A DHA plus probiotics fermentation device and fermentation method thereof

By designing a fermentation device that adjusts the layering mechanism and a stirring exhaust mechanism, the problem of uneven layering and stirring during the fermentation process is solved, and the composition consistency of the fermentation broth and the stability of product quality are achieved.

CN118931698BActive Publication Date: 2025-05-23JIANGXI DONGFANG WEILAI FOOD TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202411322012.6
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-09-23
Publication Date
2025-05-23
Estimated Expiration
2044-09-23

AI Technical Summary

Technical Problem

The existing DHA plus probiotic fermentation device is prone to problems of layering and uneven stirring during the fermentation process, resulting in detection errors and unstable product quality.

Method used

A fermentation device including a regulating layering mechanism and a stirring exhaust mechanism is designed. The adjustment layering mechanism realizes sample extraction at different heights through the lifting chute and sliding tube, and the stirring and exhaust mechanism achieves comprehensive stirring and gas discharge in the fermentation tank body through the rotating shaft and the hot stirring plate.

Benefits of technology

It effectively solves the problem of uneven layering and stirring during the fermentation process, ensures the consistency of the fermentation broth and the stability of product quality, and reduces detection errors and manual operation time.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of microbial cultivation, and discloses a DHA-added probiotic fermentation device and a fermentation method thereof, comprising a fermentation tank body, wherein the fermentation tank body is provided with a regulating stratification mechanism for regulating samples at different heights in an extraction tank, wherein a stirring and exhausting mechanism is provided in the fermentation tank body for reciprocating stirring in the tank to discharge excess gas, wherein a sampling and detection mechanism is provided on one side of the fermentation tank body for taking the fermentation sample in the tank for pH detection, wherein a rotating shaft on the upper surface is driven to rotate by a driven gear, and a limiting slide groove is provided at the bottom end of a sliding sleeve, and a lifting frame connected to one end of a sliding tube is engaged with the limiting slide groove to drive the sliding sleeve to slide up and down along the rotating shaft and the limiting strip, and the fermentation tank body can be reciprocated up and down to perform comprehensive stirring, thereby preventing them from being stratified or aggregated in the container, ensuring that the composition of the entire fermentation liquid is consistent, and preventing the sediment generated during the fermentation process from sinking to the bottom.
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Description

Technical Field

[0001] The invention relates to the technical field of microbial cultivation, and in particular to a DHA plus probiotics fermentation device and a fermentation method thereof. Background Art

[0002] Bio-fermentation engineering is an important part of bio-engineering. Microorganisms use carbohydrate fermentation to produce various industrial solvents and chemical raw materials. Ethanol, acetone-butanol, butanol-isopropanol, acetone-ethanol, 2,3-butanediol and glycerol fermentation are several forms of solvent fermentation by microorganisms.

[0003] Ensure that the fermentation equipment is clean, set the appropriate fermentation temperature, adjust it according to the characteristics of the selected probiotics, adjust the pH of the culture medium to a range suitable for the growth of probiotics, mix the prepared DHA source with the culture medium, and add the probiotic strains, ensuring a uniform mix so that the probiotics can effectively contact the nutrients.

[0004] During the use of the above-mentioned DHA plus probiotics fermentation device, since the DHA plus probiotics need to be mixed and fermented, it is necessary to regularly extract fermentation samples from the fermentation tank for pH testing. After the test, the tested samples need to be returned to the fermentation tank in time. During the sampling and returning process, the samples are exposed to air or unclean objects, which may introduce miscellaneous bacteria, thereby contaminating the entire fermentation system. In addition, as the fermentation proceeds in the fermentation tank, active cells and dead cells may settle to the bottom of the tank, forming an obvious lower layer, resulting in different pH values ​​in different areas, which makes it easy for testers to make misjudgments during testing. Summary of the invention

[0005] 1. Technical issues to be resolved

[0006] In view of the shortcomings of the prior art, the present invention provides a DHA plus probiotics fermentation device and a fermentation method thereof, which has the advantages of stratified extraction and sample detection, and solves the problems of stratification and uneven stirring in the tank during fermentation.

[0007] (II) Technical solution

[0008] In order to achieve the above purpose of not only solving the problem of stratification during fermentation but also ensuring that the fermentation liquid is fully stirred, the present invention provides the following technical solutions: a DHA plus probiotic fermentation device and a fermentation method thereof, comprising a fermentation tank body, the fermentation tank body is provided with a regulating stratification mechanism for regulating samples at different heights in the extraction tank, the fermentation tank body is provided with a stirring and exhausting mechanism for reciprocating stirring in the tank to discharge excess gas, a sampling and detection mechanism is provided on one side of the fermentation tank body for taking the fermentation sample in the tank for pH detection, the regulating stratification mechanism comprises a lifting chute 1 opened on one side of the fermentation tank body, a sliding tube is slidably connected to the fermentation tank body, a driven gear is rotatably connected to the fermentation tank body, a first landslide position is provided on the driven gear, a second landslide position is provided on one side of the first landslide position, a third landslide position is provided on the side of the second landslide position away from the first landslide position, the upper surface of the driven gear is slidably connected with a tank inner ring, and a lifting chute 2 is provided at the position of the tank inner ring corresponding to the lifting chute 1

[0009] As a preferred embodiment of the DHA plus probiotic fermentation device of the present invention, the upper surface of the sliding tube is connected to a sliding curtain door, a storage groove is provided in the inner ring of the tank, a driving gear is meshed on one side of the driven gear, and a motor is connected to the upper surface of the driving gear.

