A long-life high-performance wire and cable
By introducing an outer flexible telescopic protection mechanism and an internal extrusion thermal circulation mechanism into the wire and cables, the cleaning problem of dirt and ice on the outside of the cable is solved, extending the service life of the cable and improving its protective performance and environmental adaptability.
Patent Information
- Application Number
- CN202411209872.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-30
- Publication Date
- 2025-05-02
- Estimated Expiration
- 2044-08-30
AI Technical Summary
Due to the lack of auxiliary protective structure during long-term use, dirt is easily accumulated on the outside. After the dirt is mixed with rainwater, corrosive solution is generated, which accelerates the aging of the cable protective layer and shortens the service life.
A long-life high-performance wire and cable is designed, using an outer flexible telescopic protection mechanism and an internal extrusion thermal circulation mechanism. Through active telescopic and heat exchange, the corrosive solution and ice layer on the outside of the cable are cleaned, the hardness and flexibility on the outside of the cable are adjusted, and the cable life is extended.
It effectively reduces the cable aging rate, extends the service life of the cable, improves the protection performance and environmental adaptability of the cable, and slows down fatigue and wear at the cable connections.
Smart Images

Figure CN118942784B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of electric wires and cables, and in particular to a long-life high-performance electric wire and cable. Background Art
[0002] Wires and cables are wire products used to transmit electrical energy, information and realize electromagnetic energy conversion. Wires and cables in a broad sense are also referred to as cables. Cables in a narrow sense refer to insulated cables, which can be defined as: a collection of the following parts, one or more insulated cores, and their respective coatings, total protective layers and outer sheaths. Cables may also have additional uninsulated conductors;
[0003] However, due to the lack of corresponding auxiliary protective structures, a large amount of dirt is easily accumulated on the outside of wires and cables during long-term use. After mixing with rainwater, these dirt will produce some corrosive solutions, thereby accelerating the aging rate of the protective layer on the outside of the cable, thereby shortening the service life of the cable. Summary of the invention
[0004] The present invention provides a long-life high-performance wire and cable, which can effectively solve the problem proposed in the above-mentioned background technology that the wire and cable are prone to accumulate a large amount of dirt on the outside during long-term use due to the lack of corresponding auxiliary protective structure, and these dirts will produce partially corrosive solutions after mixing with rainwater, thereby accelerating the aging rate of the protective layer on the outside of the cable, thereby shortening the service life of the cable.
[0005] To achieve the above-mentioned object, the present invention provides the following technical solution: a long-life high-performance wire and cable, comprising three central conductors arranged in a circumferential direction, the outer side of the central conductor is uniformly coated with a conductor shield, the outer side of the conductor shield is tightly coated with an insulating layer, the outer side of the insulating layer is tightly twisted with a metal shield, the outer sides of the three metal shields are commonly coated with a flexible constraint layer, and a central support bar is interspersed at the center between the three metal shields;
[0006] An outer flexible telescopic protection mechanism is arranged outside the flexible constraint layer, and the outer flexible telescopic protection mechanism is used to protect the outer side of the cable, and to clean the outer side of the cable by actively controlling the outer layer of the cable to expand and contract, and to adjust the hardness and flexibility of the outer side of the cable;
[0007] The outer flexible telescopic protection mechanism includes a protective inner film;
[0008] The outer side of the flexible constraint layer is uniformly coated with a protective inner film along the circumferential direction, a telescopic inner groove is opened in the middle of the outer side of the protective inner film, a protective outer film is bonded to the outer side of the protective inner film at equal distances along the circumferential direction, a telescopic outer groove is opened in the middle of the inner side of the protective outer film, and the inner sides of the telescopic inner groove and the telescopic outer groove are bonded with limited magnetic strips at equal distances, and installation end grooves are opened in the middle of both ends of the protective outer film;
[0009] A liquid guiding end tube is equidistantly embedded and installed at a position corresponding to one end of the protective outer film inside the installation end groove, and an arc-shaped liquid guiding box is fixedly connected to the end of the liquid guiding end tube corresponding to the position inside the installation end groove, and a plurality of the arc-shaped liquid guiding boxes are fixedly connected to the outside of the liquid guiding flat tube, and an extrusion arc-shaped capsule is fixedly connected to the end of the liquid guiding flat tube;
[0010] The protective outer film and the outer side of the liquid-conducting flat tube are jointly covered with a protective outer layer, an isolation arc cover is bonded to the outer bottom of the protective outer layer at a position corresponding to the outer side of the extrusion arc bag, a connecting circular plate is fixedly connected to the middle of the bottom end of the isolation arc cover, a telescopic sleeve is bonded to one side of the connecting circular plate at a position corresponding to the inner side of the isolation arc cover, an extrusion top plate is fixedly connected to the top of the telescopic sleeve at a position corresponding to the inner side of the isolation arc cover, a driving air pipe is fixedly connected to the middle of the bottom end of the connecting circular plate, a driving air pipe is connected to the outer side of the driving air pipe with a driving air pump, traction cables are installed through connecting blocks at both ends of the bottom of the isolation arc cover, and the traction cables and the outer side of the driving air pipe are jointly clamped and installed with a limiting triangle plate.
