A monitoring and alarm device for preventing dust explosion in industrial environment

By designing a monitoring and alarm device including an intermittent suction unit, a dust removal unit and ash removal unit, the problem of monitoring dust concentration in the prior art is solved, and accurate monitoring of dust concentration in multiple areas and environmental cleaning is achieved.

CN118937173BActive Publication Date: 2025-05-13WUXI MINGLE INTERNET OF THINGS INTELLIGENT TECH CO LTD
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Patent Information

Application Number
CN202411150242.9
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-08-21
Publication Date
2025-05-13
Estimated Expiration
2044-08-21

AI Technical Summary

Technical Problem

When monitoring dust concentration, existing monitoring and alarm devices are limited to fixed points, resulting in monitoring data reflecting the dust level in local areas rather than the real situation of the entire environment, which may cause misjudgment and alarm.

Method used

A monitoring and alarm device including an intermittent suction unit, a dust removal unit and ash removal unit are designed. The intermittent suction unit detects the coordination of the suction member, the rotating member and the intermittent adjustment member to monitor the dust concentration in multiple different areas. The cleaning and dust removal unit cleans up dust and prevents it from entering the environment again by filtering the mating of the cleaning components and the collection components. The ash removal unit facilitates dust cleaning and collection through the cooperation of lifting parts.

Benefits of technology

Through multi-region dust concentration monitoring, the accuracy of monitoring data is improved, misjudgment and alarm are avoided, and the prevention of dust explosions and environmental cleaning is ensured.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention relates to the technical field of monitoring alarm devices, and discloses a monitoring alarm device with dust explosion prevention function for industrial environments, comprising a shell body, a detection channel arranged in the shell body, an L-shaped pipe connected to one end of the detection channel fixedly connected to one side of the shell body, an exhaust pipe connected to the other end of the detection channel fixedly connected to the other side of the shell body, and an intermittent air suction unit, a cleaning and dust removal unit and an ash taking unit; the intermittent air suction unit is arranged on the shell body; the cleaning and dust removal unit is arranged on the intermittent air suction unit; the ash taking unit is arranged on the shell body; by monitoring the dust concentration of multiple different areas, it is avoided to monitor the dust concentration in the air at only one fixed point, so that the monitoring data is more accurate, and when the dust concentration sensor detects that the dust concentration is too high and may easily cause a dust explosion, the controller starts the alarm to emit an alarm sound, thereby reminding the management personnel to deal with it in time to prevent the occurrence of dust explosion.
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Description

Technical Field

[0001] The present invention relates to the technical field of monitoring and alarm devices, and in particular to a monitoring and alarm device for industrial environments with the function of preventing dust explosions. Background Art

[0002] A large amount of dust will be generated in places such as mechanical processing or grain processing. When the dust concentration inside the processing space reaches a certain concentration, dust explosion is very likely to occur. During the dust explosion, the flame will quickly ignite all the dust in the space. The reaction is rapid and highly destructive, posing a serious threat to production safety. In order to prevent dust explosions, monitoring and alarm devices are needed to monitor and alarm the dust concentration inside the processing site in real time. However, the monitoring and alarm devices on the market still have some shortcomings.

[0003] The patent document with patent publication number CN212365406U discloses a monitoring and alarm device with dust explosion prevention function, including a wall, a card block, a control gear and a cleaning brush. A pre-installed base is fixed by bolts at the bottom of the wall, and a device body is arranged below the pre-installed base. A card block is arranged inside the connecting seat, and a reset spring is sleeved on the outside of the card block. The lower shaft of the shift block is connected to a transmission gear, and a control gear is meshed on the right side of the transmission gear. A dust concentration sensor and a temperature sensor are arranged inside the device body, and an audible and visual alarm is arranged on the outside of the device body. A micro motor is arranged inside the lower end of the device body, and a cleaning brush is connected to the output end of the micro motor. It can be quickly installed and disassembled, which is convenient for disassembly and maintenance of the device at a later time.

