A powder metallurgy gear sintering device and system thereof
By designing a powder metallurgical gear sintering device that can simultaneously process and load and unload, and preheat using the heat generated by heating, the problem of waiting for cooling and reheating after sintering in the prior art is solved, which improves processing efficiency and reduces energy consumption.
Patent Information
- