Capacitor cleaning mechanism and assembly equipment
By designing a capacitor cleaning mechanism, the combination of a rotary device, a cleaning tank and a sealed granular device is used to achieve continuous capacitance cleaning, solving the problems of complex cleaning processes and secondary pollution in existing equipment, and improving cleaning efficiency and equipment reliability.
Patent Information
- Application Number
- CN202411447097.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-16
- Publication Date
- 2025-03-11
- Estimated Expiration
- 2044-10-16
AI Technical Summary
The existing capacitor assembly equipment is complicated in the cleaning process and it is difficult to avoid secondary pollution.
A capacitor cleaning mechanism is designed, including a rotary device, a cleaning tank and a sealed granular inlet device, and continuous cleaning is achieved through a synchronous driving mechanism to reduce the risk of secondary pollution.
It improves cleaning efficiency, reduces the consumption of cleaning liquid and the risk of secondary pollution, simplifies the control system, improves the reliability of the equipment, and has good scalability.
Smart Images

Figure CN118950581B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of capacitor assembly, and in particular to a capacitor cleaning mechanism and assembly equipment. Background Art
[0002] In the capacitor manufacturing process, the cleaning process after the assembly process is a necessary step to ensure product quality and performance. This cleaning process is designed to remove various contaminants that may be introduced during the assembly process, such as oil stains, colloid particles and other microscopic impurities. If these contaminants are not removed in time, they may have an adverse effect on the electrical performance and long-term reliability of the capacitor.
[0003] In the prior art, the capacitor cleaning process usually adopts a separate batch processing method. The assembled capacitors are first collected and then transported to the cleaning tank in batches for cleaning. After completion, these capacitors need to be transported again to the vibrating screen feeding device of the casing process for subsequent casing operations.
[0004] Based on the above-mentioned batch separation processing method, the technical problems faced by existing capacitor assembly equipment are: the cleaning process is complicated and it is difficult to avoid secondary contamination. Summary of the invention
[0005] The invention provides a capacitor cleaning mechanism and an assembly device to solve the problems of complicated cleaning procedures and secondary pollution in existing capacitor assembly devices.
[0006] The technical solution of the present invention to solve the above technical problems is as follows:
[0007] On the one hand, a capacitor cleaning mechanism is provided, the cleaning mechanism comprising:
[0008] A rotating device for capturing and transporting the assembled capacitor;
[0009] at least one cleaning tank located below the edge of the rotary device; and
[0010] Sealed particle feeding devices installed at both ends of the cleaning tank;
[0011] The upper edge of the cleaning tank is higher than the upper end surface of the capacitor after capture, and the sealed particle feeding device is driven by the rotating shaft of the rotating device.
[0012] On the other hand, there is provided a capacitor assembly device including the capacitor cleaning mechanism as described above, the assembly device further comprising:
[0013] An assembly mechanism, used for assembling the shell and core of the capacitor;
[0014] A lifting mechanism, disposed between the assembling mechanism and the capacitor cleaning mechanism, for conveying the assembled capacitor to the rotating device;
[0015] A sleeve mechanism, used for sleeve the housing of the capacitor after cleaning with a rubber hose; and
[0016] The transport mechanism is arranged between the capacitor cleaning mechanism and the sleeve mechanism, and is used for transporting the cleaned capacitor to the sleeve mechanism.
[0017] The beneficial effects of the present invention are:
[0018] The present invention realizes the continuity of the capacitor cleaning process through the combination of a rotary device, a cleaning tank and a sealed particle feeding device, optimizes the traditional cleaning process, improves the cleaning efficiency, and reduces the consumption of the cleaning liquid and the risk of secondary pollution. At the same time, since the entire system adopts a synchronous drive mechanism, the control system is simplified and the reliability of the equipment is improved. In addition, the modular design of the cleaning mechanism makes it have good scalability, and the number and configuration of the cleaning tanks can be flexibly adjusted according to actual production needs to adapt to capacitor production lines of different sizes and types.
[0019] The above description is only an overview of the technical solution of the present invention. In order to more clearly understand the technical means of the present invention and implement it according to the contents of the specification, the following is a detailed description of the preferred embodiments of the present invention in conjunction with the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 It is a front view of a capacitor assembly device in one embodiment of the present invention;
[0021] Figure 2 A three-dimensional view of a capacitor assembly device according to an embodiment of the present invention Figure 1 ;
[0022] Figure 3 for Figure 2 Enlarged view of point "A" in the figure;
[0023] Figure 4 A three-dimensional view of a capacitor assembly device according to an embodiment of the present invention Figure 2 ;
[0024] Figure 5 It is a three-dimensional schematic diagram of a cleaning mechanism and a sleeve mechanism in one embodiment of the present invention;
[0025] Figure 6 It is a schematic diagram of the overall three-dimensional structure of a cleaning mechanism in one embodiment of the present invention;
[0026] Figure 7 It is a partial structural schematic diagram of a cleaning mechanism in one embodiment of the present invention;
[0027] Figure 8 It is a schematic diagram of the overall structure of a cleaning tank in one embodiment of the present invention;
[0028] Fig. 9 A top view of a cleaning tank according to an embodiment of the present invention;
[0029] Fig.10 for Fig. 9 Enlarged view of point "B" in the middle;
[0030] Fig.11 A bottom view of a cleaning tank according to an embodiment of the present invention;
[0031] In the accompanying drawings, the components represented by the reference numerals are listed as follows:
[0032] 1. Cleaning mechanism; 11. Rotating device; 12. Cleaning tank; 121. Sealing arc plate; 122. Water guide tank; 13. Sealing grain feeding device; 131. Rotating door; 1310. Sealing leaf; 1311. Driving shaft; 1312. Gear set; 1313. Plane gear; 1314. Pulley; 1315. Sealing rubber strip; 1316. Brush plate; 14. Immersing tank; 15. Notch; 16. Torsion spring gripper assembly; 161. Gripping claw; 162. Resisting wheel; 17. Gripping piece;
[0033] 2. Assembly mechanism; 3. Lifting mechanism; 4. Casing mechanism; 5. Transfer mechanism. DETAILED DESCRIPTION
[0034] In order to make the purpose, technical scheme and advantages of the present invention clearer, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments. Examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements with the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and should not be construed as limiting the present invention. In addition, it should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the present invention.
[0035] The disclosure below provides many different embodiments or examples for realizing different structures of the present invention. In order to simplify the disclosure of the present invention, the components and settings of specific examples are described below. Of course, they are merely examples, and the purpose is not to limit the present invention. In addition, the present invention may repeat reference numbers and / or reference letters in different examples, and such repetition is for the purpose of simplification and clarity, and does not itself indicate the relationship between the various embodiments and / or settings discussed. In addition, the present invention provides examples of various specific processes and materials, but those of ordinary skill in the art may be aware of the application of other processes and / or the use scenarios of other materials.
