A cleaning device for feed additive production line
By installing a stretchable flow guide mechanism and lifting mechanism in the cleaning device of the feed additive production line, the problem of difficulty in cleaning the inner wall of the mixing tank of different sizes and opening sizes in the prior art is solved, and efficient and automated cleaning effects are achieved.
Patent Information
- Application Number
- CN202411448296.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-17
- Publication Date
- 2025-02-07
- Estimated Expiration
- 2044-10-17
AI Technical Summary
The cleaning device of the existing feed additive production line is difficult to efficiently clean the inner wall of mixing tanks of different sizes and openings, and the degree of automation is low and the operation is cumbersome.
Design a cleaning device including a motor, threaded sleeve, lifting mechanism and flushing assembly, adapts to tank equipment of different inner wall sizes and opening sizes by installing a stretchable flow guide mechanism on both sides of the flushing assembly, and by lifting and Rotating motion achieves comprehensive and uniform cleaning.
It realizes efficient cleaning of the inner walls of mixing tanks of different sizes and opening sizes, improves the degree of automation, reduces equipment costs, and expands the scope of application.
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Figure CN118949806B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of dirt cleaning, in particular to a cleaning device for a feed additive production line. Background Art
[0002] The importance of regular cleaning of feed additive production lines is to ensure the safety of the produced feed, reduce equipment failures and maintain a good working environment. Regular cleaning can prevent sediment and bacteria from accumulating on the surface of the equipment and prevent these pollutants from being transmitted to the feed through the air, thereby ensuring the safety and hygiene of the feed. In addition, regular cleaning can also reduce equipment failures and safety hazards and ensure the normal operation of the production line.
[0003] In the prior art, when producing feed additives, the raw materials are continuously mixed by mixing equipment, which causes a large amount of material to adhere to the inner wall of the mixing equipment, and the subsequent cleaning process is time-consuming and labor-intensive. Conventional cleaning solutions are directly performed by manually injecting clean water for flushing, or by wiping, but such solutions can only be completed by manual operation, and the operation steps are cumbersome, time-consuming and labor-intensive. Some automated flushing equipment cannot be fully applicable due to the different size specifications of different mixing tanks, so the scope of application is limited, and it is difficult to directly insert the cleaning structure into some mixing equipment with smaller openings. Even if it is inserted into the interior through a small flushing device, it will result in a distance from the inner wall and inefficient flushing and cleaning. Summary of the invention
[0004] In view of the shortcomings of the prior art, the purpose of the present invention is to provide a cleaning device for a feed additive production line to solve the problems raised in the above-mentioned background technology. The present invention realizes the cleaning of the inner wall of the mixing tank on the production line by installing guide mechanisms on both sides of the flushing component, and the guide mechanism can be extended and adjusted, so that it is suitable for tank equipment with different inner wall sizes and opening sizes, thereby expanding the scope of application, and being able to adjust the flushing efficiency and cycle, with higher flexibility.
[0005] In order to achieve the above-mentioned purpose, the present invention is realized through the following technical scheme: a cleaning device for a feed additive production line, comprising a cleaning device body, the cleaning device body comprising a motor, a threaded sleeve, a lifting mechanism and a flushing assembly, a threaded column is inserted at the output end of the motor, a guide plate is sleeved on the surface of the threaded column, a guide rod is welded on the surface of the guide plate, a top plate is welded on the top of the guide rod, a base is integrally formed at the bottom of the motor housing, the threaded sleeve is inserted at one end of the bottom of the top plate, the lifting mechanism is sleeved on the surface of the threaded sleeve, the flushing assembly is sleeved on the side of the lifting mechanism, a guide mechanism is welded on the surface of the flushing assembly, and a guide mechanism is welded on the surface of the flushing assembly, the number of the guide mechanisms is two, and the two guide mechanisms are installed on the side of the flushing assembly in a centrally symmetrical form, a winding shaft is interspersed at the edge of the flushing assembly, and the top of each winding shaft is keyed to a ratchet.
