A factory assembly method for a cluster of pipe gallery shelters

Abstract

The present invention proposes a factory-based assembly method for a pipe gallery and square cabin cluster, which belongs to the technical field of submarine data center construction. The method divides the production line into a pipe gallery prefabrication line and a square cabin docking assembly line. According to the process of the pipe gallery prefabrication line, steel bars are tied in a steel bar tying area, and then the area is moved to a pouring area for concrete pouring. After pouring is completed, the entire area is moved to a docking area. The square cabin docking assembly line installs internal servers, cooling systems and joints in the assembly area, and after assembly is completed, the assembled square cabin is moved to a docking area. Subsequently, the pipe gallery and the square cabin are docked in the docking area, and after docking is completed, the entire area is moved to an outfitting area for installation of ancillary facilities of the pipe gallery and square cabin. The method is used to solve the difficulties and problems in the assembly and manufacturing of submarine data centers, can effectively solve the problems of realizing the manufacturing and assembly of submarine data centers, and has promotion and application value for the construction of submarine data centers.

Description

Technical Field

[0001] The present invention relates to the technical field of submarine data center construction, and in particular to a factory-based assembly method for a cluster of pipe gallery square cabins. Background Art

[0002] Submarine data centers are an important part of the "new infrastructure". When using submarine corridor structures for construction, it is usually necessary to solve the problems of manufacturing and assembly of submarine data center corridors and shelters to realize intelligent manufacturing of corridors and shelters. At present, there is no assembly solution that can completely solve this problem. At the same time, the project needs to span multiple manufacturing processes. The manufacturing and assembly of multiple structures and processes is a major difficulty in engineering construction, and there is relatively little research on this.

[0003] Starting from the cluster assembly of pipe gallery square cabins, a factory assembly method for pipe gallery square cabin clusters is studied to solve the difficulties in the assembly and manufacturing of submarine data centers, and a factory assembly method for pipe gallery square cabin clusters is proposed; this method can effectively handle the problems of manufacturing and assembly of submarine data centers, and has promotion and application value for the construction of submarine data centers. Summary of the Invention

[0004] The purpose of the present invention is to overcome the above problems existing in the prior art and greatly improve its technical effect on the basis of the original technology; to this end, the present invention provides a factory assembly method for a cluster of pipe gallery shelters, the method comprising:

[0005] S100, production line; the production line includes a pipe gallery prefabrication line and a shelter docking assembly line;

[0006] S101. The pipe gallery prefabrication line is used to assemble the pipe gallery and connect the assembled pipe gallery to the shelter. The pipe gallery prefabrication line includes: a steel bar binding area, a casting area, a docking area, and an outfitting area. The steel bar binding area is used to bind steel bars into a steel cage, which is a steel support for the pipe gallery structure. The casting area is used to cast the steel cage. The docking area is used to connect and install the shelter and the pipe gallery. The outfitting area refers to the installation of other ancillary facilities after the pipe gallery and the shelter are connected. The other ancillary facilities include: the installation of the internal electromechanical system of the pipe gallery, the ventilation and lighting system, the walkway and the ladder ancillary facilities.

[0007] S102. The shelter docking assembly line is used to assemble various parts of the shelter and dock the assembled shelter with the pipe gallery. The shelter docking assembly line includes an assembly area, a docking area, and an outfitting area. The assembly area is where the internal servers, cooling systems, and connectors of the shelter are installed. The docking area is where the shelter is docked with the pipe gallery. The outfitting area is where the shelter's ancillary facilities are connected and installed after docking. The ancillary facilities include the internal electromechanical system, ventilation and lighting, and ladder facilities of the shelter. The docking area and outfitting area of ​​the pipe gallery prefabrication line are the same as those of the shelter docking assembly line.

[0008] S103. The process of the pipe gallery prefabrication line includes: first, tying steel bars in the steel bar tying area in order, then moving the entire unit to the pouring area for concrete pouring, and then, after pouring, moving the entire unit to the docking area for docking of shelters, and then, after docking of shelters, moving the entire unit to the outfitting area for outfitting of other ancillary facilities;

[0009] S104. The process of the container docking assembly line includes: installing the internal server, cooling system and connectors of the container in the assembly area; after the assembly is completed in the assembly area, the assembled container is moved to the docking area and docked with the pipe gallery; after the docking of the container and the pipe gallery is completed, the container is moved as a whole to the outfitting area to complete the installation of the auxiliary facilities.

