An external environmental control machine performance debugging system and its debugging method
By designing the external environmental control performance debugging system and conducting multi-pressure interval test and verification, the temperature and humidity control and uneven gas distribution of the environmental control unit under different pressure conditions is solved, and the comfort and safety in the diver's cabin is improved.
Patent Information
- Application Number
- CN202410977714.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-19
- Publication Date
- 2025-07-11
- Estimated Expiration
- 2044-07-19
AI Technical Summary
In the prior art, the saturated submersible pressurized chamber environmental control unit has not conducted overall verification and analysis, resulting in the temperature and humidity, air quality and air field distribution that do not meet the operating requirements, affecting the comfort and safety of divers.
A performance debugging system for external environmental control machines is designed, including simulation chambers, external environmental control machines, hot and cold water units and a variety of detection units. Through multi-pressure interval tests, the temperature and humidity control, gas distribution consistency and harmful gas removal capabilities of environmental control machines are verified.
Ensure that the environmental control unit meets the design requirements under different pressure conditions, improving the comfort and safety of the diver's cabin.
Smart Images

Figure CN118928707B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the field of test devices, and particularly to a performance debugging system and a debugging method for an external environmental control machine of a saturation diving device. Background Art
[0002] Saturation diving is the latest achievement in the development of diving technology. It not only has a diving depth and diving time that cannot be compared with conventional diving methods, but also has higher diving operation efficiency and safety, and has a wide range of applications in rescue and salvage and ocean engineering.
[0003] The environmental control unit of the saturation diving pressure chamber is an important supporting equipment for the saturation diving pressure chamber used in deep-sea development. It can realize the control of the gas environment in the pressure chamber. Its main functions are: adjusting the temperature and humidity in the chamber, removing harmful gases in the chamber. A set of safe and reliable environmental control system is essential for the saturation diving pressure chamber. In terms of the environmental control type, the environmental control unit of the saturation diving pressure chamber mainly has two types: external circulation type and internal circulation type.
[0004] Currently, in the prior art, it mainly focuses on aspects such as the system design, position layout, and component optimization of the environmental control unit of the saturation diving pressure chamber. However, if the environmental control unit is directly applied without overall verification and analysis, it may lead to the situation that the environmental control unit does not meet the requirements of various operating conditions of the saturation diving pressure chamber, resulting in the temperature and humidity, air quality, and uniform distribution of the air field in the chamber not meeting the operating requirements, and affecting the comfort and safety of divers in the chamber. Summary of the Invention
[0005] The main object of the present invention is to provide a performance debugging system and a debugging method for an external environmental control machine of a saturation diving device, aiming to solve the technical problems.
[0006] To achieve the above object, the present invention provides an external environmental control unit performance debugging system for a saturation diving device. The debugging system includes: a simulation chamber, an external environmental control unit, and a chilled and hot water unit; wherein a biological heat simulation unit, a biological humidity simulation unit, an oxygen concentration detection unit, a carbon dioxide concentration detection unit, a temperature and humidity detection unit, and a gas sampling unit are arranged in the simulation chamber; a compressed air gas source device is further connected outside the simulation chamber, and the air of the compressed air gas source device is sent into the simulation chamber after the pressure is adjusted by a pressure regulating device; a pressure relief control valve is further connected outside the simulation chamber; the debugging system further includes a harmful gas integrated supply unit, an oxygen supply unit, a carbon dioxide supply unit, and a helium supply unit; the harmful gas integrated supply unit feeds harmful gases into the simulation chamber through a gas supply pipeline; the oxygen supply unit is connected to the air outlet pipeline of the simulation chamber through a first pressure regulating valve; the carbon dioxide supply unit is connected to the carbon dioxide distribution pipeline of the simulation chamber through a second pressure regulating valve; the helium supply unit is connected to the helium distribution pipeline of the simulation chamber through a third pressure regulating valve; the simulation chamber is connected to the external environmental control unit through the air outlet pipeline and the return air pipeline, and the chilled and hot water unit supplies chilled and hot water to the external environmental control unit; the air inlet end of the external environmental control unit is connected to the air outlet pipeline of the simulation chamber, an air inlet valve is arranged after the air outlet pipeline, a first gas absorption tank and a second gas absorption tank are arranged in parallel after the air inlet valve, a fan, a condensation tank, and a heating tank are sequentially arranged in series after the above absorption tanks, and the outlet of the heating tank is connected to the simulation chamber through the return air pipeline.
[0007] Further, the chilled and hot water unit includes a hot water outlet, a hot water return port, a cold water outlet, and a cold water return port; the hot water outlet and the hot water return port are respectively connected to the heating tank through pipelines; the cold water outlet and the cold water return port are respectively connected to the condensation tank through pipelines.
[0008] Further, the debugging method of the external environmental control unit performance debugging system includes the following steps:
[0009] S1. Air condition test in the first pressure range; using the compressed air gas source device and the pressure regulating device to pressurize the simulation chamber to 0.02 MPa to 0.04 Mpa; in this pressure range, a temperature and humidity control ability test S101 and a cabin gas distribution uniformity test S102 are carried out successively.
[0010] S2. Air condition test in the second pressure range; using the compressed air gas source device and the pressure regulating device to pressurize the simulation chamber to 0.5 Mpa; in this pressure range, a temperature and humidity control ability test S201 and a cabin gas distribution uniformity test S202 are carried out successively.
