loading operation of the upper vulcanization mold. When the upper vulcanization mold is loading on one side of the loading mold, the operator can place the rubber sheet inside the lower vulcanization mold, which is conducive to improving the loading efficiency of the rubber sheet and improving the efficiency of the production and processing of the ball;

[0023] 2. By setting a third moving component to continuously feed the leather ball formed inside the lower vulcanization mold into the lower molding mold, subsequent vulcanization manufacturing operations of the leather ball pattern can be performed, reducing manual operations and thus shortening the turnover cycle, so as to better improve the leather ball production and processing efficiency;

[0024] 3. The provided inflation tube can be used to inflate the inner liner to ensure that the inner liner and the outer rubber sheet fit smoothly during vulcanization. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 It is a first overall structural schematic diagram of the present invention;

[0026] Figure 2 It is a second overall structural schematic diagram of the present invention;

[0027] Figure 3 It is a third overall structural schematic diagram of the present invention;

[0028] Figure 4 For the present invention Figure 1 Enlarged structural diagram at A in the middle.

[0029] Among them, 1, bottom plate; 2, lower vulcanization mold; 3, upper vulcanization mold; 4, feeding mold; 5, vacuum nozzle; 6, connecting pipe; 7, external pipe; 8, steam inlet pipe; 9, lower molding mold; 10, upper molding mold; 11, first moving assembly; 1101, fixed column; 1102, first screw rod; 1103, first motor; 1104, movable plate; 1105, mounting frame; 1106, first mounting plate; 1107, second motor; 1108, guide rod; 1 109, second screw rod; 12, second moving assembly; 1201, fixed frame; 1202, third motor; 1203, second mounting plate; 1204, first electric push rod; 1205, third screw rod; 13, third moving assembly; 1301, second electric push rod; 1302, movable frame; 1303, sleeve; 1304, gear; 1305, rack; 1306, fixed plate; 1307, third electric push rod; 14, inflation tube; 15, positioning block. DETAILED DESCRIPTION

[0030] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0031] Example:

[0032] like Figure 1-4 As shown, an embodiment of the present invention provides a vulcanization equipment for producing and processing leather balls, including a bottom plate 1, the top of which is fixedly connected to a lower vulcanization mold 2 and a lower molding mold 9 disposed adjacently, an upper vulcanization mold 3 and an upper molding mold 10 are disposed above the lower vulcanization mold 2 and the lower molding mold 9, respectively, and a steam inlet pipe 8 is disposed on one side of the upper vulcanization mold 3 and the upper molding mold 10 to facilitate high-temperature steam to enter the upper vulcanization mold 3 and the upper molding mold 10 to reach the required temperature for vulcanization. A loading mold 4 is fixedly connected to the top of the bottom plate 1 and located on one side of the lower vulcanization mold 2, and a plurality of vacuum suction nozzles 5 are disposed on the outer surface of the loading mold 4 and the inner surface of the upper vulcanization mold 3, and the vacuum suction nozzles 5 are used to absorb the outer rubber sheet of the leather ball;

[0033] The operator can put the rubber sheet into the lower vulcanization mold 2 and the outside of the feeding mold 4, and the vacuum suction nozzle 5 can adsorb the rubber sheet to the outside of the feeding mold 4 to ensure the accuracy of positioning. The vacuum suction nozzle 5 on the upper vulcanization mold 3 is used to adsorb the rubber sheet on the feeding mold 4 and ensure stable fit with the upper vulcanization mold 3, so as to facilitate the movement of the upper vulcanization mold 3 and fit to the outside of the liner. The setting of the feeding mold 4 is mainly used to place the rubber sheet on the outside of the feeding mold 4 in advance when the upper vulcanization mold 3 and the lower vulcanization mold 2 are molded for vulcanization, so as to facilitate the subsequent direct feeding operation of the upper vulcanization mold 3. When the upper vulcanization mold 3 is feeding on one side of the feeding mold 4, the operator can place the rubber sheet inside the lower vulcanization mold 2, which is conducive to improving the feeding efficiency of the rubber sheet and improving the efficiency of the production and processing of the ball.

