A multi-level cable harness structure for new energy vehicle communications
By designing a multi-stage beam wire structure including the lower case and the upper case, using components such as fixed seats, connection channels, blocks, arc blocks and limiting mechanisms, the problem of insufficient sealing and connection stability of the multi-stage beam wire structure for communication cables for new energy vehicles is solved, and higher safety and convenient use are achieved.
Patent Information
- Application Number
- CN202411284585.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-13
- Publication Date
- 2025-04-11
- Estimated Expiration
- 2044-09-13
AI Technical Summary
The sealing and connection stability of the existing multi-stage harness structure for communication cables for new energy vehicles is poor, making it difficult to prevent water and dust, and when tape and cable ties are lacking in emergency situations, the connection safety is reduced.
A multi-stage beam wire structure including the lower case and the upper case is designed. Through components such as fixing seats, connecting channels, blocks, arc blocks and limiting mechanisms, double compression and quick connection and disassembly of the cable core are achieved to ensure sealing and stability.
Improves the sealing and stability of cable connections, enhances the safety of connections, and does not require additional tape and cable ties for ease of use and maintenance.
Smart Images

Figure CN118928250B_ABST
Abstract
Description
Technical Field
[0001] The present invention belongs to the technical field of cable harnesses, and in particular relates to a multi-level cable harness structure for new energy vehicle communications. Background Art
[0002] New energy vehicles refer to vehicles that use unconventional vehicle fuels as their power source (or use conventional vehicle fuels and new vehicle-mounted power devices), and integrate advanced technologies in vehicle power control and drive to form vehicles with advanced technical principles, new technologies, and new structures. In the prior art, new energy vehicles use communication cables to connect communication equipment. Communication cables contain multiple strands of wire cores, and two cables are usually connected using a cable tie.
[0003] After searching, the patent with publication number CN116946039B discloses a multi-level cable harness structure for new energy vehicle communication. This structure has the following shortcomings when used:
[0004] 1. The sealing is poor, and it is difficult to be waterproof and dustproof. Tape is still needed to seal after connection. If new tape and cable ties are not configured in an emergency, the safety of the connection will be reduced.
[0005] 2. The connection stability is poor. The cable is easy to separate when pulled. It still needs tape to reinforce it, which is inconvenient to use.
[0006] For this purpose, a multi-level cable bundle structure for new energy vehicle communication is proposed. Summary of the invention
[0007] The purpose of the present invention is to provide a multi-level cable harness structure for new energy vehicle communications. The present invention can seal the gaps in the connection structure, ensuring the sealing of the overall structure and improving the safety of the connection. No additional tape is required, and the use is more convenient. The cable core can be compressed twice to ensure the stability of the cable connection. The cable core can also be quickly connected and disassembled. The operation is simple and convenient, which provides convenience for later maintenance and solves the existing technical problems.
[0008] To solve the above technical problems, the present invention is achieved through the following technical solutions:
[0009] A multi-level cable harness structure for new energy vehicle communications, comprising:
[0010] A lower shell, wherein a fixing seat is fixedly arranged on the inner wall of the lower shell, a plurality of connecting channels distributed in an annular shape are opened inside the fixing seat for connecting the cable cores, connecting columns and a plurality of arc blocks distributed in an annular shape are fixedly arranged on both sides of the fixing seat, the plurality of arc blocks are respectively arranged on one side of the connecting channel, the outer walls of the two connecting columns are rotatably connected with movable rings, the outer wall of the movable ring is fixedly arranged with a plurality of evenly distributed pressure blocks, the pressure blocks and the arc blocks cooperate to compress the cable cores, and one end of the plurality of pressure blocks is fixedly arranged with the same adjustment ring;
[0011] It also includes an upper shell, which is arranged at the top of the lower shell, the lower shell and the upper shell are combined into a tubular shape, the outer walls of both sides of the lower shell and the upper shell are provided with a first thread and are threadedly connected to a connecting sleeve through the first thread, one end of the two connecting sleeves is provided with a mounting groove, the two mounting grooves are provided with a half ring block, the outer walls of the connecting sleeve and the half ring block are provided with a second thread and are threadedly connected to a mounting ring through the second thread;
[0012] Two limiting mechanisms are symmetrically arranged on both sides of the fixing seat and are used to limit the adjusting ring.