[0036] The present invention provides the following preferred embodiments:
[0037] Embodiment 1
[0038] In order to solve the problem that the cleaning process is complicated and prone to secondary pollution during the capacitor assembly process, this embodiment provides a capacitor cleaning mechanism 1 to achieve continuous and efficient cleaning of the capacitor.
[0039] like Figure 1 , Figure 3 , Figures 5 to 7 As shown, the cleaning mechanism 1 comprises:
[0040] The rotating device 11 is used to capture and transport the assembled capacitors.
[0041] At least one cleaning tank 12 is located below the edge of the rotating device 11.
[0042] And a sealed particle feeding device 13 installed at both ends of the cleaning tank 12.
[0043] The upper edge of the cleaning tank 12 is higher than the upper end surface of the captured capacitor, and the sealed particle feeding device 13 is driven by the rotating shaft of the rotating device 11.
[0044] Specifically, the capacitor cleaning mechanism 1 of the present embodiment is mainly composed of three parts: a rotary device 11, a cleaning tank 12 and a sealed particle feeding device 13. The rotary device 11 is the basis of the entire cleaning mechanism 1, and its function is to capture and transport the assembled capacitor. The device can adopt a disc-shaped structure, and a plurality of capture elements are provided on its edge. These capture elements can be mechanical clamping mechanisms or vacuum adsorption devices, and the specific selection depends on the shape and weight of the capacitor. The material of the rotary device 11 needs to consider corrosion resistance and strength, and stainless steel or high-strength plastic can be selected.
[0045] Furthermore, the cleaning tank 12 is located below the edge of the rotating device 11, and is used to contain the cleaning liquid and perform the actual cleaning operation. The design of the cleaning tank 12 needs to consider multiple factors, including capacity, shape and material. The determination of capacity needs to balance the cleaning effect and resource consumption; the shape should match the motion trajectory of the rotating device 11 to ensure that the capacitor can be fully immersed during the cleaning process; the material needs to have good corrosion resistance and easy cleaning properties, and stainless steel is usually selected.
[0046] It should be understood that the upper edge of the cleaning tank 12 is higher than the upper end surface of the captured capacitor, and this design ensures that the capacitor can be completely immersed in the cleaning liquid during the cleaning process. This structural design helps to improve the uniformity and thoroughness of cleaning, and also reduces the pollution caused by splashing of the cleaning liquid.
[0047] Furthermore, a sealed particle feeding device 13 is installed at both ends of the cleaning tank 12. The main function of the device is to control the process of the capacitor entering and leaving the cleaning tank 12, while intermittently maintaining the sealing of the cleaning tank 12. The sealed particle feeding device 13 can adopt a revolving door structure, with elastic sealing materials, such as fluororubber or silicone rubber sealing strips, to ensure that the overflow of the cleaning liquid is minimized when the capacitor enters and exits. This design not only reduces the loss of the cleaning liquid, but also reduces the risk of environmental pollution.
[0048] Further, the sealed particle feeding device 13 is driven by the rotating shaft of the rotary device 11. It can be understood that this design realizes the synchronous movement of the entire system. The synchronization mechanism simplifies the control system and improves the step efficiency and stability of the cleaning process. The transmission mechanism can consider using gear transmission or belt transmission, and the specific selection needs to be optimized according to the actual operating conditions and load conditions.
[0049] Furthermore, a fluid circulation system including a filtering device and a pumping device may be provided in the cleaning tank 12. This design may extend the service life of the cleaning fluid and improve resource utilization efficiency. At the same time, it may be considered to provide a heating element at the bottom of the cleaning tank 12 to optimize the cleaning effect by controlling the temperature of the cleaning fluid. In addition, an ultrasonic cleaning device may be added to the cleaning tank 12 to further improve the cleaning effect.
[0050] The benefit of this embodiment is that, through the capacitor cleaning mechanism 1 of this embodiment, capacitor manufacturers can improve product quality and production efficiency while reducing production costs and environmental impact. The technical solution of this embodiment provides an efficient cleaning solution for the capacitor manufacturing industry, which helps to promote technological progress and sustainable development of the entire industry. In addition, the design concept and principle of the cleaning mechanism 1 can also be extended and applied to other production lines of small electronic components or precision parts that require continuous cleaning, and has a relatively broad application prospect.
[0051] Embodiment 2
[0052] According to the capacitor cleaning mechanism 1 described in the above embodiment, this embodiment further refines the structural design of the sealed particle feeding device 13 to improve the sealing performance of the cleaning process and the efficiency of capacitor transmission.
[0053] like Figures 5 to 7 and Fig. 9 , Fig.10 As shown, the sealed grain feeding device 13 includes two rotating doors 131 , wherein the rotating door 131 close to the rotating axis rotates in the same direction as the rotating device 11 , and the other rotating door 131 rotates in the opposite direction to the rotating device 11 .
[0054] A plurality of sealing leaves 1310 are disposed on the rotating door 131 , and the edge spacing between two adjacent sealing leaves 1310 is greater than the diameter of the capacitor, and the plurality of sealing leaves 1310 of the two rotating doors 131 are rotated and fitted correspondingly.
[0055] Specifically, the sealed particle feeding device 13 of this embodiment includes two rotating doors 131. The design of the two rotating doors 131 solves the gap sealing problem when the capacitor enters and exits the cleaning tank 12. Among them, the rotating door 131 close to the rotating axis of the rotating device 11 rotates in the same direction as the rotating device 11, while the other rotating door 131 rotates in the opposite direction to the rotating device 11. This counter-rotating design creates a dynamic sealing system, which effectively prevents the cleaning liquid from overflowing or splashing during the capacitor entering and exiting.
[0056] It is understood that the material selection of the revolving door 131 needs to consider factors such as corrosion resistance, wear resistance and strength. High-performance engineering plastics such as polyetheretherketone PEEK or polytetrafluoroethylene PTFE can be used, which have excellent chemical stability and mechanical properties. The driving mechanism of the revolving door 131 can adopt a gear transmission or belt transmission system, which moves synchronously with the main shaft of the rotating device 11 to ensure the coordination and stability of the entire system.
[0057] Furthermore, each revolving door 131 is provided with a plurality of sealing leaves 1310 for achieving a dynamic sealing effect. The design of the sealing leaves 1310 needs to consider multiple factors, including material, shape and size. In terms of material, synthetic rubber with good elasticity and sealing performance, such as fluororubber or EPDM, can be selected. These materials can maintain stable performance in an environment of long-term contact with cleaning fluid. The shape of the sealing leaves 1310 can be designed to be arc-shaped or straight-plate-shaped to adapt to the rotational movement of the revolving door 131.