[0034] A first moving component 11 is provided on the top of the bottom plate 1 and on one side close to the lower vulcanization mold 2, a second moving component 12 is provided on the top of the bottom plate 1 and on one side close to the lower molding mold 9, a third moving component 13 is provided between the lower vulcanization mold 2 and the lower molding mold 9, the first moving component 11 is used to drive the upper vulcanization mold 3 to reciprocate between the lower vulcanization mold 2 and the feeding mold 4, the second moving component 12 is used to drive the upper molding mold 10 and the lower molding mold 9 to close and separate, the third moving component 13 is used to move the ball inside the lower vulcanization mold 2 to the inside of the lower molding mold 9, and the inner surfaces of the lower molding mold 9 and the upper molding mold 10 are provided with patterns.

[0035] The ball formed inside the lower vulcanization mold 2 can be continuously loaded into the lower molding mold 9 under the action of the third moving component 13 for subsequent vulcanization manufacturing operations of the ball pattern, which reduces manual operations and helps shorten the turnover cycle to better improve the production and processing efficiency of the ball.

[0036] The interior of the feeding mold 4 is set as a hollow structure, and the outer surface of the upper vulcanization mold 3 and the inner surface of the feeding mold 4 are fixedly connected with multiple connecting tubes 6, and multiple vacuum suction nozzles 5 are connected to the corresponding connecting tubes 6. One end of each of the multiple adjacent connecting tubes 6 is commonly fixedly connected to an external tube 7 to achieve communication. The external tube 7 is connected to an external vacuum pump equipment. By controlling the vacuum pump, the adsorption state of the vacuum suction nozzles 5 on the upper vulcanization mold 3 and the feeding mold 4 can be controlled.

[0037] The first moving assembly 11 includes two fixed columns 1101 symmetrically fixedly connected to the top of the bottom plate 1, a first screw rod 1102 rotatably connected to the inside of one of the fixed columns 1101, a first motor 1103 fixedly connected to the top of one of the fixed columns 1101 and located above the first screw rod 1102, a guide rod 1108 fixedly connected to the inside of the other fixed column 1101, a mounting frame 1105 movably connected between the two fixed columns 1101 and having a U-shaped structure, and two movable plates 1104 fixedly connected to both ends of the mounting frame 1105. The upper vulcanization mold 3 is mounted on the mounting frame At the bottom of the mounting frame 1105, two movable plates 1104 are respectively connected to the guide rod 1108 and the first screw rod 1102 by sliding and threading, and the top of the first screw rod 1102 is connected to the first motor 1103. The first moving assembly 11 also includes a second screw rod 1109 rotatably connected to the inner side of the mounting frame 1105, a second motor 1107 fixedly connected to one end of the mounting frame 1105, and a first mounting plate 1106 threadedly connected to the outer side of the second screw rod 1109, and the first mounting plate 1106 is slidably connected to the mounting frame 1105 to ensure the stability of the movement of the first mounting plate 1106. The upper vulcanization mold 3 is fixedly connected to the end of the first mounting plate 1106, and the end of the second screw rod 1109 close to the second motor 1107 is connected to the second motor 1107.

[0038] The first motor 1103 drives the first screw rod 1102 to rotate, which can drive the movable plate 1104 to move up and down. The movable plate 1104 that can move up and down drives the mounting frame 1105 to move up and down at the same time, thereby realizing the up and down movement operation of the upper vulcanization mold 3. The second motor 1107 drives the second screw rod 1109 to rotate, which can drive the first mounting plate 1106 to move left and right, thereby realizing the left and right movement operation of the upper vulcanization mold 3, and further realizing the mold closing and mold separation operation of the upper vulcanization mold 3 and the lower vulcanization mold 2.