[0013] In a possible design, the limiting mechanism includes a plurality of limiting grooves and sliding grooves, the limiting grooves are distributed on the outer wall of the adjusting ring, the sliding grooves are opened on the outer wall of the fixed seat, a sliding block is slidably connected in the sliding groove, a spring is fixed between the sliding block and the sliding groove, a limiting block is fixed at one end of the sliding block, and one end of the limiting block is located in one of the limiting grooves.
[0014] In a possible design, the inner wall of the semi-ring block and the inner wall of the connecting sleeve are both bonded with semi-sealing rings, and the two semi-sealing rings are combined into a tube and surround the outer wall of the cable.
[0015] In a possible design, two strip grooves are provided at the bottom end of the upper shell, and sealing strips are provided in the two strip grooves, and the sealing strips are in contact with the lower shell.
[0016] In a possible design, two symmetrically arranged second positioning blocks are fixedly provided at the bottom of the semi-ring block, and two second positioning grooves are provided at the bottom of the mounting groove, and the second positioning blocks and the second positioning grooves cooperate with each other.
[0017] In a possible design, a plurality of first positioning blocks are fixedly provided on the inner wall of the upper shell, a plurality of first positioning grooves are opened on the outer wall of the fixing seat, and the first positioning blocks and the first positioning grooves match each other.
[0018] In a possible design, the connecting channel includes a first connecting groove and a second connecting groove, the first connecting groove and the second connecting groove are respectively opened on both sides of the fixing seat, the first connecting groove and the second connecting groove are connected, and the first connecting groove is arc-shaped.
[0019] In a possible design, a semi-limiting ring is fixedly provided on the outer wall of the connecting sleeve.
[0020] The embodiments of the present invention have the following beneficial effects:
[0021] In the present invention, the connection between the upper shell and the lower shell can be sealed, and the connection between the connecting sleeve and the half ring block can be sealed, thereby ensuring the sealing of the overall structure and improving the safety of the connection. No additional tape is required, and the use is more convenient.
[0022] In the present invention, the pressing block and the arc block can be used to compress the wire core to ensure the stability of the wire core connection, and the connecting sleeve and the semi-ring block can also be used to compress the cable to ensure the stability of the cable connection.
[0023] In the present invention, the cable cores can be quickly connected and disassembled, the operation is simple and convenient, and convenience is provided for later maintenance.
[0024] Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings required for describing the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other accompanying drawings can be obtained based on these accompanying drawings without paying creative work.
[0026] Figure 1 A schematic diagram of an assembled three-dimensional structure of an embodiment of the present invention;
[0027] Figure 2 A schematic diagram of an exploded three-dimensional structure of an embodiment of the present invention;
[0028] Figure 3 A schematic diagram of a partially decomposed structure of a first viewing angle of an embodiment of the present invention;
[0029] Figure 4 is a schematic diagram of a partially decomposed structure of a second viewing angle of an embodiment of the present invention;
[0030] Figure 5 It is a schematic cross-sectional structural diagram of a fixing base according to an embodiment of the present invention;
[0031] Figure 6 This is a schematic diagram of the structure of an upper shell, a first positioning block, a strip groove and a sealing strip according to an embodiment of the present invention;
[0032] Figure 7 The figure is a schematic diagram of the cable core installation structure according to an embodiment of the present invention.