[0004] The prior art still has the following problems:

[0005] In existing technical solutions, once the dust explosion prevention monitoring and alarm device is installed and positioned, its monitoring range is usually limited to the air dust concentration at a fixed point. This layout may cause the monitoring data to reflect only the dust level in a local area, rather than the true situation of the entire environment. If the dust concentration in the air near the monitoring point rises abnormally, while the dust concentration in other areas is relatively low, the system may mistakenly record and trigger an alarm, resulting in a misjudgment. In this case, although the dust concentration in the overall environment has not reached a dangerous level, an alarm may still be issued due to the limitations of the monitoring data.

[0006] In order to solve the above problems, it is necessary to design a new type of dust explosion prevention monitoring and alarm device for industrial environments. Summary of the invention

[0007] In view of the problems existing in the prior art, a monitoring and alarm device with dust explosion prevention function for industrial environment is proposed.

[0008] The technical solution of the present invention is: a monitoring alarm device with dust explosion prevention for industrial environment, comprising a shell, a detection channel is arranged in the shell, an L-shaped pipe connected to one end of the detection channel is fixedly connected to one side of the shell, an exhaust pipe connected to the other end of the detection channel is fixedly connected to the other side of the shell, and also includes an intermittent air suction unit, a cleaning and dust removal unit and an ash removal unit;

[0009] The intermittent air suction unit is arranged on the housing;

[0010] The cleaning and dust removal unit is arranged on the intermittent air suction unit;

[0011] The ash taking unit is arranged on the housing;

[0012] The intermittent air suction unit comprises an air suction detection component, the air suction detection component is arranged on the shell, the air suction detection component is provided with a rotating component, and the rotating component is provided with an intermittent adjustment component;

[0013] The air intake detection component includes a dust concentration sensor, which is fixedly connected in the detection channel. A lower mounting cavity and an upper mounting cavity are provided in the shell. A motor is fixedly connected in the lower mounting cavity. The output end of the motor is fixedly connected to a vertical drive shaft. A vertical cylinder is fixedly connected in the detection channel. The bottom end of the vertical drive shaft is inserted into the vertical cylinder and is fixedly connected to an active bevel gear. A horizontal drive shaft is rotatably connected to the vertical cylinder. One end of the horizontal drive shaft is fixedly connected to a driven bevel gear, which is meshed with the active bevel gear. The other end of the horizontal drive shaft is extended out of the vertical cylinder and is fixedly connected to a fan blade. An alarm and a controller are fixedly connected in the upper mounting cavity. The dust concentration sensor is electrically connected to the controller through a wire, and the controller is electrically connected to the alarm through a wire.

[0014] Furthermore, the rotating component includes a transmission vertical shaft, which is rotatably connected in the shell, the bottom end of the transmission vertical shaft extends out of the shell, the top end of the transmission vertical shaft extends into the lower mounting cavity and is fixedly connected with gear 1, and the top end of the vertical drive shaft is fixedly sleeved with gear 2, which is meshed with gear 1, and the diameter of gear 2 is smaller than the diameter of gear 1.

[0015] Furthermore, the intermittent adjustment component includes a driving disk, which is fixedly connected to the bottom end of the vertical driving shaft, and is provided with an avoidance opening and an outer arc surface. The driving disk is fixedly connected to a driving column, and the bottom end of the L-shaped tube is rotatably connected to an air intake pipe. An intermittent turntable is fixedly sleeved on the air intake pipe, and a plurality of bearing grooves are provided on the intermittent turntable along a circumferential array, and a concave arc surface is provided between each adjacent bearing groove, and the concave arc surface is arranged correspondingly and matched with the outer arc surface, and the driving column is arranged correspondingly to the bearing groove.

[0016] Furthermore, the cleaning and dust removal unit includes a filtering and cleaning component, and a collecting component is provided on the filtering and cleaning component.

[0017] Furthermore, the filtering and cleaning component includes a dust filter plate, the dust filter plate is fixedly connected to the outlet end of the exhaust pipe, a vertical fixing rod is fixedly connected to the inner wall of the exhaust pipe, a cleaning horizontal axis is rotatably connected through the vertical fixing rod, one end of the cleaning horizontal axis is fixedly connected to a cleaning brush, the cleaning brush is attached to a side of the dust filter plate located on the inner side of the exhaust pipe, the other end of the cleaning horizontal axis is fixedly connected to a transmission bevel gear 1, a transmission bevel gear 2 is fixedly sleeved on the transmission vertical axis, and the transmission bevel gear 2 is meshed with the transmission bevel gear 1.