[0011] S3. Air condition test in the third pressure range: pressurize the simulated chamber to 1.4 Mpa by using the compressed air gas source device and the pressure regulating device; conduct the temperature and humidity control ability test S301 and the harmful gas removal test S302 successively in this pressure range;
[0012] S4. Helium-oxygen mixed gas condition test in the fourth pressure range: pressurize the simulated chamber to 6 Mpa by using the oxygen supply unit and the helium supply unit; conduct the temperature and humidity control ability test S401 in this pressure range;
[0013] S5. Helium-oxygen mixed gas condition test in the fifth pressure range: pressurize the simulated chamber to 8 MPa by using the oxygen supply unit and the helium supply unit; conduct the temperature and humidity control ability test S501 in this pressure range;
[0014] S6. Helium-oxygen mixed gas condition test in the sixth pressure range: pressurize the simulated chamber to 10 Mpa by using the oxygen supply unit and the helium supply unit; conduct the environmental control machine airtightness inspection S601 and the temperature and humidity control ability test S602 successively in this pressure range.
[0015] Furthermore, the temperature and humidity control ability test S101 under the pressure platform of 0.02 MPa - 0.04 Mpa includes the following steps:
[0016] Turn on the bioheat simulation unit with a power input of 1 kW; turn on the biowet simulation unit; after continuous operation for 15 minutes, turn it off; do not fill any gas absorbent in the first gas absorption tank and the second gas absorption tank, and start the external environmental control machine;
[0017] S1011. First, set the temperature and humidity set values of 20°C and RH60% and continuously operate for 1 hour, check the temperature and humidity control accuracy in the simulated chamber, check whether the temperature control accuracy exceeds ±0.5°C, and whether the upper deviation of humidity control exceeds RH10%;
[0018] S1012. Then, set the temperature and humidity set values of 30°C and RH60% and continuously operate for 1 hour, check the temperature and humidity control accuracy in the simulated chamber, check whether the temperature control accuracy exceeds ±0.5°C, and whether the upper deviation of humidity control exceeds RH10%;
[0019] S1013. Finally, set the temperature and humidity set values of 26°C and RH60% and continuously operate for 1 hour, check the temperature and humidity control accuracy in the simulated chamber, check whether the temperature control accuracy exceeds ±0.5°C, and whether the upper deviation of humidity control exceeds RH10%.
[0020] Further, the in-cabin gas distribution consistency test S102 under the pressure platform of 0.02 MPa to 0.04 MPa includes the following steps:
[0021] Turn on the biological wet simulation unit 120. First, set the humidity target value to RH60% and the temperature to 26°C. When the temperature and humidity values in the simulation chamber 100 reach the set values, keep the temperature set value unchanged and change the humidity target value to RH85%.
[0022] During the process of the humidity value in the simulation chamber 100 changing from RH60% to RH85%, continuously detect the partial pressures of oxygen and carbon dioxide in the simulation chamber 100 through the oxygen concentration detection unit 130 and the carbon dioxide concentration detection unit 140. Record the partial pressures of oxygen and carbon dioxide in the simulation chamber 100 at humidity values of RH60%, RH70%, and RH80%. Calculate whether the deviation of the oxygen partial pressure from the average value of the oxygen partial pressure exceeds ±1 kPa at each humidity platform, and calculate whether the deviation of the carbon dioxide partial pressure from the average value of the carbon dioxide partial pressure exceeds ±0.1 kPa at each humidity platform.
[0023] Further, the steps of the temperature and humidity control ability test S201 under the 0.5 MPa pressure platform are the same as those of the aforementioned S101; the steps of the in-cabin gas distribution consistency test S202 under the 0.5 MPa pressure platform are the same as those of the aforementioned S102; the steps of the temperature and humidity control ability test S301 under the 1.6 MPa pressure platform are the same as those of the aforementioned S101.
[0024] Further, the harmful gas scavenging test S302 under the 1.6 MPa pressure platform includes the following steps:
[0025] S3021. Carbon dioxide scavenging test: Inject carbon dioxide gas into the simulation chamber through the carbon dioxide supply unit until the carbon dioxide partial pressure reaches 0.1 MPa; the first gas absorption tank of the external environmental control machine is filled with the rated capacity of the gas absorbent, and no gas absorbent is filled in the second gas absorption tank; start the external environmental control machine, put the second gas absorption tank into operation, isolate the first gas absorption tank, and run for 10 minutes to make the gas in the simulation chamber evenly mixed, and detect the carbon dioxide concentration in the simulation chamber through the carbon dioxide concentration detection unit; switch the first gas absorption tank of the external environmental control machine to be put into operation, isolate the second gas absorption tank, and run for 20 minutes, and detect the carbon dioxide concentration through the carbon dioxide concentration detection unit; check whether the purified carbon dioxide concentration is at least 400 ppm lower than that before purification; after the check, switch the external environmental control machine to the operating condition of the second gas absorption tank, and isolate the first gas absorption tank;
[0026] S3022. Carbon monoxide removal test: Inject carbon monoxide gas into the simulated cabin using the harmful gas integrated supply unit until the carbon monoxide partial pressure reaches 0.1 Mpa; start the external environmental control machine, put the second gas absorption tank into operation, isolate the first gas absorption tank, and operate for 10 minutes to make the gas in the simulated cabin evenly mixed; sample the gas in the simulated cabin through the gas sampling unit and analyze the concentration of carbon monoxide in the gas; switch the external environmental control machine to put the first gas absorption tank into operation, isolate the second gas absorption tank, and continuously operate for 20 minutes; sample the gas in the simulated cabin through the gas sampling unit and analyze the concentration of carbon monoxide in the gas; check whether the carbon monoxide concentration after purification is at least 0.16 ppm lower than that before purification; after the inspection, switch the external environmental control machine to the second gas absorption tank working condition for operation, and isolate the first gas absorption tank;
