A stone conveying equipment with intelligent screening
Through the combination of the inverted ladder-shaped screening plate and the electromagnet control component, centrifugal movement and automatic flow diversion of stone are achieved, which solves the problem of insufficient manual handling and separation accuracy in the existing technology, and realizes accurate screening and automatic stone Transportation in both directions.
Patent Information
- Application Number
- CN202411426545.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-14
- Publication Date
- 2024-12-20
- Estimated Expiration
- 2044-10-14
AI Technical Summary
The existing stone screening device requires manual handling after separation of large-sized stones, and the separation accuracy is insufficient, so automatic two-direction transportation cannot be achieved.
A stone conveying equipment with intelligent screening is designed, using an inverted ladder-shaped screening plate combined with a rotating drive piece and an electromagnet control component to realize centrifugal movement and automatic flow diversion of the stone, and is transported in two directions with the conveying component.
It realizes accurate screening and automatic two-way transportation of stone, reduces manual intervention, and improves screening efficiency and accuracy.
Smart Images

Figure CN118950480B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of stone transportation, and in particular to stone transportation equipment with intelligent screening. Background Art
[0002] In the process of graded crushing of stones, each time the crushing device is replaced, it needs to be screened. The smaller-sized stones screened out will be put into the next-level crushing device, and the larger-sized stones will be returned to the upper device for re-crushing to extend the service life of the crushing devices at each level; the existing screening devices often use simple screens to intercept large-sized stones. Although the separated small-sized stones can be directly transported to the next-level crushing device by a conveyor belt assembly or a screw conveyor, the large-sized stones intercepted on the screen still need to be transported manually, so a stone conveying equipment with intelligent screening is needed. Summary of the invention
[0003] The purpose of the present invention is to overcome the above-mentioned shortcomings and provide a stone conveying equipment with intelligent screening, which has the advantages of accurate screening and suitable for bidirectional transportation.
[0004] To achieve the above purpose, the technical solution of the present invention is: a stone conveying equipment with intelligent screening, including a screening device and a guide frame. Among them, the screening device includes a screening plate in the shape of an inverted terrace, a rotating drive member, a panel, a first movable plate and an electromagnet control assembly; the screening plate is provided with a plurality of sieve holes, the driving shaft of the rotating drive member is connected to the rotation center of the screening plate, and the screening plate is driven to rotate so that stones of different masses are centrifuged on the surface of the screening plate, a convex portion is provided around the highest point of the screening plate, and a plurality of limit grooves are provided around the convex portion, one side of the first movable plate is embedded in the limit groove and is rotatably connected to the limit groove, a magnetic member is provided on the bottom of the first movable plate near one side of the screening plate, and a plurality of electromagnet control assemblies are arranged one by one below the plurality of limit grooves and corresponding to the position of the magnetic member, the panel is provided around the screening plate and connected to the convex portion, and a plurality of sensor switches corresponding to the electromagnet control assembly are provided around the panel, and the sensor switch is connected to the electromagnet control assembly. One end of the guide frame is arranged below the first movable plate. When the sensor switch detects the guide frame, the electromagnet control component is powered off. At this time, the first movable plate swings downward to allow the large-grained stone above it to roll out along the guide frame.
[0005] Furthermore, the device also includes a blocking component, which is mounted above the screening device. The blocking component includes a fixed ring and a second movable plate. The outer ring of the fixed ring is provided with a plurality of grooves, and the second movable plate is rotatably disposed in the grooves.
[0006] Furthermore, the equipment also includes a conveying assembly, which includes a translation conveyor belt and a lifting conveyor belt assembly. The translation conveyor belt is arranged below the screening device to transport the screened small-particle stone to one side; one end of the lifting conveyor belt assembly is arranged below the translation conveyor belt, and the other end of the lifting conveyor belt assembly is connected to an adjusting rod. The adjusting rod is started to operate to raise the other end of the lifting conveyor belt assembly.
[0007] Furthermore, the lifting conveyor belt assembly includes an active roller, a driven roller, a tensioning roller and a conveyor belt, the active roller is arranged below the translation conveyor belt, the driven roller is arranged on the end of the adjusting rod away from the active roller, the tensioning roller is arranged between the active roller and the driven roller, and the conveyor belt is arranged around the active roller, the tensioning roller and the driven roller. When the height of the driven roller changes, the position of the tensioning roller is moved to keep the conveyor belt in a taut state.