[0018] Furthermore, the collecting component includes an ash collecting port, which is longitudinally penetrated and opened in the lower part of the exhaust pipe. A collecting pipe connected to the ash collecting port is fixedly connected to the outer tube wall of the exhaust pipe. A collecting cylinder is arranged in the collecting pipe. A mounting rod is fixedly connected to the cleaning horizontal axis, and a cleaning scraper is fixedly connected to the mounting rod.

[0019] Furthermore, the ash collecting unit comprises an ash collecting component, the ash collecting component is arranged on the collecting component, and a lifting component is arranged on the ash collecting component.

[0020] Furthermore, the ash removing component includes a lower cover, which is movably sleeved on the bottom end of the collecting tube, an adjusting frame is fixedly connected to the lower part of the tube wall of the collecting tube, a lifting block is slidably connected to the adjusting frame, and the lifting block is fixedly connected to the cover wall of the lower cover.

[0021] Furthermore, the lifting component includes a vertical threaded rod, the vertical threaded rod is rotatably connected to the adjustment frame, and the bottom end of the vertical threaded rod is fixedly connected to a rotating handle.

[0022] Beneficial effects of the present invention:

[0023] 1. Through the cooperation of the detection and suction components, rotating components and intermittent adjustment components in the intermittent suction unit, the intake end of the intake pipe corresponds to a different position each time it rotates, so that the air at different positions enters the intake pipe. In this way, the dust concentration sensor in the detection channel can monitor the dust concentration at different positions at regular intervals. By monitoring the dust concentration in multiple different areas, it is avoided to monitor the dust concentration in the air at only one fixed point, so that the monitoring data is more accurate. When the dust concentration sensor detects that the dust concentration is too high and it is easy to cause a dust explosion, the controller starts the alarm to sound an alarm, thereby reminding the management personnel to deal with it in time to prevent the occurrence of dust explosion.

[0024] 2. Through the cooperation between the filter cleaning components and the collecting components in the dust removal unit, the cleaning horizontal axis drives the cleaning brush to rotate, so that the dust adhering to the dust filter plate is brushed off by the rotation of the cleaning brush. At the same time, the cleaning horizontal axis drives the mounting rod to rotate the cleaning scraper, and the cleaning scraper is used to scrape the dust brushed off to the ash collecting port, so that the fallen dust enters the collection pipe through the ash collecting port, and finally falls into the collection barrel for collection, so as to avoid the entered dust from entering the industrial environment again to cause pollution, and to clean the dust on the dust filter plate to prevent excessive dust from adhering to the dust filter plate and affecting the discharge of air.

[0025] 3. With the cooperation of the ash collecting component and the lifting component in the ash collecting unit, the vertical threaded rod is driven to rotate by rotating the turning handle, and the lifting block is driven to slide on the adjusting frame and move downward by the rotation of the vertical threaded rod. The lifting block drives the lower cover to move downward synchronously, and then the collecting cylinder moves downward until the collecting cylinder moves to the bottom of the collecting tube, and then the management personnel removes the collecting cylinder from the lower cover, so that the collected dust can be cleaned conveniently. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] Figure 1 The overall structure of the present invention is shown in FIG. Figure 1 ;

[0027] Figure 2 The overall structure of the present invention is shown in FIG. Figure 2 ;

[0028] Figure 3 It is an overall cross-sectional view of the present invention;

[0029] Figure 4 It is an enlarged view of point A in the present invention;

[0030] Figure 5 It is a schematic diagram of the local structure of the intermittent air suction unit in the present invention;

[0031] Figure 6 It is a structural schematic diagram of the fan blade in the present invention;

[0032] Figure 7 It is a structural schematic diagram of the filter cleaning component in the present invention;

[0033] Figure 8 It is a structural schematic diagram of the ash taking unit in the present invention;

[0034] Fig. 9 It is a cross-sectional view of the ash collection unit in the present invention.