[0058] It should be understood that the edge spacing between two adjacent sealing leaves 1310 is greater than the diameter of the capacitor, and this design ensures that the capacitor can smoothly pass through the rotating door 131. At the same time, this spacing design also provides a channel for the backflow of the cleaning liquid, which helps to maintain the stability of the liquid level in the cleaning tank 12.
[0059] It is understandable that the multiple sealing leaves 1310 of the two rotating doors 131 rotate and fit in correspondence, and this design forms a dynamic labyrinth seal structure. When the two rotating doors 131 rotate, the gap formed between the sealing leaves 1310 will change over time, but will always be minimized, thereby achieving effective sealing of the cleaning liquid. This dynamic sealing method can not only adapt to the entry and exit of the capacitor, but also maintain a high sealing performance during the cleaning process.
[0060] Furthermore, the edge of the sealing leaf 1310 can be designed into a special profile, such as a wave shape or a sawtooth shape, to increase the sealing area and improve the sealing effect. At the same time, a special hydrophobic material, such as a polytetrafluoroethylene coating, can be coated on the surface of the sealing leaf 1310 to further reduce the adhesion and leakage of the cleaning liquid.
[0061] Furthermore, in order to improve the durability and sealing effect of the sealing leaf 1310, a composite material structure may be used on the contact surface of the sealing leaf 1310. For example, polytetrafluoroethylene fiber or carbon fiber may be embedded in a rubber matrix, which not only maintains good sealing performance but also improves wear resistance and dimensional stability.
[0062] The benefit of this embodiment is that through the two counter-rotating rotating doors 131 and the carefully designed sealing leaf 1310 structure, efficient sealing is achieved during the capacitor cleaning process. This design not only ensures the effective use of the cleaning liquid, reduces the waste of the cleaning liquid and environmental pollution, but also improves the continuity and stability of the entire cleaning process. At the same time, the spacing design between the sealing leaves 1310 cleverly solves the contradiction between capacitor transmission and cleaning liquid sealing, so that the entire cleaning process can proceed smoothly.
[0063] The overall performance of the capacitor cleaning mechanism 1 is improved by the sealed particle feeding device 13 of this embodiment. The sealing method of this embodiment is not only suitable for capacitor cleaning, but can also be promoted and applied to other industrial processes that require continuous transmission and processing in a liquid environment. For example, in the fields of food processing, chemical production or other precision parts cleaning, this sealing technology has potential application value.
[0064] Embodiment 3
[0065] According to the sealed particle feeding device 13 of the capacitor cleaning mechanism 1 described in the aforementioned embodiment, this embodiment further optimizes the driving mechanism of the rotating door 131, and realizes the synchronous reverse movement of the two rotating doors 131 by introducing the gear set 1312 transmission system, thereby improving the stability and reliability of the entire cleaning process.
[0066] like Figure 6 , Figure 7 As shown, the driving shafts 1311 of the two rotating doors 131 are meshed and connected via a gear set 1312 . The gear set 1312 includes mutually meshed planar gears 1313 with the same parameters. The rotating shaft is transmission-connected to any driving shaft 1311 .
[0067] In this embodiment, the driving shafts 1311 of the two rotating doors 131 are meshed and connected through a gear set 1312. This design ensures that the two rotating doors 131 can rotate in precisely opposite directions and at the same angular velocity, thereby maintaining the dynamic sealing effect between the sealing leaves 1310. The gear set 1312 is composed of mutually meshing plane gears 1313 with the same parameters. This configuration not only simplifies the structural design, but also improves the transmission accuracy and efficiency.
[0068] Specifically, the selection of the flat gear 1313 needs to consider multiple factors, including material, module, pressure angle and number of teeth. In terms of material, high-strength alloy steel, such as 20CrMnTi or 40Cr, can be used, which is heat-treated and surface-hardened to improve the wear resistance and service life of the gear. The module and number of teeth of the gear need to be calculated and optimized according to the size of the rotating door 131 and the required transmission ratio. Standard pressure angles such as 20° can usually meet most application requirements, but non-standard pressure angles can also be considered in special cases to optimize transmission performance.
[0069] Furthermore, in order to ensure the smooth operation of the entire transmission system, the gear processing should adopt precision grinding or hobbing technology to ensure that the tooth profile accuracy and tooth surface roughness reach high standards, thereby reducing noise and vibration during the transmission process and extending the service life of the gear. At the same time, special treatment on the gear surface, such as nitriding or carburizing, can be considered to further improve the surface hardness and wear resistance of the gear.
[0070] It should be understood that the transmission connection design between the rotating shaft and any driving shaft 1311 simplifies the power transmission path and improves the transmission efficiency. This connection can be a chain connection or a belt connection, and the specific selection can take into account the size of the transmitted torque and the convenience of assembly and disassembly.
[0071] Furthermore, in order to improve the reliability and maintenance convenience of the transmission system, a sealed gear box can be designed around the gear set 1312. The inside of the gear box is filled with a proper amount of lubricating oil or grease to reduce gear wear and extend the service life.
[0072] Furthermore, in order to achieve precise control and monitoring of the transmission system, an encoder or position sensor can be installed on the drive shaft 1311. These devices can monitor the rotation angle and speed of the rotating door 131 in real time, and provide accurate feedback information for the control system, thereby achieving precise control of the cleaning process and timely detection of abnormal conditions.
[0073] The benefit of this embodiment is that by adopting the combination of gear set 1312 transmission and linear connection, the precise synchronous reverse movement of the two rotating doors 131 is achieved. This design not only improves the reliability and efficiency of the transmission, but also simplifies the structure of the entire drive system, making it easier to maintain and debug. At the same time, the use of the plane gear 1313 with the same parameters ensures the consistency of the movement of the two rotating doors 131, effectively ensuring the sealing performance of the sealed grain feeding device 13.
[0074] Embodiment 4
[0075] According to the driving system of the capacitor cleaning mechanism 1 described in the aforementioned embodiment, the present embodiment further optimizes the power transmission mode, and realizes silent, stable and efficient power transmission by arranging a pulley 1314 on the flat gear 1313 and establishing a transmission connection with the rotating shaft.
[0076] like Figure 7 As shown, a pulley 1314 is provided on one of the plane gears 1313 , and the rotating shaft is in transmission connection with the pulley 1314 .
[0077] In this embodiment, a pulley 1314 is provided on one of the flat gears 1313. This design provides a new path for power transmission. The introduction of the pulley 1314 not only increases the flexibility of the transmission system, but also provides more possibilities for speed regulation and power distribution. The groove design of the pulley 1314 needs to match the transmission belt used, and common ones include V-groove, multi-wedge groove and synchronous belt groove.
