A high-precision stainless steel casting thickness measuring device and measuring method thereof
By designing a high -precision stainless steel casting thickness measurement that contains laser measuring instruments, drive motors and clamps, the problem of low efficiency and accuracy of low efficiency in the existing technologies is solved. Thickness measurement.
Patent Information
- Application Number
- CN202411437561.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-15
- Publication Date
- 2025-01-28
- Estimated Expiration
- 2044-10-15
AI Technical Summary
The existing stainless steel casting thickness measuring instruments are inefficient and cannot perform all-round measurements, resulting in low accuracy.
Design a high -precision stainless steel casting thickness measurement, using a fixed seat, laser measuring instrument, driving motor, holder and auxiliary measurement mechanism, and the sliding seat and discs driven by the laser measurement and drive motor to achieve the stainless steel castings Comprehensive thickness measurement.
The measurement efficiency and accuracy have been improved, the dependence of manual measurement is reduced, the comprehensive thickness measurement of stainless steel castings is achieved, and the practicality of the device is enhanced.
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Figure CN118960592B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of measuring equipment, in particular to a high-precision stainless steel casting thickness measuring device and a measuring method thereof. Background Art
[0002] Stainless steel castings are a general term for steel castings made of various stainless steel materials. They have many excellent properties and are widely used in many fields. In order to ensure the quality of stainless steel castings after production, a special thickness gauge is needed to measure their thickness to detect whether the stainless steel castings are qualified.
[0003] When measuring stainless steel castings, the existing thickness gauge simply measures the thickness of a certain part through a measuring ruler. Since there are many measuring parts, the staff needs to manually measure multiple parts, which leads to poor measurement efficiency. At the same time, it is impossible to measure the thickness of the stainless steel castings in all directions, thereby reducing the measurement accuracy. To this end, we provide a high-precision stainless steel casting thickness gauge and a measurement method thereof to solve the above problems. Summary of the invention
[0004] The purpose of the present invention is to provide a high-precision stainless steel casting thickness measuring device and a measuring method thereof in order to solve the problem that the existing stainless steel casting thickness measurement has poor efficiency and cannot be measured in all directions.
[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a high-precision stainless steel casting thickness measuring instrument, comprising: a fixed seat and a first laser measuring instrument and a second laser measuring instrument installed on the top of the fixed seat, and the first laser measuring instrument and the second laser measuring instrument are symmetrically arranged with respect to the central axis of the fixed seat; a fixed track, the fixed track is fixedly connected to the fixed seat, a sliding seat is slidably connected to the top of the fixed track, a first driving motor is installed on the top of the fixed seat, a one-way threaded screw is connected to the output end of the first driving motor, and the one-way threaded screw is rotatably connected to the inner side of the fixed seat, and the sliding seat is threadedly connected to the outer side of the one-way threaded screw Wall; an auxiliary measuring mechanism, located at the top of the sliding seat, for assisting in thickness measurement of the stainless steel casting, the auxiliary measuring mechanism comprises two auxiliary seats fixedly connected to the top of the sliding seat, a second driving motor is installed on one side of the two auxiliary seats, the output end of the second driving motor is connected to the first rotating shaft, one end of the first rotating shaft passes through the inner side of the auxiliary seat and is rotatably connected to the auxiliary seat, one end of the first rotating shaft is fixedly connected to a disc, one side of the disc is fixedly connected to a support plate, a clamp for clamping the stainless steel casting is provided on the inner side of the disc, and an auxiliary switching member for clamping and switching the stainless steel casting is provided between the two auxiliary seats.
[0006] As a further solution of the present invention: the clamper includes three groups of fixed plates fixedly connected to one side of the disc, a clamping plate is arranged on the inner side of each group of fixed plates, a second rotating shaft is fixedly connected on both sides of each clamping plate, and one end of the second rotating shaft passes through the outside of the fixed plate and is rotatably connected to the fixed plate, a torsion spring is installed between the second rotating shaft and the fixed plate, and an adaptive resistance member for adaptive clamping of the stainless steel casting is arranged on the inner side of the clamping plate.
[0007] As a further solution of the present invention: the clamp also includes a movable ring slidably connected to the outer wall of the first rotating shaft, a first connecting spring is installed between the movable ring and the disc, three sliding rods are fixedly connected to the inner side of the movable ring, one end of each of the sliding rods passes through the end of the disc and is fixedly connected to a connecting seat, and a roller is rotatably connected to the inner side of the connecting seat.
[0008] As a further solution of the present invention: the adaptive resistance member includes a plurality of second movable rods slidably connected to the inner side of the clamping plate, one end of each of the second movable rods penetrates the inner side of the clamping plate, one end of the second movable rod penetrates to the back side of the clamping plate and is fixedly connected to a connecting column, and a power spring is installed between the connecting column and the clamping plate.
[0009] As a further solution of the present invention: the adaptive resistance member also includes a stand fixedly connected to the back side of the clamping plate, the inner side of the stand is rotatably connected to a transmission rod, the outer wall of the transmission rod is provided with multiple groups of threads, each group of threads is composed of a positive thread and a negative thread, each of the positive thread and the negative thread outer wall is threadedly connected to an arc-shaped clamping plate, the inner side of the fixed plate is fixedly connected to a rectangular rod, the arc-shaped clamping plate is slidably connected to the outer wall of the rectangular rod, one end of the transmission rod passes through the outer wall of the fixed plate and is fixedly connected to a second spur gear, and one side of the seat is fixedly connected to a third spur rack meshing with the second spur gear.