[0008] Furthermore, a slide track is provided on both the left and right sides of the active roller, a rack is provided in the slide track, and a gear meshing with the rack is provided on both the left and right sides of the tensioning roller, and the gear rotates to drive the tensioning roller to move along the slide track.
[0009] Furthermore, the two adjusting rods are respectively arranged at the left and right ends of the driven roller, the other end of the adjusting rod is rotationally connected to the sliding track and a driving motor is arranged at the connection between the two, and the driving motor drives the adjusting rod to swing.
[0010] Furthermore, the conveying assembly also includes a connecting plate, and the left and right sides of the connecting plate are rotatably connected to the two ends of the driven roller.
[0011] Furthermore, the outer ring of the conveyor belt is provided with a plurality of baffles.
[0012] Furthermore, the diameter of the sieve holes on the side wall of the sieve plate gradually increases from a low position to a high position.
[0013] Furthermore, the equipment also includes a bracket, a bearing and a bearing seat. The bracket mounts the screening device above the conveying assembly, the rotating drive member is disposed on the top of the bracket, the bearing seat is disposed on the bracket, and the enclosure is fixed in the bearing seat through the bearing.
[0014] By adopting the above technical solution, the beneficial effects of the present invention are:
[0015] The present invention drives the self-rotation of a screening plate in the shape of an inverted terrace by providing a rotating driving member, so that stones of different masses are subjected to centrifugal motion on the surface of the screening plate. Because the greater the mass, the greater the centrifugal force, only stones of a certain mass can reach the convex part around the screening plate during rotation, and stones with a particle size smaller than the diameter of the screen hole pass through the screen hole and fall downward under the obstruction of the enclosure plate, thereby achieving stone screening; by providing a first movable plate, the first movable plate is controlled to swing by an electromagnet control component and a sensor switch, so that the separated large-particle stones can be automatically discharged along the guide frame, thereby achieving two-way transportation after screening, realizing the integration of screening and transportation, reducing manual intervention, and making screening more accurate.
[0016] The present invention intercepts and performs secondary screening on the stones reaching the convex portion by arranging a second movable plate located above the screening plate. Because there is a certain gap between the second movable plates, it can ensure that small particles reaching the top of the screening plate pass through, thereby achieving secondary screening. At the same time, because the second movable plate is rotatably connected to the fixed ring, it can ensure that large-particle stones can smoothly pass through the gap between the first and second movable plates when the first movable plate tilts downward.
[0017] The present invention arranges a conveying component so that a translation conveyor belt is arranged below a screening plate to collect small-particle stones, and then arranges an elevated conveyor belt component with adjustable height at one end to adjust the conveying point of the stone according to the target height, so that the entire device is more suitable for flow crushing.
[0018] It is to be understood that the foregoing general description and the following detailed description are exemplary and explanatory only and are not restrictive of the present disclosure.
[0019] Undoubtedly, these and other objects of the present invention will become more apparent after the following detailed description of the preferred embodiment described with reference to various figures and drawings.
[0020] In order to make the above and other purposes, features and advantages of the present invention more obvious and easy to understand, one or several preferred embodiments are given below and described in detail with reference to the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] The accompanying drawings are used to provide further understanding of the present invention and constitute a part of the specification. They are used together with the embodiments of the present invention to explain the present invention, but do not constitute a limitation of the present invention.
[0022] In the drawings, the same reference numerals are used for the same components and the drawings are schematic and not necessarily drawn to scale.
[0023] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only one or several embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on such drawings without paying creative work.
[0024] Figure 1 This is a schematic diagram of the overall structure of a stone conveying device with intelligent screening according to the present invention;
[0025] Figure 2 This is a side view of the overall structure of a stone conveying device with intelligent screening according to the present invention;
[0026] Figure 3 This is a schematic structural diagram of a screening device of a stone conveying equipment with intelligent screening according to the present invention;
[0027] Figure 4 It is a partial structural cross-sectional view of a screening device of a stone conveying equipment with intelligent screening according to the present invention;
[0028] Figure 5 This is a schematic diagram of the structure of a screening plate of a stone conveying device with intelligent screening according to the present invention;
[0029] Figure 6 The present invention is a schematic diagram of the connection structure of the tensioning roller and the sliding track of the stone conveying equipment with intelligent screening.