[0027] S3023. Methane removal test: Inject methane gas into the simulated cabin using the harmful gas integrated supply unit until the methane partial pressure reaches 0.1 Mpa; start the external environmental control machine, put the second gas absorption tank into operation, isolate the first gas absorption tank, and operate for 10 minutes to make the gas in the simulated cabin evenly mixed; sample the gas in the simulated cabin through the gas sampling unit and analyze the concentration of methane in the gas; switch the external environmental control machine to put the first gas absorption tank into operation, isolate the second gas absorption tank, and continuously operate for 60 minutes; sample the gas in the simulated cabin through the gas sampling unit and analyze the concentration of methane in the gas; check whether the methane concentration after purification is at least 5 ppm lower than that before purification; after the inspection, switch the external environmental control machine to the second gas absorption tank working condition for operation, and isolate the first gas absorption tank;
[0028] S3024. Ammonia removal test: Inject ammonia into the simulated cabin using the harmful gas integrated supply unit until the ammonia partial pressure reaches 0.1 Mpa; start the first gas absorption tank of the external environmental control machine and put it into operation, isolate the second gas absorption tank, and continuously operate for 20 minutes; sample the gas in the simulated cabin through the gas sampling unit and analyze the concentration of ammonia in the gas; check whether the ammonia concentration after purification is lower than 0.51 ppm; after the inspection, switch the external environmental control machine to the second gas absorption tank working condition for operation, and isolate the first gas absorption tank 2021;
[0029] S3025, Hydrogen sulfide scavenging test: Inject hydrogen sulfide gas into the simulated cabin using the harmful gas integrated supply unit until the hydrogen sulfide partial pressure reaches 0.1 Mpa; start the operation of the first gas absorption tank of the external environmental control machine, isolate the second gas absorption tank, and continuously operate for 20 minutes; sample the gas in the simulated cabin through the gas sampling unit and analyze the concentration of hydrogen sulfide in the gas. Check whether the concentration of hydrogen sulfide gas after purification is lower than 2.33 ppb; after the inspection, switch the external environmental control machine to the operating condition of the second gas absorption tank and isolate the first gas absorption tank.
[0030] Further, the temperature and humidity control ability test S401 under the 6 Mpa pressure platform includes the following steps: Turn on the biothermal simulation unit with a power input of 1 kW; turn on the biowet simulation unit; after continuous operation for 15 minutes, turn it off; do not fill any gas absorbents in the first gas absorption tank and the second gas absorption tank, start the external environmental control machine, set the temperature and humidity to 26°C and RH60%, continuously operate for 32 hours, check and record the temperature and humidity measurement values every 30 minutes, and check whether the temperature control deviation exceeds ±0.5°C and whether the humidity control upper deviation does not exceed +RH10%.
[0031] Further, the airtightness inspection S601 of the environmental control machine under the 10 Mpa pressure platform is to check whether there is leakage in the connecting parts and seals of the external environmental control machine.
[0032] In the present invention, a performance test system is designed for the environmental control unit of the saturation diving pressure chamber, and three groups of air condition tests and three groups of helium-oxygen gas condition tests are designed according to the operating pressure conditions of the saturation diving pressure chamber. Through performance tests and verifications of the temperature and humidity control performance, gas distribution uniformity, and harmful gas scavenging of the external environmental control machine under different pressure platforms and gas compositions, it is ensured that the performance of the environmental control unit of the saturation diving pressure chamber meets the design requirements, thereby guaranteeing the comfort and safety of divers in the chamber. Description of the Drawings
[0033] One or more embodiments are illustrated by corresponding drawings. These illustrative descriptions do not limit the embodiments. Elements with the same reference numerals in the drawings represent similar elements, unless otherwise stated, and the drawings in the figures do not constitute a proportional limitation.
[0034] Figure 1 It is a schematic diagram of the performance debugging system of the external environmental control machine of the present invention;
[0035] Figure 2 It is a schematic flow diagram of the debugging method of the performance debugging system of the external environmental control machine of the present invention;
[0036] Figure 3 It is a schematic flow diagram of the air condition test for the first pressure range of the present invention;
[0037] Figure 4 It is a schematic flow diagram of the air condition test for the third pressure range of the present invention.
[0038] Among them, 100 is a simulation chamber; 200 is an external environmental control machine; 300 is a cold and hot water unit; 110 is a biological heat simulation unit; 120 is a biological heat simulation unit; 130 is an oxygen concentration detection unit; 140 is a carbon dioxide concentration detection unit; 150 is a temperature and humidity detection unit; 160 is a gas sampling unit; 101 is a compressed air gas source device; 102 is a pressure regulating device; 103 is a pressure relief control valve; 104 is a harmful gas integrated supply unit; 105 is an oxygen supply unit; 106 is a carbon dioxide supply unit; 107 is a helium supply unit; 108 is a first pressure regulating valve; 109 is a second pressure regulating valve; 170 is a third pressure regulating valve. Detailed implementation manners
[0039] To facilitate the understanding of the present invention, the present invention will be described in more detail below in conjunction with the drawings and specific embodiments. It should be noted that when an element is expressed as "fixed to" another element, it can be directly on the other element, or there can be one or more intermediate elements therebetween. When an element is expressed as "connected to" another element, it can be directly connected to the other element, or there can be one or more intermediate elements therebetween. The terms "vertical", "horizontal", "left", "right", "inner", "outer" and similar expressions used in this specification are only for the purpose of illustration. In the description of the present invention, the terms "first" and "second" are only used for descriptive purposes and cannot be understood as indicating relative importance or implicitly indicating the number of the indicated technical features. Thus, unless otherwise stated, the features defined with "first" and "second" may explicitly or implicitly include one or more of such features; the meaning of "plurality" is two or more. The term "comprising" and any deformation thereof mean non-exclusive inclusion, and there may be one or more other features, integers, steps, operations, units, components and / or combinations thereof existing or added.
