A power cable insulation production cross-linking device

Abstract

The present invention relates to the field of cable production, and in particular to an insulation production and cross-linking device for power cables, comprising a mounting frame, a cooling frame rotatably connected to the interior of the mounting frame, a front-to-back symmetrical air inlet opening on the upper portion of the cooling frame, a front-to-back symmetrical air outlet opening on the lower portion of the cooling frame, and latches for locking and limiting the cooling frame on both the front and back sides of the mounting frame. In the present invention, when the cable is conveyed downward along the cooling frame, the action of the spring causes the sliding member to drive the rotating wheel to always fit the cable, thereby clamping and guiding the cable, so that the cable can be conveyed stably. When the cable is insufficiently powered and cannot be conveyed and discharged normally, the drive motor can be started at this time, so that the fixed sleeve drives the rotating wheel to rotate, thereby giving the cable a normal driving force, so that the cable can continue to move and discharge.

Description

Technical Field

[0001] The present invention relates to the field of cable production, in particular to an insulation production cross-linking device for power cables. Background Art

[0002] Cross-linking of cable insulation materials is a common production process, primarily used to improve the heat resistance, mechanical strength, and chemical stability of insulation materials. In cable manufacturing, the most commonly used cross-linking method is to form a three-dimensional network structure between polymer chains through chemical or physical means. This process is called cross-linking. Existing devices, when in operation, directly output the cross-linked cable without any additional protective measures or guidance methods, which can lead to the risk of cable damage.

[0003] Therefore, in order to solve the above problems, an insulation production cross-linking device for power cables is now developed, which can stably guide the cables after cross-linking, adapt to the position differences between different equipment, and provide all-round protection for the cables. Summary of the Invention

[0004] In order to overcome the disadvantage that the existing device directly outputs the cross-linked cable during operation without any additional protection measures and guidance methods, which may lead to the risk of damage to the cable, the present invention provides an insulation production cross-linking device for power cables.

[0005] The technical implementation scheme of the present invention is: an insulation production and cross-linking device for power cables, including a mounting frame, a cooling frame rotatably connected to the inside of the mounting frame, a front-to-back symmetrical air inlet opening on the upper part of the cooling frame, a front-to-back symmetrical air outlet opening on the lower part of the cooling frame, and a latch for locking and limiting the cooling frame on both the front and rear sides of the mounting frame in a sliding manner. It also includes: an extension mechanism, which is arranged on the cooling frame and is used to extend and adjust the guide stroke of the cooling frame; a clamping mechanism, which is arranged on the extension mechanism and is used to clamp and guide the cable and provide conveying thrust.

[0006] Furthermore, the extension mechanism includes an extension cylinder, and the upper and lower parts of the cooling frame are both slidably connected to the extension cylinder, and the extension cylinder is used to extend the distance of the cooling frame. A first drive motor is installed on the left side of the cooling frame, and a first mounting seat is installed on the left side of the cooling frame. The first mounting seat is rotatably connected to the output shaft of the first drive motor, and a first gear is connected to the output shaft of the first drive motor. A bidirectional screw is rotatably connected to the left part of the cooling frame, and another first gear is connected to the middle part of the bidirectional screw. The two first gears are meshed with each other, and the bidirectional screw is threadedly connected to the extension cylinder.

[0007] Furthermore, the clamping mechanism includes a fixed disk, the top of the extension tube on the upper side is connected to the fixed disk, four sliding parts are slidably connected to the top of the fixed disk, the inner sides of the sliding parts are rotatably connected to rotating wheels, and the rotating wheels are used to clamp and guide the cables, and four fixing parts corresponding to the positions of the sliding parts are connected to the bottom of the fixed disk, and the fixing parts are slidably connected to adjacent sliding parts, and springs are connected between the sliding parts and adjacent fixing parts, a driving motor is installed on the sliding part on the front side, and a second gear is connected to the output shaft of the driving motor, a fixed sleeve is connected to the left side of the rotating wheel on the front side, a clamping part is rotatably connected to the fixed sleeve, an elastic part is connected between the clamping part and the fixed sleeve, a third gear is slidably connected between the clamping parts, and the third gear and the second gear are meshed with each other.