[0011] Preferably, the outer inclined surface of the central support bar is tightly fitted with the outer side of the metal shield, the flexible constraint layer is tightly wrapped around the outer side of the metal shield, and the inner side of the flexible constraint layer is tightly fitted with the edge of the central support bar.
[0012] Preferably, the protective inner film and the protective outer film correspond to each other, the protective outer film can be elastically expanded and contracted along the radial direction of the cable, the telescopic inner groove and the telescopic outer groove together form a chamber, and the limiting magnetic strips inside the telescopic inner groove and the telescopic outer groove correspond to each other and attract each other.
[0013] Preferably, the inner chambers of the telescopic inner groove and the telescopic outer groove are connected to each other through the liquid guiding end tube and the inner cavity of the arc-shaped liquid guiding box, and the hardness of the liquid guiding end tube is greater than the hardness of the protective inner film and the protective outer film.
[0014] Preferably, the telescopic inner groove, the telescopic outer groove and the interior of the extruded arc-shaped bag are all filled with heat-conducting oil, the outer side of the extruded arc-shaped bag penetrates the protective outer layer, and the extruded arc-shaped bag can be elastically telescopic.
[0015] Preferably, a gap is left between the inner wall of the isolation arc cover chamber and the outer side of the extruded arc sac, the side surface of the connecting circular plate is tightly fitted with the outer side of the extruded arc sac, and the connecting circular plate can slide vertically along the inside of the isolation arc cover.
[0016] Preferably, the number of the driving air pumps can be added according to the length of the driving air pipe, the end of the traction cable is fixedly connected to the connecting frame, and the traction cable is kept taut after the cable is installed.
[0017] Preferably, an internal extrusion heat conduction circulation mechanism is provided inside the arc-shaped liquid-conducting box, and the internal extrusion heat conduction circulation mechanism assists the transfer of heat inside the cable through the flow of heat conduction oil, so that the heat inside the cable can be quickly diffused and transferred outward;
[0018] The internal extrusion heat conduction circulation mechanism comprises an arc-shaped extrusion inner box;
[0019] An arc-shaped extrusion inner box is bonded to the inner side of the arc-shaped liquid-guiding box at the gap corresponding to the side of the flexible constraint layer, a guide arc plate is fixedly installed at the middle of the inner side of the arc-shaped extrusion inner box, an extrusion sleeve is slidably installed at the middle of the inner side of the guide arc plate, and an elastic limiting rope is bonded to the middle of the inner side of the extrusion sleeve;
[0020] An internal heat-absorbing wide strip is arranged on one side of the arc-shaped extruded inner box, and liquid-conducting inclined tubes are fixedly connected to the end portions of both sides of the internal heat-absorbing wide strip at equal distances, and circulation narrow strips are fixedly connected to the ends of the liquid-conducting inclined tubes at positions on both sides of the internal heat-absorbing wide strip, and flow-guiding arc-shaped tubes are fixedly connected between the top ends of the two circulation narrow strips and the internal heat-absorbing wide strip, an isolation elastic cover is bonded to the position at one end of the internal heat-absorbing wide strip corresponding to the outer side of the extrusion sleeve, and an installation fan-shaped strip is filled at the position on the outside of the internal heat-absorbing wide strip corresponding to the position between the internal heat-absorbing wide strip and the circulation narrow strip.
[0021] Preferably, the inner cavity of the arc-shaped extrusion inner box is connected to the inner cavity of the arc-shaped liquid guiding box, the outer side of the extrusion sleeve is tightly slidably fitted with the inner wall of the guide arc plate, and a limiting ring is provided at the end of the extrusion sleeve, and the end of the elastic limiting rope is fixedly connected to the inner wall of the arc-shaped extrusion inner box.
[0022] Preferably, the internal heat-absorbing wide strip and the inner cavity of the liquid-conducting inclined tube are interconnected through a guide arc tube, and the inner cavities of the internal heat-absorbing wide strip and the circulation narrow strip are filled with heat-conducting oil, the inner wall of the isolation elastic cover is tightly fitted with the outer side of the extrusion sleeve, and the outer guide groove of the installation fan-shaped strip is tightly fitted with the outer sides of the internal heat-absorbing wide strip and the circulation narrow strip.