[0035] In the figure: 1, shell; 2, detection channel; 3, L-shaped pipe; 4, exhaust pipe; 5, intermittent air suction unit; 6, cleaning and dust removal unit; 7, ash removal unit; 51, detection air suction component; 511, dust concentration sensor; 512, lower mounting cavity; 513, upper mounting cavity; 514, motor; 515, vertical drive shaft; 516, vertical cylinder; 517, active bevel gear; 518, horizontal drive shaft; 519, driven bevel gear; 5110, fan blade; 5111, alarm; 5112, controller; 52, rotating component; 521, transmission vertical shaft; 522, gear 1; 523, gear 2; 53, intermittent adjustment component; 531, drive disk; 532 , avoidance; 533, outer arc surface; 534, driving column; 535, air inlet pipe; 536, intermittent turntable; 537, bearing groove; 538, concave arc surface; 61, filter cleaning component; 611, dust filter plate; 612, vertical fixing rod; 613, cleaning horizontal axis; 614, cleaning brush; 615, transmission bevel gear one; 616, transmission bevel gear two; 62, collecting component; 621, ash collection port; 622, collecting pipe; 623, collecting barrel; 624, mounting rod; 625, cleaning scraper; 71, ash removal component; 711, lower cover; 712, adjusting frame; 713, lifting block; 72, lifting component; 721, vertical threaded rod; 722, turning handle. DETAILED DESCRIPTION

[0036] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the specific implementation methods of the present invention are described in detail below in conjunction with the accompanying drawings.

[0037] Embodiment 1:

[0038] Reference Figure 1-4 , which is the first embodiment of the present invention, provides a monitoring alarm device for industrial environment with dust explosion prevention, including a shell 1, a detection channel 2 is arranged in the shell 1, an L-shaped pipe 3 connected to one end of the detection channel 2 is fixedly connected to one side of the shell 1, and an exhaust pipe 4 connected to the other end of the detection channel 2 is fixedly connected to the other side of the shell 1, and also includes an intermittent air suction unit 5, a cleaning and dust removal unit 6 and an ash removal unit 7; the intermittent air suction unit 5 is arranged on the shell 1; the cleaning and dust removal unit 6 is arranged on the intermittent air suction unit 5; the ash removal unit 7 is arranged on the shell 1; the intermittent air suction unit 5 includes a detection air suction component 51, the detection air suction component 51 is arranged on the shell 1, the detection air suction component 51 is provided with a rotating component 52, and the rotating component 52 is provided with an intermittent adjustment component 53;

[0039] The detection suction component 51 includes a dust concentration sensor 511, which is fixedly connected to the detection channel 2. A lower mounting chamber 512 and an upper mounting chamber 513 are provided in the shell 1. A motor 514 is fixedly connected to the lower mounting chamber 512. A vertical drive shaft 515 is fixedly connected to the output end of the motor 514. A vertical cylinder 516 is fixedly connected to the detection channel 2. The bottom end of the vertical drive shaft 515 extends into the vertical cylinder 516 and is fixedly connected to an active bevel gear 517. A horizontal drive shaft 518 is rotatably connected to the vertical cylinder 516. One end of the horizontal drive shaft 518 is fixedly connected to the vertical cylinder 516. A driven bevel gear 519 is fixedly connected, and the driven bevel gear 519 is meshed with the driving bevel gear 517. The other end of the horizontal drive shaft 518 extends out of the vertical cylinder 516 and is fixedly connected to the fan blade 5110. An alarm 5111 and a controller 5112 are fixedly connected in the upper mounting cavity 513. The dust concentration sensor 511 and the motor 514 are electrically connected to the controller 5112 through wires. The controller 5112 is electrically connected to the alarm 5111 through wires. The controller 5112 is connected to the external switch wire, and the entire device is powered on by starting the external switch.

[0040] Specifically, the vertical drive shaft 515 is driven to rotate by the motor 514, and the vertical drive shaft 515 drives the active bevel gear 517 to rotate. The active bevel gear 517 drives the driven bevel gear 519 to rotate the horizontal drive shaft 518, thereby driving the fan blades 5110 to rotate. The fan blades 5110 rotate so that the external air is drawn into the air intake pipe 535, and enters the detection channel 2 through the air intake pipe 535, and finally enters the exhaust pipe 4. The air is discharged from the outlet end of the exhaust pipe 4. The dust concentration in the air entering the detection channel 2 is monitored by the dust concentration sensor 511. When the dust concentration in the air exceeds the set safety threshold, the controller 5112 activates the alarm 5111 to sound an alarm to remind the management personnel.