[0010] As a preferred embodiment of the DHA plus probiotic fermentation device of the present invention, the stirring and exhausting mechanism comprises a rotating shaft connected to the upper surface of the driven gear, and the two sides of the rotating shaft are connected to the limiting blocks, and the rotating shaft is slidably connected with a sliding sleeve, and the sliding sleeve is connected with a heatable hot stirring plate, and one end of the sliding sleeve is provided with a limiting slide groove

[0011] As a preferred embodiment of the DHA plus probiotic fermentation device of the present invention, one end of the sliding tube is connected to a lifting frame that can limit the sliding sleeve, and a detachable exhaust turntable is installed at the end of the rotating shaft away from the driven gear. A sealed tank cover is rotatably connected to the fermentation tank body, a connecting groove is provided on the exhaust turntable, and an exhaust hole is provided on the sealed tank cover.

[0012] As a preferred embodiment of the DHA plus probiotic fermentation device of the present invention, the sealing tank cover is connected with a mounting plate, the lower surface of the mounting plate is connected with a sliding column, the end of the sliding column away from the mounting plate is connected with a sealing ball, a limit spring is arranged between the mounting plate and the sealing ball, and the lower surface of the sealing tank cover is connected with a conical block

[0013] As a preferred embodiment of the DHA plus probiotic fermentation device of the present invention, a reset spring piece is arranged in the sliding tube, a mouth-shaped splint is slidably connected in the sliding tube, a fixed block is connected to the mouth-shaped splint, a liquid pipette is arranged in the sliding tube, and one end of the liquid pipette is connected to a hose section

[0014] As a preferred embodiment of the DHA plus probiotic fermentation device of the present invention, a folding spring is arranged in the mouth-shaped splint, the lower surface of the folding spring is connected with an extrusion block, the end of the pipette away from the hose section is connected with a pH detector, and a column slide is arranged on the side of the mouth-shaped splint away from the reset spring, and an adjustment groove is provided on the column slide.

[0015] As a preferred embodiment of the DHA plus probiotic fermentation device of the present invention, the column slide is sleeved with a fixed cylinder, the fixed cylinder is clamped with a T-shaped limit strip, the end of the column slide away from the mouth-shaped clamp is sleeved with a moving tube, the end of the moving tube away from the column slide is sleeved with a key tube, and the key tube is provided with an adjustment groove.

[0016] As a preferred embodiment of the DHA plus probiotic fermentation device of the present invention, the key tube is sleeved with a mounting tube, one end of the T-shaped limit strip is connected to a mounting block, a reset spring is arranged between the mounting block and the key tube, the mounting tube is provided with a controller, and a display screen is arranged on the fermentation tank body.

[0017] To achieve the above object, the present invention provides the following technical solution: a DHA plus probiotics fermentation device, comprising the following fermentation method:

[0018] S1, the output end of the motor drives the driving gear below to rotate, which will drive the meshing driven gear on one side to rotate simultaneously in the fermentation tank body. The first sliding position, the second sliding position and the third sliding position on the driven gear can respectively push the sliding tube between the lifting chute 1 and the lifting chute 2 to move up and down in the fermentation tank body, so that the sliding tube can extract fermentation samples at the upper, middle and lower positions in the fermentation tank body. When the sliding tube between the inner ring of the tank and the fermentation tank body gradually rises to the second sliding position along the arc slope on one side, it keeps horizontal and does not continue to lift upward. The sliding tube moves up along the second sliding position to the third sliding position, and the sliding tube moves along the same stroke from the first sliding position to the second sliding position. When the sliding tube is in the third sliding position, the driven gear continues to rotate, and the sliding tube slides down from the inverted hook groove to the first sliding position along the arc downslope on one side under the action of its own weight. When the sliding tube is gradually lifted along the lifting chute 2, it pushes the sliding curtain door in the lifting chute 2 to move upward to be stored in the storage groove. The lifting chute 2 under the sliding tube is blocked by the first sliding position, the second sliding position and the third sliding position on the driven gear at the same time.

[0019] S2, the driven gear drives the rotating shaft on the upper surface to rotate, and the limiting blocks on both sides of the rotating shaft can limit the sliding sleeve, driving the hot stirring plate on the sliding sleeve to rotate and stir at the same time. When the driven gear rotates in the fermentation tank body, it will drive the first sliding position, the second sliding position and the third sliding position on the driven gear to push the sliding tube to rise along the lifting slide groove 2. When the sliding tube slides and rises, the lifting frame connected to one end of the sliding tube drives the sliding sleeve to slide up and down along the rotating shaft through the limiting slide groove provided at the bottom of the sliding sleeve, and the limiting slide groove can be reciprocated up and down to the fermentation tank. The fermenter body is fully stirred, and the rotating shaft drives the exhaust turntable at the top to rotate in the fermenter body. When the connecting groove on the exhaust turntable is aligned with the exhaust hole on the sealing tank cover, if the fermentation pressure in the fermenter body increases due to fermentation, the gas will pass through the connecting groove from one end of the conical block to move upward by pushing the sealing ball at the other end, and the excess gas in the fermenter body will be intermittently discharged from the exhaust hole. The sealing ball slides upward to push the sliding column to accommodate the extrusion limit spring. When the connecting groove passes through the exhaust hole, the compressed limit spring will push the sealing ball to block the conical block under the reaction force.