[0010] Specifically, the pipeline corridor prefabrication line includes: first, welding the waterproof bottom plate of the pipeline corridor in the steel bar binding area, and then binding the steel bar cage, and binding the pipeline corridor in sections; the steel bar cage includes a bottom plate, side walls, an intermediate layer and a top plate, and the steel bars are positioned using auxiliary positioning steel plates and steel supports, and the inner surface of the steel bar cage is positioned by templates and auxiliary steel supports; the embedded parts of the cabin support structure are laid out and fixed to the steel bar cage; the casting template is installed, and the casting template includes an outer template and an inner template, and the length of the casting template is the same as the length of the pipeline corridor; then, the segmented pipeline corridor steel bar cage is transferred to the casting area by a synchronously controlled hydraulic trolley, and the next segmented steel bar cage is made in the same way in the steel bar binding area; pouring starts from each section of the pipeline corridor near the docking area until the corresponding section is completed as a whole. After pouring and curing to the predetermined strength, the corresponding section is The section pipe gallery is moved to the docking area; if the next section steel cage is completed, the next section steel cage is moved to the casting area for casting in the same way, and the corresponding section pipe gallery that has been cured to the predetermined strength is moved to the docking area; finally, the corresponding section pipe gallery is docked with the cabin in the docking area, and the cabin docking is installed in a symmetrical docking manner about the section pipe gallery and two cabins are docked at the same time; after the cabin docking is completed and the current work of other sections is completed, the corresponding section pipe gallery and cabin that have been docked are moved to the outfitting area as a whole, and the docking work of the next section pipe gallery is carried out until all sections are docked; in the outfitting area, all sections are first connected in sequence to form a complete pipe gallery cabin cluster structure, and then the connected pipe gallery cabin cluster structure is installed including: internal electromechanical system, ventilation and lighting system, walkway and ladder ancillary facilities.

[0011] Specifically, the container docking assembly line includes: first, in the assembly area, the container shell is assembled and welded in sections, electromechanical facilities are laid out, internal piping of the cooling system is installed, the internal rack infrastructure of the container is installed, and the server is laid out and the electromechanical facilities of the server are installed, and the embedded parts of the container structure are processed; second, the SP MT vehicle is used to move the two symmetrical containers to the docking area, and the containers are docked with the corresponding segmented pipe corridors, and the pipe corridor and container joints are bolted together. After the joints are installed, the fixed structure of the container is installed; finally, after the pipe corridor and container docking is completed, the docked container corridor cluster is moved to the outfitting area for the connection and installation of the electromechanical ancillary facilities in the container corridor.

[0012] Specifically, the cabin joint consists of two parts, one is the joint fixed to the pipe gallery, and the other is the cabin joint; the joint fixed to the pipe gallery consists of a steel cylinder, an internal steel anchor plate, an end connecting ring anchor plate and a waterproof structure; the cabin joint uses bolts to connect the ring anchor plates at both ends of the joint, and installs OMEGA waterstop on the outside, filled with special waterproof glue.

[0013] Specifically, the SPMT vehicle includes: using a dedicated bracket and multiple groups of SPMT vehicles for transportation and installation; first, the dedicated bracket is arranged according to the spacing of the supporting structure of the cabin on the pipeline corridor, and the bottom of the dedicated bracket adopts a double-layer truss structure combination; secondly, a hydraulic jack is configured on the top of each group of SPMT vehicles, and the hydraulic jack is used to lift the dedicated bracket to achieve position adjustment during the docking process; finally, the dedicated bracket structure is supported and moved by multiple groups of SPMT vehicles.

[0014] Specifically, after the docking of the square cabin and the pipe gallery is completed, the whole will be moved to the outfitting area, including: first, after the work of each section is completed, the work of the current stage of the steel cage binding area, casting area, docking area and outfitting area is completed, and the whole can be moved to the next work area; secondly, after the docking of the square cabin and the pipe gallery is completed, the whole will be moved to the outfitting area and transported using two rows of transfer trolleys at the bottom; before transportation, supports are arranged at the lower part of the predetermined position of the pipe gallery, and the entire pipe gallery structure is supported by a combination of steel plate structure and rubber; during transportation, all transfer trolleys are moved to the bottom and the central axis of the trolley is lifted synchronously by the jack for transportation, the trolley moves to the predetermined position of the next work area, the jack is lowered to lower the central axis of the trolley, and the pipe gallery is placed on the arranged support components, and the arranged support components are support structures arranged at the lower part of the predetermined position of the pipe gallery.