[0006] Furthermore, the lifting mechanism includes a docking sleeve, a central sleeve and a support plate, the interior of the docking sleeve is integrally formed with a fitting plate, a pressing rod is inserted in the middle of the docking sleeve, and a pressing ball is embedded in the bottom of the pressing rod.
[0007] Furthermore, a pressure regulating knob is integrally formed on the top of the pressing rod, a telescopic pipe is inserted into the top of the docking sleeve, the top of the telescopic pipe passes through one end of the top plate, and the top of the telescopic pipe is connected to a water injection pipe.
[0008] Furthermore, a water extraction port is provided at the top of the threaded sleeve, the interior of the threaded sleeve is a hollow structure, and a return hole is provided on the bottom side of the threaded sleeve. The docking sleeve, the center sleeve and the support plate are integrally formed, and a gap is provided between the inner walls of the docking sleeve, the center sleeve and the support plate and the surface of the threaded sleeve.
[0009] Furthermore, the flushing assembly includes an outer convex ring, a sealing plate and an inner convex plate, the sealing plate is arranged on the inner side of the outer convex ring, a docking groove is provided between the sealing plate and the outer convex ring, and a threaded sleeve is welded to the bottom of the outer convex ring.
[0010] Furthermore, the flushing assembly is sleeved on the surface of the threaded sleeve through a threaded sleeve, a sealing plate is integrally formed on the top of the inner convex plate, and the sealing plate is pressed on the top of the fitting plate, and the pressing rod is pressed against the surface of the inner convex plate through a pressing ball at the bottom.
[0011] Furthermore, the interior of the docking groove is connected with the interior of the telescopic pipe and the water injection pipe in sequence, the outer convex ring at the bottom is pressed on the surface of the support plate, and the central sleeve passes through the middle position of the flushing assembly.
[0012] Furthermore, the diversion mechanism includes a water spray sleeve, an elastic sheet and a pull rope, the elastic sheet is welded to the side of the flushing component, the water spray sleeve is mounted on the outside of the elastic sheet, and a connecting pipe is inserted at the rear end of the water spray sleeve, and the connecting pipe is connected to the internal space of the docking groove.
[0013] Furthermore, both ends of the winding shaft are inserted into the interior of the outer convex ring, and an adjusting handwheel is integrally formed on the top of the winding shaft. A ratchet and a locking claw are embedded in the interior of the outer convex ring at the top. The ratchet is sleeved on the surface of the winding shaft, and the two ends of the pull rope are fixedly connected to the surface of the winding shaft and the end of the elastic sheet respectively.
[0014] Furthermore, a pull rod is welded in the middle of the locking claw, a pull ring is integrally formed on the top of the pull rod, and the pull rod passes outward from the surface of the outer convex ring, and the locking claw is clamped on the side of the ratchet.
[0015] Beneficial effects of the present invention:
[0016] 1. The cleaning device for the feed additive production line can realize the cleaning process of the inner wall of the mixing tank equipment during the rotation by means of the flushing component cooperating with the lifting mechanism in the middle, and can achieve comprehensive and uniform cleaning through the synchronization of rotation and lifting movement. It does not require manual operation and has a high degree of automation. The entire cleaning process only requires the injection of high-pressure water flow, and there is no need to start additional power equipment, which reduces the equipment cost.
[0017] 2. The cleaning device for the feed additive production line cleans the inner wall of the mixing tank on the production line by installing guide mechanisms on both sides of the flushing component, and the guide mechanism can be extended and adjusted, so it is suitable for tank equipment with different inner wall sizes and opening sizes, expanding the scope of application.