[0041] Reference Figure 1-6 The rotating component 52 includes a transmission vertical shaft 521, which is rotatably connected in the shell 1. The bottom end of the transmission vertical shaft 521 extends out of the shell 1. The top end of the transmission vertical shaft 521 extends into the lower mounting cavity 512 and is fixedly connected with a gear 1 522. A gear 2 523 is fixedly sleeved on the top end of the vertical driving shaft 515. The gear 2 523 is meshed with the gear 1 522. The diameter of the gear 2 523 is smaller than the diameter of the gear 1 522.

[0042] Specifically, the vertical driving shaft 515 rotates and drives the second gear 523 to rotate, and the second gear 523 drives the first gear 522 to make the transmission vertical shaft 521 rotate synchronously.

[0043] Reference Figure 1-6The intermittent adjustment component 53 includes a driving disk 531, which is fixedly connected to the bottom end of the vertical driving shaft 515. The driving disk 531 is provided with an avoidance opening 532 and an outer arc surface 533. The driving disk 531 is fixedly connected with a driving column 534. The bottom end of the L-shaped tube 3 is rotatably connected with an air intake pipe 535. The air intake pipe 535 is fixedly sleeved with an intermittent turntable 536. The intermittent turntable 536 is provided with a plurality of receiving grooves 537 along a circumferential array. A concave arc surface 538 is provided between two adjacent receiving grooves 537. The concave arc surface 538 is correspondingly arranged and matched with the outer arc surface 533. The driving column 534 is correspondingly arranged with the receiving groove 537.

[0044] When the drive column 534 corresponds to one of the receiving grooves 537 and enters into the receiving grooves 537, the drive column 534 will drive the intermittent rotating disk 536 to rotate once. When the drive column 534 moves out of the receiving grooves 537, the outer arc surface 533 fits with one of the concave arc surfaces 538. Therefore, when the drive disk 531 rotates one end each time, the drive column 534 is used to drive the intermittent rotating disk 536 to rotate once, and the rotation of the intermittent rotating disk 536 drives the intake pipe 535 to rotate once, so that the intake end of the intake pipe 535 can perform intermittent circular motion, so that the intake end of the intake pipe 535 corresponds to a different position each time it rotates, so that air at different positions enters into the intake pipe 535.

[0045] Embodiment 2:

[0046] Reference Figure 1-7 , which is the second embodiment of the present invention. This embodiment is different from the first embodiment in that: the cleaning and dust removal unit 6 includes a filtering and cleaning component 61, and a collecting component 62 is arranged on the filtering and cleaning component 61; the filtering and cleaning component 61 includes a dustproof filter plate 611, and the dustproof filter plate 611 is fixedly connected to the air outlet end of the exhaust pipe 4, and a vertical fixing rod 612 is fixedly connected to the inner wall of the exhaust pipe 4, and a cleaning horizontal shaft 613 is rotatably connected to the vertical fixing rod 612, and a cleaning brush 614 is fixedly connected to one end of the cleaning horizontal shaft 613, and the cleaning brush 614 is attached to one side of the dustproof filter plate 611 located on the inner side of the exhaust pipe 4, and a transmission bevel gear 1 615 is fixedly connected to the other end of the cleaning horizontal shaft 613, and a transmission bevel gear 2 616 is fixedly sleeved on the transmission vertical shaft 521, and the transmission bevel gear 2 616 is meshed with the transmission bevel gear 1 615.

[0047] Specifically, the transmission vertical shaft 521 rotates to drive the transmission bevel gear 2 616 to rotate, and the transmission bevel gear 2 616 drives the transmission bevel gear 1 615 to make the cleaning horizontal shaft 613 rotate synchronously, and the cleaning horizontal shaft 613 drives the cleaning brush 614 to rotate, so that the dust adhering to the dust filter plate 611 is brushed off by the rotation of the cleaning brush 614.

[0048] Reference Figure 1-8 The collecting component 62 includes an ash collecting port 621, which is longitudinally penetrated and opened in the lower part of the exhaust pipe 4. A collecting pipe 622 connected to the ash collecting port 621 is fixedly connected to the outer pipe wall of the exhaust pipe 4. A collecting cylinder 623 is arranged in the collecting pipe 622. A mounting rod 624 is fixedly connected to the cleaning horizontal axis 613, and a cleaning scraper 625 is fixedly connected to the mounting rod 624.