[0015] Specifically, the docking of the square cabin and the pipe gallery includes the following process: first, the square cabin joints are installed and docked on both sides of the pipe gallery simultaneously, requiring the joint bolts to be installed symmetrically and in the same position, and the preload force of each bolt to be consistent; second, the SPMT vehicles of the two square cabins are released synchronously at a preset speed so that the two symmetrical square cabins are subjected to the same balanced force at the same time; after the deformation remains stable, the deformation and installation of the joints are checked, and the docking is carried out again if any abnormality is found; finally, after the joints are installed, OMEGA waterproof glue is poured.

[0016] Specifically, after the completion of the docking of the container cabin, it is moved as a whole to the outfitting area for outfitting of other ancillary facilities, including: connecting the electromechanical system inside the corridor; installing the ventilation and lighting system in the corridor; paving the road surface of the lanes in the corridor; installing ancillary facilities including sidewalks and ladders in the corridor; and installing the steel end shells and sealing doors of the corridor.

[0017] Specifically, the completion of the installation of ancillary facilities includes: after the installation of ancillary facilities is completed, the integrated debugging of the corridor cabin is also required, and the steps of the integrated debugging are: first, after the work of all partitions is completed, the corridor cabin is moved as a whole to the shallow water area; secondly, the entrance of the corridor cabin is closed, and when the water depth exceeds the corridor height by 0.5m, the corridor cabin structure waterproof test is carried out and waterproof measures are taken; finally, the external electromechanical system and network are connected, and the cabin operation debugging is carried out to check the operating status of the electromechanical, ventilation and lighting ancillary equipment in each cabin and the corridor.

[0018] The beneficial effects of the present invention are:

[0019] The present invention provides a factory-based assembly method for a pipe gallery and square cabin cluster, which provides a pipe gallery and square cabin cluster assembly method for assembling, docking and debugging the pipe gallery and square cabin; the method is used to solve the difficulties and problems in the assembly and manufacturing of submarine data centers, can effectively handle the problems of realizing the manufacturing and assembly of submarine data centers, and has promotion and application value for the construction of submarine data centers. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 : A flow chart of a factory assembly method for a pipe gallery box cabin cluster of the present invention.

[0021] Figure 2 : The partition composition schematic diagram of the pipeline of the present invention. DETAILED DESCRIPTION

[0022] The specific embodiments of the present invention are described in detail below with reference to the accompanying drawings. It should be understood that the specific embodiments given here are only used to illustrate and explain the present invention and cannot be used to limit the present invention.

[0023] like Figure 1The figure shows a flow chart of a factory-based assembly method for a pipe gallery and shelter cluster according to the present invention, which includes: S100, production line; the production line includes a pipe gallery prefabrication line and a shelter docking assembly line; S101, the pipe gallery prefabrication line is used to assemble the pipe gallery and dock the assembled pipe gallery with the shelter; the pipe gallery prefabrication line includes: a steel bar binding area, a casting area, a docking area, and an outfitting area; the steel bar binding area is used to bind steel bars into a steel cage, which is a steel bar support for the pipe gallery structure; The casting area is used to cast the steel cage; the docking area is used to dock and install the shelter and the pipe gallery; the outfitting area refers to the installation of other ancillary facilities after the pipe gallery and the shelter are docked, and the other ancillary facilities include: the installation of the electromechanical system inside the pipe gallery, the ventilation and lighting system, the sidewalk and the ladder ancillary facilities; S102, the shelter docking assembly line is used to assemble the various parts of the shelter and dock the assembled shelter with the pipe gallery; the shelter docking assembly line includes: an assembly area, a docking area and an outfitting area; the assembly The installation area refers to the installation of internal servers, cooling systems and connectors in the square cabin; the docking area refers to the docking of the square cabin with the pipe gallery; the outfitting area refers to the connection and installation of the square cabin's ancillary facilities after the docking is completed. The ancillary facilities of the square cabin include: the internal electromechanical system of the square cabin, ventilation and lighting, and ladder ancillary facilities; the docking area and outfitting area of ​​the pipe gallery prefabrication line are the same as the docking area and outfitting area of ​​the square cabin docking assembly line; S103, the process of the pipe gallery prefabrication line includes: first, in the steel bar binding area, steel bars are tied in order. After tying, the whole is moved to the pouring area for concrete pouring, and then after pouring is completed, it is moved to the docking area for docking of the cabin. After the docking of the cabin is completed, it is moved to the outfitting area for outfitting of other ancillary facilities. S104, the process of the cabin docking assembly line includes: in the assembly area, including: installation of servers, cooling systems and connectors inside the cabin; after assembly in the assembly area, the assembled cabin is moved to the docking area for docking with the pipe gallery; after the docking of the cabin and the pipe gallery is completed, it is moved to the outfitting area as a whole to complete the installation of ancillary facilities.