[0018] 3. The cleaning device for the feed additive production line can control the friction between the flushing component and the lifting mechanism by turning the pressure regulating knob inside the lifting mechanism, thereby changing the resistance generated when the flushing component rotates, so as to adjust the rotation rate of the guide mechanisms on both sides under the same water pressure, so as to achieve the purpose of adjusting the flushing efficiency and cycle, making the cleaning device more flexible. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 This is a schematic structural diagram of the appearance of a cleaning device for a feed additive production line according to the present invention;
[0020] Figure 2 A side cross-sectional view of the lifting mechanism and flushing assembly of the present invention;
[0021] Figure 3 It is a structural schematic diagram of the lifting mechanism part of the present invention;
[0022] Figure 4 It is a schematic diagram of the structure of the flushing component part of the present invention;
[0023] Figure 5 It is a structural schematic diagram of the flow guiding mechanism part of the present invention;
[0024] Figure 6 A top view of the ratchet portion of the present invention;
[0025] Figure 7 for Figure 2 A magnified image of area A;
[0026] In the figure: 1. motor; 2. threaded column; 3. guide plate; 4. guide rod; 5. top plate; 6. threaded sleeve; 7. water suction port; 8. telescopic pipe; 9. water injection pipe; 10. lifting mechanism; 11. flushing assembly; 12. diversion mechanism; 13. threaded sleeve; 14. return hole; 15. docking sleeve; 16. center sleeve; 17. support plate; 18. pressure regulating knob; 19. outer convex ring; 20. sealing plate; 21. docking groove; 22. adjusting hand wheel; 23. rewinding shaft; 24. pull ring; 25. water spray sleeve; 26. elastic sheet; 27. pull rope; 28. connecting pipe; 29. ratchet; 30. stop claw; 31. pressing rod; 32. pressing ball; 33. inner convex plate; 34. pull rod; 35. base; 36. bonding plate. DETAILED DESCRIPTION
[0027] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further explained below in conjunction with specific implementation methods.
[0028] See also Figures 1 to 7 The present invention provides the following technical solutions: A cleaning device for a feed additive production line, comprising a cleaning device body, the cleaning device body comprising a motor 1, a threaded sleeve 6, a lifting mechanism 10 and a flushing assembly 11, a threaded column 2 is inserted at the output end of the motor 1, a guide plate 3 is sleeved on the surface of the threaded sleeve 2, a guide rod 4 is welded on the surface of the guide plate 3, a top plate 5 is welded on the top of the guide rod 4, a base 35 is integrally formed at the bottom of the housing of the motor 1, the threaded sleeve 6 is inserted at one end of the bottom of the top plate 5, the lifting mechanism 10 is sleeved on the surface of the threaded sleeve 6, the flushing assembly 11 is sleeved on the side of the lifting mechanism 10, a guide mechanism 12 is welded on the surface of the flushing assembly 11, the number of the guide mechanisms 12 is two, and the two guide mechanisms 12 are installed on the side of the flushing assembly 11 in a centrally symmetrical form, a reeling shaft 23 is inserted at the edge of the flushing assembly 11, and the top of each reeling shaft 23 is keyed to a ratchet 29. The cleaning device for the feed additive production line is used for cleaning the inner wall of the mixing tank equipment on the production line.
[0029] When the present invention is used, the device is first placed on the side of the mixing tank that needs to be cleaned, and the motor 1 is started. Through the cooperation of the guide plate 3 and the threaded column 2, the top plate 5 drives the threaded sleeve 6 on the side and the lifting mechanism 10, the flushing component 11 and other structures on the threaded sleeve 6 to move upward. At this time, the whole device is pushed to align the threaded sleeve 6 with the top opening position of the mixing tank to be cleaned, and then the motor 1 is controlled to drive the threaded sleeve 6 to descend until the bottom of the threaded sleeve 6 is pressed against the bottom of the inner side of the mixing tank. In the initial stage, the lifting mechanism 10 and the flushing component 11 are located at the top of the threaded sleeve 6, and in this state, the lifting mechanism 10 and the flushing component 11 are adjusted by rotation. The hand wheel 22 can control the flow guiding mechanisms 12 on both sides to contract, and control the edge position of the flow guiding mechanisms 12 to be narrowed to the opening size that can pass through the mixing tank, so that the lifting mechanism 10, the flushing component 11 and the flow guiding mechanism 12 can be directly embedded into the interior of the mixing tank. After embedding, the hand wheel is controlled from the outside to unfold the flow guiding mechanism 12 again, so that the water outlet position of the flow guiding mechanism 12 is close to the inner wall of the mixing tank, and then the external water source is injected into the flushing component 11 and the flow guiding mechanism 12 through the water injection pipe 9, so that the flow guiding mechanism 12 can be automatically controlled to rotate, and the flushing effect on the inner wall of the mixing tank can be achieved during the rotation.