[0020] S3, the controller controls the motor to drive the driving gear to rotate, so that the meshing driven gear drives the first sliding position to rotate to a lifting slide groove and stop, so that the sliding tube slides along the lifting slide groove 1 to the bottom of the fermentation tank body, and by pressing the button tube at the corresponding position on the controller, the button tube slides into the installation tube to squeeze the reset spring piece 2, and the T-shaped limit strip at one end will slide from the right end to the left end along the adjusting groove 2, pushing the moving tube at one end of the button tube to move along the T-shaped limit strip, so that the other end of the moving tube pushes the column sliding tube to slide along the fixed tube, so that the T-shaped limit strip at the other end slides from the right end to the left end of the adjusting groove 1, and the column sliding tube contacts the mouth-shaped splint in the sliding tube while moving, pushing the mouth-shaped splint to slide into the sliding tube to squeeze the reset spring piece 1, so that the pipette slides out from between the upper and lower splints, and under the action of the pressure difference, the fermentation liquid in the fermentation tank body will enter the pipette from the hose section, so that The flattened pipette expands to extract the fermentation sample. When the anti-column slide pushes the mouth-shaped splint to completely squeeze the reset spring piece 1, the folded spring piece in the mouth-shaped splint will push the extrusion block to block the extrusion of the middle hose section. The pH detector is used to test the pH of the fermentation sample extracted in the pipette. The display screen on the sealing cover can be used to observe whether the sample meets the standard. When the test is completed, the button tube is released. The compressed reset spring piece 2 and reset spring piece 1 push the button tube and the mouth-shaped splint to slide to the left at the same time under the reaction force. The button tube will drive the moving tube to pull back, so that the T-shaped limit strip at one end slides from the left end of the adjusting slot 2 to the right end again. The sliding of the mouth-shaped splint will drive the extrusion block to slide back into the mouth-shaped splint along the hypotenuse, and at the same time squeeze the pipette to transport the sample in the pipette into the fermentation tank body, and the anti-column slide is pushed by the fixed block on the mouth-shaped splint to slide to the left along the T-shaped limit strip for recovery.

[0021] Compared with the known prior art, the technical solution provided by the present invention has the following beneficial effects:

[0022] 1. The rotating shaft on the upper surface is driven to rotate by the driven gear, and the sliding sleeve is driven to slide up and down along the rotating shaft and the limiting strip by the limiting slide groove provided at the bottom of the sliding sleeve and the lifting frame connected to one end of the sliding tube. The fermentation tank body can be stirred up and down, which can help to evenly distribute DHA and probiotics in the fermentation liquid, prevent them from stratification or aggregation in the container, ensure the consistency of the composition of the entire fermentation liquid, prevent the sediment generated during the fermentation process from sinking to the bottom, and avoid the sediment from affecting the overall quality of the fermentation liquid.

[0023] 2. The exhaust turntable at the top is driven to rotate in the fermentation tank body by the rotating shaft. When the connecting groove on the exhaust turntable is aligned with the exhaust hole on the sealing tank cover, the gas will pass through the connecting groove from one end of the conical block to move upward by pushing the sealing ball at the other end, and the excess gas in the fermentation tank body will be intermittently discharged from the exhaust hole. Intermittent exhaust can effectively release the accumulated carbon dioxide, prevent excessive fermentation of yeast, avoid excessive acidity or instability of the product, help control the fermentation conditions, improve fermentation efficiency, ensure product quality, and help to stabilize the management of the fermentation environment.

[0024] 3. The first sliding position, the second sliding position and the third sliding position on the driven gear can respectively push the sliding tube between the lifting chute 1 and the lifting chute 2 to move up and down in the fermentation tank body, so that the sliding tube can extract fermentation samples at the upper, middle and lower positions in the fermentation tank body. By sampling at different heights, it can be verified whether the composition distribution of the fermentation filling liquid in the entire container is uniform, which helps to ensure the consistency and quality of each bottle of product, and can identify and reduce problems caused by unevenness, thereby saving costs caused by product recalls or quality problems.

[0025] 4. By pushing the mouth-shaped clamp plate to slide into the sliding tube and squeeze the reset spring piece 1, the pipette can slide out from between the upper and lower clamp plates. Under the action of the pressure difference, the fermentation liquid in the fermentation tank body will enter the pipette from the hose section, causing the flattened pipette to expand and extract the fermentation sample. The sample can be directly extracted for testing without opening the sealed tank cover to avoid external contamination and ensure the purity of the test sample. It can save the time of opening and sealing the fermentation tank body, improve work efficiency, and keep the fermentation tank closed, which is conducive to maintaining stable fermentation conditions and improving the fermentation success rate.

[0026] 5. When the test is completed, release the button tube. Under the reaction force, the compressed reset spring piece 2 and reset spring piece 1 push the button tube and the mouth-shaped splint to slide to the left at the same time. The sliding of the mouth-shaped splint will drive the extrusion block to slide back into the mouth-shaped splint along the bevel. At the same time, it will squeeze the pipette and transport the sample in the pipette to the fermentation tank body. It can speed up the sample processing speed, reduce the manual operation time, improve the overall work efficiency, reduce the possibility of manual intervention, thereby reducing the errors caused by human operation errors and avoiding the introduction of external contaminants when the samples are put back. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the prior art descriptions are briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention, and for ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0028] Figure 1 It is a schematic diagram of the overall three-dimensional structure of the present invention;

[0029] Figure 2 It is a structural schematic diagram of the fermentation tank body of the present invention;

[0030] Figure 3 It is a structural schematic diagram of an enlarged portion of the fermentation tank body A of the present invention;