[0030] Description of main reference numerals:
[0031] 1-Screening device;
[0032] 11-screening plate; 111-screen hole; 12-rotating driving member; 13-enclosing plate; 131-sensor switch;
[0033] 14-first movable plate; 15-electromagnet control assembly; 16-convex portion; 161-limiting groove;
[0034] 2- guide frame;
[0035] 3-Blocking components;
[0036] 31-fixed ring; 311-groove; 32-second movable plate;
[0037] 4- conveying assembly;
[0038] 41-translation conveyor belt; 42-lifting conveyor belt assembly; 421-driving roller; 422-driven roller; 423-tensioning roller; 4231-gear; 424-conveyor belt; 4241-stop bar; 43-adjusting rod; 44-sliding track; 441-rack; 45-driving motor; 46-connection plate;
[0039] 5- Bracket;
[0040] 6-Bearing seat. DETAILED DESCRIPTION
[0041] In order to make the purpose, technical solution and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with specific embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention, but are not used to limit the present invention.
[0042] Reference Figure 1-6 The present invention provides a technical solution: a stone conveying device with intelligent screening. The device includes a screening device 1, a guide frame 2, a blocking component 3, a conveying component 4, a bracket 5, a bearing and a bearing seat 6.
[0043] The screening device 1 includes a screening plate 11 in the shape of an inverted terrace, a rotary drive member 12, a surrounding plate 13, a first movable plate 14 and an electromagnet control assembly 15. The screening plate 11 is provided with a plurality of screening holes 111, and the diameter of the screening holes 111 on the side wall of the screening plate 11 gradually increases from a low position to a high position. The rotary drive member 12 is fixed to the top of the bracket 5 and its driving shaft is connected to the rotation center of the screening plate 11, driving the screening plate 11 to rotate so that stones of different masses are subjected to centrifugal motion on the surface of the screening plate 11. A convex portion 16 is provided at the highest point of the screening plate 11, and a plurality of limiting grooves 161 are provided on the convex portion 16. One side of the first movable plate 14 is embedded in the limiting groove 161 and is rotationally connected to the limiting groove 161. A magnetic part is provided at the bottom of the first movable plate 14 near the side of the screening plate 11. The magnetic part is a material that can be attracted by a magnet. The connection method can be embedded or glued. At the same time, in order to ensure that the first movable plate 14 can swing after losing magnetic attraction, a counterweight block can be provided on the side of the movable plate away from the limit groove 161. Several electromagnet control components 15 are arranged one by one below the several limit grooves 161 and correspond to the positions of the magnetic part. The swing control of the first movable plate 14 is achieved by controlling the power supply of the electromagnet control components 15. The enclosure 13 is arranged around the screening plate 11 and connected to the protrusion 16. The enclosure 13 is used to change the movement trajectory of small particles of stone falling during the rotation process to ensure that they fall downward. If necessary, a buffer material layer can be provided on the inner circle of the tail plate. The outer ring of the enclosure 13 is provided with several sensor switches 131 corresponding to the electromagnet control components 15, and the sensor switches 131 are connected to the electromagnet control components 15.
[0044] The guide frame 2 is used to transport large-grained stones on the convex part 16 of the screening plate. The guide frame 2 can be composed of an inclined plate and a support. If necessary, a movable universal wheel can be set at the bottom of the support. The highest end of the guide frame 2 is set below the first movable plate 14. The sensor switch 131 cuts off the power of the electromagnet control component 15 when the guide frame 2 is detected. The sensor switch 131 can be a distance sensor, which cuts off the power when it detects that there are objects in the target range; a signal transmitter can also be set on the guide frame 2, and the sensor cuts off the power when it receives the signal from the signal transmitter. After the electromagnet control component 15 is powered off, it loses its magnetic force. The first movable plate 14 swings downward under the action of gravity and contacts one end of the guide frame 2, and the large-grained stones above it roll out along the guide frame 2.
[0045] The blocking assembly 3 is mounted above the screening device 1 to intercept the stones that move violently under the centrifugal action. The blocking assembly 3 includes a fixed ring 31 and a second movable plate 32. The fixed ring 31 is fixedly connected to the bracket 5. The outer ring of the fixed ring 31 is provided with a plurality of grooves 311. The second movable plate 32 is rotatably arranged in the grooves 311.
