A speed-limiting joint assembly device

By designing the speed limit joint assembly equipment, the extrusion, milling and polishing of copper nails is automatically completed, which solves the problems of high manual operation costs and high labor intensity in the existing technology, realizes automatic production, and reduces costs and labor intensity.

CN118951758BActive Publication Date: 2025-07-01JIANGMEN PENGJIANG DISTRICT XIANBO TECH CO LTD
View PDF 2 Cites 0 Cited by

Patent Information

Application Number
CN202410905248.6
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-07-05
Publication Date
2025-07-01
Estimated Expiration
2044-07-05

AI Technical Summary

Technical Problem

During the assembly process of motorcycle speed limit joints, the extrusion station, the milling station and the grinding station need to be manually operated, resulting in high labor costs and high labor intensity.

Method used

A speed limit joint assembly equipment is designed, including a feeding table, extrusion mechanism, milling mechanism, polishing mechanism and discharge mechanism. The automatic process is realized through the transmission assembly and the moving seat to automatically complete the extrusion, milling and polishing of copper nails.

Benefits of technology

Automatic extrusion, milling and polishing of speed-limiting components is achieved, reducing manual operation, reducing labor costs, and reducing labor intensity for workers.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN118951758B_ABST
    Figure CN118951758B_ABST
Patent Text Reader

Abstract

The present invention provides a speed limit joint assembly device, which includes a feeding table, a stop head, a mold, an extrusion mechanism, a first transfer mechanism, a milling mechanism, a polishing mechanism, a blanking mechanism, a moving seat, a transmission component and a conveying component; The present invention is provided with an extrusion mechanism, a milling mechanism, a polishing mechanism and a blanking mechanism. After the stop head with the copper nails preliminarily assembled is placed in the mold, the mold is then placed in the extrusion mechanism for extruding the copper nails, and under the action of the first transfer mechanism, the mold is transferred to the moving seat. Subsequently, the mold is successively moved to the milling mechanism, the polishing mechanism and the blanking mechanism, thereby realizing the automatic extrusion, milling and polishing of the speed limit component, eliminating the problem that workers are required to operate at the extrusion station, the milling station and the grinding station, reducing the labor cost and at the same time reducing the labor intensity of the workers.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The present invention relates to the technical field of assembly equipment, and particularly relates to a speed limit joint assembly equipment. Background Art

[0002] During the assembly process of motorcycle speed limit joints, generally, six copper nails are initially pressed into the holes of the head manually, and then the head with the copper nails is placed on the extrusion mechanism for extrusion. Subsequently, the copper nails that have been extruded in place are milled, and finally, the milled area is polished, so as to achieve the assembly of the speed limit joint. During this process, workers are required to operate at the extrusion station, milling station, and polishing station. The labor cost is high and the labor intensity of the workers is also relatively large. Summary of the Invention

[0003] The object of the present invention is a speed limit joint assembly equipment to solve the problems raised in the background art. To achieve the above object, the present invention provides the following technical solutions: It includes a feeding table, a mold for placing several heads after preliminary assembly of copper nails, an extrusion mechanism for extruding the copper nails into the heads, a first transfer mechanism installed below the extrusion mechanism for transferring the mold into a moving mechanism, a milling mechanism for milling the copper nails, a polishing mechanism for removing burrs after milling, and a blanking mechanism for taking out the heads from the mold. The moving mechanism includes a moving seat aligned with the feeding table at the top and a transmission component fixed to the top of the support frame and used for transferring the moving seat. The milling mechanism, the polishing mechanism, and the blanking mechanism are sequentially installed on both sides of the transmission component. The blanking mechanism is connected to the feeding table through a conveying component, and the mold for taking out the heads is located on the conveying component.

[0004] Further, the conveying component adopts the form of a conveyor belt.

[0005] Further, the extrusion mechanism includes an extrusion frame fixed to the top of the support frame, an extrusion cylinder fixed to the top of the extrusion frame, a pressing plate fixed to the end of the output rod of the extrusion cylinder, and a pressing block fixed to the bottom of the pressing plate and used for pressing the copper nails into the heads. A workbench aligned with the feeding table and used for placing the mold is provided on the extrusion frame, and the workbench is aligned with the moving seat.

[0006] Further, an extrusion limit block is provided on the top of the extrusion frame. A first extrusion limit post is provided on the extrusion limit block. A second extrusion limit post is also provided on the extrusion frame. A riveting guide post is in clearance fit with the first extrusion limit post and the second extrusion limit post. The bottom of the riveting guide post is fixed to the pressing plate. There is a gap between the pressing plate and the second extrusion limit post. A limit gasket is fixed to the top of the riveting guide post, and the limit gasket is in close contact with the top of the first extrusion limit post.

[0007] Furthermore, a first stud is provided on the top of the riveting guide column, the limiting gasket is threadedly connected to the first stud, and two first nuts are threadedly connected to the first stud, and the first nut located at the bottom is tightly attached to the limiting gasket.

[0008] Furthermore, the extrusion frame is also provided with a first positioning mechanism, which includes a positioning cylinder whose output end is fixedly connected to the workbench, a lifting plate is fixedly connected to the main body of the positioning cylinder, and a plurality of positioning rods passing through the workbench are fixedly connected to the lifting plate.

[0009] Furthermore, the extrusion frame is provided with two of the first positioning mechanisms.

[0010] Furthermore, the first material transfer mechanism includes a first material transfer cylinder fixed to the workbench through a first stabilizing frame, the output end of the first material transfer cylinder is fixed to a first moving block, the first moving block is slidably connected to the first stabilizing frame, a first unidirectionally rotatable feed rocker is rotatably connected to the first moving block, and the top of the first feed rocker is connected to the first moving block through a first spring.