[0023] Compared with the prior art, the present invention has the following beneficial effects: the present invention has a scientific and reasonable structure and is safe and convenient to use:
[0024] 1. An outer flexible telescopic protective mechanism is provided. Through the mutual cooperation between the components inside the outer flexible telescopic protective mechanism, the outer protection and cleaning process of the cable is optimized. By driving the air pump to alternately squeeze the extruded arc bag, the heat transfer oil inside the extruded arc bag can be alternately rushed into the inner telescopic groove and the outer telescopic groove. The elasticity and elasticity between the protective inner film and the protective outer film and the mutual adsorption between the limit magnetic strips are utilized to make the protective inner film and the protective outer film quickly squeeze and expand the protective outer layer at the moment of separation, and at the same time drive the cable to perform high-frequency micro-swing, and then utilize the inertia generated during the deformation and shaking of the outer side of the cable to accelerate the separation of the corrosive solution on the outer side of the cable, remove the corrosive solution generated by the mixture of rainwater and dirt that adheres to the outer side of the cable for a long time and causes corrosion damage to the cable, effectively reduce the aging rate of the cable, and extend the service life of the cable;
[0025] At the same time, when it is necessary to clean the thin ice condensed on the outside of the cable in cold weather, the arc-shaped capsule can be squeezed continuously to make the protective inner film and the protective outer film expand continuously to increase the outer diameter of the cable, so that the thin ice attached to the outside of the protective outer layer is squeezed and broken and falls off naturally. When the ice layer condensed in a local area of the cable is too thick and needs to be knocked and cleaned, the heat transfer oil filled in the telescopic inner groove and the telescopic outer groove can also protect the outside of the cable, effectively preventing the cleaning personnel from damaging the inside of the cable during the knocking process, thereby effectively improving the overall protection performance of the cable and improving the cable's adaptability to the environment;
[0026] At the same time, the bottom of the cable is supplemented with support by the traction line and the limiting triangle plate, which effectively improves the stress condition of the cable after installation. The traction line shares part of the gravity on the cable, and the bottom of the cable is limited by the traction line to reduce the amplitude of the cable shaking in the wind, thereby effectively slowing down the fatigue wear rate of the cable connection, improving the stability of the cable installation, and further effectively improving the service life of the cable.
[0027] 2. An internal extrusion heat conduction circulation mechanism is provided. The heat conduction process inside the cable is optimized through the mutual cooperation between the components inside the internal extrusion heat conduction circulation mechanism. The volume of the heat conduction oil inside the arc-shaped extrusion inner box can also be adjusted synchronously by extruding the arc-shaped capsule, and the extrusion sleeve is driven to alternately extrude the inside of the internal heat-absorbing wide strip through the change of the heat conduction oil volume, and then the internal heat-absorbing wide strip and the heat conduction oil inside the circulation narrow strip are driven to exchange through the expansion and contraction of the extrusion sleeve, and the heat exchange inside and outside the cable is realized during the heat conduction oil exchange process. In the heat exchange process, the expansion of the circulation narrow strip can be used to exchange heat with the heat conduction oil outside the protective inner film. By improving the heat dissipation process inside the cable, the heat dissipation efficiency inside the cable is improved, so that the cable can be kept within a suitable temperature range under high load, thereby effectively improving the overall performance of the cable;
[0028] At the same time, the outer side of the central conductor is flexibly limited by the internal heat-absorbing wide strip and the circulating narrow strip, so that the cable can undergo a larger range of elastic deformation when squeezed, thereby effectively improving the cable's anti-extrusion ability and the overall strength of the cable;
[0029] In summary, through the mutual cooperation between the outer flexible telescopic protection mechanism and the internal extrusion heat conduction circulation mechanism, the internal structures of the cable are actively controlled by alternatingly squeezing the extruded arc capsules, and by controlling the volume of the heat transfer oil between the protective inner film and the protective outer film, the corrosive solution and thin ice on the outside of the cable are cleaned, and the outside of the cable is protected by the heat transfer oil to prevent the cable from being damaged during external impact. When the extruded arc capsule is squeezed, the efficiency of internal and external heat exchange of the cable can be assisted, thereby effectively improving the heat dissipation process of the cable, so that the cable can be continuously maintained in a suitable temperature range under high load, thereby improving the comprehensive performance of the cable. BRIEF DESCRIPTION OF THE DRAWINGS
[0030] The accompanying drawings are used to provide further understanding of the present invention and constitute a part of the specification. They are used to explain the present invention together with the embodiments of the present invention and do not constitute a limitation of the present invention.
[0031] In the attached picture:
[0032] Figure 1 It is a schematic diagram of the structure of the present invention;
[0033] Figure 2 It is a structural schematic diagram of the installation of the fan-shaped strips of the present invention;
[0034] Figure 3 It is a structural schematic diagram of the end portion of the present invention;
[0035] Figure 4 It is a structural schematic diagram of the installation of the arc-shaped liquid-conducting box of the present invention;
[0036] Figure 5 It is a schematic diagram of the structure of the installation of the protective outer film of the present invention;
[0037] Figure 6 It is a structural schematic diagram of the outer layer flexible telescopic protection mechanism of the present invention;
[0038] Figure 7 It is a schematic diagram of the structure of the installation of the extruded arc-shaped capsule of the present invention;
[0039] Figure 8 It is a structural schematic diagram of the internal extrusion heat conduction circulation mechanism of the present invention;
[0040] Fig. 9 It is a schematic diagram of the structure of the inner arc extrusion inner box of the present invention;
[0041] Numbers in the figure: 1, center conductor; 2, conductor shield; 3, insulation layer; 4, metal shield; 5, flexible constraint layer; 6, center support bar;
[0042] 7. Outer flexible telescopic protection mechanism; 701. Protective inner film; 702. Telescopic inner groove; 703. Protective outer film; 704. Telescopic outer groove; 705. Limiting magnetic strip; 706. Mounting end groove; 707. Liquid guiding end tube; 708. Arc-shaped liquid guiding box; 709. Liquid guiding flat tube; 710. Extrusion arc capsule; 711. Isolation arc cover; 712. Connecting circular plate; 713. Telescopic sleeve; 714. Extrusion top plate; 715. Driving air pipe; 716. Driving air pump; 717. Traction line; 718. Limiting triangle plate;
[0043] 8. Internal extrusion heat conduction circulation mechanism; 801. Arc-shaped extrusion inner box; 802. Guide arc plate; 803. Extrusion sleeve; 804. Elastic limit rope; 805. Internal heat absorption wide strip; 806. Liquid guiding inclined tube; 807. Circulation narrow strip; 808. Guide arc tube; 809. Isolation elastic cover; 810. Install fan-shaped strip;
[0044] 9. Protective outer layer. DETAILED DESCRIPTION
[0045] The preferred embodiments of the present invention are described below in conjunction with the accompanying drawings. It should be understood that the preferred embodiments described herein are only used to illustrate and explain the present invention, and are not used to limit the present invention.