[0046] In order to realize the transportation of small-particle stone, a conveying assembly 4 is provided. The conveying assembly 4 includes a translation conveyor belt 41 and a lifting conveyor belt assembly 42. The translation conveyor belt 41 is provided below the screening device 1. The translation conveyor belt 41 is an existing conveyor belt, which is used to collect the small-particle stone falling from the screening plate 11 and transport it to one side. One end of the lifting conveyor belt assembly 42 is provided below the translation conveyor belt 41. The other end of the lifting conveyor belt assembly 42 is connected with an adjustment rod 43. The other end of the lifting conveyor belt assembly 42 is raised by starting the adjustment rod 43. In order to improve the transportation effect of the lifting conveyor belt assembly 42, a connecting plate 46 is provided at its end. The left and right sides of the connecting plate 46 are rotatably connected to the two ends of the driven roller 422, and can be manually bent to keep it horizontal; at the same time, a number of baffles 4241 are provided on the outer ring of the conveyor belt 424.
[0047] To ensure the function of raising one end of the conveyor belt, the lifting conveyor belt assembly 42 may include an active roller 421, a driven roller 422, a tensioning roller 423 and a conveyor belt 424. The active roller 421 is arranged below the translation conveyor belt 41, and the driven roller 422 is arranged at one end of the adjusting rod 43 away from the active roller 421. The adjusting rod 43 may be a rod with a telescopic function; or a rod with a fixed length. When the adjusting rod 43 is a rod with a fixed length, there are two adjusting rods 43, which are respectively arranged at the left and right ends of the driven roller 422. The other end of the adjusting rod 43 is rotatably connected to the sliding track 44 and a driving motor 45 is arranged at the connection between the two. The driving motor 45 drives the adjusting rod 43 to swing. To ensure the tension of the conveyor belt, a tensioning roller 423 is arranged between the active roller 421 and the driven roller 422, and the conveyor belt 424 is arranged around the active roller 421, the tensioning roller 423 and the driven roller 422. When the height of the driven roller 422 changes, the position of the tension roller 423 is moved to keep the conveyor belt 424 in a taut state. The specific movement method of the tension roller 423 is as follows: a slide track 44 is provided on both the left and right sides of the active roller 421, a rack 441 is provided in the slide track 44, and a gear 4231 meshing with the rack 441 is provided on both the left and right sides of the tension roller 423, and the gear 4231 rotates to drive the tension roller 423 to move along the slide track 44.
[0048] The bracket 5 is used to erect the screening device 1 above the conveying assembly 4. To increase the fixing strength of the bracket 5 to the screening device 1, a bearing seat 6 is provided on the bracket 5, and the enclosure 13 is fixed in the bearing seat 6 through a bearing.
[0049] Working principle: before use, adjust the guide plate and the conveying assembly 4 according to the height of the large-particle stone collecting device and the small-particle stone collecting device, then convey the incoming mixed stone to the top of the screening plate 11, start the rotation of the screening plate 11, and the stone on its surface undergoes centrifugal motion, and the stone smaller than the diameter of the sieve hole 111 or smaller than the distance between the first and second movable plates 32 falls to the top of the conveying assembly 4; the large-particle stone stays above the convex portion 16 and the first movable plate 14, and when the sensor switch 131 detects the position of the guide plate, the electromagnet control assembly 15 is powered off to make the first movable plate 14 swing downward and contact with the guide frame 2, and the large-particle stone is discharged along the first movable plate 14 and the guide frame 2; when the sensor switch 131 detects leaving the guide frame 2, it controls the electromagnet control assembly 15 to be powered on, and the first movable plate 14 is reset under its attraction.
[0050] It should be understood that the embodiments disclosed in the present invention are not limited to the specific processing steps or materials disclosed herein, but should be extended to equivalent substitutions of such features understood by ordinary technicians in the relevant field. It should also be understood that the terms used herein are only used for the purpose of describing specific embodiments and are not meant to be limiting.
[0051] The "embodiment" mentioned in the specification means that the specific features or characteristics described in conjunction with the embodiment are included in at least one embodiment of the present invention. Therefore, the phrases or "embodiment" appearing in various places throughout the specification do not necessarily refer to the same embodiment.