[0031] Figure 4 It is a schematic diagram of the inner ring structure of the tank of the present invention;

[0032] Figure 5 It is a structural schematic diagram of the driven gear of the present invention;

[0033] Figure 6 It is a structural schematic diagram of the stirring and exhausting mechanism of the present invention;

[0034] Figure 7 It is a schematic diagram of the structure of the agitation and exhaust mechanism B of the present invention at an enlarged position;

[0035] Figure 8 It is a schematic diagram of the structure of the agitation and exhaust mechanism C of the present invention at an enlarged position;

[0036] Fig. 9 It is a structural schematic diagram of the sampling and testing mechanism of the present invention;

[0037] Fig.10 It is a schematic diagram of the structure of the enlarged portion of the sampling and detection mechanism D of the present invention;

[0038] Fig.11 It is a schematic diagram of the structure of the sliding pipe of the present invention;

[0039] Fig.12 It is a schematic diagram of the structure of the controller of the present invention;

[0040] Fig.13 It is a schematic diagram of the structure of the controller E enlargement of the present invention.

[0041] In the figure: 100, fermentation tank body; 200, adjustment layering mechanism; 201, lifting slide chute 1; 202, sliding pipe; 203, driven gear; 204, first slide position; 205, second slide position; 206, third slide position; 207, tank inner ring; 208, lifting slide chute 2; 209, sliding curtain door; 210, storage slot; 211, driving gear; 212, motor; 300, stirring exhaust mechanism; 301, rotating shaft; 302, limiting bar; 303, sliding sleeve; 304, hot stirring plate; 305, limiting slide chute; 30 6. Lifting frame; 307. Exhaust turntable; 308. Sealing tank cover; 309. Connecting groove; 310. Exhaust hole; 311. Mounting plate; 312. Sliding column; 313. Sealing ball; 314. Limit spring; 315. Conical block; 400. Sampling and testing mechanism; 401. Reset spring one; 402. Mouth-shaped splint; 403. Fixed block; 404. Pipette; 405. Hose section; 406. Folding spring; 407. Extrusion block; 408. pH detector; 409. Column slide cylinder; 410. Adjustment groove one; 411. Fixed cylinder; 412. T-shaped limit strip; 413. Moving tube; 414. Key tube; 415. Adjustment groove two; 416. Mounting cylinder; 417. Mounting block; 418. Reset spring two; 419. Controller; 420. Display screen. DETAILED DESCRIPTION

[0042] In order to make the purpose, technical solution and advantages of the embodiments of the present invention clearer, the technical solution in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0043] The present invention will be further described below in conjunction with the embodiments.

[0044] Example 1

[0045] Reference Figure 1-5, which is the first embodiment of the present invention, provides a DHA plus probiotic fermentation device and a fermentation method thereof, including a fermentation tank body 100, on which a regulating stratification mechanism 200 is provided for regulating samples at different heights in the extraction tank, a stirring and exhausting mechanism 300 is provided in the fermentation tank body 100 for reciprocating stirring in the tank to discharge excess gas, a sampling and detection mechanism 400 is provided on one side of the fermentation tank body 100 for taking the fermentation sample in the tank for pH detection, the regulating stratification mechanism 200 includes a lifting chute 201 opened on one side of the fermentation tank body 100, a sliding tube 202 is slidably connected to the fermentation tank body 100, a driven gear 203 is rotatably connected in the fermentation tank body 100, a first landslide position 204 is provided on the driven gear 203, a second landslide position 205 is provided on one side of the first landslide position 204, and a third landslide position 206 is provided on the side of the second landslide position 205 away from the first landslide position 204 The upper surface of the driven gear 203 is slidably connected with the inner ring 207 of the tank, and the position of the inner ring 207 of the tank corresponding to the position of the lifting chute 1 201 is provided with a lifting chute 208, the top of the inner ring 207 of the tank is fixedly connected with the top of the fermentation tank body 100, and a hollow sandwich is formed in the middle, and the inner ring 207 and the fermentation tank body 100 are connected on one side thereof, and the lifting chute 208 and the lifting chute 1 201 are provided, and the sliding tube 202 can be moved along the lifting chute 1 201 and the lifting chute 208. Sliding up and down, the side of the lifting slide 201 away from the lifting slide 208 is fixedly connected with a sealing cover on the fermentation tank body 100, the first sliding position 204, the second sliding position 205 and the third sliding position 206 are all installed in a semi-arc shape on the driven gear 203, and the horizontal slides are connected by an arc slope to reach the next sliding position. A raised hook is provided on one side of the sliding position to prevent the sliding tube 202 from sliding back, and the sliding tube 202 can be pushed up and down from low to high in sequence.

[0046] A sliding door 209 is connected to the upper surface of the sliding tube 202, a storage groove 210 is provided in the inner ring 207 of the tank, a driving gear 211 is meshed on one side of the driven gear 203, a motor 212 is connected to the upper surface of the driving gear 211, the top of the second lifting slide groove 208 is connected to the other side with the storage groove 210, both of which are provided in the inner ring 207 of the tank, the second lifting slide groove 208 and the storage groove 210 are inverted U-shape, the sliding door 209 can move upward along the second lifting slide groove 208 and slide into the storage groove 210, and the sliding door 209 is a plurality of horizontal plates evenly installed on one side of the soft cloth-like material.