[0011] Furthermore, a side wall of the first feed rocker close to the feed table is provided with a first chamfer, a side wall of the first feed rocker away from the feed table is a plane, the first feed rocker is located between the two molds, and the bottom plane of the first feed rocker is lower than the top plane of the mold.

[0012] Furthermore, the workbench is also provided with a second material transfer mechanism, which includes a second material transfer cylinder fixed to the workbench through a second stabilizing frame, the output end of the second material transfer cylinder is fixed to a second moving block, the second moving block is slidingly connected to the workbench, and a second unidirectionally rotating feed rocker is rotatably connected to the second moving block, and the end of the second feed rocker is connected to the second moving block through a second spring.

[0013] Furthermore, a second chamfer is provided on a side wall of the second feed rocker close to the feed table, a notch is provided in the mold, the second feed rocker is located in the notch, and the distance from the end plane of the first feed rocker to the center plane of the workbench is smaller than the distance from the side wall of the mold to the center plane of the workbench.

[0014] Further, a limiting component is provided on the top of the moving seat. There is a notch on one side of the limiting component close to the extrusion mechanism. The mold enters the inside of the limiting component through the notch. A number of first through holes are provided on the top of the limiting component. A first ejecting mechanism is provided inside the moving seat. The ejector rod of the first ejecting mechanism penetrates through the bottom of the mold and the top of the moving seat at the same time. The cylinder on the top of the stopper penetrates through the first through hole under the action of the ejector rod.

[0015] Further, the first ejecting mechanism includes a mounting plate fixedly connected to the inside of the moving seat through a mounting rod, a number of ejecting cylinders fixedly connected to the mounting plate, and the ejector rod is fixedly connected to the output end of the ejecting cylinder.

[0016] Further, the milling mechanism includes a milling frame fixedly connected to the top of the support frame. The milling frame straddles the transmission component, and the moving seat passes through the milling frame under the action of the transmission component. A first driving component for driving the milling cutter to rotate is provided on the top of the milling frame. The rotating shaft of the milling cutter is rotatably connected to the milling frame, and the milling plane of the milling cutter is aligned with the top plane of the stopper.

[0017] Further, a dust collection hood connected to the dust collection system is also provided on the side wall of the milling frame, and the suction port of the dust collection hood is aligned with the milling cutter.

[0018] Further, the polishing mechanism includes a polishing frame fixedly connected to the support frame. A second driving component for driving the polishing wheel to rotate is installed on the top of the polishing frame, and the polishing wheel is in contact with the top plane of the stopper.

[0019] Further, the bottom plate of the second driving component is slidably connected to the top of the polishing frame. The middle of the bottom of the bottom plate is connected to the polishing frame through a lead screw nut mechanism, and the bottom plate is fixedly connected to the lead screw nut seat in the lead screw nut mechanism.

[0020] Further, a lifting plate is provided on the top of the polishing frame. The bottom plate is connected to the lifting plate through the lead screw nut mechanism. A lifting rod is fixedly connected to the middle of the lifting plate. The lifting rod is fixedly connected to the output end of the lifting cylinder fixedly connected to the polishing frame. A limiting guide rod is also provided at the bottom of the lifting plate, and the limiting guide rod is slidably connected to the limiting guide column fixedly connected to the polishing frame.

[0021] Further, a blanking hole is provided on the side wall of the limiting component facing away from the notch. The blanking mechanism includes a blanking frame and a pushing frame fixedly connected to the support frame. A blanking rod for pushing the mold from the limiting component to the blanking frame is provided on the pushing frame, and the blanking rod can penetrate through the blanking hole.

[0022] Further, a blanking cylinder is fixedly connected to the pushing frame, a blanking plate is fixedly connected to the output rod of the blanking cylinder, and a plurality of the blanking rods are fixedly connected to the blanking plate.

[0023] Further, a plurality of guide blocks are fixedly connected to the top of the pushing frame, and the guide blocks are in clearance fit with the blanking rods.

[0024] Further, a support seat is fixedly connected to a side wall of the blanking frame close to the pushing frame, an anti-leakage cylinder is fixedly connected to the top of the support seat, a moving frame is fixedly connected to the output end of the anti-leakage cylinder, an auxiliary pushing plate is fixedly connected to the bottom of the moving frame, and a plurality of ejector posts aligned with the stoppers are fixedly connected to the bottom of the auxiliary pushing plate.

[0025] Further, the moving frame is slidably connected to the blanking frame.

[0026] Further, a discharge bottom plate flush with the bottom of the limiting assembly and the transmission assembly is provided on the blanking frame. The mold pushed out by the blanking rod will move onto the discharge bottom plate. A second ejecting mechanism for ejecting the stopper from the mold is provided at the bottom of the discharge bottom plate. A first blanking component for transferring the stopper to the aggregate frame is slidably connected to the top of the blanking frame. A second blanking component for transferring the mold to the conveying component is provided on the first blanking component. The conveying component is located between the discharge bottom plate and the aggregate frame.

[0027] Further, the first blanking component includes a discharge lifting plate slidably connected to the top of the blanking frame, a first discharge cylinder fixedly connected to the support seat and with an output end connected to the discharge lifting plate, a discharge lifting cylinder fixedly connected to the middle of the discharge lifting plate, and a transition plate fixedly connected to the output end of the discharge lifting cylinder. The transition plate is located below the discharge lifting plate. Clamping cylinders are fixedly connected to both sides of the transition plate, and a plurality of first discharge clamping plates are fixedly connected to the output ends of the clamping cylinders. A second discharge clamping plate for clamping the stopper is fixedly connected to the bottom of the first discharge clamping plate.