[0040] In addition, unless otherwise clearly defined and limited, the terms "installed", "connected", and "coupled" shall be understood in a broad sense. For example, it may be a fixed connection, a detachable connection, or an integral connection; it may be a mechanical connection or an electrical connection; it may be directly connected or indirectly connected through an intermediate medium, or the internal communication of two components. All technical and scientific terms used in this specification have the same meaning as commonly understood by those skilled in the technical field to which the present invention belongs. The terms used in the specification of the present invention are only for the purpose of describing specific embodiments and are not intended to limit the present invention. The term "and / or" used in this specification includes any and all combinations of one or more of the related listed items.
[0041] In addition, the technical features involved in different embodiments of the present invention described below can be combined with each other as long as they do not conflict with each other.
[0042] To facilitate the understanding of the present invention, the specific processes of the embodiments of the present invention are described below. Please refer to Figure 1 , the external environmental control machine performance debugging system in the embodiments of the present invention includes: a simulation chamber 100, an external environmental control machine 200, and a cold and hot water unit 300; wherein a biological heat simulation unit 110, a biological humidity simulation unit 120, an oxygen concentration detection unit 130, a carbon dioxide concentration detection unit 140, a temperature and humidity detection unit 150, and a gas sampling unit 160 are arranged in the simulation chamber 100.
[0043] An air compressor gas source device 101 is also connected outside the simulation chamber 100. The air of the air compressor gas source device 101 is sent into the simulation chamber 100 after the pressure is adjusted by a pressure regulating device 102; a pressure relief control valve 103 is also connected outside the simulation chamber 100; a harmful gas integrated supply unit 104, an oxygen supply unit 105, a carbon dioxide supply unit 106, and a helium supply unit 107 are also arranged in the simulation chamber 100. The harmful gas integrated supply unit 104 feeds harmful gases into the simulation chamber 100 through a gas supply pipeline.
[0044] The external environmental control unit 200 includes an intake valve 201 connected to the air outlet pipe 111 of the simulation chamber 100. After the intake valve, a first gas absorption tank 2021 and a second gas absorption tank 2022 are arranged in parallel. In sequence, a fan 203, a condensation tank 204, and a heating tank 205 are arranged in series with the absorption tanks. The heating tank 205 is connected to the simulation chamber 100 through a return air pipe 112. The gas in the simulation chamber 100 enters the external environmental control unit 200 through the air outlet pipe 111. After being purified in the first gas absorption tank 2021 and the second gas absorption tank 2022 by means such as spray water washing and absorbent absorption, it enters the condensation tank 204 after being pressurized by the fan 203. In the condensation tank 204, the gas exchanges heat with cold water and is cooled and dehumidified. After dehumidification, the gas enters the heating tank 205 to exchange heat with hot water, and after the temperature and humidity are adjusted, it is sent into the cabin through the return air pipe 108.
[0045] The oxygen supply unit 105 is connected to the air outlet pipe 111 through a first pressure regulating valve 108; the carbon dioxide supply unit 106 is connected to the carbon dioxide distribution pipeline (not shown in the figure) of the simulation chamber 100 through a second pressure regulating valve 109; the helium supply unit 107 is connected to the helium distribution pipeline (not shown in the figure) of the simulation chamber 100 through a third pressure regulating valve 170.
[0046] The chilled and hot water unit includes a hot water outlet 301, a hot water return port 302, a cold water outlet 303, and a cold water return port 304; the hot water outlet 301 and the hot water return port 302 are respectively connected to the heating tank 205 through pipelines; the cold water outlet 303 and the cold water return port 304 are respectively connected to the condensation tank 204 through pipelines.
[0047] The debugging method of the performance debugging system of the external environmental control unit of the present invention includes the following steps:
[0048] S1. Air condition test in the first pressure range; use the compressed air gas source device 101 and the pressure regulating device 102 to pressurize the simulation chamber 100 to 0.02 MPa - 0.04 Mpa; in this pressure range, conduct the temperature and humidity control ability test S101 and the in-cabin gas distribution consistency test S102 successively.
[0049] S2. Air condition test in the second pressure range; use the compressed air gas source device 101 and the pressure regulating device 102 to pressurize the simulation chamber 100 to 0.5 Mpa; in this pressure range, conduct the temperature and humidity control ability test S201 and the in-cabin gas distribution consistency test S202 successively.
[0050] S3. Air condition test in the third pressure range: Use the compressed air supply device 101 and the pressure regulating device 102 to pressurize the simulation chamber 100 to 1.4 Mpa; Conduct the temperature and humidity control ability test S301 and the harmful gas removal test S302 successively in this pressure range.
[0051] S4. Helium-oxygen mixture condition test in the fourth pressure range: Use the oxygen supply unit 105 and the helium supply unit 107 to pressurize the simulation chamber 100 to 6 Mpa; Conduct the temperature and humidity control ability test S401 in this pressure range.
[0052] S5. Helium-oxygen mixture condition test in the fifth pressure range: Use the oxygen supply unit 105 and the helium supply unit 107 to pressurize the simulation chamber to 8 MPa; Conduct the temperature and humidity control ability test S501 in this pressure range.