[0024] Specifically, the present invention divides the production line into a pipe gallery prefabrication line and a cabin docking assembly line; first, according to the process of the pipe gallery prefabrication line, steel bars are tied in sequence in the steel bar tying area, and then the whole is moved to the pouring area to pour concrete, and then after the pouring is completed, the whole is moved to the docking area; according to the process of the cabin docking assembly line, the internal servers, cooling systems and joints of the cabin are installed in the assembly area; after the assembly in the assembly area is completed, the assembled cabin is moved to the docking area; then, in the docking area, the tied and assembled pipe gallery and cabin are docked, and after the docking is completed, the whole is moved to the outfitting area to install the ancillary facilities of the pipe gallery and cabin.

[0025] S100, production line; the production line includes a pipe gallery prefabrication line and a shelter docking assembly line.

[0026] In the above embodiment, specifically, the factory assembly of the pipeline corridor and the box cabin cluster of the present invention is completed through the pipeline corridor prefabrication line and the box cabin docking assembly line. After the assembly is completed, debugging work is carried out to check the quality of the pipeline corridor and box cabin cluster equipped according to the present invention.

[0027] S101. The pipe gallery prefabrication line is used to assemble the pipe gallery and connect the assembled pipe gallery with the square cabin. The pipe gallery prefabrication line includes: a steel bar binding area, a casting area, a connection area and an outfitting area. The steel bar binding area is used to bind steel bars into a steel cage, which is a steel support for the pipe gallery structure. The casting area is used to cast the steel cage. The connection area is used to connect the square cabin and the pipe gallery. The outfitting area refers to the installation of other ancillary facilities after the connection between the pipe gallery and the square cabin is completed. The other ancillary facilities include: the installation of the internal electromechanical system of the pipe gallery, the ventilation and lighting system, the sidewalk and the ladder ancillary facilities.

[0028] In the above embodiment, specifically, several processes from assembling the pipe gallery to connecting with the shelters are completed in sequence through several partitions of the pipe gallery prefabrication line, thereby completing the pipe gallery prefabrication task of the pipe gallery and shelter cluster work.

[0029] S102. The container docking assembly line is used to assemble various parts of the container and dock the assembled container with the pipe gallery. The container docking assembly line includes: an assembly area, a docking area, and an outfitting area. The assembly area is where the internal servers, cooling systems, and connectors are installed in the container. The docking area is where the container is docked with the pipe gallery. The outfitting area is where the container's ancillary facilities are connected and installed after the docking is completed. The container ancillary facilities include the container's internal electromechanical system, ventilation and lighting, and ladder facilities. The docking area and outfitting area of ​​the pipe gallery prefabrication line are the same as those of the container docking assembly line.

[0030] In the above embodiment, specifically, several processes from the modular cabin assembly to the connection with the pipe gallery are completed in sequence through several partitions of the modular cabin docking assembly line, thereby completing the modular cabin docking assembly task of the pipe gallery modular cabin cluster work.

[0031] S103. The process of the pipe gallery prefabrication line includes: first, tying the steel bars in the steel bar tying area in order, then moving the whole to the pouring area to pour concrete, and then after the pouring is completed, moving the whole to the docking area to dock the shelters, and after the shelters are docked, moving the whole to the outfitting area to outfit other ancillary facilities.