[0030] In this embodiment, the lifting mechanism 10 includes a docking sleeve 15, a center sleeve 16 and a support plate 17. The interior of the docking sleeve 15 is integrally formed with a bonding plate 36. A pressing rod 31 is inserted in the middle of the docking sleeve 15, and a pressing ball 32 is embedded at the bottom of the pressing rod 31. A pressure regulating knob 18 is integrally formed at the top of the pressing rod 31. A telescopic pipe 8 is inserted at the top of the docking sleeve 15. The top of the telescopic pipe 8 passes through one end of the top plate 5, and the top of the telescopic pipe 8 is connected to a water injection pipe 9. A water extraction port 7 is provided at the top of the threaded sleeve 6. The interior of the threaded sleeve 6 is a hollow structure, and a reflux hole 14 is provided at the bottom side of the threaded sleeve 6. The docking sleeve 15, the center sleeve 16 and the support plate 17 are integrally formed, and a gap is provided between the inner walls of the docking sleeve 15, the center sleeve 16 and the support plate 17 and the surface of the threaded sleeve 6. By rotating the pressure regulating knob 18 inside the lifting mechanism 10, the friction between the flushing component 11 and the lifting mechanism 10 can be controlled, thereby changing the resistance generated when the flushing component 11 rotates, so as to adjust the rotation rate of the guide mechanisms 12 on both sides under the same water pressure, thereby achieving the purpose of adjusting the flushing efficiency and cycle, making the cleaning device more flexible.
[0031] Specifically, during the flushing process, the water source at the top first enters the docking groove 21 in the lifting mechanism 10, and then enters the water spray sleeve 25 of the diversion mechanism 12 through the docking groove 21, and then the entire diversion mechanism 12 can be driven to rotate by the impact force of the water flow, thereby controlling the entire flushing assembly 11 to rotate. After the flushing assembly 11 rotates, the threaded sleeve 13 at the bottom drives the lifting mechanism 10 to perform lifting and lowering movements. The lifting mechanism 10 does not rotate through the telescopic sleeve all the time, so it can keep the water source inside the top telescopic sleeve connected to the inside of the diversion mechanism 12 in real time, and in the process of rotation and descent, the purpose of flushing the inner wall of the mixing tank is achieved. In this process, by rotating the top pressure regulating knob 18, the pressing rod 31 can be controlled to rotate, thereby changing the pressure of the bottom pressing ball 32 squeezing the flushing assembly 11. After increasing the friction between the sealing plate 20 and the bonding plate 36 by using this process, the rate of rotation of the flushing assembly 11 driven by the water flow flushed out of the diversion mechanism 12 can be reduced, so that the descent speed is also slowed down.
[0032] In this embodiment, the flushing assembly 11 includes an outer convex ring 19, a sealing plate 20 and an inner convex plate 33. The sealing plate 20 is arranged on the inner side of the outer convex ring 19, and a docking groove 21 is provided between the sealing plate 20 and the outer convex ring 19. A threaded sleeve 13 is welded to the bottom of the outer convex ring 19. The flushing assembly 11 is sleeved on the surface of the threaded sleeve 6 through the threaded sleeve 13. The top of the inner convex plate 33 is integrally formed with the sealing plate 20, and the sealing plate 20 is pressed on the top of the fitting plate 36. The pressing rod 31 is pressed against the surface of the inner convex plate 33 through the pressing ball 32 at the bottom. The interior of the docking groove 21 is sequentially connected with the interior of the telescopic pipe 8 and the water injection pipe 9. The outer convex ring 19 at the bottom is pressed on the surface of the support plate 17, and the central sleeve 16 passes through the middle position of the flushing assembly 11. By cooperating with the lifting mechanism 10 in the middle through the flushing component 11 to perform lifting movement, the inner wall of the mixing tank equipment can be cleaned during the rotation, and comprehensive and uniform cleaning can be achieved through the synchronous rotation and lifting movement. No manual operation is required, and the degree of automation is high. The entire cleaning process only requires the injection of high-pressure water flow, and there is no need to start additional power equipment, thereby reducing equipment costs.