[0028] Further, a second positioning mechanism for positioning the mold is further provided at the bottom of the discharge bottom plate, and a limiting punching plate for restricting the movement of the mold is fixedly connected to the bottom of the transition plate.

[0029] Further, two guide plates are further provided on the top of the discharge bottom plate, and the mold is located between the two guide plates.

[0030] Furthermore, the second blanking assembly includes a plurality of second discharging cylinders fixedly connected to the top of the blanking frame and a push rod fixedly connected to the output end of the second discharging cylinder. The push rod is located between the mold and the pushing frame. The push rod is in clearance fit with a sleeve, and the sleeve is fixedly connected to the top of the blanking frame through a mounting frame.

[0031] Compared with the prior art, the beneficial effects of the present invention are as follows:

[0032] The present invention is provided with an extrusion mechanism, a milling mechanism, a polishing mechanism and a blanking mechanism. The headstock after the copper nails are initially assembled will be placed in the mold, and then the mold will be placed in the extrusion mechanism for extruding the copper nails. Under the action of the first material transfer mechanism, the mold is transferred to the moving seat, and then the mold moves to the milling mechanism, the polishing mechanism and the blanking mechanism in sequence, so as to realize the automatic extrusion, milling and polishing of the speed limit assembly, eliminating the problem that workers are required to operate at the extrusion station, the milling station and the grinding station, reducing the labor cost and reducing the labor intensity of workers at the same time. BRIEF DESCRIPTION OF THE DRAWINGS

[0033] In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the following drawings are only some embodiments of the present invention. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts.

[0034] Figure 1 is the overall structural schematic diagram of the present invention;

[0035] Figure 2 is the overall structural schematic diagram of the extrusion mechanism;

[0036] Figure 3 is the partial enlarged schematic diagram of the extrusion mechanism;

[0037] Figure 4 is the overall structural schematic diagram of the first positioning mechanism;

[0038] Figure 5 is another partial enlarged schematic diagram of the extrusion mechanism;

[0039] Figure 6 is the partial sectional view schematic diagram of the moving mechanism;

[0040] Figure 7 is the overall structural schematic diagram of the milling mechanism and the polishing mechanism;

[0041] Figure 8 is the schematic diagram of another perspective of the overall structure of the milling mechanism and the polishing mechanism;

[0042] Figure 9 It is a schematic diagram of the overall structure of the blanking mechanism;

[0043] Figure 10 It is a partially enlarged schematic diagram of the blanking mechanism.

[0044] Among them: 1. Moving mechanism; 101. First through hole; 102. Ejector hole; 103. Moving seat; 104. Transmission component; 105. Ejecting cylinder; 106. Mounting rod; 107. Limiting component; 2. Extrusion mechanism; 201. Second material-transferring cylinder; 202. Second spring; 203. First spring; 204. First feeding rocker; 205. Second feeding rocker; 206. Pressure plate; 207. Extrusion cylinder; 208. Pressure block; 209. Second extrusion limiting column; 210. Workbench; 211. First moving block; 212. Second moving block; 213. Positioning cylinder; 214. Lifting plate; 215. Positioning rod; 216. First nut; 217. First stud; 218. Extrusion limiting block; 219. Riveting guide post; 220. First extrusion limiting column; 221. Limiting gasket; 3. Feeding table; 4. Mold; 5. Stopper; 6. Milling mechanism; 601. Dust collection hood; 602. Milling frame; 603. First driving component; 604. Milling cutter; 7. Polishing mechanism; 701. Polishing frame; 702. Polishing wheel; 703. Second driving component; 704. Lead screw nut mechanism; 705. Lifting rod; 706. Limiting guide rod; 707. Lifting cylinder; 8. Blanking mechanism; 801. Discharge lifting cylinder; 802. Second discharge cylinder; 803. Discharge lifting plate; 804. Blanking frame; 805. Guide block; 806. Ejector rod; 807. Pushing frame; 808. Ejecting cylinder; 809. Ejecting column; 810. Clamping cylinder; 811. First discharge cylinder; 812. Anti-leakage cylinder; 813. Moving frame; 814. Support seat; 815. Sleeve; 816. Push rod; 817. First discharge clamping plate; 818. Limiting punching plate; 819. Second discharge clamping plate; 9. Conveying component; 10. Support frame. Specific embodiments

[0045] To further elaborate on the technical means and effects adopted by the present invention to achieve the predetermined invention purpose, the following will, in conjunction with the accompanying drawings and preferred embodiments, describe in detail the specific embodiments, structures, features and their effects of the present invention as follows.

[0046] Embodiment: Please refer to Figure 1-10, A speed-limiting joint assembly device, comprising a feeding table 3, a mold 4 for placing a number of stoppers 5 after preliminary assembly of copper nails, an extrusion mechanism 2 for extruding the copper nails into the stopper 5, a first transfer mechanism installed below the extrusion mechanism 2 for transferring the mold 4 to a moving mechanism 1, a milling mechanism 6 for milling the copper nails, a polishing mechanism 7 for removing burrs after milling, and a blanking mechanism 8 for taking out the stopper 5 from the mold 4. The moving mechanism 1 includes a moving seat 103 whose top is aligned with the feeding table 3, and a transmission component 104 fixed to the top of the support frame 10 and used for transferring the moving seat 103. The milling mechanism 6, the polishing mechanism 7, and the blanking mechanism 8 are sequentially installed on both sides of the transmission component 104. The blanking mechanism 8 is communicated with the feeding table 3 through a conveying component 9. The mold 4 for taking out the stopper 5 is located on the conveying component 9. Among them, one mold 4 can place eight stoppers 5, and the conveying component 9 is in the form of a conveyor belt. The transmission component 104 is in the form of a lead screw nut mechanism, and there will be no more detailed description here. When installing a speed-limiting joint, the operator preliminarily installs the copper nails on the stopper 5 and then places the stopper 5 in the mold 4, and then places the mold 4 under the extrusion mechanism 2 for extrusion. After all the copper nails are extruded into the stopper 5, the first transfer mechanism transfers the mold 4 to the moving seat 103, and then the transmission mechanism moves the moving seat 103 to the milling mechanism 6, the polishing mechanism 7, and the blanking mechanism 8 in sequence, thereby completing the milling, polishing, and blanking operations of the speed-limiting joint. Furthermore, it realizes the automatic extrusion, milling, and polishing of the speed-limiting component, eliminates the problem that workers need to operate at the extrusion station, milling station, and grinding station, reduces the labor cost while reducing the labor intensity of workers. In addition, the mold 4 after taking out the speed-limiting joint is transported back to the feeding table 3 through the conveying component 9, which is convenient for the recycling of the mold 4.