[0008] Furthermore, an adjustment mechanism is also included, which includes a fixed seat, the front and rear sides of the mounting frame are connected to the fixed seat, the fixed seat is rotatably connected to a worm, the front and rear ends of the cooling frame are connected to a worm wheel, the worm wheel is engaged with the adjacent worm, and a pulley assembly is connected between the right sides of the worm.

[0009] Furthermore, an anti-overtightening mechanism is also included, and the anti-overtightening mechanism includes a second mounting seat, the second mounting seat is connected to the extension cylinder on the upper side, a second drive motor is installed on the right side of the second mounting seat, and a fourth gear is connected to the output shaft of the second drive motor. The right part of the second mounting seat is rotatably connected to the rotating shaft, and the upper and lower parts of the rotating shaft are also connected to the fourth gear, and the two fourth gears on the lower side are engaged with each other, and a toothed rotating disk is rotatably connected to the fixed disk, and the toothed rotating disk is engaged with the fourth gear on the upper side, and the toothed rotating disk is slidably connected to the sliding member.

[0010] Furthermore, a control mechanism is also included, which includes an air valve. The air valve is installed at the air inlet position and is used to control the amount of nitrogen entering. Monitoring components are connected to the front and rear sides of the upper part of the cooling frame. The monitoring components are located on the upper side of the adjacent air valve and are used to detect the internal temperature of the cooling frame.

[0011] Furthermore, a connecting mechanism is included, which includes a mounting block. The lower side of the lower extension tube is connected to the mounting block, and a plurality of fasteners for splicing are threadedly connected to the mounting block.

[0012] Furthermore, the rotating wheel is made of a flexible material.

[0013] Furthermore, the left end of the worm is connected to a power-assisting ring.

[0014] Furthermore, the pulley assembly consists of a pulley and a transmission belt, the pulley is connected to the right side of the worm, and the transmission belt is wound between the pulleys.

[0015] By adopting the above technical solution, the present invention has the following advantages:

[0016] 1. According to the present invention, when the cable is conveyed downward along the cooling frame, the action force of the spring will cause the sliding member to drive the rotating wheel to always fit the cable, thereby clamping and guiding the cable, so that the cable can be conveyed stably. When the cable is insufficiently powered and cannot be conveyed and discharged normally, the drive motor can be started, and the rotation of the drive motor output shaft will drive the second gear to rotate, and the second gear will drive the third gear to rotate, and the rotation of the third gear will drive the clamping member to rotate, so that the fixed sleeve drives the rotating wheel to rotate, thereby giving the cable a normal driving force, so that the cable can continue to move and discharge.

[0017] 2. The present invention pulls the pin to the left so that the pin no longer locks the cooling frame. Then, the worm on either side is rotated. Driven by the pulley assembly, the worm on the other side will rotate synchronously, thereby synchronously adjusting the worm wheel, causing the cooling frame angle to deflect, thereby adapting to the position deviation between different devices.

[0018] 3. The present invention controls the rotation of the output shaft of the second drive motor, thereby causing the second gear to drive the rotating shaft to rotate, and the rotating shaft drives the fourth gear on the upper side to rotate, thereby causing the toothed rotating disk to rotate. At this time, the toothed rotating disk will cause the sliding parts to slide inward synchronously for adjustment, preventing the rotating wheel from clamping the cable too tightly and affecting the normal transportation of the cable. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention.

[0020] Figure 2 It is a partial cross-sectional three-dimensional structural schematic diagram of the present invention.

[0021] Figure 3 It is a partial cross-sectional three-dimensional structural diagram of the extension mechanism of the present invention.

[0022] Figure 4 This is a schematic diagram of the first three-dimensional structure of the clamping mechanism of the present invention.

[0023] Figure 5 This is a schematic diagram of the second three-dimensional structure of the clamping mechanism of the present invention.

[0024] Figure 6 It is a structural schematic diagram of the clamping mechanism of the present invention.