[0046] Example: Figure 1-9 As shown, the present invention provides a technical solution, a long-life high-performance wire and cable, comprising three central conductors 1 arranged in a circumferential direction, the outer side of the central conductor 1 is uniformly coated with a conductor shield 2, the outer side of the conductor shield 2 is tightly coated with an insulating layer 3, the outer side of the insulating layer 3 is tightly twisted with a metal shield 4, the outer sides of the three metal shields 4 are commonly coated with a flexible constraint layer 5, a central support bar 6 is interspersed at the center between the three metal shields 4, the outer inclined surface of the central support bar 6 is tightly fitted with the outer side of the metal shield 4, the flexible constraint layer 5 is tightly coated on the outer side of the metal shield 4, and the inner side of the flexible constraint layer 5 and the edge of the central support bar 6 are mutually fitted;
[0047] An outer flexible telescopic protection mechanism 7 is arranged outside the flexible constraint layer 5. The outer flexible telescopic protection mechanism 7 is used to protect the outer side of the cable, clean the outer side of the cable by controlling the active telescopic expansion of the outer layer of the cable, and adjust the hardness and flexibility of the outer side of the cable;
[0048] The outer flexible telescopic protection mechanism 7 includes a protective inner film 701, a telescopic inner groove 702, a protective outer film 703, a telescopic outer groove 704, a limiting magnetic strip 705, an installation end groove 706, a liquid guiding end tube 707, an arc-shaped liquid guiding box 708, a liquid guiding flat tube 709, an extrusion arc-shaped capsule 710, an isolation arc cover 711, a connecting circular plate 712, a telescopic sleeve 713, an extrusion top plate 714, a driving air pipe 715, a driving air pump 716, a traction line 717 and a limiting triangle plate 718;
[0049] The outer side of the flexible constraint layer 5 is uniformly coated with a protective inner film 701 along the circumferential direction, a telescopic inner groove 702 is provided in the middle of the outer side of the protective inner film 701, a protective outer film 703 is bonded to the outer side of the protective inner film 701 along the circumferential direction at equal intervals, a telescopic outer groove 704 is provided in the middle of the inner side of the protective outer film 703, and limiting magnetic strips 705 are bonded to the inner sides of the telescopic inner groove 702 and the telescopic outer groove 704 at equal intervals, and mounting end grooves 706 are provided in the middle of both ends of the protective outer film 703, the protective inner film 701 and the protective outer film 703 correspond to each other, the protective outer film 703 can be elastically telescoped along the radial direction of the cable, the telescopic inner groove 702 and the telescopic outer groove 704 together form a chamber, and the telescopic inner groove 702 and the limiting magnetic strips 705 inside the telescopic outer groove 704 correspond to each other and attract each other;
[0050] A liquid guide end tube 707 is equidistantly embedded and installed in the installation end groove 706 at a position corresponding to one end of the protective outer film 703. The internal chambers of the telescopic inner groove 702 and the telescopic outer groove 704 are connected to the inner chamber of the arc-shaped liquid guide box 708 through the liquid guide end tube 707, and the hardness of the liquid guide end tube 707 is greater than the hardness of the protective inner film 701 and the protective outer film 703.
[0051] The end of the liquid guiding end tube 707 is fixedly connected to an arc-shaped liquid guiding box 708 at a position corresponding to the inner position of the mounting end groove 706, and a liquid guiding flat tube 709 is fixedly connected to the outer side of the plurality of arc-shaped liquid guiding boxes 708. The end of the liquid guiding flat tube 709 is fixedly connected to an extruded arc-shaped capsule 710. The inside of the telescopic inner groove 702, the telescopic outer groove 704 and the extruded arc-shaped capsule 710 are all filled with heat transfer oil. The outer side of the extruded arc-shaped capsule 710 penetrates the protective outer layer 9, and the extruded arc-shaped capsule 710 can be elastically retracted.