[0032] In the above embodiment, specifically, first, the waterproof bottom plate of the pipe gallery is welded in the steel bar binding area, and then the steel bar cage is tied, and the pipe gallery is tied in sections; the steel bar cage includes a bottom plate, side walls, an intermediate layer and a top plate, and the steel bars are positioned using auxiliary positioning steel plates and steel supports, and the inner surface of the steel bar cage is positioned by templates and auxiliary steel supports; the embedded parts of the square cabin support structure are laid out and fixed to the steel bar cage; the casting template is installed, and the casting template includes an outer template and an inner template, and the length of the casting template is the same as the length of the pipe gallery; then, the segmented pipe gallery steel bar cage is transferred to the casting area by a synchronously controlled hydraulic trolley, and the next segmented steel bar cage is made in the same way in the steel bar binding area; pouring starts from each section of the pipe gallery near the docking area until the concrete pouring of the corresponding section is completed as a whole. After pouring and curing to a predetermined strength, the corresponding segmented pipe is The corridor is moved to the docking area; if the next segmented steel cage is completed, the next segmented steel cage is moved to the pouring area for pouring in the same way, and the corresponding segmented corridor that has been cured to the predetermined strength is moved to the docking area; finally, the corresponding segmented corridor is docked with the cabin in the docking area, and the cabin docking is installed in a symmetrical docking manner about the segmented corridor and two cabins are docked at the same time; after the cabin docking is completed and the current work of other sections is completed, the corresponding segmented corridor and cabin that have been docked are moved to the outfitting area as a whole, and the docking work of the next segmented corridor is carried out until all segments are docked; in the outfitting area, all sections are first connected in sequence to form a complete corridor cabin cluster structure, and then the connected corridor cabin cluster structure is installed including: internal electromechanical system, ventilation and lighting system, walkway and ladder ancillary facilities.

[0033] S104. The process of the container docking assembly line includes: installing the internal server, cooling system and connectors of the container in the assembly area; after the assembly is completed in the assembly area, the assembled container is moved to the docking area and docked with the pipe gallery; after the docking of the container and the pipe gallery is completed, the container is moved as a whole to the outfitting area to complete the installation of the auxiliary facilities.

[0034] In the above embodiment, specifically, first, in the assembly area, the shell of the container is assembled and welded in sections, the electromechanical facilities are laid out, the internal piping of the cooling system is installed, the basic structure of the rack inside the container is installed, and the server is laid out and the electromechanical facilities of the server are installed, and the embedded parts of the container structure are processed; secondly, the SPMT vehicle is used to move the two symmetrical containers to the docking area, and the containers are docked with the corresponding segmented corridors, and the corridor and container joints are bolted together. After the joints are installed, the fixed structure of the container is installed; finally, after the corridor and container docking is completed, the docked corridor and container cluster is moved to the outfitting area to connect and install the electromechanical ancillary facilities in the corridor and container; the SPMT vehicle is a self-propelled modular transport vehicle, usually composed of multiple modules, and the modules can be combined into different configurations to accommodate loads of different sizes and weights. It is often used for the transportation of heavy and ultra-heavy goods.

[0035] In the above embodiment, the shelter joint consists of two parts: one is a joint fixed to the pipe gallery, and the other is a joint of the shelter. The joint fixed to the pipe gallery consists of a steel cylinder, an internal steel anchor plate, an end connecting ring anchor plate, and a waterproof structure. The shelter joint uses bolts to connect the ring anchor plates at both ends of the joint, and OMEGA waterstop is installed on the outside and filled with special waterproof glue.

[0036] In the above embodiment, preferably, before the joints are butt-jointed, the OMEGA waterstop is first put on the pipe gallery end joints, then bolted, then the OMEGA waterstop is put on the bolts, and finally waterproof filling glue is poured.

[0037] In the above embodiment, specifically, the SPMT vehicle includes: using a dedicated bracket and multiple groups of SPMT vehicles for transportation and installation; first, the dedicated brackets are arranged according to the spacing of the supporting structures of the square cabin on the pipeline corridor, and the bottom of the dedicated bracket adopts a double-layer truss structure combination; second, a hydraulic jack is configured on the top of each group of SPMT vehicles, and the hydraulic jack is used to lift the dedicated bracket to achieve position adjustment during the docking process; finally, the dedicated bracket structure is supported and transported by multiple groups of SPMT vehicles.