[0033] In the figure: 1. lower shell; 2. upper shell; 3. fixed seat; 4. first thread; 5. connecting sleeve; 6. mounting groove; 7. semi-ring block; 8. second thread; 9. mounting ring; 10. connecting channel; 11. arc block; 12. connecting column; 13. movable ring; 14. pressure block; 15. adjusting ring; 16. limiting groove; 17. first positioning groove; 18. semi-sealing ring; 19. second positioning block; 20. second positioning groove; 21. semi-limiting ring; 22. slide groove; 23. slider; 24. spring; 25. limiting block; 26. first connecting groove; 27. second connecting groove; 28. first positioning block; 29. strip groove; 30. sealing strip; 31. cable; 32. wire core. DETAILED DESCRIPTION
[0034] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0035] In the description of the present invention, it should be understood that the terms "opening", "upper", "middle", "length", "inside" and the like indicating orientation or positional relationship are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the components or elements referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as limiting the present invention.
[0036] In order to keep the following description of the embodiments of the present invention clear and concise, detailed descriptions of well-known functions and well-known components are omitted.
[0037] Embodiment 1
[0038] See also Figure 1-Figure 7 As shown, in this embodiment, a multi-level cable harness structure for new energy vehicle communication is provided, including:
[0039] The lower shell 1 has a fixed seat 3 fixed on its inner wall, and a plurality of connecting channels 10 distributed in an annular shape are provided inside the fixed seat 3 for connecting the cable cores to ensure the transmission of signals. Connecting posts 12 and a plurality of arc blocks 11 distributed in an annular shape are fixed on both sides of the fixed seat 3. The plurality of arc blocks 11 are respectively arranged on one side of the connecting channel 10. The outer walls of the two connecting posts 12 are rotatably connected with movable rings 13. The outer wall of the movable ring 13 is fixed with a plurality of evenly distributed pressing blocks 14. The pressing blocks 14 and the arc blocks 11 are matched to press the cable cores to fix the cores, thereby ensuring the stability of the core connection and avoiding the separation of the cores. The same adjusting ring 15 is fixed at one end of the plurality of pressing blocks 14 to facilitate people to adjust the pressing blocks 14.
[0040] It also includes an upper shell 2, which is arranged at the top of the lower shell 1. The lower shell 1 and the upper shell 2 are combined into a tubular shape. The outer walls of both sides of the lower shell 1 and the upper shell 2 are provided with first threads 4 and are threadedly connected with connecting sleeves 5 through the first threads 4. One end of the two connecting sleeves 5 is provided with a mounting groove 6. The two mounting grooves 6 are provided with semi-ring blocks 7. The semi-ring blocks 7 cooperate with the connecting sleeves 5 to fix the cables. The stability of the cable connection is improved by double fixation. The outer walls of the connecting sleeve 5 and the semi-ring blocks 7 are provided with second threads 8 and are threadedly connected with mounting rings 9 through the second threads 8. The mounting rings 9 can limit the semi-ring blocks 7, thereby achieving the effect of fixing the cables.
[0041] Two limiting mechanisms are symmetrically arranged on both sides of the fixed seat 3, and are used to limit the adjusting ring 15. The limiting mechanisms include multiple limiting grooves 16 and slide grooves 22. The limiting grooves 16 are distributed on the outer wall of the adjusting ring 15, and the slide grooves 22 are opened on the outer wall of the fixed seat 3. A slider 23 is slidably connected in the slide groove 22. A spring 24 is fixed between the slider 23 and the slide groove 22. A limiting block 25 is fixed at one end of the slider 23, and one end of the limiting block 25 is located in one of the limiting grooves 16. The limiting block 25 cooperates with the limiting groove 16 to limit the adjusting ring 15, thereby ensuring the fixing effect of the pressing block 14 on the wire core.
[0042] Embodiment 2
[0043] Improved on the basis of embodiment 1: Refer to attached Figure 1-Figure 7 The inner wall of the semi-ring block 7 and the inner wall of the connecting sleeve 5 are both bonded with semi-sealing rings 18. The two semi-sealing rings 18 are combined into a tubular shape and embrace the outer wall of the cable, which can seal the connection between the semi-ring block 7 and the connecting sleeve 5, thereby improving the sealing of the structure.