[0078] Furthermore, the transmission connection between the rotating shaft and the pulley 1314 can be achieved in a variety of ways, the most common of which is to use a V-belt or a synchronous belt. V-belt transmission has the advantages of simple structure, easy maintenance, and low cost, and is suitable for medium and low speed transmission occasions. Synchronous belt transmission can provide accurate transmission ratio and synchronization, and is suitable for occasions requiring high-precision control. The material selection of the transmission belt needs to consider factors such as wear resistance, elasticity and temperature resistance. Commonly used materials include rubber, polyurethane and kevlar fiber reinforced composite materials.
[0079] Furthermore, in order to achieve a reliable connection between the pulley 1314 and the rotating shaft, a key connection or a clamping sleeve connection can be used. The key connection is suitable for small and medium-sized transmission systems and is easy to install and disassemble; while the clamping sleeve connection can provide higher coaxiality and more uniform stress distribution, and is suitable for occasions with high precision requirements. Regardless of which connection method is used, it is necessary to ensure the processing accuracy of the connection part to reduce vibration and noise during operation.
[0080] It should be understood that the introduction of the belt drive system adds a certain elasticity to the entire transmission chain, which helps to buffer instantaneous impact and reduce vibration. At the same time, by adjusting the diameter ratio of the pulley 1314, the transmission ratio can be fine-tuned to optimize the motion parameters of the rotating door 131. In order to ensure the stability of the transmission, a tensioning device such as a spring tensioning wheel or an eccentric tensioning wheel can be added to the system to maintain appropriate belt tension.
[0081] Furthermore, in order to improve the reliability and safety of the transmission system, a protective cover can be added to the belt transmission system. The protective cover can not only prevent external debris from entering the transmission system, but also provide protection when the transmission belt breaks. The design of the protective cover needs to consider ventilation and maintenance convenience. Transparent materials or observation windows can be used to facilitate daily inspection and maintenance.
[0082] In order to achieve accurate control and monitoring of the transmission system, a speed sensor or encoder can be installed on the pulley 1314 or the rotating shaft. These devices can monitor the operating status of the transmission system in real time and provide accurate feedback information to the control system, thereby achieving accurate control of the cleaning process and timely detection of abnormal conditions. In addition, it is also possible to consider adding a vibration sensor to the system to monitor the vibration of the transmission system and detect potential faults in a timely manner.
[0083] The benefit of this embodiment is that by providing a pulley 1314 on the flat gear 1313 and establishing a transmission connection with the rotating shaft, the power transmission is flexible and efficient. This design not only improves the adaptability of the transmission system, can better cope with the operation requirements under different working conditions, but also provides more room for system optimization. At the same time, the introduction of the belt transmission system also provides a solution for vibration reduction and noise reduction of the entire mechanism.
[0084] Embodiment 5
[0085] According to the sealed grain feeding device 13 of the capacitor cleaning mechanism 1 described in the above-mentioned embodiment, this embodiment further optimizes the sealing structure between the cleaning tank 12 and the rotating door 131, and achieves a more reliable dynamic sealing effect by introducing the sealing arc plate 121.
[0086] like Fig. 9 , Fig.10 As shown, sealing arc plates 121 are respectively provided on both inner sides of either end of the cleaning tank 12 . The sealing arc plates 121 are coaxial with the rotating door 131 and have the same radius. The sealing leaves 1310 are rotatably fitted with the sealing arc plates 121 .
[0087] In this embodiment, sealing arc plates 121 are respectively provided on both inner sides of either end of the cleaning tank 12. These sealing arc plates 121 are coaxial with the rotating door 131 and have equal radius, forming a sealed matching structure. The design of the sealing arc plates 121 is intended to provide a stable sealing surface to form a dynamic seal with the sealing leaf 1310 on the rotating door 131. The material selection of the sealing arc plates 121 needs to consider factors such as corrosion resistance, wear resistance and dimensional stability. High-performance engineering plastics such as polyetheretherketone PEEK or polytetrafluoroethylene PTFE can be used, which have excellent chemical stability and self-lubricating properties.
[0088] It is understood that the sealing arc plate 121 and the cleaning tank 12 can be integrally formed or fixedly connected. If fixedly connected, bolt fixing or slot installation can be adopted, and flexible sealing rings or liquid sealants should be considered to prevent the cleaning liquid from leaking from the connection. In order to facilitate maintenance and replacement, it can also be designed into a modular structure so that the sealing arc plate 121 can be easily disassembled and installed.
[0089] It should be understood that the rotational fit between the sealing leaf 1310 and the sealing arc plate 121 realizes dynamic sealing. In order to ensure a good sealing effect, a special profile, such as a wave shape or a wedge shape, can be designed on the edge of the sealing leaf 1310 to increase the contact area and improve the sealing performance. At the same time, a micro elastic element, such as a micro spring or an elastomer, can be provided on the sealing leaf 1310 to ensure that the sealing leaf 1310 can always maintain an appropriate contact pressure with the sealing arc plate 121.
[0090] It is understandable that the friction between the sealing leaf 1310 and the sealing arc plate 121 will affect the operating efficiency and life of the system. In order to reduce the friction, a high-performance lubricant, such as PTFE-based grease or molybdenum disulfide lubricant, can be applied to the contact surface of the sealing leaf 1310 and the sealing arc plate 121. These lubricants can maintain good lubrication performance in harsh working environments and extend the service life of the system.
[0091] Furthermore, in order to monitor the working state of the sealing system, a pressure sensor or a temperature sensor can be installed near the sealing arc plate 121. These sensors can monitor the pressure change and temperature change in the sealing area in real time and provide important feedback information for the control system. By analyzing these data, abnormal conditions of the sealing system, such as poor sealing or excessive wear, can be discovered in time.
[0092] Furthermore, in order to further improve the sealing effect, an auxiliary sealing structure can be provided between the sealing arc plate 121 and the cleaning tank 12. For example, a labyrinth seal or a multi-stage lip seal can be used, which can provide additional protection when the main seal fails. At the same time, it is possible to consider providing a negative pressure suction system near the sealing area to prevent leakage of the cleaning liquid by creating a micro-negative pressure environment.
[0093] The benefit of this embodiment is that by introducing the sealing arc plate 121 which is coaxial with the rotating door 131 and has the same radius, and forming a dynamic fit with the sealing leaf 1310, a more accurate and reliable sealing effect is achieved. This design not only improves the sealing performance during the cleaning process, reduces the leakage and waste of the cleaning liquid, but also prolongs the service life of the entire sealing system. At the same time, the existence of the sealing arc plate 121 provides a stable reference surface for the entire sealing system, which helps to maintain the consistency and reliability of the sealing performance.