[0053] S6. Helium-oxygen mixture condition test in the sixth pressure range: Use the oxygen supply unit 105 and the helium supply unit 107 to pressurize the simulation chamber to 10 Mpa; Conduct the environmental control machine airtightness inspection S601 and the temperature and humidity control ability test S602 successively in this pressure range.
[0054] Furthermore, the temperature and humidity control ability test S101 includes the following steps:
[0055] Turn on the biological heat simulation unit 110 with a power input of 1 kW; Turn on the biological humidity simulation unit 120; After continuous operation for 15 minutes, turn it off; Do not load any gas absorbent in the first gas absorption tank 2021 and the second gas absorption tank 2022, and start the external environmental control machine 200.
[0056] S1011. First, set the temperature and humidity set values of 20°C and RH60% and continuously operate for 1 hour, check the temperature and humidity control accuracy in the simulation chamber 100, check whether the temperature control accuracy exceeds ±0.5°C, and whether the humidity control upper deviation exceeds RH10%;
[0057] S1012. Then, set the temperature and humidity set values of 30°C and RH60% and continuously operate for 1 hour, check the temperature and humidity control accuracy in the simulation chamber 100, check whether the temperature control accuracy exceeds ±0.5°C, and whether the humidity control upper deviation exceeds RH10%;
[0058] S1013. Finally, set the temperature and humidity set values of 26°C and RH60% and continuously operate for 1 hour, check the temperature and humidity control accuracy in the simulation chamber 100, check whether the temperature control accuracy exceeds ±0.5°C, and whether the humidity control upper deviation exceeds RH10%.
[0059] Furthermore, the in-cabin gas distribution uniformity test S102 includes the following steps:
[0060] Detect the consistency of the gas distribution in the cabin under different humidity conditions; specifically, turn on the biological humidity simulation unit 120. First, set the humidity target value to RH60% and the temperature to 26°C. When the temperature and humidity values in the simulation chamber 100 reach the set values, keep the temperature set value unchanged and change the humidity target value to RH85%.
[0061] During the process of the humidity value in the simulation chamber 100 changing from RH60% to RH85%, continuously detect the partial pressures of oxygen and carbon dioxide in the simulation chamber 100 through the oxygen detection unit 130 and the carbon dioxide detection unit 140. Record the partial pressures of oxygen and carbon dioxide in the simulation chamber 100 when the humidity value is RH60%, RH70%, and RH80%. Calculate whether the deviation of the oxygen partial pressure from the average value of the oxygen partial pressure exceeds ±1 kPa at each humidity platform, and calculate whether the deviation of the carbon dioxide partial pressure from the average value of the carbon dioxide partial pressure exceeds ±0.1 kPa at each humidity platform.
[0062] Furthermore, the steps of the temperature and humidity control ability test S201 at the 0.5 Mpa pressure platform are the same as the aforementioned S101. The steps of the gas distribution consistency test S202 in the cabin at the 0.5 Mpa pressure platform are the same as the aforementioned S102. The steps of the temperature and humidity control ability test S301 at the 1.6 Mpa pressure platform are the same as the aforementioned S101. Furthermore, the harmful gas scavenging test S302 at the 1.6 Mpa pressure platform includes the following steps:
[0063] S3021. Carbon dioxide scavenging test: Inject carbon dioxide gas into the simulation chamber 100 through the carbon dioxide supply unit 106 until the partial pressure of carbon dioxide reaches 0.1 Mpa; the first gas absorption tank 2021 of the external environmental control machine 200 is filled with the rated capacity of the gas absorbent, and the second gas absorption tank 2022 is not filled with any gas absorbent; start the external environmental control machine 200 and put the second gas absorption tank 2022 into operation, and isolate the first gas absorption tank 2021 (the isolation valve is not shown in the figure). Run for 10 minutes to make the gas in the simulation chamber 100 evenly mixed, and detect the concentration of carbon dioxide in the simulation chamber 100 through the carbon dioxide concentration detection unit 140; switch the first gas absorption tank 2021 of the external environmental control machine 200 to be put into operation, isolate the second gas absorption tank 2022 (the isolation valve is not shown in the figure), and run for 20 minutes, and detect the concentration of carbon dioxide through the carbon dioxide concentration detection unit 140. Check whether the purified carbon dioxide concentration is at least 400 ppm lower than that before purification. After the inspection, switch the external environmental control machine 200 to the operating condition of the second gas absorption tank 2022, and isolate the first gas absorption tank 2021.
[0064] S3022. Carbon monoxide scavenging test: Inject carbon monoxide gas into the simulated chamber 100 using the harmful gas integrated supply unit 104 until the carbon monoxide partial pressure reaches 0.1 Mpa; Start the external environmental control machine 200 and put the second gas absorption tank 2022 into operation, isolating the first gas absorption tank 2021 (the isolation valve is not shown in the figure), and operate for 10 minutes to evenly mix the gas in the simulated chamber 100; Sample the gas in the simulated chamber 100 through the gas sampling unit 160 and analyze the concentration of carbon monoxide in the gas; Switch the first gas absorption tank 2021 of the external environmental control machine 200 to be put into operation, isolating the second gas absorption tank 2022 (the isolation valve is not shown in the figure), and continuously operate for 20 minutes; Sample the gas in the simulated chamber 100 through the gas sampling unit 160 and analyze the concentration of carbon monoxide in the gas. Check whether the carbon monoxide concentration after purification is at least 0.16 ppm lower than that before purification. After the inspection, switch the external environmental control machine 200 to operate in the condition of the second gas absorption tank 2022, isolating the first gas absorption tank 2021.