[0044] In the present invention, two strip grooves 29 are provided at the bottom end of the upper shell 2, and sealing strips 30 are provided in the two strip grooves 29. The sealing strips 30 are in contact with the lower shell 1, and the connection between the lower shell 1 and the upper shell 2 can be sealed, thereby further improving the sealing performance of the structure.
[0045] In particular, two symmetrically arranged second positioning blocks 19 are fixedly provided at the bottom of the semi-ring block 7, and two second positioning grooves 20 are provided at the bottom of the mounting groove 6. The second positioning blocks 19 and the second positioning grooves 20 cooperate with each other to position the semi-ring block 7, thereby improving the stability of the structure.
[0046] It should be noted that the inner wall of the upper shell 2 is fixed with multiple first positioning blocks 28, and the outer wall of the fixing seat 3 is provided with multiple first positioning grooves 17. The first positioning blocks 28 and the first positioning grooves 17 cooperate with each other to position the upper shell 2, thereby improving the stability of the structure.
[0047] In the present invention, the connecting channel 10 includes a first connecting groove 26 and a second connecting groove 27, and the first connecting groove 26 and the second connecting groove 27 are respectively arranged on both sides of the fixing seat 3, and the first connecting groove 26 and the second connecting groove 27 are connected. The first connecting groove 26 is arc-shaped, and the first connecting groove 26 can guide one end of the wire core to bend slightly, so that it can be convenient to fully contact with another wire core.
[0048] In particular, a semi-limiting ring 21 is fixedly provided on the outer wall of the connecting sleeve 5 , which can limit the installation ring 9 and prevent the installation ring 9 from being separated from the connecting sleeve 5 .
[0049] The use process and working principle of the technical solution of the present invention are as follows:
[0050] When connecting two cables, first use a tool to cut and peel one end of the two cables, then put the two connecting sleeves 5 on the two cables respectively, then separate the cores of the cables and insert them into the first connecting groove 26, then rotate the adjusting ring 15, the adjusting ring 15 drives the pressing block 14 to rotate, the pressing block 14 cooperates with the arc block 11 to press the core, and then push the slider 23 to make the limit block 25 and the corresponding limit groove 16 dock, and similarly insert the core of the other cable into the second connecting groove 27 to dock the cores, and then rotate the adjusting ring 15 so that the pressing block 14 cooperates with the arc block 11 to The wire core is compressed, and then the upper shell 2 is pressed onto the fixed seat 3. With the cooperation of the first positioning block 28 and the first positioning groove 17, the upper shell 2 and the lower shell 1 are docked. Then the connecting sleeve 5 is threadedly connected to the two ends of the lower shell 1 and the upper shell 2. Then the half ring block 7 is placed in the installation groove 6. With the cooperation of the second positioning block 19 and the second positioning groove 20, the half ring block 7 and the connecting sleeve 5 are docked. Then the installation ring 9 is rotated to limit the half ring block 7. The half ring block 7 cooperates with the connecting sleeve 5 to compress the cable. In this way, the cable connection can be completed. When disassembling, repeat the above operation in reverse.
[0051] It should be noted that, in the description of this specification, descriptions such as "first", "second", etc. are merely used to distinguish between various features and have no actual order or directional meaning, and this application is not limited to this.
[0052] In the description of this specification, the description with reference to the terms "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.
[0053] The preferred embodiments of the present invention disclosed above are only used to help illustrate the present invention. The preferred embodiments do not describe all the details in detail, nor do they limit the invention to the specific implementation methods described. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the present invention, so that those skilled in the art can understand and use the present invention well. The present invention is limited only by the claims and their full scope and equivalents.