[0010] As a further solution of the present invention: the auxiliary switching member includes an L-shaped plate fixedly connected to both sides of the two discs, a latch is slidably connected to the inner side of the L-shaped plate, an auxiliary spring is installed between the latch and the L-shaped plate, a fixing hole matching the latch is opened on the inner side of the sliding rod, a connecting rod is fixedly connected to one side of the fixing seat, a first movable rod is slidably connected to the inner side of the connecting rod, and a second connecting spring is installed between the first movable rod and the connecting rod.
[0011] As a further solution of the present invention: the auxiliary switching member also includes a first spur rack and a second spur rack slidably connected to the top of the sliding seat, the top of the sliding seat is rotatably connected with a first spur gear, and the first spur gear is respectively meshed with the first spur rack and the second spur rack, one end of the first spur rack is fixedly connected to a first auxiliary rod, one end of the first auxiliary rod is fixedly connected to a connecting ring, and the connecting ring is rotatably connected to the movable ring, the bottom of the connecting ring is fixedly connected to the conveying first auxiliary rod, and one end of the second spur rack is provided with an unlocking component that cooperates with the auxiliary switching member.
[0012] As a further solution of the present invention: the unlocking assembly includes a second auxiliary rod fixedly connected to one end of the second spur rack, the top of the second auxiliary rod is fixedly connected to a fixed ring, the inner side of the fixed ring is rotatably connected to a rotating ring, the inner side of the rotating ring is fixedly connected to a trapezoidal block, one group of the L-shaped plates are slidably connected to a slider on the inner side, and the slider is fixedly connected to the trapezoidal block, one group of the pins are fixedly connected to a connecting plate on the top, and the inner side of the connecting plate is fixedly connected to a spherical rod.
[0013] The present invention also discloses a high-precision stainless steel casting thickness measurement method, which uses the above-mentioned high-precision stainless steel casting thickness measuring device, and comprises the following steps:
[0014] S1. First, when testing the stainless steel casting, the stainless steel casting is first placed on the support plate, and then the movable ring located on the right side of the stainless steel casting is pushed to move toward the disc, so that the connecting seat is pushed to contact the clamping plate through the sliding rod, so that the clamping plate is rotated ninety degrees and fits the outer wall of the stainless steel casting, so as to fix the stainless steel casting. Since the distance between the first laser measuring instrument and the second laser measuring instrument is fixed, the thickness of the stainless steel casting can be obtained by subtracting the values measured by the first laser measuring instrument and the second laser measuring instrument from the distance between the first laser measuring instrument and the second laser measuring instrument. When a position After the thickness measurement of the device is completed, the second drive motor is started intermittently, and the output end of the second drive motor drives the disc to drive the stainless steel casting to rotate in a circle, so as to detect different positions of the stainless steel casting, and the first drive motor is started, and the output end of the first drive motor is started and stopped intermittently, and the output end of the first drive motor drives the one-way threaded screw to rotate, thereby driving the sliding seat to drive the stainless steel casting to move laterally intermittently, so as to cooperate with the circumference measurement of the stainless steel casting to realize the full-scale thickness measurement of the stainless steel casting, without the need for the staff to measure manually one by one, which can improve the efficiency and accuracy of the measurement, and at the same time improve the overall practicality of the device;
[0015] S2. When the stainless steel casting is fixed, the movable ring is pushed to move toward the disc, so that the roller pushes the clamping plate to rotate 90 degrees. When the clamped part is uneven, the second movable rods can be adaptively pressed against the outer wall of the stainless steel casting under the action of the power spring, thereby improving the clamping stability and ensuring that the stainless steel casting will not shake during the rotation detection process, thereby ensuring the accuracy of the measurement;
[0016] S3, after the clamping plate rotates 90 degrees, it continues to push the movable ring to move, thereby driving the transmission rod driven by the second spur gear to rotate in a circle through the third spur rack, and then driving the multiple groups of arc-shaped clamping plates to clamp the outer wall of the connecting column under the action of positive thread and negative thread, so as to tighten the second movable rod after adaptive clamping, thereby improving the stability of clamping;
[0017] S4, when the movable ring at the right end of the stainless steel casting moves laterally to push the clamping plate to rotate, when the movable ring stops at a specified position, the fixing hole is aligned with the latch, so that the latch is reset and inserted into the fixing hole under the action of the auxiliary spring, thereby fixing the movable ring;
[0018] S5. The elastic coefficient of the second connecting spring is greater than the elastic coefficient of the first connecting spring. When the first laser measuring instrument and the second laser measuring instrument complete the measurement of the thickness of the stainless steel casting located at the left side during the transverse process of the stainless steel casting, when the sliding seat continues to move transversely, the first movable rod contacts the movable ring located at the left end of the stainless steel casting. During the process of continuing to move transversely, the movable ring is pushed by the resistance of the second connecting spring to move the movable ring located at the left end of the stainless steel casting, so that the clamping plate located at the left end of the stainless steel casting can be clamped on the outer wall of the stainless steel casting. The movable ring located at the left end of the stainless steel casting drives the first straight rod through the connecting ring while moving. The rack moves laterally, and then drives the second spur rack through the first spur gear to drive the fixed ring to move in the direction of the pin, so that the inclined surface at one end of the trapezoidal block contacts the spherical rod, thereby pushing the spherical rod to drive the pin to move away from the sliding rod. When the movable ring at the left end of the stainless steel casting stops moving, the pin at the right end of the stainless steel casting moves out from the inside of the sliding rod, so that the movable ring at the right end of the stainless steel casting is no longer fixed, and then the clamping plate can automatically reset under the action of the torsion spring and no longer block the side of the stainless steel casting, thereby realizing the switching of the clamping part of the stainless steel casting so that the thickness of the stainless steel casting can be measured in all directions.