[0052] The outer sides of the protective outer film 703 and the liquid-guiding flat tube 709 are jointly covered with a protective outer layer 9, and an isolation arc cover 711 is bonded to the outer bottom of the protective outer layer 9 at a position corresponding to the outer side of the extruded arc capsule 710, and a connecting circular plate 712 is fixedly connected to the middle of the bottom end of the isolation arc cover 711, and a gap is left between the inner wall of the chamber of the isolation arc cover 711 and the outer side of the extruded arc capsule 710, and the side of the connecting circular plate 712 is tightly fitted with the outer side of the extruded arc capsule 710, and the connecting circular plate 712 can slide vertically along the inside of the isolation arc cover 711;
[0053] A telescopic sleeve 713 is bonded to one side of the connecting circular plate 712 at a position corresponding to the inner position of the isolation arc cover 711, and an extrusion top plate 714 is fixedly connected to the top of the telescopic sleeve 713 at a position corresponding to the inner position of the isolation arc cover 711. A driving air pipe 715 is fixedly connected to the middle of the bottom end of the connecting circular plate 712, and a driving air pump 716 is connected to the outer side of the driving air pipe 715. Traction lines 717 are installed through connecting blocks at both ends of the bottom of the isolation arc cover 711. The traction lines 717 and the outer side of the driving air pipe 715 are jointly clamped and installed with a limited triangular plate 718. The number of driving air pumps 716 can be added according to the length of the driving air pipe 715. The end of the traction line 717 is fixedly connected to the connecting frame, and the traction line 717 remains taut after the cable is installed. The mutual cooperation between the internal components of the outer flexible telescopic protective mechanism 7 optimizes the electrical During the cable outer protection and cleaning process, the air pump 716 is driven to alternately squeeze the extrusion arc bag 710, so that the heat transfer oil inside the extrusion arc bag 710 can be alternately rushed into the telescopic inner groove 702 and the telescopic outer groove 704, and the elastic expansion and contraction characteristics between the protective inner film 701 and the protective outer film 703 and the mutual adsorption characteristics between the limiting magnetic strips 705 are utilized to make the protective inner film 701 and the protective outer film 703 quickly squeeze and expand the protective outer layer 9 at the moment of separation, and at the same time drive the cable to perform high-frequency micro-swing, and then utilize the inertia generated during the deformation and shaking of the outer side of the cable to accelerate the separation of the corrosive solution on the outer side of the cable, remove the corrosive solution generated by the mixture of rainwater and dirt that has been attached to the outer side of the cable for a long time and causes corrosion damage to the cable, effectively reduce the aging rate of the cable, and extend the service life of the cable;
[0054] At the same time, when it is necessary to clean the thin ice condensed on the outside of the cable in cold weather, the arc-shaped capsule 710 can be squeezed continuously to make the protective inner film 701 and the protective outer film 703 expand continuously to increase the outer diameter of the cable, so that the thin ice attached to the outside of the protective outer layer 9 is squeezed and broken and falls off naturally. When the ice layer condensed in a local area of the cable is too thick and needs to be knocked and cleaned, the heat transfer oil filled in the telescopic inner groove 702 and the telescopic outer groove 704 can also protect the outside of the cable, effectively preventing the cleaning personnel from damaging the inside of the cable during the knocking process, thereby effectively improving the overall protection performance of the cable and improving the environmental adaptability of the cable.
[0055] At the same time, the bottom of the cable is supported by the traction line 717 and the limiting triangle plate 718, which effectively improves the stress of the cable after installation. The traction line 717 shares part of the gravity of the cable, and the traction line 717 limits the bottom of the cable to reduce the amplitude of the cable shaking in the wind, thereby effectively slowing down the fatigue wear rate of the cable connection, improving the stability of the cable installation, and further effectively improving the service life of the cable;
[0056] An internal extrusion heat conduction circulation mechanism 8 is provided inside the arc-shaped liquid-conducting box 708. The internal extrusion heat conduction circulation mechanism 8 assists the heat transfer inside the cable through the flow of heat conduction oil, so that the heat inside the cable can be quickly diffused and transferred outwards.
