A disinfection box with self-adjusting function of spraying angle of disinfectant
By using the combination of transmission components, angle adjustment mechanisms, quantitative spray components and temperature control mechanisms in the disinfection box, the lack of existing disinfection equipment in synchronous operation and disinfection efficiency has been solved, and efficient and comprehensive disinfection effects and disinfection areas are achieved. Precise use.
Patent Information
- Application Number
- CN202411463351.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-21
- Publication Date
- 2025-01-24
- Estimated Expiration
- 2044-10-21
AI Technical Summary
The existing disinfection equipment has shortcomings in synchronous operation and disinfection efficiency, and it is impossible to synchronize the opening of the box door and the pre-spray of the disinfectant. There is a possibility of cross contamination. The angle of the spraying mechanism cannot be adjusted according to the shape and position of the item, resulting in the disinfection dead angle. , the amount of disinfectant is not controlled accurately, and the temperature control system is not adjusted accurately by the temperature control system.
Designed a disinfection box, using the transmission component to achieve the synchronization of the door opening/closing and spraying mechanism by the box door. The angle adjustment of the spray angle through the angle adjustment mechanism, the quantitative spray component to accurately control the amount of disinfection solution, the temperature control mechanism accurately adjust the inside of the box body Temperature and ultraviolet strength.
The synchronous operation of the door opening and spraying mechanism is realized to ensure that the disinfectant covers the items to be disinfected at the most appropriate time, which improves the efficiency and comprehensiveness of disinfection, reduces the waste of disinfectant, and provides the best disinfection environment.
Smart Images

Figure CN118976130B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of disinfection boxes, in particular to a disinfection box with a disinfectant spraying angle self-adjusting function. Background Art
[0002] With the improvement of public health awareness and the growing demand for clean environment, disinfection technology has been widely used in medical, food processing and public places. Traditional disinfection methods are mainly manual, inefficient and have the risk of human omissions. In order to meet the needs of efficient and comprehensive disinfection, automated and intelligent disinfection equipment has begun to appear on the market. These devices are developing in the direction of integrating multiple functions and improving disinfection effects, and have broad application prospects.
[0003] Current automatic disinfection equipment usually uses ultraviolet irradiation, ozone disinfection or a simple spraying system to disinfect the surface of items. These devices may be equipped with automatic door opening and closing, basic temperature control and timing functions to improve the convenience of operation. Some devices also use fixed-angle nozzles to spray disinfectant on items, but the spraying range and angle adjustment capabilities are limited, making it difficult to achieve full-scale disinfection.
[0004] Existing disinfection equipment has deficiencies in synchronous operation and disinfection efficiency. It is impossible to achieve the synchronization of the opening of the box door and the pre-spraying of the disinfectant, which makes cross-contamination possible. In addition, the angle of the spraying mechanism is fixed and cannot be adjusted according to the shape and position of the object, which easily leads to disinfection dead corners. The amount of disinfectant is not accurately controlled, which may cause waste or incomplete disinfection. The temperature control system also lacks precise adjustment of temperature and ultraviolet intensity, which affects the optimization of the disinfection environment. The above problems limit the disinfection effect and resource utilization efficiency of the disinfection equipment. Therefore, those skilled in the art provide a disinfection box with a self-adjusting function for the spraying angle of the disinfectant. Summary of the invention
[0005] The purpose of the present invention is to provide a disinfection box with a disinfectant spraying angle self-adjusting function to solve the problems raised in the prior art.
[0006] To achieve the above object, the present invention provides the following technical solutions:
[0007] The disinfection box includes a box body, a transmission assembly, a box door, an angle adjustment mechanism, a spraying mechanism, a temperature control mechanism and a positioning mechanism. The temperature control mechanism and the angle adjustment mechanism are fastened together, the positioning mechanism and the box body are fastened together, the angle adjustment mechanism and the positioning mechanism are fastened together, the spraying mechanism and the angle adjustment mechanism are fastened together, the transmission assembly and the spraying mechanism are transmission-connected, the transmission assembly and the box door are transmission-connected, the transmission assembly and the box body are fastened together, and the box door and the box body are hinged.
[0008] By adopting the above technical solution, when the transmission component is started, the gear meshing transmission drives the box door to open or close, and drives the spraying mechanism to spray the disinfectant. At the same time, the quantitative spraying of the spraying mechanism is reset by opening the door. The angle adjustment mechanism can adjust the spraying angle of the spraying mechanism. The temperature control mechanism adjusts the temperature inside the box to provide the best disinfection environment. The positioning mechanism is used to fix the position of the items to be disinfected to prevent them from moving during the disinfection process. Through the above design, the synchronous operation of the box door opening and the spraying mechanism is realized, achieving an efficient and comprehensive disinfection effect.
[0009] Furthermore, the transmission assembly includes an opening and closing motor, a transmission gear, a gear rod, an inner ratchet, an outer ratchet, a rack, a transmission belt and a driven gear. The opening and closing motor is fastened to the box body, the opening and closing motor is transmission-connected to the transmission belt, the transmission belt is transmission-connected to the transmission gear, the transmission gear and the gear rod are transmission-connected, the gear rod and the box door are transmission-connected, the transmission gear and the outer ratchet are transmission-connected, the outer ratchet and the inner ratchet are transmission-connected, the inner ratchet and the rack are transmission-connected, the rack and the spraying mechanism are transmission-connected, the transmission gear and the driven gear are transmission-connected, and the driven gear and the spraying mechanism are transmission-connected.