[0019] Compared with the prior art, the present invention has the following beneficial effects:
[0020] 1. By setting the clamp and the auxiliary measuring mechanism, first, when the stainless steel casting needs to be inspected, the stainless steel casting can be placed on the support plate first, and then the movable ring on the right side of the stainless steel casting can be pushed to move toward the disc, so that the connecting seat is pushed to contact the clamping plate through the sliding rod, so that the clamping plate is rotated ninety degrees and fits the outer wall of the stainless steel casting, so as to fix the stainless steel casting. Since the distance between the first laser measuring instrument and the second laser measuring instrument is fixed, the thickness of the stainless steel casting can be obtained by subtracting the value measured by the first laser measuring instrument and the second laser measuring instrument from the distance between the first laser measuring instrument and the second laser measuring instrument. After the thickness measurement of one position is completed, the second drive motor is started intermittently, and the output end of the second drive motor drives the disc to drive the stainless steel casting to rotate in a circle, so as to detect different positions of the stainless steel casting, and the first drive motor is started, and the output end of the first drive motor can be started and stopped intermittently, and the output end of the first drive motor drives the one-way threaded screw to rotate, thereby driving the sliding seat to drive the stainless steel casting to move horizontally intermittently, so as to cooperate with the circumference measurement of the stainless steel casting to realize the full-scale thickness measurement of the stainless steel casting, without the need for the staff to measure manually one by one, which can improve the efficiency and accuracy of the measurement, and at the same time improve the overall practicality of the device;
[0021] 2. By setting an adaptive resistance piece, when the stainless steel casting needs to be fixed, the movable ring is pushed to move toward the disc, so that the roller pushes the clamping plate to rotate 90 degrees. When the clamped part is uneven, the multiple second movable rods can be adaptively pressed against the outer wall of the stainless steel casting under the action of the power spring, thereby improving the clamping stability, thereby ensuring that the stainless steel casting will not shake during the rotation detection process, thereby ensuring the accuracy of the measurement;
[0022] 3. By arranging the cooperation of parts such as the transmission rod, when the clamping plate rotates 90 degrees, it continues to push the movable ring to move, so that the transmission rod driven by the second spur gear is driven by the third spur rack to rotate in a circle, and then drives multiple sets of arc clamping plates to clamp on the outer wall of the connecting column under the action of positive thread and negative thread, so as to tighten the second movable rod after adaptive clamping, thereby improving the stability of clamping;
[0023] 4. By setting an auxiliary switching part, the elastic coefficient of the second connecting spring is greater than the elastic coefficient of the first connecting spring. When the first laser measuring instrument and the second laser measuring instrument complete the thickness measurement of the stainless steel casting located at the left side during the lateral movement of the stainless steel casting, the first movable rod contacts the movable ring located at the left end of the stainless steel casting when the sliding seat continues to move lateral. The movable ring is pushed to move by the resistance of the second connecting spring during the lateral movement, so that the clamping plate at the left end of the stainless steel casting can be clamped on the outer wall of the stainless steel casting, and the movable ring at the left end of the stainless steel casting is connected to the movable rod while moving. The ring drives the first spur rack to move laterally, and then drives the second spur rack through the first spur gear to drive the fixed ring to move in the direction of the pin, so that the inclined surface at one end of the trapezoidal block contacts the spherical rod, thereby pushing the spherical rod to drive the pin to move away from the sliding rod. When the movable ring at the left end of the stainless steel casting stops moving, the pin at the right end of the stainless steel casting moves out from the inside of the sliding rod, so that the movable ring at the right end of the stainless steel casting is no longer fixed, and then the clamping plate can automatically reset under the action of the torsion spring and no longer block the side of the stainless steel casting, thereby realizing the switching of the clamping position of the stainless steel casting, so that the thickness of the stainless steel casting can be measured in all directions. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 It is a structural schematic diagram of the present invention;
[0025] Figure 2 This is a schematic diagram of the inner structure of the auxiliary seat of the present invention;
[0026] Figure 3 For the present invention Figure 2 Enlarged view of point A in the middle;
[0027] Figure 4 is a cross-sectional view of a connecting rod of the present invention;
[0028] Figure 5 It is a schematic diagram of the structure of the fixed ring and the rotating ring of the present invention;
[0029] Figure 6 For the present invention Figure 5 Enlarged view of point B in the middle;
[0030] Figure 7 It is a schematic diagram of the structure of the slider of the present invention;
[0031] Figure 8 It is a schematic diagram of the back structure of the clamping plate of the present invention;
[0032] Fig. 9 It is a schematic diagram of clamping a stainless steel casting according to the present invention.