Claims
1. A multi-level cable harness structure for new energy vehicle communication, characterized in that: include: A lower shell (1), wherein a fixing seat (3) is fixedly provided on the inner wall of the lower shell (1), a plurality of connecting channels (10) distributed in an annular shape are provided inside the fixing seat (3) for connecting cable cores, connecting columns (12) and a plurality of arc blocks (11) distributed in an annular shape are fixedly provided on both sides of the fixing seat (3), the plurality of arc blocks (11) are respectively arranged on one side of the connecting channel (10), the outer walls of the two connecting columns (12) are rotatably connected with movable rings (13), the outer wall of the movable ring (13) is fixedly provided with a plurality of uniformly distributed pressure blocks (14), the pressure blocks (14) and the arc blocks (11) cooperate to compress the cable cores, and one end of the plurality of pressure blocks (14) is fixedly provided with the same adjustment ring (15); It also comprises an upper shell (2), the upper shell (2) being arranged at the top end of the lower shell (1), the lower shell (1) and the upper shell (2) being combined into a tubular shape, the outer walls of both sides of the lower shell (1) and the upper shell (2) being provided with a first thread (4) and being threadedly connected to a connecting sleeve (5) through the first thread (4), one end of each of the two connecting sleeves (5) being provided with a mounting groove (6), each of the two mounting grooves (6) being provided with a semi-ring block (7), the outer walls of the connecting sleeve (5) and the semi-ring block (7) being provided with a second thread (8) and being threadedly connected to a mounting ring (9) through the second thread (8); Two limiting mechanisms are symmetrically arranged on both sides of the fixing seat (3) and are used to limit the adjustment ring (15).
2. A multi-level harness structure for new energy vehicle communication cables as claimed in claim 1, characterized in that: The limiting mechanism comprises a plurality of limiting grooves (16) and sliding grooves (22), wherein the limiting grooves (16) are distributed on the outer wall of the adjusting ring (15), and the sliding grooves (22) are arranged on the outer wall of the fixing seat (3). A sliding block (23) is slidably connected in the sliding groove (22), a spring (24) is fixedly arranged between the sliding block (23) and the sliding groove (22), and a limiting block (25) is fixedly arranged at one end of the sliding block (23), and one end of the limiting block (25) is located in one of the limiting grooves (16).
3. A multi-level harness structure for new energy vehicle communication cables as claimed in claim 2, characterized in that: The inner wall of the semi-ring block (7) and the inner wall of the connecting sleeve (5) are both bonded with a semi-sealing ring (18), and the two semi-sealing rings (18) are combined into a tube shape and surround the outer wall of the cable.
4. A multi-level harness structure for new energy vehicle communication cables as claimed in claim 3, characterized in that: Two strip-shaped grooves (29) are provided at the bottom end of the upper shell (2), and sealing strips (30) are provided in the two strip-shaped grooves (29), and the sealing strips (30) are in contact with the lower shell (1).
5. A multi-level harness structure for new energy vehicle communication cables as claimed in claim 4, characterized in that: Two symmetrically arranged second positioning blocks (19) are fixedly provided at the bottom of the semi-ring block (7), and two second positioning grooves (20) are opened at the bottom of the installation groove (6), and the second positioning blocks (19) and the second positioning grooves (20) are matched with each other.
6. A multi-level harness structure for new energy vehicle communication cables as claimed in claim 5, characterized in that: The inner wall of the upper shell (2) is fixedly provided with a plurality of first positioning blocks (28), the outer wall of the fixing seat (3) is provided with a plurality of first positioning grooves (17), and the first positioning blocks (28) and the first positioning grooves (17) are matched with each other.
7. A multi-level harness structure for new energy vehicle communication cables as claimed in claim 6, characterized in that: The connecting channel (10) comprises a first connecting groove (26) and a second connecting groove (27), wherein the first connecting groove (26) and the second connecting groove (27) are respectively arranged on two sides of the fixing seat (3), the first connecting groove (26) and the second connecting groove (27) are connected, and the first connecting groove (26) is arc-shaped.
8. A multi-level harness structure for new energy vehicle communication cables as claimed in claim 7, characterized in that: A semi-limiting ring (21) is fixedly provided on the outer wall of the connecting sleeve (5).
Citation Information
Patent Citations
A multi-level cable bundle structure for communication cables in new energy vehicles
CN116946039B
Cable multistage bunching structure for new energy automobile communication
CN116946039A
Combined cable
CN217788070U