[0033] Specifically, after high-pressure water is injected into the docking groove 21 through the water injection pipe 9 and the telescopic sleeve at the top, it will pass through the connecting pipe 28 and enter the water spray sleeve 25. Since the water spray sleeve 25 is supported by the elastic sheets 26 on both sides, it can maintain an inclined state, and then use the sprayed water flow to drive the entire flushing component 11 to rotate, thereby achieving the purpose of rotary flushing. The sealing plate 20 and the bonding plate 36 are in contact inside the flushing component 11, so that the water flow inside the docking groove 21 will not flow out from other positions, but can only enter the connecting pipe 28, so as to achieve the effect of always maintaining the water supply effect during the rotating and descending process.
[0034] In this embodiment, the diversion mechanism 12 includes a water spray sleeve 25, an elastic sheet 26 and a pull rope 27. The elastic sheet 26 is welded to the side of the flushing assembly 11, the water spray sleeve 25 is attached to the outside of the elastic sheet 26, and a connecting pipe 28 is inserted at the rear end of the water spray sleeve 25, and the connecting pipe 28 is connected to the internal space of the docking groove 21. Both ends of the reel shaft 23 are inserted into the interior of the outer convex ring 19, and the top of the reel shaft 23 is integrally formed with an adjusting hand wheel 22, and a ratchet 29 and a stop pawl 30 are embedded in the outer convex ring 19 at the top. The ratchet 29 is sleeved on the surface of the reel shaft 23, and the two ends of the pull rope 27 are fixedly connected to the surface of the reel shaft 23 and the end of the elastic sheet 26 respectively. A pull rod 34 is welded in the middle of the locking claw 30, a pull ring 24 is integrally formed on the top of the pull rod 34, and the pull rod 34 passes outward from the surface of the outer convex ring 19, and the locking claw 30 is stuck on the side of the ratchet 29. The inner wall of the mixing tank on the production line is cleaned by installing the guide mechanism 12 on both sides of the flushing assembly 11, and the guide mechanism 12 can be extended and adjusted, so that it is suitable for tank equipment with different inner wall sizes and opening sizes, expanding the application range.
[0035] Specifically, by turning the hand wheel and manually using the winding shaft 23 to pull and reel in the lifting process, the end of the elastic sheet 26 can be pulled and moved toward the position of the threaded sleeve 6, so that the expansion distance to the guide mechanism 12 is reduced. After the adjustment is completed, the locking effect is automatically achieved due to the cooperation of the ratchet 29 and the stop claw 30. When the elastic sheet 26 needs to be unfolded, the top pull ring 24 is directly pulled, and the pull rod 34 and the bottom stop claw 30 are pulled up through the pull ring 24, so that the stop claw 30 and the ratchet 29 can be staggered. At this time, the stop claw 30 no longer provides a stopping effect on the ratchet 29. In this state, the elastic sheet 26 can be reset by its own elastic force, and the pull rope 27 is pulled out from the surface of the winding shaft 23.
[0036] The basic principles and main features of the present invention and the advantages of the present invention are shown and described above. For those skilled in the art, it is obvious that the present invention is not limited to the details of the above exemplary embodiments, and the present invention can be implemented in other specific forms without departing from the spirit or basic characteristics of the present invention.
[0037] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.