[0025] Figure 7It is a schematic diagram of the three-dimensional structure of the adjustment mechanism of the present invention.

[0026] Figure 8 It is a partial cross-sectional three-dimensional structural diagram of the anti-overtightening mechanism of the present invention.

[0027] Figure 9 It is a schematic diagram of the three-dimensional structure of the control mechanism of the present invention.

[0028] Figure 10 It is a schematic diagram of the three-dimensional structure of the connecting mechanism of the present invention.

[0029] The meaning of the reference numerals in the figure: 1: mounting frame, 2: cooling frame, 21: air inlet, 22: air outlet, 3: latch, 4: extension mechanism, 41: extension cylinder, 42: first drive motor, 43: first gear, 44: first mounting seat, 45: bidirectional screw, 5: clamping mechanism, 51: fixed plate, 52: sliding member, 53: rotating wheel, 54: fixing member, 55: spring, 56: drive motor, 57: second gear, 58: third Gear, 59: Fixed sleeve, 510: Clamp, 511: Elastic member, 6: Adjusting mechanism, 61: Fixed seat, 62: Worm, 63: Worm wheel, 64: Pulley assembly, 7: Anti-overtightening mechanism, 71: Second drive motor, 72: Fourth gear, 73: Second mounting seat, 74: Rotating shaft, 75: Toothed rotating disk, 8: Control mechanism, 81: Air valve, 82: Monitoring assembly, 9: Connecting mechanism, 91: Mounting block, 92: Fastener. DETAILED DESCRIPTION

[0030] Reference herein to an embodiment means that a particular feature, structure, or characteristic described in connection with the embodiment may be included in at least one embodiment of the present invention. The appearance of such a phrase in various places in the specification does not necessarily refer to the same embodiment, nor does it constitute an independent or alternative embodiment that is mutually exclusive of other embodiments. It is understood, both explicitly and implicitly, by those skilled in the art that the embodiments described herein may be combined with other embodiments. Example 1

[0031] A cross-linking device for the insulation production of power cables, such as Figure 1 and Figure 2 As shown, it includes a mounting frame 1, a cooling frame 2 is rotatably connected to the inside of the mounting frame 1, an air inlet 21 is opened on the upper part of the cooling frame 2, and an air outlet 22 is opened on the lower part of the cooling frame 2. The front and rear sides of the mounting frame 1 are slidably connected with pins 3 for locking and limiting the cooling frame 2. It also includes: an extension mechanism 4, the extension mechanism 4 is arranged on the cooling frame 2, and is used to extend and adjust the guide stroke of the cooling frame 2; the clamping mechanism 5, the clamping mechanism 5 is arranged on the extension mechanism 4, and is used to clamp and guide the cable and provide conveying thrust when necessary.

[0032] It should be noted that when performing cable insulation cross-linking operations, this device can be used to guide the mixing of cables and insulating colloids. First, the device is installed at the cable discharge position so that the cable can directly enter the cooling frame 2. Then, the guiding length of the cooling frame 2 is adjusted by the extension mechanism 4 according to the distance between the devices. In this process, the cable is stably guided by the clamping mechanism 5, and nitrogen is introduced through the air inlet 21, so that the cooling frame 2 can cool the cable. If the cable is not powered enough and cannot move normally, the clamping mechanism 5 can also push the cable to move and discharge, thereby improving the discharge smoothness.

[0033] like Figure 1 and Figure 3 As shown, the extension mechanism 4 includes an extension cylinder 41, and the upper and lower parts of the cooling frame 2 are both slidably connected with the extension cylinder 41. The extension cylinder 41 is used to extend the distance of the cooling frame 2. A first drive motor 42 is installed on the left side of the cooling frame 2. A first mounting seat 44 is installed on the left side of the cooling frame 2. The first mounting seat 44 is rotatably connected to the output shaft of the first drive motor 42. A first gear 43 is connected to the output shaft of the first drive motor 42. A bidirectional screw rod 45 is rotatably connected to the left part of the cooling frame 2, and another first gear 43 is connected to the middle part of the bidirectional screw rod 45. The two first gears 43 are meshed with each other, and the bidirectional screw rod 45 is threadedly connected to the extension cylinder 41.