[0033] In the figure: 1, fixed seat; 2, first laser measuring instrument; 3, second laser measuring instrument; 4, first driving motor; 5, fixed rail; 6, one-way threaded screw; 7, sliding seat; 8, auxiliary seat; 9, connecting rod; 10, first movable rod; 11, second driving motor; 12, first straight rack; 13, first straight gear; 14, second straight rack; 15, fixed ring; 16, first rotating shaft; 17, connecting ring; 18, sliding rod; 19, disc; 20, supporting plate; 21, clamping plate; 22, first connecting spring; 23, movable ring; 24, first auxiliary Auxiliary rod; 25. fixing hole; 26. latch; 27. auxiliary spring; 28. L-shaped plate; 29. connecting seat; 30. roller; 31. third spur rack; 32. fixing plate; 33. second rotating shaft; 34. torsion spring; 35. stand; 36. connecting column; 37. second movable rod; 38. power spring; 39. arc clamp; 40. second connecting spring; 41. rotating ring; 42. second auxiliary rod; 43. trapezoidal block; 44. spherical rod; 45. slider; 46. connecting plate; 47. second spur gear; 48. transmission rod; 49. rectangular rod. DETAILED DESCRIPTION
[0034] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0035] In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, which are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", and "third" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance. In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", and "set" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected, or indirectly connected through an intermediate medium, or it can be the internal connection of two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances. The following is an explanation of an embodiment of the present invention based on the overall structure of the present invention.
[0036] See also Figures 1 to 9 The present embodiment provides a high-precision thickness measuring device for stainless steel castings, comprising: a fixed seat 1 and a first laser measuring instrument 2 and a second laser measuring instrument 3 installed on the top of the fixed seat 1, and the first laser measuring instrument 2 and the second laser measuring instrument 3 are symmetrically arranged with respect to the central axis of the fixed seat 1; a fixed track 5, the fixed track 5 is fixedly connected to the fixed seat 1, and a sliding seat 7 is slidably connected to the top of the fixed track 5, a first driving motor 4 is installed on the top of the fixed seat 1, a one-way threaded screw 6 is connected to the output end of the first driving motor 4, and the one-way threaded screw 6 is rotatably connected to the inner side of the fixed seat 1, and the sliding seat 7 is threadedly connected to the outer wall of the one-way threaded screw 6; an auxiliary measuring mechanism, located on the top of the sliding seat 7, for assisting the stainless steel casting in thickness measurement, the auxiliary measuring mechanism comprising two auxiliary seats 8 fixedly connected to the top of the sliding seat 7, a second driving motor 11 is installed on one side of the two auxiliary seats 8, a first rotating shaft 16 is connected to the output end of the second driving motor 11, and one end of the first rotating shaft 16 passes through to The inner side of the auxiliary seat 8 is rotatably connected to the auxiliary seat 8, one end of the first rotating shaft 16 is fixedly connected to a disc 19, one side of the disc 19 is fixedly connected to a support plate 20, and the inner side of the disc 19 is provided with a clamp for clamping the stainless steel casting, and the clamp includes three groups of fixed plates 32 fixedly connected to one side of the disc 19, and a clamping plate 21 is provided on the inner side of each group of fixed plates 32, and a second rotating shaft 33 is fixedly connected to both sides of each clamping plate 21, and one end of the second rotating shaft 33 penetrates The second rotating shaft 33 is connected to the fixed plate 32 and is rotatably connected to the fixed plate 32. A torsion spring 34 is installed between the second rotating shaft 33 and the fixed plate 32. The clamp also includes a movable ring 23 slidably connected to the outer wall of the first rotating shaft 16. A first connecting spring 22 is installed between the movable ring 23 and the disc 19. Three sliding rods 18 are fixedly connected to the inner side of the movable ring 23. One end of each sliding rod 18 passes through the end of the disc 19 and is fixedly connected to a connecting seat 29. The inner side of the connecting seat 29 is rotatably connected to a roller 30.
[0037] First, when inspecting the stainless steel casting, the stainless steel casting can be placed on the support plate 20, and then the movable ring 23 on the right side of the stainless steel casting is pushed to move toward the disc 19, so that the connecting seat 29 is pushed to contact the clamping plate 21 through the sliding rod 18, so that the clamping plate 21 is rotated ninety degrees to fit the outer wall of the stainless steel casting, so as to fix the stainless steel casting. Since the distance between the first laser measuring instrument 2 and the second laser measuring instrument 3 is fixed, the thickness of the stainless steel casting can be obtained by subtracting the value measured by the first laser measuring instrument 2 and the second laser measuring instrument 3 from the distance between the first laser measuring instrument 2 and the second laser measuring instrument 3. When a position After the thickness measurement is completed, the second drive motor 11 is started intermittently, and the output end of the second drive motor 11 drives the disc 19 to drive the stainless steel casting to rotate in a circle, so as to detect different positions of the stainless steel casting, and the first drive motor 4 is started, and the output end of the first drive motor 4 is started and stopped intermittently, and the output end of the first drive motor 4 drives the one-way threaded screw 6 to rotate, thereby driving the sliding seat 7 to drive the stainless steel casting to move laterally intermittently, so as to cooperate with the circumferential measurement of the stainless steel casting to realize the full-dimensional thickness measurement of the stainless steel casting, without the need for the staff to measure manually one by one, which can improve the efficiency and accuracy of the measurement, and at the same time improve the overall practicality of the device;
[0038] When the movable ring 23 at the right end of the stainless steel casting moves laterally to push the clamping plate 21 to rotate, when the movable ring 23 stops at a specified position, the fixing hole 25 is aligned with the latch 26, so that the latch 26 is reset and inserted into the fixing hole 25 under the action of the auxiliary spring 27, thereby fixing the movable ring 23.