[0047] In this embodiment, the extrusion mechanism 2 includes an extrusion frame fixedly connected to the top of the support frame 10, an extrusion cylinder 207 fixedly connected to the top of the extrusion frame, a pressing plate 206 fixedly connected to the end of the output rod of the extrusion cylinder 207, and a pressing block 208 fixedly connected to the bottom of the pressing plate 206 and used to press the copper nail into the retaining head 5. A workbench 210 is provided on the extrusion frame, which is aligned with the feeding table 3 and used to place the mold 4, and the workbench 210 is aligned with the moving seat 103; the operator first preliminarily installs the copper nail on the retaining head 5, then places the retaining head 5 in the mold 4, then places the mold 4 on the workbench 210, and then starts the extrusion cylinder 207. The pressing plate 206 and the pressing block 208 will move downward, so as to realize the extrusion of the copper nail; a pressing limit block 218 is provided on the top of the extrusion frame, a first pressing limit post 220 is provided on the pressing limit block 218, and a second pressing limit post 209 is also provided on the extrusion frame. A riveting guide post 219 is fitted with a clearance between the first pressing limit post 220 and the second pressing limit post 209. The bottom of the riveting guide post 219 is fixedly connected to the pressing plate 206. There is a gap between the pressing plate 206 and the second pressing limit post 209. A limit gasket 221 is fixedly connected to the top of the riveting guide post 219, and the limit gasket 221 is in close contact with the top of the first pressing limit post 220, so as to realize the stable movement of the pressing plate 206 while limiting the moving distance of the pressing plate 206, thus ensuring the extrusion quality of the copper nail; a first stud 217 is provided on the top of the riveting guide post 219, the limit gasket 221 is threadedly connected to the first stud 217, and two first nuts 216 are also threadedly connected to the first stud 217. The lower first nut 216 is in close contact with the limit gasket 221. By adjusting the height of the limit gasket 221 in the first bolt, it is beneficial to adjust the moving distance of the pressing plate 206, and thus beneficial to the debugging of the equipment and the assembly of the speed limit joint with adapted dimensions;In addition, two guide plates are provided on the top of the discharge table, and the mold 4 is located between the two guide plates. Two first positioning mechanisms are provided on the extrusion frame. The first positioning mechanism includes a positioning cylinder 213 whose output end is fixedly connected to the workbench 210, and a lifting plate 214 is fixedly connected to the main body of the positioning cylinder 213. A plurality of positioning rods 215 that penetrate the workbench 210 are fixedly connected to the lifting plate 214. The first material transfer mechanism includes a first material transfer cylinder fixedly connected to the workbench 210 through a first stabilizing frame, and the output end of the first material transfer cylinder is connected to the first moving block 211 is fixed, the first moving block 211 is slidably connected to the first stable frame, the first moving block 211 is rotatably connected to the first feeding rocker 204 that rotates in one direction, the top of the first feeding rocker 204 is connected to the first moving block 211 through the first spring 203, a side wall of the first feeding rocker 204 of the second stable frame close to the feeding platform 3 of the second stable frame is provided with a first chamfer, a side wall of the first feeding rocker 204 of the second stable frame away from the feeding platform 3 of the second stable frame is a plane, and the first feeding rocker 204 of the second stable frame is located between the two The second stabilizing frame is between the mold 4, the bottom plane of the first feeding rocker 204 of the second stabilizing frame is lower than the top plane of the mold 4, and a second material transfer mechanism is also provided on the workbench 210, the second material transfer mechanism includes a second material transfer cylinder 201 fixedly connected to the workbench 210 through the second stabilizing frame, the output end of the second material transfer cylinder 201 is fixedly connected to the second moving block 212, the second moving block 212 is slidably connected to the workbench 210, and a unidirectionally rotating second feeding rocker 205 is rotatably connected to the second moving block 212. The end of 205 is connected to the second moving block 212 through the second spring 202, and a side wall of the second feeding rocker 205 close to the feeding table 3 is provided with a second chamfer, and a notch is provided in the mold 4, and the second feeding rocker 205 is located in the notch, and the distance from the end plane of the first feeding rocker 204 to the central plane of the workbench 210 is less than the distance from the side wall of the mold 4 to the central plane of the workbench 210; in this embodiment, the unidirectional rotation can adopt a structure of setting a limit column in one rotation direction, and no more details will be given again;The position pressed by the pressing plate 206 is located between the positioning rods 215 of the two first positioning mechanisms. At this time, the first feeding rocker 204 is located on the side of the die 4 being pressed close to the feeding table 3, and the positioning rod 215 close to the feeding table 3 is used for the preliminary positioning of the die 4. That is, the operator first pushes the die 4 to the initial position under the action of the guide plate and the positioning rod 215 close to the feeding table 3. During the pushing process, the second feeding rocker 205 will rotate. When the die 4 reaches the positioning rod 215 close to the feeding table 3, the second feeding rocker 205 is reset under the action of the second spring 202 and is located between the die 4 and the feeding table 3. After the pressing plate 206 presses the copper nails, the positioning cylinder 213 close to the moving seat 103 is activated, the positioning rod 215 moves down, and then the first transfer cylinder is activated, driving the first moving block 211 to move, and then driving the first feeding rocker 204 to move, thereby pushing the pressed die 4 to move, and then pushing the pressed die 4 into the moving seat 103. Subsequently, the first transfer cylinder is reset, and the first feeding rocker 204 is reset. Then, the positioning cylinder 213 close to the moving seat 103 is activated in the reverse direction, and the positioning rod 215 moves up; the positioning cylinder 213 close to the feeding table 3 is activated, the positioning rod 215 moves down, and then the second transfer cylinder 201 is activated, driving the second feeding rocker 205 to move, thereby driving the next die 4 to move into the positioning rod 215 close to the moving seat 103, and then completing the automatic feeding of the next die 4. During the movement of the next die 4, the first feeding rocker 204 will rotate. When the die 4 reaches the positioning rod 215 close to the moving seat 103, the first feeding rocker 204 is reset under the action of the first spring 203, thereby completing the cyclic feeding of the die 4, ensuring the feeding accuracy of the die 4 and being beneficial to protecting the personal safety of the operator.