[0047] During use, the output end of the motor 212 drives the driving gear 211 below to rotate, which will drive the meshing driven gear 203 on one side to rotate simultaneously in the fermentation tank body 100, and the first sliding position 204, the second sliding position 205 and the third sliding position 206 on the driven gear 203 can respectively push the sliding tube 202 between the lifting chute 1 201 and the lifting chute 2 208 to lift in the fermentation tank body 100, so that the sliding tube 202 can extract fermentation samples at the upper, middle and lower positions in the fermentation tank body 100. When the sliding tube 202 between the inner ring 207 of the tank and the fermentation tank body 100 gradually rises to the second sliding position 205 along the arc slope on one side, it keeps horizontal and does not continue to lift upward, and the sliding tube 202 between the inner ring 207 of the tank and the fermentation tank body 100 is lifted and lowered. The travel of the movable tube 202 from the second sliding position 205 to the third sliding position 206 is the same as the travel from the first sliding position 204 to the second sliding position 205. When the sliding tube 202 is in the third sliding position 206, the driven gear 203 continues to rotate, and the sliding tube 202 will slide downward from the inverted hook groove along the arc downslope on one side under the action of its own weight to the first sliding position 204. When the sliding tube 202 is gradually lifted along the lifting slide groove 208, it will push the sliding curtain door 209 in the lifting slide groove 208 to move upward to be stored in the storage groove 210. The lifting slide groove 208 below the sliding tube 202 will be blocked by the first sliding position 204, the second sliding position 205 and the third sliding position 206 on the driven gear 203 at the same time.

[0048] Example 2

[0049] Reference Figure 1-8 , which is the second embodiment of the present invention, provides a DHA plus probiotics fermentation device and a fermentation method thereof, the stirring and exhausting mechanism 300 includes a rotating shaft 301 connected to the upper surface of the driven gear 203, and the two sides of the rotating shaft 301 are connected to the limiting blocks 302, and the rotating shaft 301 is slidably connected with a sliding sleeve 303, and the sliding sleeve 303 is connected with a heatable hot stirring plate 304, and one end of the sliding sleeve 303 is provided with a limiting slide groove 305, and the two sides of the rotating shaft 301 are fixedly connected with the limiting blocks 302, and the sliding sleeve 303 is provided with corresponding sliding holes, and the sliding sleeve 303 can drive the hot stirring plate 304 to slide up and down along the rotating shaft 301 in the fermentation tank body 100, and the bottom end of the sliding sleeve 303 is provided with an annular limiting slide groove 305.

[0050] One end of the sliding tube 202 is connected to a lifting frame 306 that can limit the sliding sleeve 303, and a detachable exhaust turntable 307 is installed at the end of the rotating shaft 301 away from the driven gear 203. A sealed tank cover 308 is rotatably connected to the fermentation tank body 100, a connecting groove 309 is provided on the exhaust turntable 307, and an exhaust hole 310 is provided on the sealed tank cover 308. The lifting frame 306 is hollow and has a rectangular end at one end and a circular end at the other end. The circular part is clamped in the limiting slide groove 305 at the bottom end of the sliding sleeve 303. The exhaust turntable 307 is symmetrically provided with through arc grooves on both sides, and the exhaust turntable 307 is driven to rotate and used alternately by the rotating shaft 301.

[0051] A mounting plate 311 is connected to the sealed tank cover 308, and a sliding column 312 is connected to the lower surface of the mounting plate 311. A sealing ball 313 is connected to the end of the sliding column 312 away from the mounting plate 311. A limiting spring 314 is arranged between the mounting plate 311 and the sealing ball 313. A conical block 315 is connected to the lower surface of the sealed tank cover 308. The mounting plate 311 is fixedly connected to the sealed tank cover 308 in the exhaust hole 310. The two ends of the limiting spring 314 are respectively fixedly connected to the mounting plate 311 and the sealing ball 313. The sliding column 312 is used to limit the position to ensure that the connection can be accurately blocked. A conical block 315 is connected to the end of the exhaust hole 310 away from the mounting plate 311. The limiting spring 314 can push the sealing ball 313 to slide to the conical surface to block the conical block 315.

[0052] During use, the driven gear 203 drives the rotating shaft 301 on the upper surface to rotate, and the limiting blocks 302 on both sides of the rotating shaft 301 can limit the sliding sleeve 303, driving the hot stirring plate 304 on the sliding sleeve 303 to rotate and stir at the same time. When the driven gear 203 rotates in the fermentation tank body 100, it will drive the first sliding position 204, the second sliding position 205 and the third sliding position 206 on the driven gear 203 to push the sliding tube 202 to rise along the lifting slot 208. When the sliding tube 202 slides and rises, the limiting slot 305 provided at the bottom end of the sliding sleeve 303 and the lifting frame 306 connected to one end of the sliding tube 202 engage the limiting slot 305 to drive the sliding sleeve 303 to slide up and down along the rotating shaft 301, and can reciprocate up and down. The fermentation tank body 100 is fully stirred, and the rotating shaft 301 drives the exhaust turntable 307 at the top to rotate in the fermentation tank body 100 while rotating. When the connecting groove 309 provided on the exhaust turntable 307 is aligned with the exhaust hole 310 provided on the sealing tank cover 308, if the fermentation pressure in the fermentation tank body 100 increases due to fermentation, the gas will pass through the connecting groove 309 from one end of the conical block 315 to move upward by pushing the sealing ball 313 at the other end, and the excess gas in the fermentation tank body 100 will be intermittently discharged from the exhaust hole 310. The sealing ball 313 slides upward to push the sliding column 312 to accommodate the extrusion limit spring 314. When the connecting groove 309 passes through the exhaust hole 310, the compressed limit spring 314 will push the sealing ball 313 under the reaction force to block the conical block 315.