[0034] It should be noted that when guiding the cable, the output shaft of the first drive motor 42 can be controlled to rotate according to the distance and height difference between the devices, so that the first gear 43 interacts with each other. At this time, the bidirectional screw rod 45 will start to rotate, and then adjust the position of the extension tube 41, so that the extension tube 41 can be docked and adapted with the device to achieve a quick adjustment effect.

[0035] like Figure 1 、 Figure 4 、 Figure 5 and Figure 6As shown, the clamping mechanism 5 includes a fixed disk 51, the top of the extension tube 41 on the upper side is connected to the fixed disk 51, the top of the fixed disk 51 is slidably connected to four sliding members 52, the inner sides of the sliding members 52 are rotatably connected to rotating wheels 53, the rotating wheels 53 are used to clamp and guide the cable, the rotating wheels 53 are made of flexible material, the bottom of the fixed disk 51 is connected to four fixing members 54 corresponding to the positions of the sliding members 52, the fixing members 54 are slidably connected to the adjacent sliding members 52, the sliding members 52 Springs 55 are connected between adjacent fixing members 54, a driving motor 56 is installed on the front sliding member 52, and a second gear 57 is connected to the output shaft of the driving motor 56. A fixed sleeve 59 is connected to the left side of the front rotating wheel 53, and a clamping member 510 is rotatably connected to the fixed sleeve 59. Elastic members 511 are connected between the clamping member 510 and the fixed sleeve 59. A third gear 58 is slidably connected between the clamping members 510, and the third gear 58 and the second gear 57 are engaged with each other.

[0036] It should be noted that when the cable is conveyed downward along the cooling frame 2, the action of the spring 55 will cause the sliding member 52 to drive the rotating wheel 53 to always fit the cable, thereby clamping and guiding the cable. When the cable moves, it is affected by the friction force and the rotating wheel 53 will rotate inward to adapt to the direction of cable movement. As the front rotating wheel 53 rotates inward, it will drive the fixed sleeve 59 to rotate in the same direction, thereby causing the clamping member 510 to move synchronously. During the movement, the clamping member 510 will be squeezed by the third gear 58 and flipped to the side close to the fixed sleeve 59. At this time, the elastic member 5 11 will be compressed, and the clamping parts 510 will be disengaged from the third gear 58, that is, the fixed sleeve 59 is in an idling state and cannot affect the third gear 58. When the cable is insufficiently powered and cannot be discharged normally, the drive motor 56 can be started at this time. The rotation of the output shaft of the drive motor 56 will drive the second gear 57 to rotate. At this time, the second gear 57 will drive the third gear 58 to rotate. The rotation of the third gear 58 will drive the clamping parts 510 to rotate, so that the fixed sleeve 59 drives the rotating wheel 53 to rotate, thereby giving the cable a normal driving force, so that the cable can continue to move and discharge. Example 2

[0037] On the basis of Example 1, Figure 1 and Figure 7 As shown, an adjustment mechanism 6 is also included, and the adjustment mechanism 6 includes a fixed seat 61. The front and rear sides of the mounting frame 1 are connected to the fixed seat 61, and a worm 62 is rotatably connected to the fixed seat 61. The left end of the worm 62 is connected to a power-assisting ring, and the front and rear ends of the cooling frame 2 are connected to a worm wheel 63. The worm wheel 63 is engaged with the adjacent worm 62. A pulley assembly 64 is connected between the right sides of the worm 62. The pulley assembly 64 consists of a pulley and a transmission belt. The right side of the worm 62 is connected to a pulley, and a transmission belt is wound around the pulleys.

[0038] It should be noted that due to the position deviation between the devices, in order to ensure the normal transportation of the cable, the angle of the cooling frame 2 needs to be adjusted. At this time, the pin 3 needs to be pulled out to the left first so that the pin 3 no longer locks the cooling frame 2. Then, the worm 62 on either side is rotated. Driven by the pulley assembly 64, the worm 62 on the other side will rotate synchronously, thereby synchronously adjusting the worm wheel 63, causing the angle of the cooling frame 2 to deflect, thereby adapting to the position deviation between different devices.