[0039] The inner side of the clamping plate 21 is provided with an adaptive resistance member for adaptively clamping the stainless steel casting. The adaptive resistance member includes a plurality of second movable rods 37 slidably connected to the inner side of the clamping plate 21. One end of each second movable rod 37 penetrates the inner side of the clamping plate 21. One end of the second movable rod 37 penetrates the back side of the clamping plate 21 and is fixedly connected to a connecting column 36. A power spring 38 is installed between the connecting column 36 and the clamping plate 21. The adaptive resistance member also includes a stand 35 fixedly connected to the back side of the clamping plate 21. The inner side of the stand 35 is A transmission rod 48 is rotatably connected, and the outer wall of the transmission rod 48 is provided with multiple groups of threads, each group of threads is composed of a positive thread and a negative thread, and each positive thread and the outer wall of the negative thread are threadedly connected with an arc clamping plate 39, and a rectangular rod 49 is fixedly connected to the inner side of the fixed plate 32, and the arc clamping plate 39 is slidably connected to the outer wall of the rectangular rod 49, and one end of the transmission rod 48 passes through the outer wall of the fixed plate 32 and is fixedly connected to the second spur gear 47, and one side of the connecting seat 29 is fixedly connected to the third spur rack 31 meshing with the second spur gear 47;
[0040] The stainless steel casting mentioned in this solution can be a rectangle, and the parts clamped at both ends of the rectangle can have an uneven shape. When the stainless steel casting is fixed, the movable ring 23 is pushed to move toward the disk 19, so that the roller 30 pushes the clamping plate 21 to rotate ninety degrees. When the clamped part is uneven, the multiple second movable rods 37 can be adaptively pressed against the outer wall of the stainless steel casting under the action of the power spring 38, thereby improving the stability of the clamping, thereby ensuring that the stainless steel casting will not shake during the rotation detection process, thereby ensuring the accuracy of the measurement;
[0041] After the clamping plate 21 rotates ninety degrees, it continues to push the movable ring 23 to move, thereby driving the transmission rod 48 driven by the second spur gear 47 to rotate in a circle through the third spur rack 31, and then driving multiple groups of arc-shaped clamping plates 39 to clamp on the outer wall of the connecting column 36 under the action of the positive thread and the negative thread, so as to tighten the second movable rod 37 after adaptive clamping, thereby improving the stability of clamping.
[0042] An auxiliary switching member for clamping and switching the stainless steel casting is arranged between the two auxiliary seats 8, and the auxiliary switching member includes an L-shaped plate 28 fixedly connected to both sides of the two discs 19, and a latch 26 is slidably connected to the inner side of the L-shaped plate 28, and an auxiliary spring 27 is installed between the latch 26 and the L-shaped plate 28. A fixing hole 25 matching the latch 26 is opened on the inner side of the sliding rod 18, and a connecting rod 9 is fixedly connected to one side of the fixed seat 1, and a first movable rod 10 is slidably connected to the inner side of the connecting rod 9, and a second connecting spring 40 is installed between the first movable rod 10 and the connecting rod 9. The auxiliary switching member also includes a first spur rack 12 and a second spur rack 14 slidably connected to the top of the sliding seat 7, and a first spur gear 13 is rotatably connected to the top of the sliding seat 7, and the first spur gear 13 is respectively meshed with the first spur rack 12 and the second spur rack 14, and the first spur rack 12 is meshed with the second spur rack 14. One end of 12 is fixedly connected with a first auxiliary rod 24, one end of the first auxiliary rod 24 is fixedly connected with a connecting ring 17, and the connecting ring 17 is rotatably connected with the movable ring 23, the bottom of the connecting ring 17 is fixedly connected with the conveying first auxiliary rod 24, one end of the second spur rack 14 is provided with an unlocking component for cooperating with the auxiliary switching member, the unlocking component includes a second auxiliary rod 42 fixedly connected with one end of the second spur rack 14, the top of the second auxiliary rod 42 is fixedly connected with a fixed ring 15, the inner side of the fixed ring 15 is rotatably connected with a rotating ring 41, the inner side of the rotating ring 41 is fixedly connected with a trapezoidal block 43, one group of L-shaped plates 28 is slidably connected with a slider 45, and the slider 45 is fixedly connected with the trapezoidal block 43, one group of latches 26 is fixedly connected with a connecting plate 46 at the top, and the inner side of the connecting plate 46 is fixedly connected with a spherical rod 44;
[0043] The elastic coefficient of the second connecting spring 40 is greater than the elastic coefficient of the first connecting spring 22. When the first laser measuring instrument 2 and the second laser measuring instrument 3 complete the thickness measurement of the stainless steel casting located at the left side during the lateral movement of the stainless steel casting, the first movable rod 10 contacts the movable ring 23 located at the left end of the stainless steel casting when the sliding seat 7 continues to move lateral. The movable ring 23 is pushed to move by the resistance of the second connecting spring 40 during the lateral movement, so that the clamping plate 21 located at the left end of the stainless steel casting can be clamped on the outer wall of the stainless steel casting. The movable ring 23 located at the left end of the stainless steel casting drives the first straight rack 12 to move forward through the connecting ring 17 while moving. The movable ring 23 at the left end of the stainless steel casting stops moving, and the latch 26 at the right end of the stainless steel casting moves out from the inside of the sliding rod 18, so that the movable ring 23 at the right end of the stainless steel casting is no longer fixed, and the clamping plate 21 can automatically reset under the action of the torsion spring 34 and no longer block the side of the stainless steel casting, thereby realizing the switching of the clamping position of the stainless steel casting, so that the stainless steel casting can be measured in all directions.