[0039] The second moving component 12 includes a fixed frame 1201 fixedly connected to the top of the base plate 1 and set as a U-shaped structure, a third screw rod 1205 rotatably connected to the top of the fixed frame 1201, a second mounting plate 1203 threadedly connected to the outside of the third screw rod 1205 and slidingly connected to the fixed frame 1201, a third motor 1202 fixedly connected to one end of the fixed frame 1201 and a first electric push rod 1204 fixedly connected to the inside of the second mounting plate 1203, the third screw rod 1205 is connected to the third motor 1202 at one end close to the third motor 1202, and the upper molding mold 10 is fixedly connected to the bottom of the piston rod of the first electric push rod 1204.

[0040] The operation of the third motor 1202 drives the third screw rod 1205 to rotate. The rotating third screw rod 1205 can realize the left and right movement operation of the second mounting plate 1203, thereby driving the upper molding mold 10 to move left and right above the lower molding mold 9. Under the action of the first electric push rod 1204, the upper molding mold 10 can be better driven to move up and down to complete the mold closing and mold separation operations with the lower molding mold 9.

[0041] The third moving assembly 13 includes a second electric push rod 1301 fixedly connected to the top of the base plate 1, a movable frame 1302 fixedly connected to the top of the piston rod of the second electric push rod 1301 and set to a U-shaped structure, a sleeve 1303 rotatably connected to the inner side of the movable frame 1302, a fixed plate 1306 fixedly connected to one side of the movable frame 1302, a third electric push rod 1307 fixedly connected to the top of the fixed plate 1306, a rack 1305 slidably connected to the top of the fixed plate 1306 and fixedly connected to the piston rod of the third electric push rod 1307, and a gear 1304 meshingly connected to the top of the rack 1305, one end of the outer rotating shaft of the sleeve 1303 passes through the interior of the movable frame 1302 and is fixedly connected to the gear 1304, an inflation tube 14 is fixedly connected to the interior of the sleeve 1303, and a positioning block 15 flush with the inner surfaces of the lower vulcanization mold 2 and the lower molding mold 9 is fixedly connected to the outer side of the inflation tube 14.

[0042] The third electric push rod 1307 drives the rack 1305 to move horizontally, so that the gear 1304 can be rotated. When the gear 1304 rotates, the sleeve 1303 rotates, so that the inflation tube 14 is in a vertical state, which is convenient for the connection between the inner liner and the inflation tube 14, and the inner liner can be positioned under the action of the positioning block 15 to ensure that the inner liner can be smoothly rotated to the inside of the lower vulcanization mold 2. The second electric push rod 1301 can drive the forming ball inside the lower vulcanization mold 2 to move upward a suitable distance and then rotate, and then by controlling the rotation angle of the inflation tube 14, the forming ball inside the lower vulcanization mold 2 can be moved to the inside of the lower molding mold 9 for subsequent pattern manufacturing.

[0043] In order to ensure that the rubber sheet of the ball fits smoothly with the surface of the loading mold 4 and the upper vulcanization mold 3, the vacuum suction nozzle 5 is flush with the corresponding surface of the loading mold 4 and the upper vulcanization mold 3, and a one-way valve is provided inside the vacuum suction nozzle 5 to prevent the gas introduced by the steam inlet pipe 8 from entering the vacuum suction nozzle 5.

[0044] A method for producing and processing a leather ball using a vulcanizing device comprises the following steps:

[0045] S1, the outer rubber sheet of the ball is positioned and installed on the inner surface of the lower vulcanization mold 2 and the outer surface of the feeding mold 4, the vacuum suction nozzle 5 on the feeding mold 4 is used to absorb the rubber sheet, so that the inflation tube 14 is in a vertical horizontal state, and the inflation port of the inner bladder of the ball is connected to the inflation tube 14;

[0046] S2, the third moving assembly 13 moves the ball liner to the inside of the lower vulcanization mold 2. At this time, the first moving assembly 11 drives the upper vulcanization mold 3 to move to the outside of the feeding mold 4, the vacuum suction nozzle 5 on the feeding mold 4 stops running, and the vacuum suction nozzle 5 on the upper vulcanization mold 3 absorbs the rubber sheet;

[0047] S3, the first moving assembly 11 moves the upper vulcanization mold 3 with the rubber sheet adsorbed on the inner surface to the top of the lower vulcanization mold 2 for mold closing, and the inner liner is inflated through the inflation tube 14 to perform the vulcanization operation, so that the rubber sheet and the inner liner are vulcanized and bonded;

[0048] S4, the first moving component 11 separates the upper vulcanization mold 3 from the lower vulcanization mold 2, the third moving component 13 moves the formed ball to the inside of the lower molding mold 9, the second moving component 12 closes the upper molding mold 10 with the lower molding mold 9, the lower molding mold 9 and the upper molding mold 10 vulcanize the formed ball, and the pattern on the inner surface can be printed on the outer surface of the ball to complete the vulcanization process.