[0065] S3023. Methane scavenging test: Inject methane gas into the simulated chamber 100 using the harmful gas integrated supply unit 104 until the methane partial pressure reaches 0.1 Mpa; Start the external environmental control machine 200 and put the second gas absorption tank 2022 into operation, isolating the first gas absorption tank 2021 (the isolation valve is not shown in the figure), and operate for 10 minutes to evenly mix the gas in the simulated chamber 100; Sample the gas in the simulated chamber 100 through the gas sampling unit 160 and analyze the concentration of methane in the gas; Switch the first gas absorption tank 2021 of the external environmental control machine 200 to be put into operation, isolating the second gas absorption tank 2022 (the isolation valve is not shown in the figure), and continuously operate for 60 minutes; Sample the gas in the simulated chamber 100 through the gas sampling unit 160 and analyze the concentration of methane in the gas. Check whether the methane concentration after purification is at least 5 ppm lower than that before purification. After the inspection, switch the external environmental control machine 200 to operate in the condition of the second gas absorption tank 2022, isolating the first gas absorption tank 2021.
[0066] S3024. Ammonia scavenging test: Inject ammonia into the simulated chamber 100 using the harmful gas integrated supply unit 104 until the ammonia partial pressure reaches 0.1 Mpa; Start the first gas absorption tank 2021 of the external environmental control machine 200 to be put into operation, isolating the second gas absorption tank 2022 (the isolation valve is not shown in the figure), and continuously operate for 20 minutes; Sample the gas in the simulated chamber 100 through the gas sampling unit 160 and analyze the concentration of ammonia in the gas. Check whether the ammonia concentration after purification is lower than 0.51 ppm. After the inspection, switch the external environmental control machine 200 to operate in the condition of the second gas absorption tank 2022, isolating the first gas absorption tank 2021.
[0067] S3025, Hydrogen sulfide scavenging test: Inject hydrogen sulfide gas into the simulated chamber 100 using the harmful gas integrated supply unit 104 until the hydrogen sulfide partial pressure reaches 0.1 Mpa; start the operation of the first gas absorption tank 2021 of the external environmental control machine 200, and isolate the second gas absorption tank 2022 (the isolation valve is not shown in the figure), and continuously operate for 20 minutes; sample the gas in the simulated chamber 100 through the gas sampling unit 160 and analyze the concentration of hydrogen sulfide in the gas. Check whether the concentration of hydrogen sulfide gas after purification is lower than 2.33 ppb. After the inspection is completed, switch the external environmental control machine 200 to the operating condition of the second gas absorption tank 2022, and isolate the first gas absorption tank 2021.
[0068] Further, the temperature and humidity control ability test S401 under the 6 Mpa pressure platform includes the following steps: Turn on the biothermal simulation unit 110 and input a power of 1 kW; turn on the biowet simulation unit 120; after continuous operation for 15 minutes, turn it off; do not load any gas absorbent in the first gas absorption tank 2021 and the second gas absorption tank 2022, and start the external environmental control machine 200. Set the temperature and humidity to 26°C and RH60%, and continuously operate for 32 hours. Check and record the temperature and humidity measurement values every 30 minutes. Check whether the temperature control deviation exceeds ±0.5°C, and whether the upper deviation of humidity control does not exceed +RH10%.
[0069] Further, the steps of the temperature and humidity control ability tests S501 and S602 under the 8 Mpa and 10 Mpa pressure platforms are the same as those of the aforementioned S401.
[0070] Further, the seal check S601 of the environmental control machine is to check whether there is leakage in the connecting parts and seals of the external environmental control machine 200.
[0071] Further, the debugging method of the external environmental control machine performance debugging system of the present invention also includes detecting whether the noise level in the simulated chamber 100 during the operation of the external environmental control machine 200 meets the design requirements during the tests on each pressure platform.
[0072] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it; under the idea of the present invention, the technical features in the above embodiments or different embodiments can also be combined, and the steps can be implemented in any order, and there are many other variations in different aspects of the present invention as described above. For the sake of brevity, they are not provided in detail; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that they can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements on some of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the scope of the technical solutions of the embodiments of the present invention.