[0044] In combination with the above-mentioned high-precision stainless steel casting thickness measuring device, a high-precision stainless steel casting thickness measuring method is provided, which specifically includes the following steps:
[0045] S1. First, when testing the stainless steel casting, the stainless steel casting is first placed on the support plate 20, and then the movable ring 23 on the right side of the stainless steel casting is pushed to move toward the disc 19, so that the connecting seat 29 is pushed to contact the clamping plate 21 through the sliding rod 18, so that the clamping plate 21 is rotated ninety degrees and fits the outer wall of the stainless steel casting, so as to fix the stainless steel casting. Since the distance between the first laser measuring instrument 2 and the second laser measuring instrument 3 is fixed, the thickness of the stainless steel casting can be obtained by subtracting the value measured by the first laser measuring instrument 2 and the second laser measuring instrument 3 from the distance between the first laser measuring instrument 2 and the second laser measuring instrument 3. When a position After the thickness measurement is completed, the second drive motor 11 is started intermittently, and the output end of the second drive motor 11 drives the disc 19 to drive the stainless steel casting to rotate in a circle, so as to detect different positions of the stainless steel casting, and the first drive motor 4 is started, and the output end of the first drive motor 4 is started and stopped intermittently, and the output end of the first drive motor 4 drives the one-way threaded screw 6 to rotate, thereby driving the sliding seat 7 to drive the stainless steel casting to move laterally intermittently, so as to cooperate with the circumferential measurement of the stainless steel casting to realize the full-dimensional thickness measurement of the stainless steel casting, without the need for the staff to measure manually one by one, which can improve the efficiency and accuracy of the measurement, and at the same time improve the overall practicality of the device;
[0046] S2. When the stainless steel casting is fixed, the movable ring 23 is pushed to move toward the disk 19, so that the roller 30 pushes the clamping plate 21 to rotate 90 degrees. When the clamped part is uneven, the second movable rods 37 can be adaptively pressed against the outer wall of the stainless steel casting under the action of the power spring 38, thereby improving the clamping stability, thereby ensuring that the stainless steel casting will not shake during the rotation detection process, thereby ensuring the accuracy of the measurement;
[0047] S3. After the clamping plate 21 rotates 90 degrees, it continues to push the movable ring 23 to move, thereby driving the transmission rod 48 driven by the second spur gear 47 to rotate in a circle through the third spur rack 31, and then driving the multiple sets of arc clamping plates 39 to clamp on the outer wall of the connecting column 36 under the action of the positive thread and the negative thread, so as to tighten the second movable rod 37 after adaptive clamping, thereby improving the stability of clamping;
[0048] S4. When the movable ring 23 at the right end of the stainless steel casting moves laterally to push the clamping plate 21 to rotate, when the movable ring 23 stops at a specified position, the fixing hole 25 is aligned with the latch 26, so that the latch 26 is reset and inserted into the fixing hole 25 under the action of the auxiliary spring 27, thereby fixing the movable ring 23;
[0049] S5. The elastic coefficient of the second connecting spring 40 is greater than the elastic coefficient of the first connecting spring 22. When the first laser measuring instrument 2 and the second laser measuring instrument 3 complete the thickness measurement of the stainless steel casting located at the left side during the lateral movement of the stainless steel casting, the first movable rod 10 contacts the movable ring 23 located at the left end of the stainless steel casting when the sliding seat 7 continues to move lateral. The movable ring 23 is pushed to move by the resistance of the second connecting spring 40 during the lateral movement, so that the clamping plate 21 located at the left end of the stainless steel casting can be clamped on the outer wall of the stainless steel casting. The movable ring 23 located at the left end of the stainless steel casting drives the first straight rack 1 through the connecting ring 17 while moving. 2 is moved laterally, and then the second spur rack 14 is driven by the first spur gear 13 to drive the fixed ring 15 to move in the direction of the latch 26, so that the inclined surface of one end of the trapezoidal block 43 contacts the spherical rod 44, thereby pushing the spherical rod 44 to drive the latch 26 to move away from the sliding rod 18. When the movable ring 23 at the left end of the stainless steel casting stops moving, the latch 26 at the right end of the stainless steel casting moves out from the inside of the sliding rod 18, so that the movable ring 23 at the right end of the stainless steel casting is no longer fixed, and then the clamping plate 21 can automatically reset under the action of the torsion spring 34 and no longer block the side of the stainless steel casting, thereby realizing the switching of the clamping position of the stainless steel casting, so that the stainless steel casting can be measured in all directions.