[0049] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A vulcanizing device for producing and processing leather balls, comprising a base plate (1), characterized in that: The top of the bottom plate (1) is fixedly connected to a lower vulcanizing mold (2) and a lower molding mold (9) which are arranged adjacent to each other; an upper vulcanizing mold (3) and an upper molding mold (10) are respectively arranged above the lower vulcanizing mold (2) and the lower molding mold (9); a steam inlet pipe (8) is arranged on one side of the upper vulcanizing mold (3) and the upper molding mold (10); a loading mold (4) is fixedly connected to the top of the bottom plate (1) and located on one side of the lower vulcanizing mold (2); a plurality of vacuum suction nozzles (5) are arranged on the outer surface of the loading mold (4) and the inner surface of the upper vulcanizing mold (3); and the vacuum suction nozzles (5) are used to absorb the outer rubber sheet of the ball; A first moving assembly (11) is provided on the top of the bottom plate (1) and on the side close to the lower vulcanizing mold (2), a second moving assembly (12) is provided on the top of the bottom plate (1) and on the side close to the lower molding mold (9), and a third moving assembly (13) is provided between the lower vulcanizing mold (2) and the lower molding mold (9), the first moving assembly (11) is used to drive the upper vulcanizing mold (3) to move back and forth between the lower vulcanizing mold (2) and the loading mold (4), the second moving assembly (12) is used to drive the upper molding mold (10) and the lower molding mold (9) to close and separate, and the third moving assembly (13) is used to move the ball inside the lower vulcanizing mold (2) to the inside of the lower molding mold (9), and the inner surfaces of the lower molding mold (9) and the upper molding mold (10) are both provided with patterns; The third moving assembly (13) comprises a second electric push rod (1301) fixedly connected to the top of the base plate (1), a movable frame (1302) fixedly connected to the top of the piston rod of the second electric push rod (1301) and having a U-shaped structure, a sleeve (1303) rotatably connected to the inner side of the movable frame (1302), a fixed plate (1306) fixedly connected to one side of the movable frame (1302), a third electric push rod (1307) fixedly connected to the top of the fixed plate (1306), and a third electric push rod (1308) slidably connected to the fixed plate (1308). A rack (1305) is provided at the top and fixedly connected to the piston rod of the third electric push rod (1307), and a gear (1304) meshedly connected to the top of the rack (1305); one end of the outer rotating shaft of the sleeve (1303) passes through the interior of the movable frame (1302) and is fixedly connected to the gear (1304); an inflation tube (14) is fixedly connected to the interior of the sleeve (1303), and a positioning block (15) flush with the inner surfaces of the lower vulcanizing mold (2) and the lower molding mold (9) is fixedly connected to the outer side of the inflation tube (14).

2. The vulcanizing equipment for producing and processing leather balls according to claim 1, characterized in that: The interior of the feeding mold (4) is configured as a hollow structure, the outer surface of the upper vulcanization mold (3) and the inner surface of the feeding mold (4) are fixedly connected with a plurality of connecting tubes (6), the plurality of vacuum suction nozzles (5) are connected to the corresponding connecting tubes (6), and one end of each plurality of adjacent connecting tubes (6) is fixedly connected with an external tube (7) to achieve communication.