Claims
1. A debugging method for an external environmental control machine performance debugging system, the debugging system comprising: Simulation chamber (100), external environmental control machine (200), cold and hot water unit (300); the simulation chamber (100) is connected to the external environmental control machine (200) through an air outlet pipe (111) and a return air pipe (112). Inside the simulation chamber (100), a biological heat simulation unit (110), a biological humidity simulation unit (120), an oxygen concentration detection unit (130), a carbon dioxide concentration detection unit (140), a temperature and humidity detection unit (150), and a gas sampling unit (160) are arranged. An external compressed air source device (101) is also connected outside the simulation chamber (100). The air from the compressed air source device (101) is sent into the simulation chamber (100) after the pressure is adjusted by a pressure regulating device (102). A pressure relief control valve (103) is also connected outside the simulation chamber (100). The debugging system further includes a harmful gas integrated supply unit (104), an oxygen supply unit (105), a carbon dioxide supply unit (106), and a helium supply unit (107). The harmful gas integrated supply unit (104) introduces harmful gases into the simulation chamber (100) through a gas supply pipe. The oxygen supply unit (105) is connected to the air outlet pipe (111) of the simulation chamber (100) via a first pressure regulating valve (108). The carbon dioxide supply unit (106) is connected to the carbon dioxide distribution pipeline of the simulation chamber (100) via a second pressure regulating valve (109). The helium supply unit (107) is connected to the helium distribution pipeline of the simulation chamber (100) via a third pressure regulating valve (170). The intake end of the external environmental control machine (200) of the debugging system is connected to the air outlet pipe (111) of the simulation chamber (100). An intake valve (201) is arranged after the air outlet pipe (111). A first gas absorption tank (2021) and a second gas absorption tank (2022) are arranged in parallel after the intake valve (201). A fan (203), a condensation tank (204), and a heating tank (205) are arranged in series in sequence after the above absorption tanks. The outlet of the heating tank (205) is connected to the simulation chamber (100) through a return air pipe (112). The debugging method includes the following steps: S1. Air condition test in the first pressure range: Use the compressed air source device (101) and the pressure regulating device (102) to pressurize the simulation chamber (100) to 0.02 MPa - 0.04 Mpa. In this pressure range, a temperature and humidity control ability test S101 and a cabin gas distribution uniformity test S102 are carried out successively. S2. Air condition test in the second pressure range: Use the compressed air source device (101) and the pressure regulating device (102) to pressurize the simulation chamber (100) to 0.5 Mpa. In this pressure range, a temperature and humidity control ability test S201 and a cabin gas distribution uniformity test S202 are carried out successively. S3. Air condition test in the third pressure range: Use the compressed air supply device (101) and the pressure regulating device (102) to pressurize the simulation chamber (100) to 1.4 Mpa; conduct the temperature and humidity control ability test S301 and the harmful gas removal test S302 successively in this pressure range. S4. Helium-oxygen mixture condition test in the fourth pressure range: Use the oxygen supply unit (105) and the helium supply unit (107) to pressurize the simulation chamber (100) to 6 Mpa; conduct the temperature and humidity control ability test S401 in this pressure range. S5. Helium-oxygen mixture condition test in the fifth pressure range: Use the oxygen supply unit (105) and the helium supply unit (107) to pressurize the simulation chamber (100) to 8 MPa; conduct the temperature and humidity control ability test S501 in this pressure range. S6. Helium-oxygen mixture condition test in the sixth pressure range: Use the oxygen supply unit (105) and the helium supply unit (107) to pressurize the simulation chamber (100) to 10 Mpa; conduct the environmental control machine airtightness inspection S601 and the temperature and humidity control ability test S602 successively in this pressure range.
2. The debugging method according to claim 1, wherein The chilled and hot water unit includes a hot water outlet (301), a hot water return port (302), a cold water outlet (303), and a cold water return port (304); the hot water outlet (301) and the hot water return port (302) are respectively connected to the heating tank (205) through pipelines; the cold water outlet (303) and the cold water return port (304) are respectively connected to the condensation tank (204) through pipelines.
3. The debugging method according to claim 1, wherein The temperature and humidity control ability test S101 under the pressure platform of 0.02 MPa to 0.04 Mpa includes the following steps: Turn on the biological heat simulation unit (110) with a power input of 1 kW; turn on the biological humidity simulation unit (120); after continuous operation for 15 minutes, turn it off; do not fill any gas absorbent in the first gas absorption tank (2021) and the second gas absorption tank (2022), and start the external environmental control machine (200). S1011. First, set the temperature and humidity set values of 20 °C and RH60% and run continuously for 1 hour, check the temperature and humidity control accuracy in the simulation chamber (100), check whether the temperature control accuracy exceeds ±0.5 °C, and whether the humidity control upper deviation exceeds RH10%. S1012. Then, set the temperature and humidity set values of 30 °C and RH60% and run continuously for 1 hour, check the temperature and humidity control accuracy in the simulation chamber (100), check whether the temperature control accuracy exceeds ±0.5 °C, and whether the humidity control upper deviation exceeds RH10%. S1013. Finally, set the temperature and humidity set values of 26 °C and RH60% and run continuously for 1 hour, check the temperature and humidity control accuracy in the simulation chamber (100), check whether the temperature control accuracy exceeds ±0.5 °C, and whether the humidity control upper deviation exceeds RH10%.
4. The debugging method according to claim 3, wherein The in-cabin gas distribution consistency test S102 under the pressure platform of 0.02 MPa to 0.04 Mpa includes the following steps: Turn on the biological humidity simulation unit (120). First, set the humidity target value to RH60% and the temperature to 26°C. When the temperature and humidity values in the simulation chamber (100) reach the set values, keep the temperature set value unchanged and change the humidity target value to RH85%. During the process of the humidity value in the simulation chamber (100) changing from RH60% to RH85%, continuously detect the partial pressures of oxygen and carbon dioxide in the simulation chamber (100) through the oxygen concentration detection unit (130) and the carbon dioxide concentration detection unit (140). Record the partial pressures of oxygen and carbon dioxide in the simulation chamber (100) when the humidity value is RH60%, RH70%, and RH80%. Calculate whether the deviation of the oxygen partial pressure from the average value of the oxygen partial pressure exceeds ±1 kPa under each humidity platform, and calculate whether the deviation of the carbon dioxide partial pressure from the average value of the carbon dioxide partial pressure exceeds ±0.1 kPa under each humidity platform.
5. The debugging method according to claim 4, wherein The steps of the temperature and humidity control ability test S201 under the 0.5 Mpa pressure platform are the same as those of the aforementioned S101; the steps of the in-cabin gas distribution consistency test S202 under the 0.5 Mpa pressure platform are the same as those of the aforementioned S102; the steps of the temperature and humidity control ability test S301 under the 1.6 Mpa pressure platform are the same as those of the aforementioned S101.