[0038] In the above embodiment, preferably, the dedicated brackets are arranged according to the spacing of the supporting structures of the square cabins on the pipe gallery, which is based on the spacing of two asymmetric adjacent square cabins, so as to support the square cabins during the docking process between the square cabins and the pipe gallery.

[0039] In the above embodiment, specifically, after the work of each section is completed and the work of the current stage of the steel cage binding area, casting area, docking area and outfitting area is completed, the entire unit can be moved to the next work area; wherein, after the docking of the square cabin and the pipe gallery is completed, the entire unit will be moved to the outfitting area and transported using two rows of transfer trolleys at the bottom; before transportation, supports are arranged at the lower part of the predetermined position of the pipe gallery, and the entire pipe gallery structure is supported by a steel plate structure and a rubber combination; during transportation, all the transfer trolleys are moved to the bottom and the central axis of the trolley is synchronously lifted by the jack for transportation, the trolley moves to the predetermined position of the next work area, the jack is lowered to lower the central axis of the trolley, and the pipe gallery is placed on the arranged support components, and the arranged support components are support structures arranged at the lower part of the predetermined position of the pipe gallery, that is, support structures of the arranged steel plate structure and rubber combination.

[0040] In the above embodiment, specifically, the process of docking the pipe gallery and the shelter is as follows: first, the shelter joints are installed and docked simultaneously on both sides of the pipe gallery, requiring that the joint bolts are installed symmetrically and in the same position, and the preload force of each bolt is kept consistent; second, the SPMT vehicles of the two shelters are released synchronously at a preset speed so that the two symmetrical shelters are subjected to the same balanced force at the same time; after the deformation remains stable, the deformation and installation of the joints are checked, and if any abnormality is found, the joints are re-docking; finally, after the joints are installed, OMEGA waterproof glue is poured.

[0041] In the above embodiment, specifically, after the docking of the container cabin is completed, it is moved as a whole to the outfitting area for outfitting of other ancillary facilities, including: connecting the electromechanical system inside the corridor; installing the ventilation and lighting system in the corridor; paving the road surface of the lanes in the corridor; installing ancillary facilities including sidewalks and ladders in the corridor; and installing the steel end shells and sealing doors of the corridor.

[0042] In the above embodiment, specifically, after the installation of the ancillary facilities is completed, the corridor cabin integration debugging is also required, and the steps of the integration debugging are: first, after the work of all partitions is completed, the corridor cabin is moved to the shallow water area as a whole; all partitions refer to that all partition work of the corridor and the cabin is completed, that is, the entire corridor cabin cluster is assembled; secondly, the entrance of the corridor cabin is closed, and when the water depth exceeds the corridor height by 0.5m, the corridor cabin structure waterproof test is carried out and waterproof measures are taken; finally, the external electromechanical system and network are connected, and the cabin operation debugging is carried out to check the operating status of the electromechanical, ventilation and lighting ancillary equipment of each cabin and the corridor; if the operating status is normal and the various indicators of the corridor cabin cluster are normal, it is proved that the corridor cabin cluster assembled by the present invention is qualified.

[0043] like Figure 2The figure shows the partition composition diagram of the pipeline of the present invention; the diagram is composed of a pipe gallery prefabrication line and a shelter docking assembly line; the pipe gallery prefabrication line includes: a steel bar binding area, a casting area, a docking area and an outfitting area; the shelter docking assembly line includes: an assembly area, a docking area and an outfitting area; in addition, the docking area and the outfitting area of ​​the pipe gallery prefabrication line and the shelter docking assembly line are respectively the same partition; through this diagram, the present invention performs factory assembly of pipe gallery and shelter clusters according to the diagram The process is as follows: first, the corridor sections are tied and cast in the steel bar tying area and casting area of ​​the corridor prefabrication line, and the cast corridor sections are moved to the docking area; at the same time, the internal servers, cooling systems and joints of the cabin are installed in the assembly area of ​​the cabin docking assembly line, and the assembled cabin is also moved to the docking area. After the corridors of different sections are connected in the docking area, the corridor cabins are docked. After the docking is completed, the corridor cabins are moved as a whole to the outfitting area for the installation of ancillary facilities.

[0044] It should be understood that the above embodiments are one or more embodiments of the present invention, and there are many other embodiments and variations thereof based on the present invention; the variations and modifications made by ordinary technicians in this industry through the present invention without making groundbreaking innovations all fall within the scope of protection of the present invention.