[0049] Specifically, the cleaning horizontal axis 613 is rotated to drive the mounting rod 624 to rotate the cleaning scraper 625, and the cleaning scraper 625 scrapes the brushed dust off to the ash collecting port 621, so that the fallen dust enters the collection pipe 622 through the ash collecting port 621, and finally falls into the collection barrel 623 for collection; the rest of the structure is the same as that of Example 1.

[0050] Embodiment 3:

[0051] Reference Figure 1-9 , which is the third embodiment of the present invention. This embodiment is different from the second embodiment in that: the ash taking unit 7 includes an ash taking component 71, which is arranged on the collecting component 62, and is provided with a lifting component 72; the ash taking component 71 includes a lower cover 711, and the lower cover 711 is movably sleeved on the bottom end of the collecting pipe 622, and the lower part of the tube wall of the collecting pipe 622 is fixedly connected with an adjusting frame 712, and a lifting block 713 is slidably connected to the adjusting frame 712, and the lifting block 713 is fixedly connected to the cover wall of the lower cover 711.

[0052] Specifically, the lifting and lowering of the lifting block 713 can drive the lower cover 711 to lift and lower synchronously, thereby moving the collecting cylinder 623, so that the height position of the collecting cylinder 623 can be adjusted, so that the collecting cylinder 623 can be adjusted to the bottom of the collecting tube 622 to facilitate the removal of the collecting cylinder 623.

[0053] Reference Figure 1-9 The lifting component 72 includes a vertical threaded rod 721 , which is rotatably connected to the adjustment frame 712 , and a rotating handle 722 is fixedly connected to the bottom end of the vertical threaded rod 721 .

[0054] Specifically, the vertical threaded rod 721 is driven to rotate by rotating the handle 722. Under the thread cooperation between the vertical threaded rod 721 and the lifting block 713, the vertical threaded rod 721 rotates to drive the lifting block 713 to slide on the adjustment frame 712 and move downward; the rest of the structure is the same as that of Example 2.

[0055] Reference Figure 1-9 The working principle of the monitoring and alarm device for preventing dust explosion in industrial environment of the present invention is as follows:

[0056] When in use, the shell 1 is fixed by bolts in the area to be monitored. When dust monitoring is carried out in the industrial environment area, the motor 514 is started, and the vertical drive shaft 515 is driven to rotate by the motor 514, and the vertical drive shaft 515 drives the active bevel gear 517 to rotate, and the active bevel gear 517 drives the driven bevel gear 519 to rotate the horizontal drive shaft 518, thereby driving the fan blades 5110 to rotate. The fan blades 5110 rotate so that the external air is drawn into the air inlet pipe 535, and enters the detection channel 2 through the air inlet pipe 535, and finally enters the exhaust pipe 4. After the dust in the air is filtered by the dust filter plate 611, the air is discharged from the outlet end of the exhaust pipe 4.

[0057] When the vertical driving shaft 515 rotates, it drives the second gear 523 to rotate, and the second gear 523 drives the first gear 522 to rotate the transmission vertical shaft 521, and the transmission vertical shaft 521 drives the driving disk 531 to rotate synchronously, and the driving disk 531 drives the driving column 534 to rotate synchronously, and the avoidance opening 532 is used to avoid the intermittent rotating disk 536 to avoid blocking the rotation of the intermittent rotating disk 536. When the driving column 534 corresponds to one of the receiving and shifting grooves 537 and enters the receiving and shifting grooves 537, the driving column 534 will drive the intermittent rotating disk 536 to rotate once. When the driving column 534 moves out of the receiving and shifting grooves 537, the outer arc surface 533 fits with one of the concave arc surfaces 538, so that when the driving disk 531 rotates one end, the driving column 534 is used to shift the intermittent rotating disk 536 to rotate once. The intermittent turntable 536 rotates to drive the air intake pipe 535 to rotate once, so that the air intake end of the air intake pipe 535 can perform intermittent circular motion, so that the air intake end of the air intake pipe 535 corresponds to a different position each time it rotates, so that air at different positions enters the air intake pipe 535, so that the dust concentration sensor 511 in the detection channel 2 can monitor the dust concentration at different positions at regular intervals, and the dust concentration in multiple different areas can be monitored to make the monitoring data more accurate. When the dust concentration sensor 511 detects that the dust concentration is too high and may easily lead to a dust explosion, the controller 5112 activates the alarm 5111 to sound an alarm, thereby reminding the management personnel to deal with it in time to prevent the occurrence of dust explosion.