[0057] The internal extrusion heat conduction circulation mechanism 8 comprises an arc-shaped extrusion inner box 801, a guide arc plate 802, an extrusion sleeve 803, an elastic limit rope 804, an internal heat absorbing wide strip 805, a liquid guiding inclined tube 806, a circulation narrow strip 807, a guiding arc tube 808, an isolation elastic cover 809 and a mounting fan-shaped strip 810;
[0058] An arc-shaped extrusion inner box 801 is bonded to the gap on the side of the flexible constraint layer 5 corresponding to the inner side of the arc-shaped liquid-conducting box 708, a guide arc plate 802 is fixedly installed in the middle of the inner side of the arc-shaped extrusion inner box 801, an extrusion sleeve 803 is slidably installed in the middle of the inner side of the guide arc plate 802, an elastic limiting rope 804 is bonded to the middle of the inner side of the extrusion sleeve 803, the inner cavity of the arc-shaped extrusion inner box 801 and the inner cavity of the arc-shaped liquid-conducting box 708 are interconnected, the outer side of the extrusion sleeve 803 is tightly slidably fitted with the inner wall of the guide arc plate 802, and a limiting ring is provided at the end of the extrusion sleeve 803, and the end of the elastic limiting rope 804 is fixedly connected to the inner wall of the arc-shaped extrusion inner box 801;
[0059] An internal heat absorbing wide strip 805 is provided on one side of the arc-shaped extruded inner box 801, and the ends of the internal heat absorbing wide strip 805 are fixedly connected with liquid guiding inclined tubes 806 at equal distances on both sides, and the ends of the liquid guiding inclined tubes 806 are fixedly connected with circulation narrow strips 807 at the positions on both sides of the internal heat absorbing wide strip 805, and the tops of the two circulation narrow strips 807 and the internal heat absorbing wide strip 805 are fixedly connected with flow guiding arc-shaped tubes 808, and one end of the internal heat absorbing wide strip 805 is bonded with an isolation The elastic cover 809, the outer side of the internal heat absorbing wide strip 805 corresponding to the position between the internal heat absorbing wide strip 805 and the circulation narrow strip 807 is filled with a fan-shaped strip 810, the internal heat absorbing wide strip 805 and the inner cavity of the liquid guiding inclined tube 806 are connected to each other through the guiding arc tube 808, and the inner cavity of the internal heat absorbing wide strip 805 and the circulation narrow strip 807 are filled with heat transfer oil, the inner wall of the isolation elastic cover 809 is tightly fitted with the outer side of the extrusion sleeve 803, and the outer guide groove of the fan-shaped strip 810 is connected to the inner guide groove of the inner guide groove. The wide heat-absorbing strip 805 fits tightly with the outer side of the narrow circulation strip 807. The internal components of the internal extrusion heat-conducting circulation mechanism 8 cooperate with each other to optimize the heat conduction process inside the cable. The volume of the heat-conducting oil inside the arc-shaped extrusion inner box 801 can also be adjusted synchronously by extruding the arc-shaped capsule 710, and the extrusion sleeve 803 is driven to alternately extrude the inside of the wide heat-absorbing strip 805 through the change of the volume of the heat-conducting oil. Then, the expansion of the extrusion sleeve 803 drives the internal heat-absorbing strip 805 and the heat-conducting oil inside the narrow circulation strip 807 to exchange, and the heat exchange between the inside and outside of the cable is realized during the heat exchange process. In the process of heat exchange, the expansion of the narrow circulation strip 807 can be used to exchange heat with the heat-conducting oil outside the protective inner film 701. By improving the heat dissipation process inside the cable, the heat dissipation efficiency inside the cable is improved, so that the cable can be kept within a suitable temperature range even under high load, thereby effectively improving the overall performance of the cable.
[0060] At the same time, the outer side of the central conductor 1 is flexibly limited by the internal heat-absorbing wide strip 805 and the circulating narrow strip 807, so that the cable can undergo a larger range of elastic deformation when squeezed, thereby effectively improving the cable's anti-extrusion ability and the overall strength of the cable.
[0061] The working principle and use process of the present invention: During the use of the cable, the present invention needs to first install the cable to a suitable position, install the traction line 717 to a suitable position, and use the traction line 717 to cooperate with the limiting triangle plate 718 to assist in the installation and positioning of the driving air pipe 715, and then during the normal use of the cable, conduct the current through the central conductor 1, and then protect the outer side of the central conductor 1 through the conductor shield 2, the insulating layer 3 and the metal shield 4, and limit the position of multiple conductors through the flexible constraint layer 5, and then assist in supporting the multiple conductors through the central support bar 6, so that the relative positions of the multiple central conductors 1 are maintained;
[0062] When it is necessary to clean the outside of the cable, the driving air pump 716 is used to alternately supply air to the driving air pipe 715, and then the driving air pipe 715 is used to adjust the air pressure inside the chamber composed of the telescopic sleeve 713 and the extrusion top plate 714. As the air pressure inside the telescopic sleeve 713 rises, the extrusion top plate 714 can be driven to squeeze the extrusion arc bag 710. When the extrusion arc bag 710 is squeezed, the heat transfer oil inside it will enter the arc-shaped liquid guide box 708 through the liquid guide flat tube 709, and then the heat transfer oil inside the arc-shaped liquid guide box 708 will be introduced into the chamber composed of the telescopic inner groove 702 and the telescopic outer groove 704 through the liquid guide end tube 707. As the heat transfer oil inside the telescopic inner groove 702 and the telescopic outer groove 704 continues to increase, the protective outer film 703 will expand outward as a whole.