Claims

1. A factory assembly method for a cluster of pipe gallery shelters, characterized in that: The method comprises: S100, production line; the production line includes a pipe gallery prefabrication line and a shelter docking assembly line; S101. The pipe gallery prefabrication line is used to assemble the pipe gallery and connect the assembled pipe gallery to the shelter. The pipe gallery prefabrication line includes: a steel bar binding area, a casting area, a docking area, and an outfitting area. The steel bar binding area is used to bind steel bars into a steel cage, which is a steel support for the pipe gallery structure. The casting area is used to cast the steel cage. The docking area is used to connect and install the shelter and the pipe gallery. The outfitting area refers to the installation of other ancillary facilities after the pipe gallery and the shelter are connected. The other ancillary facilities include: the installation of the internal electromechanical system of the pipe gallery, the ventilation and lighting system, the walkway and the ladder ancillary facilities. S102. The shelter docking assembly line is used to assemble various parts of the shelter and dock the assembled shelter with the pipe gallery. The shelter docking assembly line includes an assembly area, a docking area, and an outfitting area. The assembly area is where the internal servers, cooling systems, and connectors of the shelter are installed. The docking area is where the shelter is docked with the pipe gallery. The outfitting area is where the shelter's ancillary facilities are connected and installed after docking. The ancillary facilities include the internal electromechanical system, ventilation and lighting, and ladder facilities of the shelter. The docking area and outfitting area of ​​the pipe gallery prefabrication line are the same as those of the shelter docking assembly line. S103. The process of the pipe gallery prefabrication line includes: first, tying steel bars in the steel bar tying area in order, then moving the entire unit to the pouring area for concrete pouring, and then, after pouring, moving the entire unit to the docking area for docking of shelters, and then, after docking of shelters, moving the entire unit to the outfitting area for outfitting of other ancillary facilities; S104. The process of the shelter docking assembly line includes: installing the servers, cooling system, and connectors inside the shelter in the assembly area; after the assembly is completed in the assembly area, the assembled shelter is moved to the docking area for docking with the pipe gallery; after the docking of the shelter and the pipe gallery is completed, the entire shelter is moved to the outfitting area for installation of ancillary facilities; The modular docking assembly line includes the following steps: first, in the assembly area, the modular shell is assembled and welded in sections, electromechanical facilities are laid out, internal piping of the cooling system is installed, the internal rack infrastructure of the modular cabin is installed, servers are laid out, electromechanical facilities of the servers are installed, and embedded parts of the modular cabin structure are processed; second, two symmetrical modular cabins are moved to the docking area using an SPMT vehicle, and the modular cabins are connected to the corresponding segmented pipe corridors, and the pipe corridor and modular cabin joints are bolted together. After the joints are installed, the modular cabin fixed structure is installed; finally, after the modular cabins are docked, the modular cabin cluster is moved to the outfitting area for the connection and installation of the mechanical and electrical ancillary facilities inside the modular cabins; The shelter joint consists of two parts: one is the joint fixed to the pipe gallery, and the other is the shelter joint. The joint fixed to the pipe gallery consists of a steel cylinder, an internal steel anchor plate, an end connecting ring anchor plate and a waterproof structure. The shelter joint uses bolts to connect the ring anchor plates at both ends of the joint, and OMEGA waterstop is installed on the outside and filled with special waterproof glue. The docking of the shelter and the pipe gallery includes the following process: first, the shelter joints are installed and docked simultaneously on both sides of the pipe gallery, requiring the joint bolts to be installed symmetrically and in the same position, and the preload force of each bolt to be consistent; second, the SPMT vehicles of the two shelters are released synchronously at a preset speed so that the two symmetrical shelters are subjected to the same balanced force at the same time; after the deformation remains stable, the deformation and installation of the joints are checked, and if any abnormalities are found, the docking is carried out; finally, after the joints are installed, OMEGA waterproof glue is poured.