Claims
1. A cleaning device for a feed additive production line, comprising a cleaning device body, characterized in that: The cleaning device body comprises a motor (1), a threaded sleeve (6), a lifting mechanism (10) and a flushing assembly (11); a threaded column (2) is inserted at the output end of the motor (1); a guide plate (3) is sleeved on the surface of the threaded column (2); a guide rod (4) is welded on the surface of the guide plate (3); a top plate (5) is welded on the top of the guide rod (4); a base (35) is integrally formed at the bottom of the housing of the motor (1); the threaded sleeve (6) is inserted at one end of the bottom of the top plate (5); the lifting mechanism (10) is sleeved on the surface of the threaded sleeve (6); the flushing assembly (11) is sleeved on the side of the lifting mechanism (10); and a flow guide mechanism (12) is welded on the surface of the flushing assembly (11). The number of the flow guide mechanisms (12) is two, and the two flow guide mechanisms (12) are installed on the side of the flushing component (11) in a centrally symmetrical manner. A reeling shaft (23) is inserted at the edge of the flushing component (11), and the top of each reeling shaft (23) is keyed to a ratchet (29). The lifting mechanism (10) comprises a docking sleeve (15), a central sleeve (16) and a support plate (17). The interior of the docking sleeve (15) is integrally formed with a fitting plate (36). A pressing rod (31) is inserted in the middle of the docking sleeve (15). A pressing ball (32) is embedded at the bottom of the pressing rod (31). A pressure regulating knob (18) is integrally formed at the top of the pressing rod (31). A telescopic pipe (8) is inserted into the top of the sleeve (15), the top of the telescopic pipe (8) passes through one end of the top plate (5), and the top of the telescopic pipe (8) is connected to a water injection pipe (9). The flushing assembly (11) comprises an outer convex ring (19), a sealing plate (20) and an inner convex plate (33), the sealing plate (20) is arranged on the inner side of the outer convex ring (19), and a butt joint groove (21) is provided between the sealing plate (20) and the outer convex ring (19), a threaded sleeve (13) is welded to the bottom of the outer convex ring (19), the flushing assembly (11) is sleeved on the surface of the threaded sleeve (6) through the threaded sleeve (13), the top of the inner convex plate (33) is integrally formed with the sealing plate (20), and the sealing plate (20) The pressing rod (31) is pressed against the surface of the inner convex plate (33) through the pressing ball (32) at the bottom. The interior of the docking groove (21) is connected to the interior of the telescopic pipe (8) and the water injection pipe (9) in sequence. The outer convex ring (19) at the bottom is pressed against the surface of the supporting plate (17). The central sleeve (16) passes through the middle position of the flushing component (11). The guide mechanism (12) includes a water spray sleeve (25), an elastic sheet (26) and a pull rope (27). The elastic sheet (26) is welded to the side of the flushing component (11). The water spray sleeve (25) is mounted on the outside of the elastic sheet (26), and a connecting pipe (28) is inserted at the rear end of the water spray sleeve (25).The communicating pipe (28) is connected to the internal space of the docking groove (21), both ends of the reeling shaft (23) are inserted into the interior of the outer convex ring (19), and the top of the reeling shaft (23) is integrally formed with an adjusting hand wheel (22), and a ratchet (29) and a stop pawl (30) are embedded in the outer convex ring (19) at the top, and the ratchet (29) is sleeved on the surface of the reeling shaft (23), and the two ends of the pull rope (27) are respectively fixedly connected to the surface of the reeling shaft (23) and the end of the elastic sheet (26).
2. A cleaning device for a feed additive production line according to claim 1, characterized in that: The top of the threaded sleeve (6) is provided with a water extraction port (7), the interior of the threaded sleeve (6) is a hollow structure, and a return hole (14) is provided on the bottom side of the threaded sleeve (6); the docking sleeve (15), the center sleeve (16) and the support plate (17) are integrally formed, and a gap is provided between the inner walls of the docking sleeve (15), the center sleeve (16) and the support plate (17) and the surface of the threaded sleeve (6).
3. A cleaning device for a feed additive production line according to claim 1, characterized in that: A pull rod (34) is welded in the middle of the locking claw (30), a pull ring (24) is integrally formed on the top of the pull rod (34), and the pull rod (34) passes outward from the surface of the outer convex ring (19), and the locking claw (30) is clamped on the side of the ratchet (29).
Citation Information
Patent Citations
Material stirrer cleaning device
CN213529876U