[0063] In the initial stage of expansion of the protective outer film 703, the protective inner film 701 and the upper limit magnetic strip 705 of the protective outer film 703 are mutually attracted and limited, so that the partial structure between the protective inner film 701 and the protective outer film 703 can be continuously attracted together. When the hydraulic pressure inside the telescopic inner groove 702 and the telescopic outer groove 704 reaches a predetermined threshold, the mutually attracted limit magnetic strips 705 are quickly separated under the combined action of the internal pressure of the telescopic outer groove 704 and the deformation elastic force of the protective outer film 703, and the protective outer film 703 and the protective inner film 704 are separated. During the separation process between the protective inner film 701 and the protective outer film 703, the protective outer layer 9 is quickly squeezed, so that the outer diameter of the protective outer layer 9 increases slightly and rapidly. At the same time, since the squeezing force of the three groups of protective inner films 701 and the protective outer film 703 on the protective outer layer 9 is different, the cable can also be driven to perform a high-frequency slight shaking in the process of separating the protective inner film 701 from the protective outer film 703, and the inertia generated during the shaking of the cable is used to accelerate the flow of the condensed liquid on the outer side of the cable, so as to achieve rapid cleaning of the corrosive solution outside the protective outer layer 9;
[0064] While the extrusion arc capsule 710 is alternately extruded, the heat inside the cable can also be guided and diffused. The heat transfer oil can be introduced into the arc extrusion inner box 801 through the arc liquid guide box 708. When the pressure inside the arc extrusion inner box 801 rises, the extrusion sleeve 803 is driven by the heat transfer oil to slide along the center of the guide arc plate 802. In the process of the extrusion sleeve 803 sliding, the elastic force of the elastic limit rope 804 is overcome to drive the isolation elastic cover 809 to be extruded into the internal heat absorption wide strip 805. As the extrusion sleeve 803 is gradually inserted into the internal heat absorption wide strip 805, the internal space of the internal heat absorption wide strip 805 is compressed.
[0065] While the internal space of the internal heat-absorbing wide strip 805 is reduced, the heat-conducting oil is introduced into the circulation narrow strip 807 through the liquid-conducting inclined tube 806, and the circulation narrow strip 807 is connected to the top of the internal heat-absorbing wide strip 805 through the guide arc tube 808. Through the flow of heat-conducting oil between the internal heat-absorbing wide strip 805 and the circulation narrow strip 807, the high-temperature heat-conducting oil of the internal heat-absorbing wide strip 805 located in the inner layer of the cable is introduced into the circulation narrow strip 807 located in the outer layer, so that the circulation narrow strip 807 expands slightly, and the heat of the inner layer of the cable is diffused outwardly. When the circulation narrow strip 807 expands, it contacts the inner arc surface of the protective inner film 701 more closely, so as to realize the heat exchange between the circulation narrow strip 807 and the heat-conducting oil inside the protective inner film 701, thereby optimizing the heat dissipation process of the cable.
[0066] Finally, it should be noted that the above description is only a preferred example of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. A long-life high-performance wire and cable, comprising three central conductors (1) arranged in a circumferential direction, characterized in that: The outer side of the central conductor (1) is uniformly coated with a conductor shield (2), the outer side of the conductor shield (2) is tightly coated with an insulating layer (3), the outer side of the insulating layer (3) is tightly twisted with a metal shield (4), the outer sides of the three metal shields (4) are commonly coated with a flexible constraint layer (5), and a central support bar (6) is interspersed at the center between the three metal shields (4); An outer flexible telescopic protection mechanism (7) is arranged outside the flexible constraint layer (5), and the outer flexible telescopic protection mechanism (7) is used to protect the outer side of the cable, clean the outer side of the cable by controlling the active telescopic movement of the outer layer of the cable, and adjust the hardness and flexibility of the outer side of the cable; The outer flexible telescopic protection mechanism (7) comprises a protective inner film (701); The outer side of the flexible constraint layer (5) is uniformly coated with a protective inner film (701) at equal intervals along the circumferential direction, a telescopic inner groove (702) is provided in the middle of the outer side of the protective inner film (701), a protective outer film (703) is bonded at equal intervals along the circumferential direction to the outer side of the protective inner film (701), a telescopic outer groove (704) is provided in the middle of the inner side of the protective outer film (703), and limiting magnetic strips (705) are bonded at equal intervals to the inner sides of the telescopic inner groove (702) and the telescopic outer groove (704), and mounting end grooves (706) are provided in the middle of both ends of the protective outer film (703); A liquid guiding end tube (707) is equidistantly embedded and installed at a position corresponding to one end of the protective outer film (703) inside the installation end groove (706); an arc-shaped liquid guiding box (708) is fixedly connected to the end of the liquid guiding end tube (707) at a position corresponding to the inside of the installation end groove (706); a plurality of the arc-shaped liquid guiding boxes (708) are commonly and fixedly connected to the outside of a liquid guiding flat tube (709); and an extrusion arc-shaped capsule (710) is fixedly connected to the end of the liquid guiding flat tube (709); The outer sides of the protective outer film (703) and the liquid-conducting flat tube (709) are jointly covered with a protective outer layer (9); an isolation arc cover (711) is bonded to the outer bottom of the protective outer layer (9) at a position corresponding to the outer side of the extruded arc-shaped capsule (710); a connecting circular plate (712) is fixedly connected to the middle of the bottom end of the isolation arc cover (711); a telescopic sleeve (713) is bonded to one side of the connecting circular plate (712) at a position corresponding to the inside of the isolation arc cover (711); the telescopic sleeve (713) An extrusion top plate (714) is fixedly connected to the inner position of the top end corresponding to the isolation circular arc cover (711), a driving air pipe (715) is fixedly connected to the middle of the bottom end of the connecting circular plate (712), a driving air pump (716) is connected to the outside of the driving air pipe (715), traction lines (717) are installed through connecting blocks at both ends of the bottom of the isolation circular arc cover (711), and a limiting triangular plate (718) is installed on the outside of the traction line (717) and the driving air pipe (715).