[0058] In addition, when the transmission vertical shaft 521 rotates, it drives the transmission bevel gear 2 616 to rotate, and the transmission bevel gear 2 616 drives the transmission bevel gear 1 615 to make the cleaning horizontal shaft 613 rotate synchronously. The cleaning horizontal shaft 613 drives the cleaning brush 614 to rotate, so that the dust adhering to the dust filter plate 611 is brushed off by the rotation of the cleaning brush 614. At the same time, the cleaning horizontal shaft 613 drives the mounting rod 624 to rotate the cleaning scraper 625, and the dust brushed off is scraped off by the cleaning scraper 625 to the ash collecting port 621, so that the fallen dust enters the collection pipe 622 through the ash collecting port 621, and finally falls into the collection barrel 623 for collection, thereby preventing the entered dust from entering the industrial environment again to cause pollution.

[0059] When the dust in the collecting barrel 623 needs to be cleaned, the vertical threaded rod 721 is driven to rotate by rotating the turning handle 722, and the lifting block 713 is driven to slide on the adjusting frame 712 and move downward by the rotation of the vertical threaded rod 721, and the lifting block 713 drives the lower cover 711 to move downward synchronously, thereby causing the collecting barrel 623 to move downward until the collecting barrel 623 moves to the bottom of the collecting tube 622, and then the management personnel removes the collecting barrel 623 from the lower cover 711, and then pours out the dust collected in the collecting barrel 623, thereby completing the cleaning of the dust in the collecting barrel 623.

[0060] It should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention rather than to limit it. Although the present invention has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solutions of the present invention may be modified or replaced by equivalents without departing from the spirit and scope of the technical solutions of the present invention, which should all be included in the scope of the claims of the present invention.

Claims

1. A dust explosion-proof monitoring alarm device for an industrial environment, comprising a housing (1), a detection channel (2) being arranged in the housing (1), an L-shaped pipe (3) communicating with one end of the detection channel (2) being fixedly connected to one side of the housing (1), and an exhaust pipe (4) communicating with the other end of the detection channel (2) being fixedly connected to the other side of the housing (1), wherein: It also includes an intermittent air suction unit (5), a cleaning and dust removal unit (6) and an ash removal unit (7); The intermittent air suction unit (5) is arranged on the housing (1); The cleaning and dust removal unit (6) is arranged on the intermittent air suction unit (5); The ash taking unit (7) is arranged on the housing (1); The intermittent air suction unit (5) comprises an air suction detection component (51), the air suction detection component (51) is arranged on the housing (1), a rotating component (52) is arranged on the air suction detection component (51), and an intermittent adjustment component (53) is arranged on the rotating component (52); The detection air intake component (51) comprises a dust concentration sensor (511), the dust concentration sensor (511) is fixedly connected in the detection channel (2), the housing (1) is provided with a lower mounting chamber (512) and an upper mounting chamber (513), a motor (514) is fixedly connected in the lower mounting chamber (512), a vertical drive shaft (515) is fixedly connected at the output end of the motor (514), a vertical cylinder (516) is fixedly connected in the detection channel (2), and the bottom end of the vertical drive shaft (515) extends into the vertical cylinder ( A driving bevel gear (517) is fixedly connected to the inside of the vertical cylinder (516), a transverse driving shaft (518) is rotatably connected to the vertical cylinder (516), one end of the transverse driving shaft (518) is fixedly connected to a driven bevel gear (519), the driven bevel gear (519) is meshed with the driving bevel gear (517), the other end of the transverse driving shaft (518) extends out of the vertical cylinder (516) and is fixedly connected to a fan blade (5110), and an alarm (5111) and a controller (5112) are fixedly connected to the inside of the upper mounting cavity (513); The rotating component (52) comprises a transmission vertical shaft (521), the transmission vertical shaft (521) is rotatably connected in the housing (1), the bottom end of the transmission vertical shaft (521) extends out of the housing (1), the top end of the transmission vertical shaft (521) extends into the lower mounting cavity (512) and is fixedly connected with a gear 1 (522), the top end of the vertical driving shaft (515) is fixedly sleeved with a gear 2 (523), the gear 2 (523) is meshed with the gear 1 (522), and the diameter of the gear 2 (523) is smaller than the diameter of the gear 1 (522); The intermittent adjustment component (53) comprises a driving disk (531), the driving disk (531) is fixedly connected to the bottom end of the transmission vertical shaft (521), the driving disk (531) is provided with an avoidance opening (532) and an outer arc surface (533), the driving disk (531) is fixedly connected with a driving column (534), the bottom end of the L-shaped tube (3) is rotatably connected with an air intake pipe (535), an intermittent rotating disk (536) is fixedly sleeved on the air intake pipe (535), a plurality of bearing grooves (537) are provided on the intermittent rotating disk (536) along a circumferential array, a concave arc surface (538) is provided between two adjacent bearing grooves (537), the concave arc surface (538) is correspondingly arranged and matched with the outer arc surface (533), and the driving column (534) is correspondingly arranged with the bearing groove (537).