[0094] Embodiment 6
[0095] According to the sealing particle feeding device 13 of the capacitor cleaning mechanism 1 described in the aforementioned embodiment, the present embodiment further optimizes the structural design of the sealing leaf 1310, and achieves a more comprehensive and efficient sealing cleaning function by installing a sealing strip 1315 on the edge of the sealing leaf 1310 and installing brush plates 1316 on both sides.
[0096] like Figures 8 to 10 As shown, a sealing strip 1315 is installed on the edge of the sealing leaf 1310, and brush plates 1316 are installed on both sides of the sealing leaf 1310 respectively.
[0097] In this embodiment, a sealing strip 1315 is installed at the edge of the sealing leaf 1310. This design is intended to provide a tighter sealing effect and effectively reduce the loss of the cleaning liquid in the cleaning tank 12. The material selection of the sealing strip 1315 needs to comprehensively consider factors such as corrosion resistance, elastic recovery ability and wear resistance. High-performance elastomeric materials such as fluororubber FKM or ethylene propylene rubber EPDM can be used. These materials have excellent chemical stability and elastic recovery ability, and can maintain good sealing performance in the case of long-term contact with the cleaning liquid.
[0098] Furthermore, the cross-sectional shape design of the sealing strip 1315 has a significant impact on the sealing effect. Special cross-sections such as lip-shaped, T-shaped or D-shaped can be used to increase the contact area and improve the sealing pressure. At the same time, a cavity can be designed inside the sealing strip 1315 or an elastic filler such as foam rubber can be added to enhance its elastic deformation ability, thereby adapting to the sealing requirements under different working conditions.
[0099] Furthermore, the connection between the sealing strip 1315 and the sealing leaf 1310 can be embedded or bonded, and a dedicated fixing groove for the sealing strip 1315 can be used to ensure that the sealing strip 1315 does not fall off or deform during use. In order to facilitate maintenance and replacement, a modular structure can be designed so that the sealing strip 1315 can be easily disassembled and installed.
[0100] It should be understood that the brush plates 1316 installed on both sides of the sealing leaf 1310 are for deep cleaning of the capacitor. The material selection of the brush plates 1316 needs to consider the cleaning effect, wear resistance and chemical stability. Bristles made of engineering plastics such as polyamide PA or polypropylene PP can be used, which have good elasticity and resistance to chemical corrosion. At the same time, it can be considered to add special functional materials to the bristles, such as activated carbon fibers or silver ion antibacterial bristles, to enhance the cleaning effect and antibacterial ability.
[0101] It is understandable that the design of the brush plate 1316 needs to take into account both the cleaning effect and the protection of the capacitor housing. The density, length and hardness of the bristles should be moderate to ensure that the residual rubber particles on the capacitor housing can be effectively removed without scratching or damaging the capacitor housing. At the same time, it is possible to consider designing a multi-layer structure of the brush plate 1316, with softer bristles on the outer layer for preliminary cleaning and harder bristles on the inner layer for deep cleaning, so as to achieve a more comprehensive cleaning effect.
[0102] Furthermore, in order to improve the cleaning efficiency, a special flow channel structure can be designed on the brush plate 1316 to guide the cleaning liquid to flow through the surface of the capacitor housing more effectively. At the same time, it is also possible to consider installing an ultrasonic generator in the brush plate 1316 to enhance the cleaning effect by ultrasonic vibration, especially for stubborn rubber particles that are difficult to remove.
[0103] Furthermore, in order to monitor the working status of the sealing strip 1315 and the brush plate 1316, a pressure sensor or a displacement sensor can be installed on the sealing leaf 1310. These sensors can monitor the deformation of the sealing strip 1315 and the contact pressure of the brush plate 1316 in real time, and provide important feedback information for the control system. By analyzing these data, the cleaning parameters can be adjusted in time or abnormal conditions of the sealing system can be discovered, such as aging of the sealing strip 1315 or wear of the brush plate 1316.
[0104] The benefit of this embodiment is that by installing a sealing strip 1315 on the edge of the sealing leaf 1310 and installing a brush plate 1316 on both sides, the dual functions of sealing, waterproofing and deep cleaning are achieved. This design not only improves the sealing performance of the cleaning process and reduces the loss of cleaning liquid, but also effectively removes the residual rubber particles on the capacitor housing and improves the cleaning quality. At the same time, the combined use of the sealing strip 1315 and the brush plate 1316 provides a more comprehensive cleaning solution for the entire cleaning system, which helps to improve the cleaning efficiency and the quality of the capacitor product.
[0105] Embodiment 7
[0106] According to the sealing structure of the capacitor cleaning mechanism 1 described in the above-mentioned embodiment, the present embodiment further optimizes the water flow management system at the end of the cleaning tank 12, and achieves more precise and efficient water flow control and sealing effects by introducing the water guide tank 122 structure.
[0107] like Figures 9 to 11 As shown, a water guide groove 122 is provided at the end of the cleaning tank 12 around two rotating doors 131 , and the distance between the end of the water guide groove 122 and the edge of the sealing arc plate 121 is greater than the distance between the edges of two adjacent sealing leaves 1310 .
[0108] In this embodiment, a water guide groove 122 is provided around two rotating doors 131 at the end of the cleaning tank 12. This design is intended to effectively manage and guide the excess water flow generated during the cleaning process to prevent the cleaning liquid from overflowing or accumulating in an disorderly manner. The material selection of the water guide groove 122 needs to consider factors such as corrosion resistance, wear resistance and processing accuracy. Materials such as stainless steel, high-density polyethylene HDPE or epoxy resin coated steel can be used. These materials have excellent chemical stability and surface smoothness, and can ensure smooth guidance of water flow.
[0109] Furthermore, the cross-sectional shape design of the water guide groove 122 has a significant impact on the water flow guiding effect. Special cross-sections such as U-shaped, V-shaped or trapezoidal can be used to optimize the water flow speed and reduce turbulence. At the same time, a guide groove or a corrugated structure can be designed inside the water guide groove 122 to enhance its guiding ability and prevent water from splashing when the water flow is running at high speed.
[0110] Furthermore, the connection between the water guide groove 122 and the cleaning groove 12 can be integrated or modularly installed, and flexible sealing materials such as silicone or EPDM rubber can be used to ensure the waterproof performance of the connection. In order to facilitate maintenance and cleaning, a detachable structure can be designed so that the water guide groove 122 can be easily disassembled and cleaned.