2. A long-life high-performance wire and cable according to claim 1, characterized in that: The outer inclined surface of the central support bar (6) is tightly fitted to the outer side of the metal shield (4), the flexible constraint layer (5) is tightly wrapped around the outer side of the metal shield (4), and the inner side of the flexible constraint layer (5) is tightly fitted to the edge of the central support bar (6).
3. A long-life high-performance wire and cable according to claim 1, characterized in that: The protective inner film (701) and the protective outer film (703) correspond to each other, the protective outer film (703) can be elastically expanded and contracted along the radial direction of the cable, the telescopic inner groove (702) and the telescopic outer groove (704) together form a chamber, and the limiting magnetic strips (705) inside the telescopic inner groove (702) and the telescopic outer groove (704) correspond to each other and attract each other.
4. A long-life high-performance wire and cable according to claim 1, characterized in that: The internal chambers of the telescopic inner groove (702) and the telescopic outer groove (704) are connected to each other through the liquid guiding end tube (707) and the inner chamber of the arc-shaped liquid guiding box (708), and the hardness of the liquid guiding end tube (707) is greater than the hardness of the protective inner film (701) and the protective outer film (703).
5. The long-life high-performance wire and cable according to claim 1, characterized in that: The telescopic inner groove (702), the telescopic outer groove (704) and the extruded arc-shaped capsule (710) are all filled with heat-conducting oil, the outer side of the extruded arc-shaped capsule (710) penetrates the protective outer layer (9), and the extruded arc-shaped capsule (710) can be elastically telescopic.
6. A long-life high-performance wire and cable according to claim 1, characterized in that: A gap is left between the inner wall of the chamber of the isolation arc cover (711) and the outer side of the extruded arc capsule (710), and the side surface of the connecting circular plate (712) is tightly fitted with the outer side of the extruded arc capsule (710). The connecting circular plate (712) can slide vertically along the inside of the isolation arc cover (711).
7. A long-life high-performance wire and cable according to claim 1, characterized in that: The number of the driving air pumps (716) can be increased according to the length of the driving air pipe (715). The end of the traction cable (717) is fixedly connected to the connecting frame, and the traction cable (717) is kept in a taut state after the cable is installed.
8. The long-life high-performance wire and cable according to claim 1, characterized in that: An internal extrusion heat conduction circulation mechanism (8) is arranged inside the arc-shaped liquid-conducting box (708), and the internal extrusion heat conduction circulation mechanism (8) assists the transfer of heat inside the cable through the flow of heat conduction oil, so that the heat inside the cable can be quickly diffused and transferred outwards; The internal extrusion heat conduction circulation mechanism (8) comprises an arc-shaped extrusion inner box (801); An arc-shaped extrusion inner box (801) is bonded to the inner side of the arc-shaped liquid-guiding box (708) at the side gap corresponding to the flexible constraint layer (5); a guide arc plate (802) is fixedly installed in the middle of the inner side of the arc-shaped extrusion inner box (801); an extrusion sleeve (803) is slidably installed in the middle of the inner side of the guide arc plate (802); and an elastic limiting rope (804) is bonded to the middle of the inner side of the extrusion sleeve (803); An internal heat-absorbing wide strip (805) is provided on one side of the arc-shaped extruded inner box (801), and the ends of both sides of the internal heat-absorbing wide strip (805) are fixedly connected with liquid guiding inclined tubes (806) at equal distances, and the ends of the liquid guiding inclined tubes (806) are fixedly connected with circulation narrow strips (807) at positions corresponding to both sides of the internal heat-absorbing wide strip (805), and a guiding arc-shaped tube (808) is fixedly connected between the top ends of the two circulation narrow strips (807) and the internal heat-absorbing wide strip (805), and an isolation elastic cover (809) is bonded to one end of the internal heat-absorbing wide strip (805) at a position corresponding to the outer side of the extrusion sleeve (803), and an installation fan-shaped strip (810) is filled at a position on the outside of the internal heat-absorbing wide strip (805) corresponding to the internal heat-absorbing wide strip (805) and the circulation narrow strip (807).
9. A long-life high-performance wire and cable according to claim 8, characterized in that: The inner cavity of the arc-shaped extrusion inner box (801) and the inner cavity of the arc-shaped liquid guiding box (708) are interconnected, the outer side of the extrusion sleeve (803) and the inner wall of the guide arc plate (802) are tightly slidably fitted, and a limiting ring is provided at the end of the extrusion sleeve (803), and the end of the elastic limiting rope (804) is fixedly connected to the inner wall of the arc-shaped extrusion inner box (801).
10. A long-life high-performance wire and cable according to claim 8, characterized in that: The inner cavity of the internal heat absorbing wide strip (805) and the liquid guiding inclined tube (806) are interconnected through the guiding arc tube (808), and the inner cavity of the internal heat absorbing wide strip (805) and the inner cavity of the circulation narrow strip (807) are filled with heat transfer oil, the inner wall of the isolation elastic cover (809) is tightly fitted with the outer side of the extrusion sleeve (803), and the outer guide groove of the installation fan-shaped strip (810) is tightly fitted with the outer sides of the internal heat absorbing wide strip (805) and the circulation narrow strip (807).
Citation Information
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