2. The dust explosion-proof monitoring and alarm device for industrial environments according to claim 1, characterized in that: The cleaning and dust removal unit (6) comprises a filtering and cleaning component (61), and a collecting component (62) is arranged on the filtering and cleaning component (61).

3. The monitoring and alarm device for preventing dust explosion in industrial environment according to claim 2, characterized in that: The filtering and cleaning component (61) comprises a dustproof filter plate (611), the dustproof filter plate (611) is fixedly connected to the air outlet end of the exhaust pipe (4), a vertical fixing rod (612) is fixedly connected to the inner wall of the exhaust pipe (4), a cleaning horizontal shaft (613) is rotatably connected to the vertical fixing rod (612), one end of the cleaning horizontal shaft (613) is fixedly connected to a cleaning brush (614), the cleaning brush (614) is attached to one side of the dustproof filter plate (611) located on the inner side of the exhaust pipe (4), the other end of the cleaning horizontal shaft (613) is fixedly connected to a transmission bevel gear 1 (615), and a transmission bevel gear 2 (616) is fixedly sleeved on the transmission vertical shaft (521), and the transmission bevel gear 2 (616) is meshed with the transmission bevel gear 1 (615).

4. The dust explosion-proof monitoring and alarm device for industrial environments according to claim 3 is characterized in that: The collecting component (62) comprises an ash collecting port (621), the ash collecting port (621) is longitudinally penetrated and opened in the lower part of the exhaust pipe (4), a collecting pipe (622) connected to the ash collecting port (621) is fixedly connected to the outer pipe wall of the exhaust pipe (4), a collecting tube (623) is arranged in the collecting pipe (622), a mounting rod (624) is fixedly connected to the cleaning transverse axis (613), and a cleaning scraper (625) is fixedly connected to the mounting rod (624).

5. The monitoring and alarm device for preventing dust explosion in industrial environment according to claim 4, characterized in that: The ash collecting unit (7) comprises an ash collecting component (71), the ash collecting component (71) is arranged on the collecting component (62), and a lifting component (72) is arranged on the ash collecting component (71).

6. The dust explosion-proof monitoring and alarm device for industrial environments according to claim 5, characterized in that: The ash collecting component (71) comprises a lower cover (711), the lower cover (711) is movably sleeved on the bottom end of the collecting tube (622), an adjusting frame (712) is fixedly connected to the lower part of the tube wall of the collecting tube (622), a lifting block (713) is slidably connected to the adjusting frame (712), and the lifting block (713) is fixedly connected to the cover wall of the lower cover (711).

7. The monitoring and alarm device for preventing dust explosion in industrial environment according to claim 6, characterized in that: The lifting component (72) comprises a vertical threaded rod (721), the vertical threaded rod (721) is rotatably connected to the adjustment frame (712), and the bottom end of the vertical threaded rod (721) is fixedly connected to a rotating handle (722).

Citation Information

Patent Citations

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    CN212365406U

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    CN220285818U