3. The vulcanizing equipment for producing and processing leather balls according to claim 1, characterized in that: The first moving assembly (11) comprises two fixed columns (1101) symmetrically fixedly connected to the top of the bottom plate (1), a first screw rod (1102) rotatably connected to the inside of one of the fixed columns (1101), a first motor (1103) fixedly connected to the top of one of the fixed columns (1101) and located above the first screw rod (1102), a guide rod (1108) fixedly connected to the inside of the other fixed column (1101), a mounting frame (1105) movably connected between the two fixed columns (1101) and arranged in a U-shaped structure, and two movable plates (1104) fixedly connected to both ends of the mounting frame (1105), the upper vulcanization mold (3) is mounted on the bottom of the mounting frame (1105), the two movable plates (1104) are respectively slidably connected and threadedly connected to the guide rod (1108) and the first screw rod (1102), and the top of the first screw rod (1102) is connected to the first motor (1103).

4. The vulcanizing equipment for producing and processing leather balls according to claim 3 is characterized in that: The first moving assembly (11) further comprises a second screw rod (1109) rotatably connected to the inner side of the mounting frame (1105), a second motor (1107) fixedly connected to one end of the mounting frame (1105), and a first mounting plate (1106) threadedly connected to the outer side of the second screw rod (1109), wherein the first mounting plate (1106) is slidably connected to the mounting frame (1105), the upper vulcanization mold (3) is fixedly connected to the end of the first mounting plate (1106), and one end of the second screw rod (1109) close to the second motor (1107) is connected to the second motor (1107).

5. The vulcanizing equipment for producing and processing leather balls according to claim 1, characterized in that: The second moving assembly (12) comprises a fixing frame (1201) fixedly connected to the top of the base plate (1) and arranged in a U-shaped structure, a third screw rod (1205) rotatably connected to the top of the fixing frame (1201), a second mounting plate (1203) threadedly connected to the outside of the third screw rod (1205) and slidably connected to the fixing frame (1201), a third motor (1202) fixedly connected to one end of the fixing frame (1201), and a first electric push rod (1204) fixedly connected to the inside of the second mounting plate (1203), wherein one end of the third screw rod (1205) close to the third motor (1202) is connected to the third motor (1202), and the upper molding die (10) is fixedly connected to the bottom of the piston rod of the first electric push rod (1204).

6. The vulcanizing equipment for producing and processing leather balls according to claim 5, characterized in that: The vacuum suction nozzles (5) are flush with the surfaces of the corresponding feeding mold (4) and the upper vulcanization mold (3), and a one-way valve is provided inside the vacuum suction nozzles (5).

7. A vulcanization method for producing and processing leather balls, based on a vulcanization device for producing and processing leather balls according to any one of claims 1 to 6, characterized in that: The following steps are involved: S1, positioning and installing the outer rubber sheet of the ball on the inner surface of the lower vulcanization mold (2) and the outer surface of the loading mold (4), the vacuum suction nozzle (5) on the loading mold (4) is used to absorb the rubber sheet, so that the inflation tube (14) is in a vertical horizontal state, and the inflation port of the inner bladder of the ball is connected to the inflation tube (14); S2, the third moving component (13) moves the inner liner of the rubber ball to the inside of the lower vulcanization mold (2), at which time, the first moving component (11) drives the upper vulcanization mold (3) to move to the outside of the loading mold (4), the vacuum suction nozzle (5) on the loading mold (4) stops running, and the vacuum suction nozzle (5) on the upper vulcanization mold (3) absorbs the rubber sheet; S3, the first moving component (11) moves the upper vulcanization mold (3) with the rubber sheet adsorbed on the inner surface to the top of the lower vulcanization mold (2) for mold closing, and inflates the inner liner through the inflation tube 14 to perform the vulcanization operation, so that the rubber sheet and the inner liner are vulcanized and bonded; S4, the first moving component (11) separates the upper vulcanization mold (3) from the lower vulcanization mold (2), the third moving component (13) moves the molded leather ball to the interior of the lower molding mold (9), the second moving component (12) closes the upper molding mold (10) and the lower molding mold (9), the lower molding mold (9) and the upper molding mold (10) vulcanize the molded leather ball, and the pattern on the inner surface can be printed on the outer surface of the leather ball to complete the vulcanization process.

Citation Information

Patent Citations

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