[0111] It should be understood that the spacing between the end of the water guide groove 122 and the edge of the sealing arc plate 121 is designed to achieve a more rigorous sealing effect. In this embodiment, this spacing is set to be greater than the spacing between the edges of two adjacent sealing leaves 1310. This precise size control ensures that during the rotation of the sealing leaf 1310, at least one sealing area without the water guide groove 122 is always maintained, effectively preventing the formation of a communication gap between the sealing groove and the water guide groove 122.
[0112] It is understandable that the size and position of the water guide groove 122 need to accurately match the motion trajectory of the rotating door 131. The geometric parameters of the water guide groove 122 can be optimized through computer-aided design and fluid dynamics simulation to ensure that the best water flow guiding effect can be achieved at all positions of the rotating door 131. At the same time, special treatment can be considered on the surface of the water guide groove 122, such as plasma spraying or nano coating, to enhance its hydrophobicity and self-cleaning ability.
[0113] Furthermore, in order to improve the efficiency of water flow management, intelligent control elements can be integrated into the water channel 122 system. For example, a water level sensor and a flow meter can be installed to monitor the water flow state in the water channel 122 in real time. These data can be fed back to the control system to adjust the supply of cleaning liquid or the rotation speed of the rotating door 131, thereby achieving dynamic and balanced water flow management.
[0114] In order to further enhance the sealing effect, an auxiliary sealing structure may be provided in the gap area between the sealing arc plate 121 and the water guide groove 122. For example, a flexible rubber lip or a compressible foam sealing strip may be used, which can provide additional sealing protection while maintaining the gap. In addition, a micro negative pressure suction system may be provided in this area to prevent water leakage by creating a local negative pressure environment.
[0115] The benefit of this embodiment is that by precisely controlling the distance between the end of the water guide groove 122 and the edge of the sealing arc plate 121 and making it larger than the distance between the edges of the adjacent sealing leaves 1310, a more efficient and reliable water flow management and sealing effect is achieved. This design not only improves the sealing performance of the cleaning process and reduces the waste of cleaning liquid, but also effectively prevents the appearance of a communication gap between the sealing groove and the water guide groove 122 by retaining the sealing area without the water guide groove 122, thereby further enhancing the sealing performance of the entire system.
[0116] Embodiment 8
[0117] According to the basic structure of the capacitor cleaning mechanism 1 described in the above-mentioned embodiment, the present embodiment further optimizes the internal structure of the cleaning tank 12, and achieves a more efficient and accurate capacitor cleaning process by introducing the design of the immersion tank 14 and the clearance gap 15.
[0118] like Figures 8 to 10 As shown, a soaking tank 14 is provided in the cleaning tank 12, and both ends of the cleaning tank 12 and the soaking tank 14 are provided with a clearance gap 15 for the capacitor to pass through, and the bottom of the clearance gap 15 is lower than the lower end surface of the captured capacitor.
[0119] In this embodiment, an immersion tank 14 is provided in the cleaning tank 12. This design is intended to provide a special immersion area so that the capacitor can fully contact the cleaning liquid during the cleaning process, thereby improving the cleaning effect. The material selection of the immersion tank 14 needs to consider factors such as corrosion resistance, wear resistance and thermal stability. High-grade stainless steel, titanium alloy or special engineering plastics such as polyetheretherketone PEEK and other materials can be used. These materials have excellent chemical stability and mechanical properties and can withstand long-term immersion in the cleaning liquid without deformation or corrosion.
[0120] Further, the shape and size design of the leaching tank 14 needs to match the specifications of the capacitor. A stepped or trapezoidal cross-section design can be adopted to adapt to capacitors of different sizes and optimize the flow path of the cleaning liquid. The bottom of the tank can be designed to be micro-slope or corrugated to promote the concentration and discharge of sediments. In addition, a micro-guiding groove or vortex generator can be set on the inner wall of the leaching tank 14 to enhance the fluidity and cleaning effect of the cleaning liquid.
[0121] Furthermore, both ends of the cleaning tank 12 and the leaching tank 14 are provided with clearance gaps 15 for the capacitor to pass through. These gaps are designed to cope with the smooth transmission and cleaning of the capacitor. The shape of the clearance gap 15 can be an arc transition or a bevel design to reduce the resistance and wear that the capacitor may encounter when passing through. The edge of the gap can be rounded or coated with a soft material, such as polyurethane or special rubber, to prevent the capacitor from being scratched or damaged when passing through.
[0122] It should be understood that the design that the bottom of the clearance gap 15 is lower than the lower end surface of the captured capacitor is to ensure that the capacitor can be completely immersed in the cleaning liquid. This precise height difference design ensures that the capacitor can contact the cleaning liquid in all directions during the cleaning process, avoiding the problem of insufficient local cleaning. At the same time, this design also helps to reduce friction and collision of the capacitor during transmission.
[0123] It is understandable that the size and position of the clearance gap 15 need to be coordinated with the capacitor capture mechanism and the transmission mechanism. The geometric parameters of the gap can be optimized through three-dimensional modeling and motion simulation technology to ensure that the capacitor can pass smoothly without getting stuck or colliding during the entire cleaning process. At the same time, it can be considered to set an adjustable guide plate or flexible baffle in the gap area to accommodate capacitors of different specifications.
[0124] Furthermore, in order to improve the cleaning efficiency and quality, a variety of cleaning auxiliary equipment can be integrated in the immersion tank 14. For example, an ultrasonic generator can be installed to enhance the cleaning effect by using the cavitation effect; a microbubble generating device can be provided to enhance the penetration ability of the cleaning liquid by gas-liquid two-phase flow; and a UV sterilizing lamp can be integrated to perform disinfection simultaneously during the cleaning process.
[0125] Furthermore, in order to achieve accurate cleaning process control, a variety of sensors can be installed in the immersion tank 14 and the clearance gap 15 area. For example, a photoelectric sensor can be used to detect the position and posture of the capacitor, a liquid level sensor can monitor the height of the cleaning liquid, a temperature sensor can control the temperature of the cleaning liquid, and a conductivity sensor can monitor the concentration of the cleaning liquid. These data can be fed back to the control system in real time for dynamic adjustment of cleaning parameters, such as immersion time, cleaning liquid flow rate, etc.
[0126] The benefit of this embodiment is that by setting the immersion tank 14 in the cleaning tank 12 and opening the clearance gaps 15 at both ends of the cleaning tank 12 and the immersion tank 14, a more efficient and comprehensive capacitor cleaning process is achieved. This design not only improves the depth and uniformity of cleaning, but also optimizes the cleaning effect by accurately controlling the contact mode between the capacitor and the cleaning liquid. At the same time, the height design of the clearance gap 15 ensures that the capacitor can be completely immersed in the cleaning liquid, avoiding the generation of cleaning dead corners.