[0050] What is described above is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A high-precision stainless steel casting thickness measuring instrument, characterized in that: include: A fixing seat (1) and a first laser measuring instrument (2) and a second laser measuring instrument (3) mounted on the top of the fixing seat (1), wherein the first laser measuring instrument (2) and the second laser measuring instrument (3) are symmetrically arranged about the central axis of the fixing seat (1); A fixed rail (5), the fixed rail (5) being fixedly connected to the fixed seat (1), a sliding seat (7) being slidably connected to the top of the fixed rail (5), a first drive motor (4) being mounted on the top of the fixed seat (1), a one-way threaded screw (6) being connected to the output end of the first drive motor (4), the one-way threaded screw (6) being rotatably connected to the inner side of the fixed seat (1), and the sliding seat (7) being threadably connected to the outer wall of the one-way threaded screw (6); an auxiliary measuring mechanism, located at the top of the sliding seat (7), and used for assisting the stainless steel casting in thickness measurement, the auxiliary measuring mechanism comprising two auxiliary seats (8) fixedly connected to the top of the sliding seat (7), one side of each of the two auxiliary seats (8) being equipped with a second drive motor (11), an output end of the second drive motor (11) being connected to a first rotating shaft (16), one end of the first rotating shaft (16) passing through the inner side of the auxiliary seat (8) and being rotatably connected to the auxiliary seat (8), one end of the first rotating shaft (16) being fixedly connected to a disc (19), one side of the disc (19) being fixedly connected to a support plate (20), a clamp for clamping the stainless steel casting being arranged on the inner side of the disc (19), and an auxiliary switching member for clamping and switching the stainless steel casting being arranged between the two auxiliary seats (8); The clamp comprises three groups of fixing plates (32) fixedly connected to one side of the disc (19), a clamping plate (21) being arranged on the inner side of each group of fixing plates (32), a second rotating shaft (33) being fixedly connected to both sides of each clamping plate (21), one end of the second rotating shaft (33) passing through the outside of the fixing plate (32) and being rotatably connected to the fixing plate (32), a torsion spring (34) being installed between the second rotating shaft (33) and the fixing plate (32), and a torsion spring (34) being installed between the inner side of the fixing plate (21) and the fixing plate (32). An adaptive resistance member for adaptively clamping the stainless steel casting is provided, the clamp also includes a movable ring (23) slidably connected to the outer wall of the first rotating shaft (16), a first connecting spring (22) is installed between the movable ring (23) and the disc (19), three sliding rods (18) are fixedly connected to the inner side of the movable ring (23), one end of each sliding rod (18) penetrates through the end of the disc (19) and is fixedly connected to a connecting seat (29), and a roller (30) is rotatably connected to the inner side of the connecting seat (29); The adaptive resistance member includes a plurality of second movable rods (37) slidably connected to the inner side of the clamping plate (21), one end of each of the second movable rods (37) passes through the inner side of the clamping plate (21), one end of the second movable rod (37) passes through the back side of the clamping plate (21) and is fixedly connected to a connecting column (36), a power spring (38) is installed between the connecting column (36) and the clamping plate (21), the adaptive resistance member also includes a stand (35) fixedly connected to the back side of the clamping plate (21), the inner side of the stand (35) is rotatably connected to a transmission rod (48), the The outer wall of the transmission rod (48) is provided with a plurality of groups of threads, each group of threads is composed of a positive thread and a negative thread, each of the positive threads and the outer wall of the negative thread are threadedly connected to an arc clamping plate (39), the inner side of the fixed plate (32) is fixedly connected to a rectangular rod (49), the arc clamping plate (39) is slidably connected to the outer wall of the rectangular rod (49), one end of the transmission rod (48) passes through the outer wall of the fixed plate (32) and is fixedly connected to a second spur gear (47), and one side of the connecting seat (29) is fixedly connected to a third spur rack (31) meshing with the second spur gear (47).
2. A high-precision stainless steel casting thickness measuring instrument according to claim 1, characterized in that: The auxiliary switching member comprises an L-shaped plate (28) fixedly connected to both sides of the two disks (19); a latch (26) is slidably connected to the inner side of the L-shaped plate (28); an auxiliary spring (27) is installed between the latch (26) and the L-shaped plate (28); a fixing hole (25) matching the latch (26) is opened on the inner side of the sliding rod (18); a connecting rod (9) is fixedly connected to one side of the fixing seat (1); a first movable rod (10) is slidably connected to the inner side of the connecting rod (9); a second connecting spring (40) is installed between the first movable rod (10) and the connecting rod (9); when the sliding seat (7) continues to move laterally, the first movable rod (10) contacts the movable ring (23) located at the left end of the stainless steel casting.
3. A high-precision stainless steel casting thickness measuring instrument according to claim 2, characterized in that: The auxiliary switching member further comprises a first spur rack (12) and a second spur rack (14) slidably connected to the top of the sliding seat (7); the top of the sliding seat (7) is rotatably connected to a first spur gear (13), and the first spur gear (13) is respectively meshed with the first spur rack (12) and the second spur rack (14); one end of the first spur rack (12) is fixedly connected to a first auxiliary rod (24); one end of the first auxiliary rod (24) is fixedly connected to a connecting ring (17), and the connecting ring (17) is rotatably connected to the movable ring (23); the bottom of the connecting ring (17) is fixedly connected to the first auxiliary rod (24); and one end of the second spur rack (14) is provided with an unlocking component that cooperates with the auxiliary switching member for operation.
4. A high-precision stainless steel casting thickness measuring instrument according to claim 3, characterized in that: The unlocking assembly comprises a second auxiliary rod (42) fixedly connected to one end of the second spur rack (14); a fixed ring (15) is fixedly connected to the top of the second auxiliary rod (42); a rotating ring (41) is rotatably connected to the inner side of the fixed ring (15); a trapezoidal block (43) is fixedly connected to the inner side of the rotating ring (41); a slider (45) is slidably connected to the inner side of one group of the L-shaped plates (28); and the slider (45) is fixedly connected to the trapezoidal block (43); a connecting plate (46) is fixedly connected to the top of one group of the latches (26); and a spherical rod (44) is fixedly connected to the inner side of the connecting plate (46).
5. A high-precision stainless steel casting thickness measurement method, characterized in that: The high-precision stainless steel casting thickness measuring device according to claim 4 comprises the following steps: S1. First, when inspecting a stainless steel casting, the stainless steel casting is first placed on the support plate (20), and then the movable ring (23) located on the right side of the stainless steel casting is pushed to move toward the disk (19), so that the connecting seat (29) is pushed to contact the clamping plate (21) through the sliding rod (18), so that the clamping plate (21) is rotated ninety degrees and fits against the outer wall of the stainless steel casting, thereby fixing the stainless steel casting. Since the distance between the first laser measuring instrument (2) and the second laser measuring instrument (3) is fixed, it is only necessary to subtract the distance between the first laser measuring instrument (2) and the second laser measuring instrument (3) from the distance between the first laser measuring instrument (2) and the second laser measuring instrument (3). The value measured by the optical measuring instrument (3) can be used to obtain the thickness of the stainless steel casting. When the thickness measurement of a position is completed, the second drive motor (11) is started intermittently, and the output end of the second drive motor (11) drives the disc (19) to drive the stainless steel casting to rotate in a circle, thereby detecting different positions of the stainless steel casting. The first drive motor (4) is started, and the output end of the first drive motor (4) is started and stopped intermittently. The output end of the first drive motor (4) drives the one-way threaded screw (6) to rotate, thereby driving the sliding seat (7) to drive the stainless steel casting to move horizontally intermittently, thereby cooperating with the circumferential measurement of the stainless steel casting to achieve all-round thickness measurement of the stainless steel casting; S2. When the stainless steel casting is fixed, the movable ring (23) is pushed to move in the direction of the disk (19), so that the roller (30) pushes the clamping plate (21) to rotate ninety degrees. When the clamped part is uneven, the plurality of second movable rods (37) can be adaptively pressed against the outer wall of the stainless steel casting under the action of the power spring (38), thereby improving the clamping stability and ensuring that the stainless steel casting will not shake during the rotation detection process, thereby ensuring the accuracy of the measurement; S3. After the clamping plate (21) rotates ninety degrees, it continues to push the movable ring (23) to move, thereby driving the transmission rod (48) driven by the second spur gear (47) to rotate in a circle through the third spur rack (31), thereby driving the plurality of groups of arc-shaped clamping plates (39) to clamp on the outer wall of the connecting column (36) under the action of the positive thread and the negative thread, thereby fastening the second movable rod (37) after adaptive clamping, thereby improving the stability of clamping; S4. When the movable ring (23) located at the right end of the stainless steel casting moves laterally to push the clamping plate (21) to rotate, when the movable ring (23) stops at a specified position, the fixing hole (25) is aligned with the latch (26), so that the latch (26) is reset and inserted into the fixing hole (25) under the action of the auxiliary spring (27), thereby fixing the movable ring (23); S5. The elastic coefficient of the second connecting spring (40) is greater than the elastic coefficient of the first connecting spring (22). When the first laser measuring instrument (2) and the second laser measuring instrument (3) complete the measurement of the thickness of the stainless steel casting located at the left side during the lateral movement of the stainless steel casting, the first movable rod (10) contacts the movable ring (23) located at the left end of the stainless steel casting when the sliding seat (7) continues to move lateral. The movable ring (23) is pushed to move by the resistance of the second connecting spring (40) during the lateral movement, so that the clamping plate (21) located at the left end of the stainless steel casting can be clamped on the outer wall of the stainless steel casting. The movable ring (23) located at the left end of the stainless steel casting drives the first spur rack (12) to move through the connecting ring (17) while moving. The movable ring (23) is moved laterally, and then the second spur rack (14) is driven by the first spur gear (13) to drive the fixed ring (15) to move in the direction of the latch pin (26), so that the inclined surface of one end of the trapezoidal block (43) contacts the spherical rod (44), thereby pushing the spherical rod (44) to drive the latch pin (26) to move away from the sliding rod (18). When the movable ring (23) at the left end of the stainless steel casting stops moving, the latch pin (26) at the right end of the stainless steel casting moves out from the inside of the sliding rod (18), so that the movable ring (23) at the right end of the stainless steel casting is no longer fixed, and then the clamping plate (21) can automatically reset under the action of the torsion spring (34) and no longer block the side of the stainless steel casting, thereby realizing the switching of the clamping position of the stainless steel casting, so that the thickness of the stainless steel casting can be measured in all directions.
Citation Information
Patent Citations
Thickness detection device for optical communication module processing
CN216385558U