[0010] By adopting the above technical scheme, the opening and closing motor is fixed to the box body by a fastener, and its output shaft is connected to the transmission belt through a pulley to realize power transmission, and the transmission belt drives the transmission gear to rotate, and the transmission gear is connected to the gear rod through tooth surface meshing, and the gear rod is tightly connected to the box door to drive the box door to open or close. At the same time, the transmission gear is also connected to the outer ratchet through tooth surface meshing, and the outer ratchet is connected to the inner ratchet through a ratchet mechanism to allow one-way transmission, and the inner ratchet is connected to the rack through tooth surface meshing, and the rack is transmission-connected to the moving parts in the spraying mechanism to drive the quantitative recovery of the spraying mechanism. In addition, the transmission gear is also connected to the driven gear through tooth surface meshing, and the driven gear is meshed with other parts in the spraying mechanism to ensure the pre-spraying when opening the door, thereby realizing the synchronous driving of the box door and the spraying mechanism by the opening and closing motor. When the box door is opened or closed, the spraying mechanism is synchronously restored to achieve the effect of controlling the quantitative amount of the disinfectant, thereby improving the disinfection efficiency and reducing the loss of the disinfectant.
[0011] Furthermore, the spraying mechanism includes a pre-spraying component, a quantitative spraying component and a spray nozzle component. The pre-spraying component is fastened to the housing, the driven gear is transmission-connected to the pre-spraying component, the inner ratchet is transmission-connected to the quantitative spraying component, the pre-spraying component is connected to the quantitative spraying component, the spray nozzle component is connected to the quantitative spraying component, the quantitative spraying component is fastened to the housing, and the spray nozzle component is fastened to the angle adjustment mechanism.
[0012] By adopting the above technical solution, the spraying mechanism realizes precise control and efficient spraying of disinfectant through the combination of pre-spraying assembly, quantitative spraying assembly and spray nozzle assembly. The pre-spraying assembly is tightly connected to the box body and driven by the driven gear. It automatically performs pre-spraying when the box door is opened to ensure that the disinfectant can cover the items to be disinfected at the first time, and at the same time disinfect the items disinfected last time to prevent cross contamination when they are taken out by clamping. The quantitative spraying assembly is connected to the inner ratchet transmission to ensure that the amount of disinfectant sprayed each time is accurate and consistent. The spray nozzle assembly cooperates with the angle adjustment mechanism to flexibly adjust the spraying angle to achieve a full range of disinfection effects without dead ends. Through the above design, the disinfection efficiency is improved and the comprehensiveness and reliability of the disinfection process are ensured.
[0013] Furthermore, the pre-spraying assembly includes a pre-spraying box, a pre-spraying nozzle, a magnetic strip, an opening and closing gear and a baffle plate. The pre-spraying box is connected to the quantitative spraying assembly, the pre-spraying box is firmly connected to the box body, the magnetic strip is firmly connected to the pre-spraying box, the magnetic strip is attractively connected to the magnetic poles of the box door, the magnetic strip is electrically connected to the pre-spraying nozzle, the driven gear is transmission-connected to the opening and closing gear, the opening and closing gear is transmission-connected to the baffle plate, the baffle plate is rotationally connected to the pre-spraying box, and the baffle plate is crescent-shaped.
[0014] By adopting the above technical solution, the pre-spraying component uses the magnetic strip to attract the magnetic poles of the box door. When the box door is opened, the magnetic strip triggers the pre-spraying nozzle to start working, realizing the automatic pre-spraying function. The opening and closing gear is driven by the driven gear to drive the semi-crescent-shaped baffle plate to rotate, controlling the opening and closing of the pre-spraying box, thereby accurately controlling the time and dosage of the pre-spraying. This design can perform preliminary disinfection on the items at the moment the box door is opened, thereby improving the timeliness and effectiveness of the disinfection process.
[0015] Furthermore, the quantitative spraying assembly includes a floating plate, a float, a sliding rod, a movable plate, a quantitative box, a spray box and a metering pump. The rack and the movable plate are drivingly connected, the sliding rod and the floating plate are fastened together, the sliding rod and the movable plate are fastened together, the float and the floating plate are fastened together, the quantitative box and the box body are fastened together, the floating plate and the quantitative box are slidingly connected, the spray box and the quantitative box are fastened together, the metering pump and the spray box are fastened together, the metering pump and the spray box are connected together, and the metering pump and the quantitative box are connected together.
[0016] By adopting the above technical solution, the quantitative spraying assembly drives the moving plate through the rack to move the sliding rod and the floating plate up and down, adjust the capacity of the disinfectant in the quantitative box, and the float is tightly connected to the floating plate to monitor the liquid level in real time. The metering pump accurately controls the output of the disinfectant in the spray box according to the feedback of the float. Through this combination of mechanical and liquid level feedback, the amount of disinfectant sprayed each time is ensured to be consistent, avoiding excess or insufficient amount, and improving the utilization rate of the disinfectant.
[0017] Furthermore, the spray nozzle assembly includes a spray nozzle body, a ball gear, a vertical motor, a horizontal motor, an angle block, a vertical gear and a transverse gear. The spray nozzle body and the angle adjustment mechanism are fastened together, the vertical motor and the spray nozzle body are fastened together, the vertical motor and the vertical gear are transmission-connected, the horizontal motor and the transverse gear are transmission-connected, the vertical gear and the ball gear are transmission-connected, the transverse gear and the ball gear are transmission-connected, and the angle block and the spray nozzle body are fastened together.
[0018] By adopting the above technical solution, the spray nozzle assembly drives the vertical gear and the horizontal gear through the vertical motor and the horizontal motor, so that the spray nozzle body can be flexibly adjusted in multiple directions; the design of the ball gear enables the movement of the vertical gear and the horizontal gear to be synchronously transmitted to the spray nozzle body, thereby realizing the spraying angle adjustment in three-dimensional space; the application of the angle block ensures the stability of the spray nozzle body when adjusting the angle, avoiding spraying deviation; through precise angle control, full coverage spraying of the items to be disinfected is achieved.