2. A factory assembly method for a pipe gallery shelter cluster according to claim 1, characterized in that: The pipe gallery prefabrication line includes: first, welding the waterproof bottom plate of the pipe gallery in the steel bar binding area, then binding the steel bar cage, and binding the pipe gallery in sections; the steel bar cage includes a bottom plate, side walls, an intermediate layer and a top plate, and the steel bars are positioned using auxiliary positioning steel plates and steel supports, and the inner surface of the steel bar cage is positioned by templates and auxiliary steel supports; the embedded parts of the square cabin support structure are laid out and fixed to the steel bar cage; the casting template is installed, and the casting template includes an outer template and an inner template, and the length of the casting template is the same as the length of the pipe gallery; then, the segmented pipe gallery steel bar cage is transferred to the casting area by a synchronously controlled hydraulic trolley, and the next segmented steel bar cage is made in the same way in the steel bar binding area; pouring starts from each section of the pipe gallery near the docking area until the corresponding section is poured with concrete as a whole. After the pouring and curing reaches a predetermined strength, the corresponding segmented pipe gallery is placed. The corridor is moved to the docking area; if the next segmented steel cage is completed, the next segmented steel cage is moved to the pouring area for pouring in the same way, and the corresponding segmented corridor that has been cured to the predetermined strength is moved to the docking area; finally, the corresponding segmented corridor is docked with the cabin in the docking area, and the cabin docking is installed in a symmetrical docking manner about the segmented corridor and two cabins are docked at the same time; after the cabin docking is completed and the current work of other sections is completed, the corresponding segmented corridor and cabin that have been docked are moved to the outfitting area as a whole, and the docking work of the next segmented corridor is carried out until all segments are docked; in the outfitting area, all sections are first connected in sequence to form a complete corridor cabin cluster structure, and then the connected corridor cabin cluster structure is installed including: internal electromechanical system, ventilation and lighting system, walkway and ladder ancillary facilities.

3. The factory assembly method of a pipe gallery shelter cluster according to claim 1 is characterized in that: The SPMT vehicle includes: using a dedicated bracket and multiple groups of SPMT vehicles for transportation and installation; first, the dedicated brackets are arranged according to the spacing of the supporting structure of the square cabin on the pipeline corridor, and the bottom of the dedicated bracket adopts a double-layer truss structure combination; second, each group of SPMT vehicles is equipped with a hydraulic jack on the top, and the dedicated bracket is lifted by the hydraulic jack to achieve position adjustment during the docking process; finally, the dedicated bracket structure is supported and transported by multiple groups of SPMT vehicles.

4. The factory assembly method of a pipe gallery shelter cluster according to claim 1 is characterized in that: After the docking of the square cabin and the pipe gallery is completed, the whole will be moved to the outfitting area, including: first, after the work of each section is completed, the work of the current stage of the steel cage binding area, casting area, docking area and outfitting area is completed, and the whole can be moved to the next work area; secondly, after the docking of the square cabin and the pipe gallery is completed, the whole will be moved to the outfitting area and transported by two rows of transfer trolleys at the bottom; before transportation, supports are arranged at the lower part of the predetermined position of the pipe gallery, and the entire pipe gallery structure is supported by a combination of steel plate structure and rubber; during transportation, all the transfer trolleys are moved to the bottom and the central axis of the trolley is lifted synchronously by the jack for transportation, the trolley moves to the predetermined position of the next work area, the jack is lowered to lower the central axis of the trolley, and the pipe gallery is placed on the arranged support components, and the arranged support components are support structures arranged at the lower part of the predetermined position of the pipe gallery.

5. The factory assembly method of a pipe gallery shelter cluster according to claim 1 is characterized in that: After the square cabin is docked, it is moved as a whole to the outfitting area for outfitting of other ancillary facilities, including: connecting the electromechanical system inside the corridor; installing the ventilation and lighting system in the corridor; paving the road surface of the lanes in the corridor; installing ancillary facilities including sidewalks and ladders in the corridor; and installing the steel end shells and sealing doors of the corridor.

6. The factory-based assembly method for a cluster of pipe gallery shelters according to claim 1 is characterized in that: The completion of the installation of the ancillary facilities includes: after the installation of the ancillary facilities is completed, the integrated debugging of the corridor cabin is required, and the steps of the integrated debugging are: first, after the work of all partitions is completed, the corridor cabin is moved as a whole to the shallow water area; second, the entrance of the corridor cabin is closed, and when the water depth exceeds the corridor height by 0.5m, the corridor cabin structure waterproof test is carried out and waterproof measures are taken; finally, the external electromechanical system and network are connected, the cabin operation debugging is carried out, and the operating status of the electromechanical, ventilation and lighting ancillary equipment in each cabin and the corridor is checked.

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