[0048] In this embodiment, a limiting component 107 is provided on the top of the moving seat 103. There is a notch on one side of the limiting component 107 close to the extrusion mechanism 2. The mold 4 enters the inside of the limiting component 107 through the notch. A number of first through holes 101 are provided on the top of the limiting component 107. A first ejecting mechanism is provided inside the moving seat 103. The ejector rod of the first ejecting mechanism penetrates through the bottom of the mold 4 and the top of the moving seat 103 at the same time. The cylinder on the top of the stop head 5 penetrates through the first through holes 101 under the action of the ejector rod. The first feeding rocker 204 pushes the mold 4 from the workbench 210 into the inside of the limiting component 107. Subsequently, the ejector rod jacks up the stop head 5 and makes the stop head 5 closely adhere to the top of the limiting component 107. At this time, the cylinder on the top of the stop head 5 will pass through the first through holes 101, thus facilitating the milling and polishing of the copper nails. Among them, the first ejecting mechanism includes a mounting plate fixedly connected to the inside of the moving seat 103 through a mounting rod 106, a number of ejecting cylinders 105 fixedly connected to the mounting plate. The output end of the ejecting cylinder 105 is fixedly connected with an ejector rod. Therefore, when the ejecting cylinder 105 is started, the ejection of the ejector rod can be realized. The milling mechanism 6 includes a milling frame 602 fixedly connected to the top of the support frame 10. The milling frame 602 straddles the transmission component 104, and the moving seat 103 passes through the milling frame 602 under the action of the transmission component 104. A first driving component 603 for driving the milling cutter 604 to rotate is provided on the top of the milling frame 602. The rotating shaft of the milling cutter 604 is rotatably connected to the milling frame 602, and the milling plane of the milling cutter 604 is aligned with the top plane of the stop head 5. Among them, the first driving component 603 adopts a conventional driving component, such as the cooperation of a motor and a reducer. Thus, the rotation of the milling cutter 604 is realized, and the copper nails are milled. A dust collection hood 601 connected to the dust collection system is also provided on the side wall of the milling frame 602. The suction port of the dust collection hood 601 is aligned with the milling cutter 604, which is beneficial to the suction of the processing debris and prevents the debris from spreading everywhere. The polishing mechanism 7 includes a polishing frame 701 fixedly connected to the support frame 10. A second driving component 703 for driving the polishing wheel 702 to rotate is installed on the top of the polishing frame 701. The polishing wheel 702 is in contact with the top plane of the stop head 5. Among them, the second driving component 703 adopts a conventional driving component, such as the cooperation of a motor and a reducer. Thus, the rotation of the polishing wheel 702 is realized, and the polishing wheel 702 can adopt a roller brush, which is beneficial to the removal of burrs. In addition, the bottom plate of the second driving component 703 is slidably connected to the top of the polishing frame 701. The middle of the bottom of the bottom plate is connected to the polishing frame 701 through a lead screw nut mechanism 704. The bottom plate is fixedly connected to the lead screw nut seat in the lead screw nut mechanism 704. Thus, the front and back movement of the polishing wheel 702 is realized, and the polishing quality of the polishing wheel 702 is improved.The top of the polishing rack 701 is provided with a lifting plate. The bottom plate is connected to the lifting plate through a lead screw nut mechanism 704. The middle part of the lifting plate is fixedly connected with a lifting rod 705. The lifting rod 705 is fixedly connected to the output end of a lifting cylinder 707 fixedly connected to the polishing rack 701. The bottom of the lifting plate is also provided with a limit guiding rod 706. The limit guiding rod 706 is slidably connected with a limit guiding column fixedly connected to the polishing rack 701, realizing stable polishing while enabling adjustment of the height of the polishing wheel 702, facilitating polishing of different-sized stoppers 5.