[0019] Furthermore, the angle adjustment mechanism includes an angle box, an angle motor, an angle rod, an articulated block, a ball rod, a connecting block, a connecting rod and a rotating block. The angle box and the positioning mechanism are fastened together, the angle motor and the angle box are fastened together, the angle motor and the angle rod are transmission-connected, the angle rod and the ball rod are rotationally connected, the ball rod and the articulated block are rotationally connected, the articulated block and the connecting block are rotationally connected, the connecting block and the angle box are rotationally connected, the rotating block and the ball rod are fastened together, the spray nozzle body and the rotating block are fastened together, and the connecting rod and the spray nozzle body are rotationally connected.
[0020] By adopting the above technical solution, when the angle motor is started, the angle rod is driven to rotate, and the rotation of the angle rod causes the ball rod to swing around the connection point through its rotational connection with the ball rod. The swing of the ball rod is transmitted to the hinge block through the rotational connection with the hinge block, and the hinge block transmits the movement to the connection block through the rotational connection with the connection block. Since the connection block and the angle box are also rotationally connected, the entire mechanical structure can be flexibly adjusted. The rotating block is fastened to the ball rod and moves with the swing of the ball rod, driving the spray nozzle body fastened thereto to change its angle. The rotational connection between the linkage rod and the spray nozzle body ensures the stability and positioning accuracy of the spray nozzle body during the angle adjustment process. The rotational motion of the angle motor is used to transmit and convert the power into the angle adjustment of the spray nozzle body through a series of rotationally connected rods (angle rod, ball rod, hinge block, connection block). This mechanical transmission relationship enables the spray nozzle body to accurately adjust the angle in multiple dimensions to adapt to the shape and position of the objects to be disinfected. Through the above structural design, the spray nozzle body can flexibly adjust the spraying angle to achieve all-round and dead-angle disinfection of the objects. The angle adjustment mechanism ensures that the spray nozzle body moves smoothly and accurately during the adjustment process, thereby improving the spraying effect and disinfection efficiency of the disinfectant and ensuring the comprehensiveness and reliability of the disinfection process.
[0021] Furthermore, the temperature control mechanism includes an ultraviolet light source, a reflector, a light control motor, a heater, a cooler, a fan and an air guide hood. The ultraviolet light source is tightly connected to the box, the light control motor is tightly connected to the box, the light control motor and the reflector are transmission-connected, the heater and the angle box are tightly connected, the cooler and the angle box are tightly connected, the fan and the angle box are tightly connected, the angle box and the box are connected, an exhaust port is provided on the box, the air guide hood and the rotating block are tightly connected, the air guide hood and the angle box are abutted, an air guide groove is provided on the air guide hood, and the air guide groove is spiral.
[0022] By adopting the above technical scheme, the temperature control mechanism realizes all-round irradiation of the inside of the box with ultraviolet rays through the combination of ultraviolet light source and reflector, thereby enhancing the disinfection effect. The light control motor adjusts the position and angle of the reflector to control the intensity and coverage of the ultraviolet lamp. The cooperation of the heater, cooler and fan allows the air inside the box to circulate through the air guide cover and spiral air guide groove to accurately control the temperature. The design of the exhaust port ensures the temperature circulation of the box and provides a stable disinfection environment. On the other hand, the guidance of the air guide groove during the spraying process effectively controls the temperature while guiding the adhesion of the disinfectant spray. When spraying from the top, the fan at the bottom starts to guide, and when spraying from the bottom, the fan at the top starts to guide.
[0023] Furthermore, the positioning mechanism includes an annular guide rail, a slider, a clamping hydraulic cylinder, a supporting plate, a first elastic member, an electromagnetic block, an abutment column, a pressure sensor and an opening and closing plate. The annular guide rail is fixedly connected to the box body, the slider is slidably connected to the annular guide rail, the angle box and the slider are fixedly connected, the clamping hydraulic cylinder is fixedly connected to the box body, the clamping hydraulic cylinder and the abutment column are transmission-connected, the pressure sensor and the abutment column are fixedly connected, the supporting plate and the box body are fixedly connected, the opening and closing plate and the supporting plate are slidingly connected, the opening and closing plate and the first elastic member are fixedly connected, the first elastic member and the electromagnetic block are fixedly connected, the electromagnetic block and the supporting plate are fixedly connected, and the opening and closing plate and the electromagnetic block are magnetically attracted to each other for transmission.
[0024] By adopting the above technical scheme, the positioning mechanism utilizes the annular guide rail and the slider to realize the flexible movement and positioning of the angle box in the box body, the clamping hydraulic cylinder drives the abutment column to firmly clamp the items to be sterilized, the pressure sensor monitors the clamping force in real time to prevent the items from being damaged, and the receiving plate and the opening and closing plate achieve stable support and rapid opening of the items through the interaction of the first elastic member and the electromagnetic block, so that the upper and lower temperature control mechanisms have guiding space, ensuring that the position of the items is fixed during the disinfection process, and can be sprayed up and down, avoiding incomplete disinfection due to movement, and improving the overall disinfection effect.
[0025] Compared with the prior art, the present invention has the following beneficial effects:
[0026] Synchronous and efficient disinfection process: Through the design of the transmission component, the opening / closing of the box door and the spraying mechanism are synchronized. When the box door is opened or closed, the spraying mechanism performs pre-spraying and quantitative spraying at the same time, ensuring that the disinfectant covers the items to be disinfected at the most appropriate time, thereby improving the disinfection efficiency.
[0027] Precisely control the amount of disinfectant: The quantitative spraying component is connected to the internal ratchet transmission, and uses a combination of a floating plate, a float and a metering pump to accurately control the amount of disinfectant sprayed each time to avoid overdosage or underdosage, thereby improving the utilization rate of the disinfectant and reducing waste.
[0028] All-round disinfection without dead angles: The spray nozzle assembly can flexibly adjust the spraying angle through the angle adjustment mechanism to achieve full coverage spraying of the items to be disinfected. The linkage design of the upper and lower nozzle bodies ensures that every corner of the items can be fully disinfected, thereby improving the comprehensiveness and effectiveness of disinfection.