6. The debugging method according to claim 2, characterized in that The harmful gas scavenging test S302 under the 1.6 Mpa pressure platform includes the following steps: S3021. Carbon dioxide scavenging test: Inject carbon dioxide gas into the simulation chamber (100) using the carbon dioxide supply unit (106) until the carbon dioxide partial pressure reaches 0.1 Mpa; the first gas absorption tank (2021) of the external environmental control machine (200) is filled with the rated capacity of the gas absorbent, and no gas absorbent is filled in the second gas absorption tank (2022); start the external environmental control machine (200), put the second gas absorption tank (2022) into operation, isolate the first gas absorption tank (2021), and operate for 10 minutes to make the gas in the simulation chamber (100) evenly mixed, and detect the carbon dioxide concentration in the simulation chamber (100) through the carbon dioxide concentration detection unit (140); switch the first gas absorption tank (2021) of the external environmental control machine (200) to be put into operation, isolate the second gas absorption tank (2022), and operate for 20 minutes, and detect the carbon dioxide concentration through the carbon dioxide concentration detection unit (140); check whether the purified carbon dioxide concentration is at least 400 ppm lower than that before purification; after the check, switch the external environmental control machine (200) to the operating condition of the second gas absorption tank (2022), and isolate the first gas absorption tank (2021). S3022. Carbon monoxide removal test: Inject carbon monoxide gas into the simulation chamber (100) using the harmful gas integrated supply unit (104) until the carbon monoxide partial pressure reaches 0.1 Mpa; start the external environmental control machine (200), put the second gas absorption tank (2022) into operation, isolate the first gas absorption tank (2021), and operate for 10 minutes to evenly mix the gas in the simulation chamber (100); sample the gas in the simulation chamber (100) through the gas sampling unit (160) and analyze the concentration of carbon monoxide in the gas; switch the first gas absorption tank (2021) of the external environmental control machine (200) to be put into operation, isolate the second gas absorption tank (2022), and continuously operate for 20 minutes; sample the gas in the simulation chamber (100) through the gas sampling unit (160) and analyze the concentration of carbon monoxide in the gas; check whether the carbon monoxide concentration after purification is at least 0.16 ppm lower than that before purification; after the inspection, switch the external environmental control machine (200) to operate under the condition of the second gas absorption tank (2022), and isolate the first gas absorption tank (2021); S3023. Methane removal test: Inject methane gas into the simulation chamber (100) using the harmful gas integrated supply unit (104) until the methane partial pressure reaches 0.1 Mpa; start the external environmental control machine (200), put the second gas absorption tank (2022) into operation, isolate the first gas absorption tank (2021), and operate for 10 minutes to evenly mix the gas in the simulation chamber (100); sample the gas in the simulation chamber (100) through the gas sampling unit (160) and analyze the concentration of methane in the gas; switch the first gas absorption tank (2021) of the external environmental control machine (200) to be put into operation, isolate the second gas absorption tank (2022), and continuously operate for 60 minutes; sample the gas in the simulation chamber (100) through the gas sampling unit (160) and analyze the concentration of methane in the gas; check whether the methane concentration after purification is at least 5 ppm lower than that before purification; after the inspection, switch the external environmental control machine (200) to operate under the condition of the second gas absorption tank (2022), and isolate the first gas absorption tank (2021); S3024. Ammonia removal test: Use the harmful gas integrated supply unit (104) to inject ammonia into the simulation chamber (100) until the ammonia partial pressure reaches 0.1 Mpa; start the operation of the first gas absorption tank (2021) of the external environmental control machine (200), isolate the second gas absorption tank (2022), and continuously operate for 20 minutes; sample the gas in the simulation chamber (100) through the gas sampling unit (160) and analyze the ammonia concentration in the gas; check whether the ammonia concentration after purification is lower than 0.51 ppm; after the inspection is completed, switch the external environmental control machine (200) to the operating condition of the second gas absorption tank (2022), and isolate the first gas absorption tank (2021). S3025. Hydrogen sulfide removal test: Use the harmful gas integrated supply unit (104) to inject hydrogen sulfide gas into the simulation chamber (100) until the hydrogen sulfide partial pressure reaches 0.1 Mpa; start the operation of the first gas absorption tank (2021) of the external environmental control machine (200), isolate the second gas absorption tank (2022), and continuously operate for 20 minutes; sample the gas in the simulation chamber (100) through the gas sampling unit (160) and analyze the hydrogen sulfide concentration in the gas; check whether the hydrogen sulfide gas concentration after purification is lower than 2.33 ppb; after the inspection is completed, switch the external environmental control machine (200) to the operating condition of the second gas absorption tank (2022), and isolate the first gas absorption tank (2021).
7. The debugging method according to claim 1, wherein The temperature and humidity control ability test S401 under the 6 Mpa pressure platform includes the following steps: Turn on the biological heat simulation unit (110) and input a power of 1 kW; turn on the biological humidity simulation unit (120); after continuous operation for 15 minutes, turn it off; do not fill any gas absorbent in the first gas absorption tank (2021) and the second gas absorption tank (2022), start the external environmental control machine (200), set the temperature and humidity to 26 °C and RH60%, continuously operate for 32 hours, check and record the temperature and humidity measurement values every 30 minutes, and check whether the temperature control deviation exceeds ±0.5 °C and whether the humidity control upper deviation does not exceed +RH10%.
8. The debugging method according to claim 7, wherein Further, the steps of the temperature and humidity control ability tests S501 and S602 under the 8 Mpa and 10 Mpa pressure platforms are the same as those of the aforementioned S401.
9. The debugging method according to claim 1, characterized in that The environmental control machine airtightness inspection S601 under the 10 Mpa pressure platform is to check whether there is leakage in the connecting parts and seals of the external environmental control machine (200).