[0053] The remaining structure is the same as that of Example 1.

[0054] Example 3

[0055] Reference Figure 1-13 , which is the third embodiment of the present invention, provides a DHA plus probiotics fermentation device and a fermentation method thereof, a reset spring piece 401 is arranged in the sliding tube 202, a mouth-shaped splint 402 is slidably connected in the sliding tube 202, a fixed block 403 is connected to the mouth-shaped splint 402, a liquid suction tube 404 is arranged in the sliding tube 202, one end of the liquid suction tube 404 is connected to a hose section 405, a reset spring piece 401 is connected between the sliding tube 202 and the mouth-shaped splint 402, the shape of the mouth-shaped splint 402 is two upper and lower sliding splints, the slide groove between the splints is wide at one end and narrow at the other end, a semicircular fixed block 403 is fixedly connected to the upper and lower splints, the liquid suction tube 404 and the sliding tube 202 are fixedly connected through the hose section 405, and a slope is arranged at one end of the liquid suction tube 404 close to the hose section 405.

[0056] A folding spring piece 406 is arranged in the mouth-shaped splint 402, and an extrusion block 407 is connected to the lower surface of the folding spring piece 406. The end of the pipette 404 away from the hose section 405 is connected to a pH detector 408. A column slide 409 is arranged on the side of the mouth-shaped splint 402 away from the reset spring piece 401, and an adjustment groove 410 is opened on the column slide 409. Folding spring pieces 406 and extrusion blocks 407 are installed on the upper and lower splints of the mouth-shaped splint 402. The folding spring piece 406 can push the extrusion block 407 to slide downward to squeeze the hose section 405 to block it. The pH detector 408 connected to one side of the pipette 404 can perform pH detection on the sample in the pipette 404. The shape of the column slide 409 is a cylinder at one end and two semi-cylinders are symmetrically arranged at the other end.

[0057] A fixed cylinder 411 is sleeved on the column slide 409, and a T-shaped limit strip 412 is clamped on the fixed cylinder 411. A moving tube 413 is sleeved on the end of the column slide 409 away from the mouth-shaped clamp 402, and a key tube 414 is sleeved on the end of the moving tube 413 away from the column slide 409. An adjustment groove 2 415 is provided on the key tube 414. The fixed cylinder 411 is fixedly connected to the sealing cover on the fermentation tank body 100. Both ends of the T-shaped limit strip 412 are T-shaped and slide in the adjustment groove 1 410 and the adjustment groove 2 415 respectively, while limiting the column slide 409 and the key tube 414. Both ends of the moving tube 413 are limited by the key tube 414 and the fixing rings in the column slide 409 respectively.

[0058] A mounting tube 416 is sleeved on the button tube 414, one end of the T-shaped limit strip 412 is connected to a mounting block 417, a reset spring piece 418 is arranged between the mounting block 417 and the button tube 414, the mounting tube 416 is provided with a controller 419, a display screen 420 is arranged on the fermentation tank body 100, and the mounting tube 416 is clamped at one end of the controller 419. There are three mounting tubes 416, corresponding to the upper, middle and lower positions respectively. The end of the T-shaped limit strip 412 away from the fixed tube 411 is clamped in the mounting tube 416, and the two ends of the reset spring piece 418 are fixedly connected to the mounting block 417 and the button tube 414 respectively. The display screen 420 is installed on the sealing cover outside the fermentation tank body 100. The motor 212 can be controlled by the controller 419, and the position of the sliding tube 202 can also be observed.

[0059] During use, when the staff needs to detect the sample fermented at the bottom of the fermentation tank body 100, the controller 419 controls the motor 212 to drive the driving gear 211 to rotate, so that the meshing driven gear 203 drives the first sliding position 204 to rotate to the lifting slide groove 201 and stop, so that the sliding tube 202 slides along the lifting slide groove 201 to the bottom end of the fermentation tank body 100, and by pressing the button tube 414 at the corresponding position on the controller 419, the button tube 414 slides into the installation tube 416 to squeeze the reset spring piece 2 418, and the T-shaped limit strip 412 at one end will move from the right along the adjustment groove 2 415. The first end of the push button tube 414 slides to the left end, pushing the moving tube 413 at one end of the button tube 414 to move along the T-shaped limit strip 412, so that the other end of the moving tube 413 pushes the anti-pillar slide cylinder 409 to slide along the fixed cylinder 411, so that the T-shaped limit strip 412 at the other end slides from the right end of the adjustment slot 410 to the left end. The anti-pillar slide cylinder 409 contacts the mouth-shaped clamping plate 402 in the sliding tube 202 while moving, pushing the mouth-shaped clamping plate 402 to slide into the sliding tube 202 to squeeze the reset spring piece 401, so that the pipette 404 slides out from between the upper and lower clamping plates. Under the action of the pressure difference, the fermentation liquid in the fermentation tank body 100 is The pipette 404 will enter the pipette 404 from the hose section 405, so that the flattened pipette 404 will expand to extract the fermentation sample. When the column slide 409 pushes the mouth-shaped clamp 402 to completely squeeze the reset spring piece 1 401, the folded spring piece 406 in the mouth-shaped clamp 402 will push the squeeze block 407 to block the squeezing of the middle hose section 405. The pH of the fermentation sample extracted from the pipette 404 is tested by the pH detector 408. Whether the sample meets the standard can be observed through the display screen 420 on the sealing cover. When the test is completed, the button tube 414 is released, and the compressed reset spring piece 2 418 and the reset spring piece 1 Under the reaction force, 401 pushes the button tube 414 and the mouth-shaped clamp 402 to slide to the left at the same time, and the button tube 414 will drive the movable tube 413 to pull back, so that the T-shaped limit strip 412 at one end slides from the left end of the adjusting slot 2 415 to the right end again. The sliding of the mouth-shaped clamp 402 will drive the squeezing block 407 to slide along the oblique edge back into the mouth-shaped clamp 402, and at the same time squeeze the pipette 404 to transport the sample in the pipette 404 into the fermentation tank body 100, and push the column slide 409 to slide to the left along the T-shaped limit strip 412 for recovery through the fixed block 403 on the mouth-shaped clamp 402.