[0029] Optimized disinfection environment: The temperature control mechanism combines the UV light source, reflector, heater, cooler and fan to accurately adjust the temperature and UV intensity inside the box to provide the best disinfection environment. At the same time, the design of the air guide cover and spiral air guide groove enhances air circulation and the adhesion of the disinfectant, further improving the disinfection effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0030] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0031] Figure 2 It is a schematic diagram of the structure of the transmission assembly of the present invention;
[0032] Figure 3 It is a schematic diagram of the structure of the inner ratchet and the outer ratchet of the present invention;
[0033] Figure 4 It is a schematic diagram of the spraying mechanism structure of the present invention;
[0034] Figure 5 This is a schematic diagram of the angle adjustment mechanism structure of the present invention;
[0035] Figure 6 This is a schematic diagram of the structure of the spray nozzle assembly of the present invention;
[0036] Figure 7 It is a schematic diagram of the connecting rod structure of the present invention;
[0037] Figure 8 It is a schematic diagram of the structure of the temperature control mechanism of the present invention;
[0038] Fig. 9 It is a schematic diagram of the positioning mechanism structure of the present invention;
[0039] Fig.10It is a schematic diagram of the opening and closing plate structure of the present invention.
[0040] In the figure: 1, box body; 11, exhaust port; 2, transmission assembly; 21, opening and closing motor; 22, transmission gear; 23, gear rod; 24, inner ratchet; 25, outer ratchet; 26, rack; 27, transmission belt; 28, driven gear; 3, box door; 4, angle adjustment mechanism; 41, angle box; 42, angle motor; 43, angle rod; 44, hinge block; 45, ball rod; 46, connecting block; 47, connecting rod; 48, rotating block; 5, spraying mechanism; 51, pre-spraying assembly; 511, pre-spraying box; 512, pre-spraying nozzle; 513, magnetic strip; 514, opening and closing gear; 515, baffle plate; 52, quantitative spraying assembly; 521, floating plate; 522, float; 523, sliding rod; 5 24. Moving plate; 525. Dosing box; 526. Spray box; 527. Dosing pump; 53. Spray nozzle assembly; 531. Spray nozzle body; 532. Ball gear; 533. Vertical motor; 534. Horizontal motor; 535. Angle block; 536. Vertical gear; 537. Transverse gear; 6. Temperature control mechanism; 61. Ultraviolet light source; 62. Reflector; 63. Light control motor; 64. Heater; 65. Cooler; 66. Fan; 67. Air guide cover; 671. Air guide groove; 7. Positioning mechanism; 71. Annular guide rail; 72. Sliding block; 73. Clamping hydraulic cylinder; 74. Receiving plate; 75. First elastic member; 76. Electromagnetic block; 77. Abutment column; 78. Pressure sensor; 79. Opening and closing plate. DETAILED DESCRIPTION
[0041] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0042] See also Figure 1 - Fig.10 As shown, the present invention provides a technical solution of a disinfection box with a self-adjusting function of spraying an angle of disinfectant:
[0043] The disinfection box includes a box body 1, a transmission assembly 2, a box door 3, an angle adjustment mechanism 4, a spraying mechanism 5, a temperature control mechanism 6 and a positioning mechanism 7. The temperature control mechanism 6 and the angle adjustment mechanism 4 are fastened together, the positioning mechanism 7 and the box body 1 are fastened together, the angle adjustment mechanism 4 and the positioning mechanism 7 are fastened together, the spraying mechanism 5 and the angle adjustment mechanism 4 are fastened together, the transmission assembly 2 and the spraying mechanism 5 are transmission-connected, the transmission assembly 2 and the box door 3 are transmission-connected, the transmission assembly 2 and the box body 1 are fastened together, and the box door 3 and the box body 1 are hinged.
[0044] By adopting the above technical solution, when the transmission component 2 is started, the gear meshing transmission drives the box door 3 to open or close, and drives the spraying mechanism 5 to spray the disinfectant. At the same time, the quantitative spraying of the spraying mechanism 5 is reset by opening the door. The angle adjustment mechanism 4 can adjust the spraying angle of the spraying mechanism 5. The temperature control mechanism 6 adjusts the temperature inside the box 1 to provide an optimal disinfection environment. The positioning mechanism 7 is used to fix the position of the items to be disinfected to prevent them from moving during the disinfection process. Through the above design, the opening of the box door 3 and the synchronous operation of the spraying mechanism 5 are realized, and an efficient and comprehensive disinfection effect is achieved.
[0045] Furthermore, the transmission assembly 2 includes an opening and closing motor 21, a transmission gear 22, a gear rod 23, an inner ratchet 24, an outer ratchet 25, a rack 26, a transmission belt 27 and a driven gear 28. The opening and closing motor 21 is fastened to the box body 1, the opening and closing motor 21 is transmission-connected to the transmission belt 27, the transmission belt 27 is transmission-connected to the transmission gear 22, the transmission gear 22 is transmission-connected to the gear rod 23, the gear rod 23 is transmission-connected to the box door 3, the transmission gear 22 is transmission-connected to the outer ratchet 25, the outer ratchet 25 is transmission-connected to the inner ratchet 24, the inner ratchet 24 is transmission-connected to the rack 26, the rack 26 is transmission-connected to the spraying mechanism 5, the transmission gear 22 is transmission-connected to the driven gear 28, and the driven gear 28 is transmission-connected to the spraying mechanism 5.