[0039] like Figure 1 and Figure 8 As shown, it also includes an anti-overtightening mechanism 7, which includes a second mounting seat 73. The second mounting seat 73 is connected to the upper extension cylinder 41, and a second drive motor 71 is installed on the right side of the second mounting seat 73. The fourth gear 72 is connected to the output shaft of the second drive motor 71, and the right part of the second mounting seat 73 is rotatably connected to the rotating shaft 74. The upper and lower parts of the rotating shaft 74 are also connected to the fourth gear 72. The two fourth gears 72 on the lower side are engaged with each other. A toothed rotating disk 75 is rotatably connected to the fixed disk 51, and the toothed rotating disk 75 is engaged with the fourth gear 72 on the upper side, and the toothed rotating disk 75 is slidably connected to the sliding member 52.

[0040] It should be noted that in order to prevent the sliding member 52 and the rotating wheel 53 from cooperating abnormally, resulting in excessive clamping of the cable, so that the cable cannot be transported normally, the output shaft of the second drive motor 71 can be controlled to rotate, so that the second gear 57 drives the rotating shaft 74 to rotate, and the rotating shaft 74 drives the fourth gear 72 on the upper side to rotate, thereby rotating the toothed rotating disk 75. At this time, the toothed rotating disk 75 will cause the sliding member 52 to slide inward synchronously to avoid the rotating wheel 53 clamping the cable too tightly, affecting the normal transportation of the cable.

[0041] like Figure 1 and Figure 9 As shown, a control mechanism 8 is also included, and the control mechanism 8 includes an air valve 81. The air valve 81 is installed at the air inlet 21. The air valve 81 is used to control the amount of nitrogen entering. Monitoring components 82 are connected to the front and rear sides of the upper part of the cooling frame 2. The monitoring components 82 are located on the upper side of the adjacent air valve 81 and are used to detect the internal temperature of the cooling frame 2.

[0042] like Figure 1 and Figure 10 As shown, a connecting mechanism 9 is also included. The connecting mechanism 9 includes a mounting block 91. The lower side of the lower extension tube 41 is connected to the mounting block 91. A plurality of fasteners 92 for splicing are threadedly connected to the mounting block 91.

[0043] It should be understood that this embodiment is only used to illustrate the present invention and is not used to limit the scope of the present invention. In addition, it should be understood that after reading the content taught by the present invention, those skilled in the art can make various changes or modifications to the present invention, and these equivalent forms fall equally within the scope limited by the appended claims of the application.