[0060] The remaining structure is the same as that of Example 1.

[0061] Reference Figure 1-13 , which is the fourth embodiment of the present invention, provides: a DHA plus probiotics fermentation device and a fermentation method thereof, comprising the following steps,

[0062] S1, the output end of the motor 212 drives the driving gear 211 below to rotate, which will drive the meshing driven gear 203 on one side to rotate simultaneously in the fermentation tank body 100, and the first sliding position 204, the second sliding position 205 and the third sliding position 206 on the driven gear 203 can respectively push the sliding tube 202 between the lifting chute 1 201 and the lifting chute 2 208 to lift in the fermentation tank body 100, so that the sliding tube 202 can extract fermentation samples at the upper, middle and lower positions in the fermentation tank body 100. When the sliding tube 202 between the inner ring 207 and the fermentation tank body 100 gradually rises to the second sliding position 205 along the arc slope on one side, it keeps horizontal and does not continue to lift upward, and the sliding tube The travel of the sliding tube 202 from the second sliding position 205 to the third sliding position 206 is the same as the travel from the first sliding position 204 to the second sliding position 205. When the sliding tube 202 is at the third sliding position 206, the driven gear 203 continues to rotate, and the sliding tube 202 will slide down from the hook groove to the first sliding position 204 along the arc downslope on one side under the action of its own weight. When the sliding tube 202 is gradually lifted along the lifting chute 208, it will push the sliding curtain door 209 in the lifting chute 208 to move upward to be stored in the storage groove 210. The lifting chute 208 below the sliding tube 202 will be blocked by the first sliding position 204, the second sliding position 205 and the third sliding position 206 on the driven gear 203 at the same time.

[0063] S2, the driven gear 203 drives the rotating shaft 301 on the upper surface to rotate, and the limiting blocks 302 on both sides of the rotating shaft 301 can limit the sliding sleeve 303, driving the hot stirring plate 304 on the sliding sleeve 303 to rotate and stir at the same time. When the driven gear 203 rotates in the fermentation tank body 100, it will drive the first sliding position 204, the second sliding position 205 and the third sliding position 206 on the driven gear 203 to push the sliding tube 202 to rise along the lifting groove 208. When the sliding tube 202 slides and rises, through the limiting groove 305 provided at the bottom end of the sliding sleeve 303, the lifting frame 306 connected to one end of the sliding tube 202 engages with the limiting groove 305 to drive the sliding sleeve 303 to slide up and down along the rotating shaft 301, and can reciprocate up and down to the fermentation tank body 100. The fermentation tank body 100 is fully stirred, and the rotating shaft 301 drives the exhaust turntable 307 at the top to rotate in the fermentation tank body 100 while rotating. When the connecting groove 309 provided on the exhaust turntable 307 is aligned with the exhaust hole 310 provided on the sealing tank cover 308, if the fermentation pressure in the fermentation tank body 100 increases due to fermentation, the gas will move upward from one end of the conical block 315 through the connecting groove 309 by pushing the sealing ball 313 at the other end, and the excess gas in the fermentation tank body 100 will be intermittently discharged from the exhaust hole 310. The sealing ball 313 slides upward to push the sliding column 312 to accommodate the extrusion limit spring 314. When the connecting groove 309 passes through the exhaust hole 310, the compressed limit spring 314 will push the sealing ball 313 to block the conical block 315 under the reaction force.

[0064] S3, the controller 419 controls the motor 212 to drive the driving gear 211 to rotate, so that the meshing driven gear 203 drives the first sliding position 204 to rotate to the lifting slide groove 1 201 and stop, so that the sliding tube 202 slides along the lifting slide groove 1 201 to the bottom of the fermentation tank body 100, and by pressing the button tube 414 at the corresponding position on the controller 419, the button tube 414 slides into the installation tube 416 to squeeze the reset spring piece 2 418, and the T-shaped limit strip 412 at one end will slide from the right end to the left end along the adjustment groove 2 415, pushing the moving tube at one end of the button tube 414 413 moves along the T-shaped limit strip 412, so that the other end of the movable tube 413 pushes the column slide 409 to slide along the fixed tube 411, so that the T-shaped limit strip 412 at the other end slides from the right end of the adjusting groove 410 to the left end. While moving, the column slide 409 contacts the mouth-shaped clamp 402 in the sliding tube 202, pushing the mouth-shaped clamp 402 to slide into the sliding tube 202 to squeeze the reset spring piece 401, so that the pipette 404 slides out from between the upper and lower clamps. Under the action of the pressure difference, the fermentation liquid in the fermentation tank body 100 enters the pipette from the hose section 405. 404, the flattened pipette 404 is expanded to extract the fermentation sample. When the column slide 409 pushes the mouth-shaped clamp 402 to completely squeeze the reset spring piece 1 401, the folded spring piece 406 in the mouth-shaped clamp 402 will push the squeeze block 407 to block the squeeze of the middle hose section 405. The pH detector 408 is used to detect the pH of the fermentation sample extracted from the pipette 404. The display screen 420 on the sealing cover can be used to observe whether the sample meets the standard. When the test is completed, the button tube 414 is released, and the compressed reset spring piece 2 418 and the reset spring piece 1 401 react in the reaction. Under the force, the button tube 414 and the mouth-shaped clamp 402 are pushed to slide to the left at the same time, and the button tube 414 will drive the movable tube 413 to pull back, so that the T-shaped limit strip 412 at one end slides from the left end of the adjusting slot 415 to the right end again, and the sliding of the mouth-shaped clamp 402 will drive the squeezing block 407 to slide along the hypotenuse back into the mouth-shaped clamp 402, and at the same time squeeze the pipette 404 to transport the sample in the pipette 404 into the fermentation tank body 100, and push the column slide 409 to slide to the left along the T-shaped limit strip 412 for recovery through the fixed block 403 on the mouth-shaped clamp 402.