[0127] Embodiment 9
[0128] According to the rotating device 11 of the capacitor cleaning mechanism 1 described in the above-mentioned embodiment, the present embodiment further optimizes the capacitor clamping and releasing mechanism, and achieves a more accurate and efficient capacitor delivery process by introducing the design of the torsion spring clamping assembly 16 and the clamping member 17.
[0129] like Figure 2 , Figure 3 , Figure 6 and Figure 7 As shown, a plurality of torsion spring gripper assemblies 16 are arranged around the edge of the rotary device 11 . The torsion spring gripper assemblies 16 include two mutually meshing clamping jaws 161 , one of the clamping jaws 161 is provided with an abutment wheel 162 .
[0130] Two clamping members 17 are fixed above the rotating device 11 . When the abutting wheel 162 abuts against the clamping members 17 , the torsion spring clamping hand assembly 16 is pressed open to clamp or release the capacitor.
[0131] In this embodiment, a plurality of torsion spring gripper assemblies 16 are arranged in a ring around the edge of the rotating device 11. The purpose is to provide a flexible and reliable capacitor clamping mechanism to ensure that the capacitor can be firmly positioned during cleaning and transmission. The torsion spring gripper assembly 16 is composed of two mutually meshing clamping claws 161, and the selection of its material needs to consider factors such as fatigue resistance, elastic recovery ability and corrosion resistance. Materials such as high-strength spring steel, nickel-chromium alloy or titanium alloy can be used. These materials have excellent mechanical properties and chemical stability, and can maintain good clamping performance during long-term repeated use.
[0132] Further, the design of the clamping jaw 161 needs to consider the compatibility with the capacitor shape. An arc or V-shaped clamping surface can be adopted to increase the contact area with the capacitor and reduce the pressure concentration on the capacitor surface. The surface of the clamping jaw 161 can be specially treated, such as nickel plating, nitriding or coating with polytetrafluoroethylene, to improve wear resistance and corrosion resistance. In addition, micro grooves or flexible pads can be designed on the inner side of the clamping jaw 161 to enhance the clamping stability and reduce the potential damage to the capacitor surface.
[0133] Furthermore, a friction wheel 162 is provided on one of the clamping jaws 161. The design of the friction wheel 162 is to realize the automatic opening of the clamping hand assembly. The friction wheel 162 can be made of wear-resistant polyurethane or nylon material to ensure reliability for long-term use. The surface of the friction wheel 162 can be designed with a special texture or concave-convex structure to increase the friction when contacting with the clamping member 17, thereby improving the sensitivity and controllability of the opening.
[0134] It should be understood that the elastic properties of the torsion spring gripper assembly 16 are to ensure clamping reliability. The torsion spring should ensure that it does not cause excessive pressure on the capacitor while providing sufficient clamping force. It is possible to consider using a composite torsion spring, such as a bidirectional torsion spring or a multi-turn torsion spring, to achieve more precise force control and better fatigue performance.
[0135] It is understandable that the two clamping members 17 fixed above the rotating device 11 cooperate with the torsion spring gripper assembly 16 to achieve automatic clamping and release of the capacitor. The shape design of the clamping member 17 needs to accurately match the motion trajectory of the abutment wheel 162, and a progressive inclined surface or curved surface design can be used to achieve a smooth opening process.
[0136] Furthermore, in order to improve the accuracy of clamping and releasing, a fine adjustment mechanism can be integrated on the clamping member 17. For example, a threaded adjustment device or an eccentric wheel mechanism can be designed to allow fine adjustment of the position and angle of the clamping member 17 to accommodate capacitors of different specifications or compensate for wear after long-term use.
[0137] Furthermore, in order to achieve more intelligent control, a sensing system can be integrated between the torsion spring gripper assembly 16 and the gripper 17. For example, a micro force sensor can be used to monitor the clamping force, a position sensor can detect the opening and closing state of the clamping jaw 161, and a photoelectric sensor can confirm whether the capacitor is clamped correctly. These data can be fed back to the control system in real time for dynamic adjustment of the clamping parameters or detection of abnormal conditions.
[0138] The benefit of this embodiment is that the automatic clamping and releasing function of the capacitor is realized by arranging multiple torsion spring gripper assemblies 16 on the edge of the rotating device 11 and combining the design of the clamping member 17. This design not only improves the efficiency and reliability of capacitor operation, but also reduces the potential risk of damage to the capacitor by accurately controlling the clamping force and opening timing. At the same time, the matching mechanism of the abutment wheel 162 and the clamping member 17 ensures the consistency of the clamping and releasing actions.
[0139] Embodiment 10
[0140] According to the capacitor cleaning mechanism 1 described in the above embodiment, this embodiment further expands the functional scope of the device, and constructs a comprehensive capacitor assembly device by integrating multiple processes such as assembly, cleaning, and casing. This integrated design is intended to improve production efficiency, ensure product quality, and realize automation and refined control of the production process.
[0141] like Figures 1 to 4 As shown, this embodiment provides a capacitor assembly device including a capacitor cleaning mechanism 1, and the assembly device also includes:
[0142] The assembly mechanism 2 is used to assemble the shell and core of the capacitor.
[0143] The lifting mechanism 3 is disposed between the assembling mechanism 2 and the capacitor cleaning mechanism 1 and is used for transporting the assembled capacitor to the rotating device 11 .
[0144] The sleeve mechanism 4 is used to sleeve the housing of the cleaned capacitor with a rubber hose.
[0145] And a transfer mechanism 5 is arranged between the capacitor cleaning mechanism 1 and the sleeve mechanism 4, and is used to transport the cleaned capacitor to the sleeve mechanism 4.
[0146] Specifically, the capacitor assembly equipment of this embodiment includes an assembly mechanism 2, a lifting mechanism 3, a capacitor cleaning mechanism 1, a transfer mechanism 5 and a sleeve mechanism 4. These mechanisms are arranged in order according to the process flow of capacitor production to form a complete production line. The assembly mechanism 2 is responsible for assembling the shell and core of the capacitor together, which is the starting point of the entire production process.
[0147] Furthermore, the lifting mechanism 3 is arranged between the assembly mechanism 2 and the capacitor cleaning mechanism 1, and its main function is to transport the assembled capacitor to the rotating device 11. The design of the lifting mechanism 3 needs to consider stability. A high-precision linear motor or cylinder drive can be used in conjunction with a guide rail system to achieve smooth vertical movement. In order to improve the conveying efficiency, a multi-station lifting platform can be designed to achieve batch conveying. At the same time, a buffer device, such as a pneumatic shock absorber or an elastic support, can be integrated on the lifting mechanism 3 to reduce the impact that the capacitor may receive during the conveying process.