[0049] In this embodiment, a blanking hole 102 is provided on a side wall of the limit component 107 facing away from the notch. The blanking mechanism 8 includes a blanking frame 804 and a pushing frame 807 fixedly connected to the support frame 10. A blanking rod 806 for pushing the mold 4 from the limit component 107 to the blanking frame 804 is provided on the pushing frame 807. The blanking rod 806 can penetrate through the blanking hole 102. A blanking cylinder 808 is fixedly connected to the pushing frame 807. A blanking plate is fixedly connected to the output rod of the blanking cylinder 808, and a plurality of blanking rods 806 are fixedly connected to the blanking plate. When the blanking cylinder 808 is started, the blanking rod 806 will be pushed out, and then the mold 4 will be pushed from the limit component 107 to the blanking frame 804. A plurality of guide blocks 805 are fixedly connected to the top of the pushing frame 807. The guide blocks 805 are in clearance fit with the blanking rod 806, ensuring the stable movement of the blanking rod 806. A support seat 814 is fixedly connected to a side wall of the blanking frame 804 close to the pushing frame 807. An anti-leakage cylinder 812 is fixedly connected to the top of the support seat 814. A moving frame 813 is fixedly connected to the output end of the anti-leakage cylinder 812. An auxiliary pushing plate is fixedly connected to the bottom of the moving frame 813. A plurality of ejector pins 809 aligned with the stop head 5 are fixedly connected to the bottom of the auxiliary pushing plate. Before the mold 4 is pushed out of the limit component 107, the ejecting cylinder 105 inside the moving seat 103 is started, so that the ejector rod descends, and then the stop head 5 falls back into the limit component 107. Subsequently, the anti-leakage cylinder 812 is started, and the ejector pins 809 will move downward, so as to push the stop head 5 stuck on the first through hole 101 back into the mold 4, thereby improving the blanking quality of the equipment. When the stop heads 5 all fall back into the limit component 107, the blanking rod 806 pushes the mold 4 out of the limit component 107 and pushes it into the blanking frame 804 through the notch. The moving frame 813 is slidably connected to the blanking frame 804, ensuring the stable movement of the push rod.The blanking rack 804 is provided with a discharge bottom plate that is flush with the bottom of the limit component 107 and the transmission component 104 respectively. The mold 4 pushed out by the ejector rod 806 will move onto the discharge bottom plate. The bottom of the discharge bottom plate is provided with a second ejecting mechanism for ejecting the stop head 5 from the mold 4. The top of the blanking rack 804 is slidably connected with a first blanking component for transferring the stop head 5 to the aggregate frame. The first blanking component is provided with a second blanking component for transferring the mold 4 to the conveying component 9. The conveying component 9 is located between the discharge bottom plate and the aggregate frame. The first blanking component includes a discharge lifting plate 803 slidably connected with the top of the blanking rack 804, a first discharge cylinder 811 fixedly connected to the support base 814 and with its output end connected to the discharge lifting plate 803, a discharge lifting cylinder 801 fixedly connected to the middle of the discharge lifting plate 803, and a transition plate fixedly connected to the output end of the discharge lifting cylinder 80). The transition plate is located below the discharge lifting plate 803. Clamping cylinders 810 are fixedly connected to both sides of the transition plate. The output ends of the clamping cylinders 810 are fixedly connected with a number of first discharge clamping plates 817. The bottom of the first discharge clamping plate 817 is fixedly connected with a second discharge clamping plate 819 for clamping the stop head 5. The bottom of the discharge bottom plate is also provided with a second positioning mechanism for positioning the mold 4. The bottom of the transition plate is also fixedly connected with a limit punching plate 818 for restricting the movement of the mold 4. Two guide plates are also provided on the top of the discharge bottom plate. The mold 4 is located between the two guide plates. The second blanking component includes a number of second discharge cylinders 802 fixedly connected to the top of the blanking rack 804 and a push rod 816 fixedly connected to the output end of the second discharge cylinder 802. The push rod 816 is located between the mold 4 and the pusher frame 807. The push rod 816 is in clearance fit with the sleeve 815. The sleeve 815 is fixedly connected to the top of the blanking rack 804 through a mounting frame. Among them, the second positioning mechanism has the same structure as the first positioning mechanism, and the second ejecting mechanism has the same structure as the first ejecting mechanism;Therefore, when the mold 4 comes out of the notch and moves to the discharge bottom plate, under the action of the guide plate and the positioning rod 215 in the second positioning mechanism, the top of the second positioning mechanism moves. Subsequently, the discharge lifting cylinder 801 and the second discharge cylinder 802 are activated, and the transition plate and the push rod 816 move downward, so that the limit punching plate 818, the first discharge clamping plate 817 and the second discharge clamping plate 819 move downward. Furthermore, the limit punching plate 818 presses the mold 4. Subsequently, the ejecting cylinder 105 in the second ejecting mechanism is activated, the ejecting rod ejects, and the processed speed limit joint is ejected from the mold 4 by a certain distance. Subsequently, the clamping cylinder 810 is activated, so that the second discharge clamping plate 819 clamps the speed limit joint. Subsequently, the discharge lifting cylinder 801 is activated in the reverse direction, so as to take out the clamped speed limit joint from the mold 4. Subsequently, the positioning rod 215 in the second positioning mechanism moves downward, and then the first discharge cylinder 811 is activated. The discharge lifting plate 803 moves in the direction of the conveying assembly 9. At the same time, the push rod 816 pushes the mold 4 and pushes the mold 4 into the conveying assembly 9. When the mold 4 is pushed into the conveying assembly 9, the first discharge cylinder 811 stops, and the second discharge cylinder 802 is activated in the reverse direction, so as to move the push rod 816 upward. Subsequently, the first discharge cylinder 811 is activated continuously, and the speed limit joint is moved above the aggregate box. Subsequently, the clamping cylinder 810 is activated in the reverse direction, so that the speed limit joint falls into the aggregate box. During this process, the mold 4 will move to the feeding table 3 through the conveying assembly 9, thus realizing a blanking cycle of the speed limit joint.;