[0046] By adopting the above technical solution, the opening and closing motor 21 is fixed to the box body 1 by fasteners, and its output shaft is connected to the transmission belt 27 through a pulley to realize power transmission. The transmission belt 27 drives the transmission gear 22 to rotate, and the transmission gear 22 is connected to the gear rod 23 through tooth surface meshing. The gear rod 23 is tightly connected to the box door 3 to drive the box door 3 to open or close. At the same time, the transmission gear 22 is also connected to the outer ratchet 25 through tooth surface meshing. The outer ratchet 25 is connected to the inner ratchet 24 through a ratchet mechanism, allowing one-way transmission. The inner ratchet 24 is connected to the outer ratchet 25 through a ratchet mechanism, allowing one-way transmission. The tooth surface is meshed with the rack 26, and the rack 26 is transmission-connected to the moving parts in the spraying mechanism 5 to drive the quantitative recovery of the spraying mechanism 5. In addition, the transmission gear 22 is also connected to the driven gear 28 through the tooth surface meshing, and the driven gear 28 is meshed with other parts in the spraying mechanism 5 to ensure the pre-spraying when the door is opened, thereby realizing the synchronous driving of the opening and closing motor 21 to the box door 3 and the spraying mechanism 5. When the box door 3 is opened or closed, the spraying mechanism 5 is synchronously recovered, thereby achieving the effect of controlling the quantitative amount of the disinfectant, improving the disinfection efficiency, and reducing the loss of the disinfectant.
[0047] Furthermore, the spraying mechanism 5 includes a pre-spraying component 51, a quantitative spraying component 52 and a spray nozzle component 53. The pre-spraying component 51 is fastened to the housing 1, the driven gear 28 is transmission-connected to the pre-spraying component 51, the inner ratchet 24 is transmission-connected to the quantitative spraying component 52, the pre-spraying component 51 is communicated with the quantitative spraying component 52, the spray nozzle component 53 is communicated with the quantitative spraying component 52, the quantitative spraying component 52 is fastened to the housing 1, and the spray nozzle component 53 is fastened to the angle adjustment mechanism 4.
[0048] By adopting the above technical solution, the spraying mechanism 5 realizes accurate control and efficient spraying of the disinfectant through the combination of the pre-spraying component 51, the quantitative spraying component 52 and the spray nozzle component 53. The pre-spraying component 51 is tightly connected to the box body 1 and driven by the driven gear 28. When the box door 3 is opened, it automatically performs pre-spraying to ensure that the disinfectant can cover the items to be disinfected at the first time, and at the same time, the items to be disinfected last time are disinfected to prevent contamination from being taken out by clamping. The quantitative spraying component 52 is connected to the inner ratchet 24 in a transmission manner to ensure that the amount of disinfectant sprayed each time is accurate and consistent. The spray nozzle component 53 cooperates with the angle adjustment mechanism 4 to flexibly adjust the spraying angle to achieve a full range of disinfection effects without dead ends. Through the above design, the disinfection efficiency is improved and the comprehensiveness and reliability of the disinfection process are ensured.
[0049] Furthermore, the pre-spraying assembly 51 includes a pre-spraying box 511, a pre-spraying nozzle 512, a magnetic strip 513, an opening and closing gear 514 and a baffle plate 515. The pre-spraying box 511 is connected to the quantitative spraying assembly 52, the pre-spraying box 511 is firmly connected to the box body 1, the magnetic strip 513 is firmly connected to the pre-spraying box 511, the magnetic strip 513 and the box door 3 are connected by magnetic poles, the magnetic strip 513 and the pre-spraying nozzle 512 are electrically connected, the driven gear 28 is connected to the opening and closing gear 514 by transmission, the opening and closing gear 514 and the baffle plate 515 are connected by transmission, the baffle plate 515 and the pre-spraying box 511 are rotatably connected, and the baffle plate 515 is crescent-shaped.
[0050] By adopting the above technical solution, the pre-spraying component 51 utilizes the magnetic strip 513 to attract the magnetic poles of the box door 3. When the box door 3 is opened, the magnetic strip 513 triggers the pre-spraying nozzle 512 to start working, thereby realizing the automatic pre-spraying function. The opening and closing gear 514 is driven by the driven gear 28 to drive the semi-crescent-shaped baffle plate 515 to rotate, thereby controlling the opening and closing of the pre-spraying box 511, thereby accurately controlling the time and dosage of the pre-spraying. Such a design can perform preliminary disinfection on the items at the moment the box door 3 is opened, thereby improving the timeliness and effectiveness of the disinfection process.
[0051] Furthermore, the quantitative spraying assembly 52 includes a float plate 521, a float 522, a sliding rod 523, a movable plate 524, a quantitative box 525, a spray box 526 and a metering pump 527. The rack 26 and the movable plate 524 are transmission-connected, the sliding rod 523 and the float plate 521 are fastened together, the sliding rod 523 and the movable plate 524 are fastened together, the float 522 and the float plate 521 are fastened together, the quantitative box 525 and the box body 1 are fastened together, the float plate 521 and the quantitative box 525 are slidingly connected, the spray box 526 and the quantitative box 525 are fastened together, the metering pump 527 and the spray box 526 are fastened together, the metering pump 527 and the spray box 526 are communicated with, and the metering pump 527 and the quantitative box 525 are communicated with.
[0052] By adopting the above technical solution, the quantitative spraying component 52 drives the movable plate 524 through the rack 26, so that the sliding rod 523 and the floating plate 521 move up and down, and the capacity of the disinfectant in the quantitative box 525 is adjusted. The float 522 is tightly connected to the floating plate 521, and the liquid level height is monitored in real time. The metering pump 527 accurately controls the output of the disinfectant in the spray box 526 according to the feedback of the float 522. Through this combination of mechanical and liquid level feedback, the amount of disinfectant sprayed each time is ensured to be consistent, avoiding excess or deficiency, and improving the utilization rate of the disinfectant.