[0052] In addition, the described features or characteristics may be combined in one or more embodiments in any other suitable manner. In the above description, some specific details, such as thickness, quantity, etc., are provided to provide a comprehensive understanding of the embodiments of the present invention. However, those skilled in the relevant art will understand that the present invention can be implemented without one or more of the above specific details or can also be implemented using other methods, components, materials, etc.
Claims
1. A stone conveying equipment with intelligent screening, characterized in that: include: A screening device, comprising a screening plate in the shape of an inverted terrace, a rotating drive member, a surrounding plate, a first movable plate and an electromagnet control assembly; the screening plate is provided with a plurality of screening holes, the driving shaft of the rotating drive member is connected to the rotation center of the screening plate, and the screening plate is driven to rotate so that stones of different masses are subjected to centrifugal motion on the surface of the screening plate, a convex portion is provided around the highest point of the screening plate, a plurality of limiting grooves are provided around the convex portion, one side of the first movable plate is embedded in the limiting groove and is rotatably connected to the limiting groove, a magnetic member is provided on the bottom of the first movable plate near one side of the screening plate, a plurality of electromagnet control assemblies are arranged one by one below the plurality of limiting grooves and correspond to the positions of the magnetic members, the surrounding plate is arranged around the screening plate and connected to the convex portion, a plurality of sensor switches corresponding to the electromagnet control assembly are provided around the surrounding plate, and the sensor switch is connected to the electromagnet control assembly; A guide frame, one end of which is arranged below the first movable plate. When the sensor switch detects the guide frame, the electromagnet control assembly is powered off. At this time, the first movable plate swings downward to allow the large-grained stone above it to roll out along the guide frame. The blocking component is mounted above the screening device and comprises a fixed ring and a second movable plate. The outer ring of the fixed ring is provided with a plurality of grooves, and the second movable plate is rotatably arranged in the grooves.
2. The stone conveying equipment with intelligent screening according to claim 1 is characterized in that: It also includes a conveying assembly, which includes a translation conveyor belt and a lifting conveyor belt assembly. The translation conveyor belt is arranged below the screening device to transport the screened small-particle stone to one side; one end of the lifting conveyor belt assembly is arranged below the translation conveyor belt, and the other end of the lifting conveyor belt assembly is connected to an adjusting rod. The adjusting rod is started to operate to raise the other end of the lifting conveyor belt assembly.
3. The stone conveying equipment with intelligent screening according to claim 2 is characterized in that: The lifting conveyor belt assembly includes an active roller, a driven roller, a tensioning roller and a conveyor belt. The active roller is arranged below the translation conveyor belt, the driven roller is arranged on the end of the adjusting rod away from the active roller, the tensioning roller is arranged between the active roller and the driven roller, and the conveyor belt is arranged around the active roller, the tensioning roller and the driven roller. When the height of the driven roller changes, the position of the tensioning roller is moved to keep the conveyor belt in a taut state.
4. The stone conveying equipment with intelligent screening according to claim 3 is characterized in that: The left and right sides of the active roller are both provided with sliding tracks, the sliding tracks are provided with racks, the left and right sides of the tensioning roller are both provided with gears meshing with the racks, and the gears rotate to drive the tensioning roller to move along the sliding tracks.
5. The stone conveying equipment with intelligent screening according to claim 4 is characterized in that: The two adjusting rods are respectively arranged at the left and right ends of the driven roller, the other end of the adjusting rod is rotationally connected with the sliding track and a driving motor is arranged at the connection between the two, and the driving motor drives the adjusting rod to swing.
6. The stone conveying equipment with intelligent screening according to claim 3 is characterized in that: The conveying assembly also includes a connecting plate, and the left and right sides of the connecting plate are rotatably connected to the two ends of the driven roller.
7. The stone conveying equipment with intelligent screening according to claim 3 is characterized in that: The outer ring of the conveyor belt is provided with a plurality of baffles.
8. The stone conveying equipment with intelligent screening according to claim 1 is characterized in that: The diameter of the sieve holes on the side wall of the sieve plate gradually increases from a low position to a high position.
9. The stone conveying equipment with intelligent screening according to claim 2, characterized in that: It also includes a bracket, a bearing and a bearing seat. The bracket mounts the screening device above the conveying component, the rotary drive component is disposed on the top of the bracket, the bearing seat is disposed on the bracket, and the enclosure is fixed in the bearing seat through the bearing.