[0050] Working principle

[0051] When a speed limit joint needs to be installed, the operator initially installs the copper nail on the knob 5 and then places the knob 5 in the mold 4. Subsequently, under the action of the guide plate and the positioning rod 215 near the feeding table 3, the staff first pushes the mold 4 to the initial position. During the pushing process, the second feeding rocker 205 will rotate. When the mold 4 reaches the positioning rod 215 near the feeding table 3, the second feeding rocker 205 resets under the action of the second spring 202 and is located between the mold 4 and the feeding table 3. After the pressing plate 206 presses the copper nail, the positioning cylinder 213 near the moving seat 103 is activated, and the positioning rod 215 moves downward. Subsequently, the first transfer cylinder is activated, which drives the first moving block 211 to move, and then drives the first feeding rocker 204 to move, thereby pushing the pressed mold 4 to move, and then pushing the pressed mold 4 into the internal part of the limit component 107. Subsequently, the first transfer cylinder resets, and the first feeding rocker 204 resets. Then, the positioning cylinder 213 near the moving seat 103 is activated in the reverse direction, and the positioning rod 215 moves upward;The positioning cylinder 213 near the feeding table 3 is activated, and the positioning rod 215 moves downward. Then, the second transfer cylinder 201 is activated, driving the second feeding rocker 205 to move, thereby driving the next mold 4 to move into the positioning rod 215 near the moving seat 103, and thus completing the automatic feeding of the next mold 4. During the movement of the next mold 4, the ejector cylinder 105 in the first ejecting mechanism is activated, and the ejector rod lifts the stop head 5 and makes the stop head 5 closely adhere to the top of the limiting component 107. At this time, the cylinder on the top of the stop head 5 will pass through the first through hole 101. Subsequently, the transmission component 104 is activated to move the moving seat 103 to the milling frame 602 for milling, and then move to the polishing frame 701 for polishing. Subsequently, the moving seat 103 moves to the alignment position with the blanking frame 804 and the pushing frame 807. Subsequently, the ejector cylinder 105 inside the moving seat 103 is activated, causing the ejector rod to descend, and thus the stop head 5 to fall back into the limiting component 107. Then, the anti-leakage cylinder 812 is activated, and the ejector post 809 will move downward, thereby pushing the stop head 5 stuck on the first through hole 101 back into the mold 4. Subsequently, when the blanking cylinder 808 is activated, the blanking rod 806 will be pushed out, and the mold 4 will be pushed from the limiting component 107 to the blanking bottom plate, and move to the top of the second positioning mechanism under the action of the guide plate and the positioning rod 215 in the second positioning mechanism. Subsequently, the blanking lifting cylinder 801 and the second blanking cylinder 802 are activated, and the transition plate and the push rod 816 move downward, thereby causing the limiting punching plate 818, the first blanking clamping plate 817, and the second blanking clamping plate 819 to move downward, and further causing the limiting punching plate 818 to press the mold 4. Subsequently, the ejector cylinder 105 in the second ejecting mechanism is activated, and the ejector rod ejects, and the processed speed limit joint is ejected from the mold 4 by a certain distance. Subsequently, the clamping cylinder 810 is activated, causing the second blanking clamping plate 819 to clamp the speed limit joint. Subsequently, the blanking lifting cylinder 801 is activated in the reverse direction, thereby taking out the clamped speed limit joint from the mold 4. Subsequently, the positioning rod 215 in the second positioning mechanism moves downward, and then the first blanking cylinder 811 is activated, and the blanking lifting plate 803 will move in the direction of the conveying component 9. At the same time, the push rod 816 pushes the mold 4 and pushes the mold 4 into the conveying component 9. When the mold 4 is pushed into the conveying component 9, the first blanking cylinder 811 stops, and the second blanking cylinder 802 is activated in the reverse direction, thereby moving the push rod 816 upward. Subsequently, the first blanking cylinder 811 is activated continuously, and the speed limit joint is moved above the aggregate frame. Subsequently, the clamping cylinder 810 is activated in the reverse direction, causing the speed limit joint to fall into the aggregate frame. During this process, the mold 4 will move to the feeding table 3 through the conveying component 9, thus realizing an assembly cycle of the speed limit joint. Therefore, the present invention eliminates the problem that workers are required to operate at the extrusion station, milling station, and grinding station, reduces the labor cost, and reduces the labor intensity of workers.

[0052] It should be noted that when an element is referred to as "fixed to" another element, it can be directly on the other element or there can also be an intermediate element. When an element is considered to be "connected" to another element, it can be directly connected to the other element or there may be an intermediate element at the same time. The terms "upper", "lower", "left", "right", "front", "rear" and similar expressions used herein are only for the purpose of illustration.

[0053] The above are only the preferred embodiments of the present invention, and do not impose any formal restrictions on the present invention. Although the present invention has been disclosed above with the preferred embodiments, it is not intended to limit the present invention. Any person skilled in the art can make some changes or modifications to equivalent embodiments by using the technical content disclosed above within the scope of the technical solution of the present invention. However, as long as it does not depart from the content of the technical solution of the present invention, any brief modifications, equivalent changes and modifications made to the above embodiments according to the technical essence of the present invention still fall within the scope of the technical solution of the present invention.

Claims

1. A speed limiting joint assembly device, characterized in that: The invention comprises a feeding table (3), a mold (4) for placing a plurality of stoppers (5) after preliminary assembly of copper nails, an extrusion mechanism (2) for extruding the copper nails into the stoppers (5), a first material transfer mechanism installed below the extrusion mechanism (2) for transferring the mold (4) to a moving mechanism (1), a milling mechanism (6) for milling the copper nails, a polishing mechanism (7) for removing burrs after milling, and a material removal mechanism (8) for removing the stoppers (5) from the mold (4), wherein the moving mechanism (1) comprises a moving seat (103) whose top is aligned with the feeding table (3), a moving seat (103) fixed to the top of a support frame (10) and A transmission assembly (104) is used to transfer the movable seat (103); the milling mechanism (6), the polishing mechanism (7) and the unloading mechanism (8) are sequentially installed on both sides of the transmission assembly (104); the unloading mechanism (8) is connected to the feeding platform (3) through a transmission assembly (9); the mold (4) for taking out the stop head (5) is located on the transmission assembly (9); a limiting assembly (107) is provided on the top of the movable seat (103); the limiting assembly (107) is close to a notch on one side of the extrusion mechanism (2); the mold (4) enters the interior of the limiting assembly (107) through the notch; A plurality of first through holes (101) are provided on the top of the limiting component (107); a first ejection mechanism is provided inside the movable seat (103); an ejector rod of the first ejection mechanism simultaneously penetrates the bottom of the mold (4) and the top of the movable seat (103); a cylinder on the top of the stop head (5) penetrates the first through hole (101) under the action of the ejector rod; an ejection hole (102) is provided on a side wall of the limiting component (107) away from the notch; the unloading mechanism (8) comprises an unloading frame (804) and a pushing frame (807) fixedly connected to the support frame (10); the pushing frame (807) is provided with a The mold (4) is pushed from the limiting assembly (107) to the ejecting rod (806) on the unloading rack (804), and the ejecting rod (806) can pass through the ejecting hole (102); a support seat (814) is fixedly connected to a side wall of the unloading rack (804) close to the pushing rack (807), a leak-proof cylinder (812) is fixedly connected to the top of the support seat (814), a movable rack (813) is fixedly connected to the output end of the leak-proof cylinder (812), an auxiliary push plate is fixedly connected to the bottom of the movable rack (813), and a plurality of ejecting columns (809) aligned with the stop head (5) are fixedly connected to the bottom of the auxiliary push plate.

2. The speed limiting joint assembly device according to claim 1 is characterized in that: The extrusion mechanism (2) comprises an extrusion frame fixedly connected to the top of the support frame (10), an extrusion cylinder (207) fixedly connected to the top of the extrusion frame, a pressure plate (206) fixedly connected to the end of the output rod of the extrusion cylinder (207), and a pressure block (208) fixedly connected to the bottom of the pressure plate (206) and used to press the copper nail into the stop head (5). The extrusion frame is provided with a workbench (210) aligned with the feed table (3) and used to place the mold (4), and the workbench (210) is aligned with the movable seat (103).

3. The speed limiting joint assembly device according to claim 1, characterized in that: The milling mechanism (6) comprises a milling frame (602) fixedly connected to the top of the support frame (10), the milling frame (602) spanning the transmission assembly (104), and the movable seat (103) passes through the milling frame (602) under the action of the transmission assembly (104), and a first driving assembly (603) for driving a milling cutter (604) to rotate is provided on the top of the milling frame (602), the rotating shaft of the milling cutter (604) is rotatably connected to the milling frame (602), and the milling plane of the milling cutter (604) is aligned with the top plane of the stopper (5).

4. The speed limiting joint assembly device according to claim 1, characterized in that: The polishing mechanism (7) comprises a polishing frame (701) fixedly connected to the support frame (10), a second driving assembly (703) for driving a polishing wheel (702) to rotate is installed on the top of the polishing frame (701), and the polishing wheel (702) is in contact with the top plane of the stop head (5).

5. The speed limiting joint assembly device according to claim 1, characterized in that: The unloading rack (804) is provided with an unloading bottom plate which is flush with the bottom of the limiting assembly (107) and the transmission assembly (104) respectively; the mold (4) pushed out by the ejecting rod (806) will move to the unloading bottom plate; the bottom of the unloading bottom plate is provided with a second ejecting mechanism for pushing the stop head (5) out of the mold (4); the top of the unloading rack (804) is slidably connected with a first unloading assembly for transferring the stop head (5) to the collection frame; the first unloading assembly is provided with a second unloading assembly for transferring the mold (4) to the conveying assembly (9); the conveying assembly (9) is located between the unloading bottom plate and the collection frame.

6. The speed limiting joint assembly device according to claim 5, characterized in that: The first unloading assembly comprises an unloading lifting plate (803) slidably connected to the top of the unloading frame (804), a first unloading cylinder (811) fixed to the support seat (814) and connected to the unloading lifting plate (803) at its output end, an unloading lifting cylinder (801) fixed to the middle of the unloading lifting plate (803) and a transition plate fixed to the output end of the unloading lifting cylinder (801), wherein the transition plate is located below the unloading lifting plate (803), and clamping cylinders (810) are fixedly connected on both sides of the transition plate, and a plurality of first unloading clamping plates (817) are fixedly connected to the output end of the clamping cylinder (810), and a second unloading clamping plate (819) for clamping the stopper (5) is fixedly connected to the bottom of the first unloading clamping plate (817).

7. The speed limiting joint assembly device according to claim 5, characterized in that: The second material discharge assembly includes a plurality of second material discharge cylinders (802) fixedly connected to the top of the material discharge rack (804) and a push rod (816) fixedly connected to the output end of the second material discharge cylinder (802), the push rod (816) being located between the mold (4) and the material discharge rack (807), the push rod (816) being clearance-matched with a sleeve (815), and the sleeve (815) being fixedly connected to the top of the material discharge rack (804) via a mounting frame.

Citation Information

Patent Citations

  • Automatic production line for metal sheets

    CN108176988A

  • Automatic assembling tool for quick connector male head

    CN111805203A