[0053] Furthermore, the spray nozzle assembly 53 includes a spray nozzle body 531, a ball gear 532, a vertical motor 533, a horizontal motor 534, an angle block 535, a vertical gear 536 and a transverse gear 537. The spray nozzle body 531 and the angle adjustment mechanism 4 are fastened together, the vertical motor 533 and the spray nozzle body 531 are fastened together, the vertical motor 533 and the vertical gear 536 are transmission-connected, the horizontal motor 534 and the transverse gear 537 are transmission-connected, the vertical gear 536 and the ball gear 532 are transmission-connected, the transverse gear 537 and the ball gear 532 are transmission-connected, and the angle block 535 and the spray nozzle body 531 are fastened together.
[0054] By adopting the above technical solution, the spray nozzle assembly 53 drives the vertical gear 536 and the horizontal gear 537 through the vertical motor 533 and the horizontal motor 534, so that the spray nozzle body 531 can be flexibly adjusted in multiple directions; the design of the ball gear 532 enables the movement of the vertical gear 536 and the horizontal gear 537 to be synchronously transmitted to the spray nozzle body 531, thereby realizing the spraying angle adjustment in three-dimensional space; the application of the angle block 535 ensures the stability of the spray nozzle body 531 when adjusting the angle, avoiding spraying deviation; through precise angle control, full coverage spraying of the items to be sterilized is achieved.
[0055] Furthermore, the angle adjustment mechanism 4 includes an angle box 41, an angle motor 42, an angle rod 43, an articulated block 44, a ball rod 45, a connecting block 46, a link rod 47 and a rotating block 48. The angle box 41 is fastened to the positioning mechanism 7, the angle motor 42 is fastened to the angle box 41, the angle motor 42 is transmission-connected to the angle rod 43, the angle rod 43 and the ball rod 45 are rotationally connected, the ball rod 45 and the articulated block 44 are rotationally connected, the articulated block 44 and the connecting block 46 are rotationally connected, the connecting block 46 and the angle box 41 are rotationally connected, the rotating block 48 and the ball rod 45 are fastened, the spray nozzle body 531 and the rotating block 48 are fastened, and the link rod 47 and the spray nozzle body 531 are rotationally connected.
[0056] By adopting the above technical solution, when the angle motor 42 is started, the angle rod 43 is driven to rotate, and the rotation of the angle rod 43 causes the ball rod 45 to swing around the connection point through its rotation connection with the ball rod 45. The swing of the ball rod 45 is transmitted to the hinge block 44 through the rotation connection with the hinge block 44, and the hinge block 44 transmits the movement to the connection block 46 through the rotation connection with the connection block 46. Since the connection block 46 and the angle box 41 are also rotationally connected, the entire mechanical structure can be flexibly adjusted. The rotating block 48 is fastened to the ball rod 45, and moves with the swing of the ball rod 45, driving the spray nozzle body 531 fastened thereto to change the angle. The rotation connection between the linkage rod 47 and the spray nozzle body 531 ensures the stability and positioning accuracy of the spray nozzle body 531 during the angle adjustment process. The rotational motion of the angle motor 42 is used to transmit and convert the power into the angle adjustment of the spray nozzle body 531 through a series of rotationally connected rods (angle rod 43, ball rod 45, hinge block 44, connection block 46). This mechanical transmission relationship enables the spray nozzle body 531 to accurately adjust the angle in multiple dimensions to adapt to the shape and position of the object to be disinfected. Through the above structural design, the spray nozzle body 531 can flexibly adjust the spraying angle to achieve all-round and dead-angle disinfection of the object. The angle adjustment mechanism 4 ensures that the spray nozzle body 531 moves smoothly and is accurately positioned during the adjustment process, thereby improving the spraying effect and disinfection efficiency of the disinfectant and ensuring the comprehensiveness and reliability of the disinfection process.
[0057] Furthermore, the temperature control mechanism 6 includes an ultraviolet light source 61, a reflector 62, a light control motor 63, a heater 64, a cooler 65, a fan 66 and an air guide hood 67. The ultraviolet light source 61 is tightly connected to the box body 1, the light control motor 63 is tightly connected to the box body 1, the light control motor 63 is transmission-connected to the reflector 62, the heater 64 is tightly connected to the angle box 41, the cooler 65 is tightly connected to the angle box 41, the fan 66 is tightly connected to the angle box 41, the angle box 41 is communicated with the box body 1, an exhaust port 11 is provided on the box body 1, the air guide hood 67 is tightly connected to the rotating block 48, the air guide hood 67 is abutted against the angle box 41, and an air guide groove 671 is provided on the air guide hood 67, and the air guide groove 671 is spiral.
[0058] By adopting the above technical scheme, the temperature control mechanism 6 realizes all-round irradiation of the interior of the box 1 with ultraviolet rays through the combination of the ultraviolet light source 61 and the reflector 62, thereby enhancing the disinfection effect. The light control motor 63 adjusts the position and angle of the reflector 62 to control the intensity and coverage of the ultraviolet rays. The heater 64, the cooler 65 and the fan 66 cooperate to circulate the air inside the box 1 through the air guide cover 67 and the spiral air guide groove 671, so as to accurately control the temperature. The design of the exhaust port 11 ensures the temperature circulation of the box 1 and provides a stable disinfection environment. On the other hand, the guidance of the air guide groove 671 during the spraying process effectively controls the temperature while guiding the adhesion of the sprayed disinfectant. When spraying from the top, the fan 66 at the bottom starts to guide, and when spraying from the bottom, the fan 66 at the top starts to guide.
[0059] Furthermore, the positioning mechanism 7 includes an annular guide rail 71, a slider 72, a clamping hydraulic cylinder 73, a supporting plate 74, a first elastic member 75, an electromagnetic block 76, an abutment column 77, a pressure sensor 78 and an opening and closing plate 79. The annular guide rail 71 is fastened to the box body 1, the slider 72 is slidably connected to the annular guide rail 71, the angle box 41 and the slider 72 are fastened to the box body 1, the clamping hydraulic cylinder 73 is fastened to the box body 1, the clamping hydraulic cylinder 73 is transmission-connected to the abutment column 77, the pressure sensor 78 is fastened to the abutment column 77, the supporting plate 74 is fastened to the box body 1, the opening and closing plate 79 is slidably connected to the supporting plate 74, the opening and closing plate 79 is fastened to the first elastic member 75, the first elastic member 75 is fastened to the electromagnetic block 76, the electromagnetic block 76 is fastened to the supporting plate 74, and the opening and closing plate 79 and the electromagnetic block 76 are magnetically attracted to each other for transmission.
[0060] By adopting the above technical scheme, the positioning mechanism 7 uses the annular guide rail 71 and the slider 72 to realize the flexible movement and positioning of the angle box 41 in the box body 1. The clamping hydraulic cylinder 73 drives the abutment column 77 to firmly clamp the items to be sterilized. The pressure sensor 78 monitors the clamping force in real time to prevent damage to the items. The receiving plate 74 and the opening and closing plate 79 achieve stable support and rapid opening of the items through the interaction of the first elastic member 75 and the electromagnetic block 76, so that the upper and lower temperature control mechanisms 6 have a guiding space for guidance, ensuring that the position of the items is fixed during the disinfection process, and can be sprayed up and down, avoiding incomplete disinfection due to movement, and improving the overall disinfection effect.
[0061] The working principle of the present invention is as follows: when the opening and closing motor 21 is started, the transmission belt 27 drives the transmission gear 22 to rotate, the transmission gear 22 is meshed with the gear rod 23, the gear rod 23 is connected to the box door 3, and the box door 3 is opened or closed. At the same time, the transmission gear 22 is meshed with the outer ratchet 25, the outer ratchet 25 is connected to the inner ratchet 24 through the ratchet mechanism, the inner ratchet 24 drives the rack 26, the rack 26 is connected to the moving parts in the spraying mechanism 5, so as to cause the spraying mechanism 5 to reset quantitatively, the transmission gear 22 is also meshed with the driven gear 28, the driven gear 28 drives the opening and closing gear 514 and the baffle plate 515 of the pre-spraying assembly 51, controls the opening and closing of the pre-spraying box 511, and realizes pre-spraying, the magnetic strip 513 is magnetically attracted to the box door 3, and triggers the pre-spraying nozzle 512 to work; the float 5 22 and the float plate 521 adjust the liquid level in the quantitative box 525 through the sliding rod 523 and the moving plate 524, the metering pump 527 accurately controls the output of the disinfectant according to the position of the float 522, and the spray nozzle body 531 is driven by the vertical motor 533 and the horizontal motor 534, through the vertical gear 536, the horizontal gear 537 and the ball gear 532 to achieve multi-directional spraying angle adjustment, the light control motor 63 adjusts the position of the reflector 62 to control the ultraviolet intensity, the heater 64, the cooler 65 and the fan 66 cooperate to adjust the temperature in the box, the wind guide 67 guides the air circulation, the clamping hydraulic cylinder 73 drives the abutment column 77 to fix the object, the pressure sensor 78 monitors the clamping force, and the opening and closing plate 79 opens the closing plate 79 under the action of the electromagnetic block 76 to ensure that the disinfection process is carried out comprehensively and effectively.
[0062] It will be apparent to those skilled in the art that the invention is not limited to the details of the exemplary embodiments described above and that the invention can be implemented in other specific forms without departing from the spirit or essential features of the invention. Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of the invention is defined by the appended claims rather than the foregoing description, and it is intended that all variations falling within the meaning and scope of the equivalent elements of the claims be included in the invention. Any reference numeral in a claim should not be considered as limiting the claim to which it relates.
Claims
1. A disinfection box with a self-adjusting function for spraying disinfectant, characterized in that: The disinfection box comprises a box body (1), a transmission assembly (2), a box door (3), an angle adjustment mechanism (4), a spraying mechanism (5), a temperature control mechanism (6) and a positioning mechanism (7); the temperature control mechanism (6) and the angle adjustment mechanism (4) are firmly connected; the positioning mechanism (7) and the box body (1) are firmly connected; the angle adjustment mechanism (4) and the positioning mechanism (7) are firmly connected; the spraying mechanism (5) and the angle adjustment mechanism (4) are firmly connected; the transmission assembly (2) and the spraying mechanism (5) are transmission-connected; the transmission assembly (2) and the box door (3) are transmission-connected; the transmission assembly (2) and the box body (1) are firmly connected; and the box door (3) and the box body (1) are hinged; The transmission assembly (2) comprises an opening and closing motor (21), a transmission gear (22), a gear rod (23), an inner ratchet (24), an outer ratchet (25), a rack (26), a transmission belt (27) and a driven gear (28); the opening and closing motor (21) and the housing (1) are tightly connected; the opening and closing motor (21) and the transmission belt (27) are transmission-connected; the transmission belt (27) and the transmission gear (22) are transmission-connected; the transmission gear (22) and the gear rod (28) are transmission-connected. 