[0148] Furthermore, the structure and function of the capacitor cleaning mechanism 1 have been described in detail in the aforementioned embodiment and will not be repeated here. In this integrated device, the cleaning mechanism 1 needs to be seamlessly connected with other mechanisms, so it is possible to consider setting up a buffer zone or transfer station at its inlet and outlet to coordinate the rhythm differences between different processes. At the same time, a splash barrier and a drainage system can be set around the cleaning mechanism 1 to ensure that the cleaning process does not affect the normal operation of other mechanisms.
[0149] Furthermore, the transfer mechanism 5 is arranged between the capacitor cleaning mechanism 1 and the casing mechanism 4, and is used to transport the cleaned capacitor to the casing mechanism 4. The design of the transfer mechanism 5 needs to take into account the moisture that may remain on the surface of the capacitor. Vacuum adsorption or magnetic clamping can be used for transportation, and a water removal device such as hot air blowing or centrifugal drying system can be integrated to ensure that the capacitor is in a dry state before entering the casing process. The motion trajectory of the transfer mechanism 5 can use curve interpolation technology to achieve a smooth acceleration and deceleration process and reduce the shaking of the capacitor during transportation.
[0150] It should be understood that the sleeve mechanism 4 is the last process of capacitor production, and its function is to set a hose on the capacitor housing after cleaning. The sleeve mechanism 4 can adopt flexible sleeve technology, and control the opening and contraction of the hose through air pressure or hydraulic system to achieve precise sleeve. It is possible to consider using a temperature control system to preheat the hose to improve the efficiency and fit of the sleeve. At the same time, a visual inspection system can be integrated into the sleeve mechanism 4 to monitor the position and fit of the sleeve in real time to ensure that each capacitor can be properly protected.
[0151] In order to improve the intelligence level of equipment, multiple sensor nodes can be set up between various institutions to form an Internet of Things system. These sensors can monitor the operating status of equipment, environmental parameters such as temperature and humidity, and product quality indicators in real time. Through big data analysis, predictive maintenance can be achieved to detect potential equipment failures or quality problems in advance.
[0152] The benefit of this embodiment is that by integrating multiple processes such as capacitor assembly, cleaning, and casing into one device, the entire process of capacitor production is automated. This integrated design not only improves production efficiency and reduces manual intervention, but also ensures the consistency of product quality by precisely controlling the parameters of each process. At the same time, the seamless connection between various mechanisms reduces material loss and quality risks in the intermediate links.
[0153] The beneficial effects of the present invention are specifically embodied in that the above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A capacitor cleaning mechanism, characterized in that: The cleaning mechanism (1) comprises: A rotating device (11) for capturing and transporting the assembled capacitor; at least one cleaning tank (12) located below the edge of the rotating device (11); and Sealed particle feeding devices (13) installed at both ends of the cleaning tank (12); The upper edge of the cleaning tank (12) is higher than the upper end surface of the capacitor after capture, and the sealed particle feeding device (13) is driven by the rotating shaft of the rotating device (11); The sealed grain feeding device (13) comprises two rotating doors (131), wherein the rotating door (131) close to the rotating shaft rotates in the same direction as the rotating device (11), and the other rotating door (131) rotates in the opposite direction to the rotating device (11); The rotating door (131) is provided with a plurality of sealing leaves (1310), the edge spacing between two adjacent sealing leaves (1310) is greater than the diameter of the capacitor, and the plurality of sealing leaves (1310) of the two rotating doors (131) are rotated and fitted in a corresponding manner; The driving shafts (1311) of the two rotating doors (131) are meshed and connected via a gear set (1312), wherein the gear set (1312) comprises planar gears (1313) that mesh with each other and have the same parameters, and the rotating shaft is drivingly connected to any one of the driving shafts (1311).
2. The capacitor cleaning mechanism according to claim 1, characterized in that: A pulley (1314) is provided on one of the planar gears (1313), and the rotating shaft is transmission-connected to the pulley (1314).
3. The capacitor cleaning mechanism according to claim 1, characterized in that: Sealing arc plates (121) are respectively provided on both inner sides of either end of the cleaning tank (12); the sealing arc plates (121) are coaxial with the rotating door (131) and have the same radius; the sealing leaves (1310) are rotationally fitted with the sealing arc plates (121).
4. The capacitor cleaning mechanism according to claim 1, characterized in that: A sealing strip (1315) is installed on the edge of the sealing leaf (1310), and brush plates (1316) are respectively installed on both sides of the sealing leaf (1310).
5. The capacitor cleaning mechanism according to claim 3, characterized in that: A water guide groove (122) is provided at the end of the cleaning groove (12) around the two rotating doors (131), and the distance between the end of the water guide groove (122) and the edge of the sealing arc plate (121) is greater than the distance between the edges of two adjacent sealing leaves (1310).
6. The capacitor cleaning mechanism according to claim 1, characterized in that: An immersion tank (14) is provided in the cleaning tank (12), and both ends of the cleaning tank (12) and the immersion tank (14) are provided with a clearance gap (15) for the capacitor to pass through, and the bottom of the clearance gap (15) is lower than the lower end surface of the capacitor after capture.
7. The capacitor cleaning mechanism according to claim 1, characterized in that: A plurality of torsion spring gripper assemblies (16) are arranged in a ring around the edge of the rotating device (11), and the torsion spring gripper assemblies (16) include two mutually meshing grippers (161), one of the grippers (161) being provided with a resisting wheel (162); Two clamping members (17) are fixed above the rotating device (11); when the abutting wheel (162) abuts against the clamping members (17), the torsion spring clamping hand assembly (16) is pressed open to clamp or release the capacitor.
8. A capacitor assembly device comprising the capacitor cleaning mechanism according to any one of claims 1 to 7, characterized in that: The assembly equipment also includes: An assembly mechanism (2) for assembling the shell and core of the capacitor; A lifting mechanism (3) is provided between the assembling mechanism (2) and the capacitor cleaning mechanism (1), and is used to transport the assembled capacitor to the rotating device (11); A sleeve mechanism (4) is used to sleeve a rubber hose around the housing of the cleaned capacitor; and The transfer mechanism (5) is arranged between the capacitor cleaning mechanism (1) and the sleeve mechanism (4), and is used to transport the cleaned capacitor to the sleeve mechanism (4).
Citation Information
Patent Citations
Assembling and sleeving integrated machine for manufacturing capacitors
CN108064408A
Decontamination tunnel is formed from modular enclosures with cut-off corners and equipped with liquid re-wash jig, cleaning effected by spray jets on fixed galleries and on tipping gallery carried by articulated support
FR2857607A1