[0065] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some of the technical features therein. However, these modifications or replacements will not cause the essence of the corresponding technical solutions to deviate from the protection scope of the technical solutions of the embodiments of the present invention.

Claims

1. A DHA plus probiotics fermentation device, comprising a fermentation tank (100), characterized in that: The fermentation tank body (100) is provided with a stratification adjustment mechanism (200) for adjusting samples at different heights in the extraction tank; the fermentation tank body (100) is provided with a stirring and exhausting mechanism (300) for reciprocating stirring in the tank to exhaust excess gas; and a sampling and testing mechanism (400) is provided on one side of the fermentation tank body (100) for taking fermentation samples in the tank for pH testing; The adjusting layering mechanism (200) comprises a lifting slide groove (201) provided on one side of a fermentation tank body (100); a sliding tube (202) is slidably connected to the fermentation tank body (100); a driven gear (203) is rotatably connected inside the fermentation tank body (100); a first sliding position (204) is provided on the driven gear (203); a second sliding position (205) is provided on one side of the first sliding position (204); the second sliding position (205) is away from the first sliding position (204). A third sliding position (206) is provided on one side of the sliding position (204); the upper surface of the driven gear (203) is slidably connected to a tank inner ring (207); a lifting groove 2 (208) is provided at a position of the tank inner ring (207) corresponding to the lifting groove 1 (201); a sliding curtain door (209) is connected to the upper surface of the sliding tube (202); a storage groove (210) is provided in the tank inner ring (207); and a driving gear (210) is meshed with one side of the driven gear (203). 1), the upper surface of the driving gear (211) is connected to a motor (212), the stirring and exhausting mechanism (300) comprises a rotating shaft (301) connected to the upper surface of the driven gear (203), both sides of the rotating shaft (301) are connected to limit bars (302), a sliding sleeve (303) is slidably connected to the rotating shaft (301), a heatable stirring plate (304) is connected to the sliding sleeve (303), and one end of the sliding sleeve (303) is provided with a A limited sliding groove (305) is provided, one end of the sliding tube (202) is connected to a lifting frame (306) capable of limiting the position of the sliding sleeve (303), a detachable exhaust turntable (307) is installed at one end of the rotating shaft (301) away from the driven gear (203), a sealed tank cover (308) is rotatably connected to the fermentation tank body (100), a connecting groove (309) is provided on the exhaust turntable (307), and an exhaust hole (310) is provided on the sealed tank cover (308); The sliding tube (202) is provided with a reset spring piece (401), the sliding tube (202) is slidably connected with a mouth-shaped splint (402), the mouth-shaped splint (402) is connected with a fixing block (403), the sliding tube (202) is provided with a pipette (404), one end of the pipette (404) is connected with a hose section (405), the mouth-shaped splint (402) is provided with a folding spring piece (406), the lower surface of the folding spring piece (406) is connected with an extrusion block (407), the end of the pipette (404) away from the hose section (405) is connected with a pH detector (408), and a column slide cylinder (409) is provided on the side of the mouth-shaped splint (402) away from the reset spring piece (401), and an adjustment groove (410) is provided on the column slide cylinder (409).

2. A DHA plus probiotics fermentation device according to claim 1, characterized in that: The sealed tank cover (308) is connected to a mounting plate (311), the lower surface of the mounting plate (311) is connected to a sliding column (312), one end of the sliding column (312) away from the mounting plate (311) is connected to a sealing ball (313), a limit spring (314) is provided between the mounting plate (311) and the sealing ball (313), and the lower surface of the sealed tank cover (308) is connected to a conical block (315).

3. A DHA plus probiotics fermentation device according to claim 2, characterized in that: The column-resisting slide tube (409) is sleeved with a fixed tube (411), the fixed tube (411) is clamped with a T-shaped limit strip (412), the end of the column-resisting slide tube (409) away from the mouth-shaped clamp (402) is sleeved with a moving tube (413), the end of the moving tube (413) away from the column-resisting slide tube (409) is sleeved with a key tube (414), and the key tube (414) is provided with a second adjustment groove (415).

4. A DHA plus probiotics fermentation device according to claim 3, characterized in that: The button tube (414) is sleeved with a mounting tube (416), one end of the T-shaped limit strip (412) is connected to a mounting block (417), a second resetting spring (418) is provided between the mounting block (417) and the button tube (414), the mounting tube (416) is provided with a controller (419), and a display screen (420) is provided on the fermentation tank body (100).

Citation Information

Patent Citations

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