Claims

1. A device for producing cross-linked insulation of a power cable, comprising a mounting frame (1), wherein a cooling frame (2) is rotatably connected to the mounting frame (1), wherein the upper portion of the cooling frame (2) is provided with front-to-back symmetrical air inlets (21), and the lower portion of the cooling frame (2) is provided with front-to-back symmetrical air outlets (22), and wherein both the front and rear sides of the mounting frame (1) are slidably connected with latches (3) for locking and limiting the cooling frame (2), wherein the device is characterized in that: Also included are: An extension mechanism (4), the extension mechanism (4) being arranged on the cooling frame (2) and being used to extend and adjust the guide stroke of the cooling frame (2); A clamping mechanism (5), the clamping mechanism (5) being arranged on the extension mechanism (4) and being used for clamping and guiding the cable and providing a conveying thrust; The extension mechanism (4) includes an extension tube (41), and the upper and lower parts of the cooling frame (2) are both slidably connected to the extension tube (41), and the extension tube (41) is used to extend the distance of the cooling frame (2). A first drive motor (42) is installed on the left side of the cooling frame (2), and a first mounting seat (44) is installed on the left side of the cooling frame (2). The first mounting seat (44) is rotatably connected to the output shaft of the first drive motor (42), and a first gear (43) is connected to the output shaft of the first drive motor (42). A bidirectional screw rod (45) is rotatably connected to the left part of the cooling frame (2), and another first gear (43) is connected to the middle part of the bidirectional screw rod (45). The two first gears (43) are meshed with each other, and the bidirectional screw rod (45) is threadedly connected to the extension tube (41); The clamping mechanism (5) includes a fixed disk (51), the top of the upper extension tube (41) is connected to the fixed disk (51), the top of the fixed disk (51) is slidably connected to four sliding members (52), the inner sides of the sliding members (52) are rotatably connected to rotating wheels (53), and the rotating wheels (53) are used to clamp and guide the cable, and the bottom of the fixed disk (51) is connected to four fixing members (54) corresponding to the positions of the sliding members (52), and the fixing members (54) are all slidably connected to the adjacent sliding members (52). The sliding members (52) are connected to the adjacent fixing members (54). A spring (55) is connected between the components (54), a driving motor (56) is installed on the sliding component (52) on the front side, and a second gear (57) is connected to the output shaft of the driving motor (56). A fixed sleeve (59) is connected to the left side of the rotating wheel (53) on the front side, and a clamping component (510) is rotatably connected to the fixed sleeve (59). An elastic component (511) is connected between the clamping component (510) and the fixed sleeve (59). A third gear (58) is slidably connected between the clamping components (510), and the third gear (58) and the second gear (57) are meshed with each other. The cooling frame (2) further comprises an adjusting mechanism (6), wherein the adjusting mechanism (6) comprises a fixing seat (61), the front and rear sides of the mounting frame (1) are connected to the fixing seat (61), the fixing seat (61) is rotatably connected to a worm (62), the front and rear ends of the cooling frame (2) are connected to a worm wheel (63), the worm wheel (63) is meshed with the adjacent worm wheel (62), and a pulley assembly (64) is connected between the right sides of the worm wheel (62).

2. The insulation production cross-linking device for power cables according to claim 1, characterized in that: The invention also includes an anti-overtightening mechanism (7), wherein the anti-overtightening mechanism (7) includes a second mounting seat (73), the second mounting seat (73) is connected to the upper extension tube (41), a second drive motor (71) is installed on the right side of the second mounting seat (73), a fourth gear (72) is connected to the output shaft of the second drive motor (71), the right part of the second mounting seat (73) is rotatably connected to a rotating shaft (74), the upper and lower parts of the rotating shaft (74) are also connected to the fourth gear (72), the two fourth gears (72) on the lower side are meshed with each other, a toothed rotating disk (75) is rotatably connected to the fixed disk (51), the toothed rotating disk (75) and the upper fourth gear (72) are meshed with each other, and the toothed rotating disk (75) is slidably connected to the sliding member (52).

3. The insulation production cross-linking device for power cables according to claim 2, characterized in that: The cooling frame (2) further comprises a control mechanism (8), wherein the control mechanism (8) comprises an air valve (81), the air valve (81) being installed at the air inlet (21), and the air valve (81) being used to control the amount of nitrogen entering. Monitoring components (82) are connected to both the front and rear sides of the upper portion of the cooling frame (2), and the monitoring components (82) are located on the upper side of the adjacent air valve (81) and are used to detect the internal temperature of the cooling frame (2).

4. The insulation production cross-linking device for power cables according to claim 3, characterized in that: It also includes a connecting mechanism (9), the connecting mechanism (9) including a mounting block (91), the lower side of the extension tube (41) is connected to the mounting block (91), and a plurality of fasteners (92) for splicing are threadedly connected to the mounting block (91).

5. The insulation production cross-linking device for power cables according to claim 1, characterized in that: The rotating wheel (53) is made of a flexible material.

6. The insulation production cross-linking device for power cables according to claim 1, characterized in that: The left end of the worm (62) is connected to a power-assisting ring.

7. The insulation production and cross-linking device for power cables according to claim 1, characterized in that: The pulley assembly (64) consists of a pulley and a transmission belt. The right side of the worm (62) is connected to the pulley, and the transmission belt is wound between the pulleys.

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