23), the gear rod (23) is transmission connected to the box door (3), the transmission gear (22) is transmission connected to the outer ratchet (25), the outer ratchet (25) is transmission connected to the inner ratchet (24), the inner ratchet (24) is transmission connected to the rack (26), the rack (26) is transmission connected to the spraying mechanism (5), the transmission gear (22) is transmission connected to the driven gear (28), and the driven gear (28) is transmission connected to the spraying mechanism (5); The spraying mechanism (5) comprises a pre-spraying assembly (51), a quantitative spraying assembly (52) and a spraying nozzle assembly (53); the pre-spraying assembly (51) is firmly connected to the housing (1); the driven gear (28) is transmission-connected to the pre-spraying assembly (51); the inner ratchet (24) is transmission-connected to the quantitative spraying assembly (52); the pre-spraying assembly (51) is communicated with the quantitative spraying assembly (52); the spraying nozzle assembly (53) is communicated with the quantitative spraying assembly (52); the quantitative spraying assembly (52) is firmly connected to the housing (1); and the spraying nozzle assembly (53) is firmly connected to the angle adjustment mechanism (4); The pre-spraying assembly (51) comprises a pre-spraying box (511), a pre-spraying nozzle (512), a magnetic strip (513), an opening and closing gear (514) and a baffle plate (515); the pre-spraying box (511) is connected to the quantitative spraying assembly (52); the pre-spraying box (511) is firmly connected to the box body (1); the magnetic strip (513) is firmly connected to the pre-spraying box (511); the magnetic strip (513) is magnetically connected to the box door (3) by magnetic attraction; the magnetic strip (513) is electrically connected to the pre-spraying nozzle (512); the driven gear (28) is transmission-connected to the opening and closing gear (514); the opening and closing gear (514) is transmission-connected to the baffle plate (515); the baffle plate (515) is rotationally connected to the pre-spraying box (511); and the baffle plate (515) is semi-crescent-shaped; The quantitative spraying assembly (52) comprises a floating plate (521), a float (522), a sliding rod (523), a movable plate (524), a quantitative box (525), a spraying box (526) and a metering pump (527); the rack (26) and the movable plate (524) are transmission-connected; the sliding rod (523) and the floating plate (521) are fastenedly connected; the sliding rod (523) and the movable plate (524) are fastenedly connected; the float (521) and the movable plate (524) are fastenedly connected; 2) is firmly connected to the floating plate (521), the quantitative box (525) is firmly connected to the box body (1), the floating plate (521) is slidably connected to the quantitative box (525), the spray box (526) is firmly connected to the quantitative box (525), the metering pump (527) is firmly connected to the spray box (526), the metering pump (527) is communicated with the spray box (526), and the metering pump (527) is communicated with the quantitative box (525); The spray nozzle assembly (53) comprises a spray nozzle body (531), a ball gear (532), a vertical motor (533), a horizontal motor (534), an angle block (535), a vertical gear (536) and a transverse gear (537); the spray nozzle body (531) and the angle adjustment mechanism (4) are tightly connected; the vertical motor (533) and the spray nozzle body (531) are tightly connected; the vertical motor (533) and the spray nozzle body (531) are tightly connected; the vertical motor (533) and the vertical gear (536) are transmission-connected; the horizontal motor (534) and the transverse gear (537) are transmission-connected; the vertical gear (536) and the ball gear (532) are transmission-connected; the transverse gear (537) and the ball gear (532) are transmission-connected; and the angle block (535) and the spray nozzle body (531) are tightly connected.
2. A disinfection box with a self-adjusting function for spraying disinfectant according to claim 1, characterized in that: The angle adjustment mechanism (4) comprises an angle box (41), an angle motor (42), an angle rod (43), an articulated block (44), a ball rod (45), a connecting block (46), a linkage rod (47) and a rotating block (48); the angle box (41) and the positioning mechanism (7) are fixedly connected; the angle motor (42) and the angle box (41) are fixedly connected; the angle motor (42) and the angle rod (43) are transmission-connected; the angle rod (43) and the ball rod (45) are rotationally connected; the ball rod (45) and the articulated block (44) are rotationally connected; the articulated block (44) and the connecting block (46) are rotationally connected; the connecting block (46) and the angle box (41) are rotationally connected; the rotating block (48) and the ball rod (45) are fixedly connected; the spray nozzle body (531) and the rotating block (48) are fixedly connected; and the linkage rod (47) and the spray nozzle body (531) are rotationally connected.
3. A disinfection box with a self-adjusting function for spraying disinfectant according to claim 2, characterized in that: The temperature control mechanism (6) comprises an ultraviolet light source (61), a reflector (62), a light control motor (63), a heater (64), a cooler (65), a fan (66) and an air guide cover (67); the ultraviolet light source (61) is tightly connected to the box body (1); the light control motor (63) is tightly connected to the box body (1); the light control motor (63) is transmission-connected to the reflector (62); the heater (64) is tightly connected to the angle box (41); The cooler (65) and the angle box (41) are tightly connected, the fan (66) and the angle box (41) are tightly connected, the angle box (41) and the box body (1) are connected, the box body (1) is provided with an exhaust port (11), the air guide cover (67) and the rotating block (48) are tightly connected, the air guide cover (67) and the angle box (41) are in contact, the air guide cover (67) is provided with an air guide groove (671), and the air guide groove (671) is spiral.
4. A disinfection box with a self-adjusting function for spraying disinfectant according to claim 3, characterized in that: The positioning mechanism (7) comprises an annular guide rail (71), a slider (72), a clamping hydraulic cylinder (73), a receiving plate (74), a first elastic member (75), an electromagnetic block (76), an abutment column (77), a pressure sensor (78) and an opening and closing plate (79); the annular guide rail (71) is tightly connected to the box body (1); the slider (72) is slidably connected to the annular guide rail (71); the angle box (41) is tightly connected to the slider (72); the clamping hydraulic cylinder (73) is tightly connected to the box body (1); the clamping The hydraulic cylinder (73) and the abutment column (77) are connected in a transmission manner, the pressure sensor (78) and the abutment column (77) are tightly connected, the receiving plate (74) and the box body (1) are tightly connected, the opening and closing plate (79) and the receiving plate (74) are slidably connected, the opening and closing plate (79) and the first elastic member (75) are tightly connected, the first elastic member (75) and the electromagnetic block (76) are tightly connected, the electromagnetic block (76) and the receiving plate (74) are tightly connected, and the opening and closing plate (79) and the electromagnetic block (76) are electrically connected by attracting each other.
Citation Information
Patent Citations
Disinfection device for western drugstore
CN212235383U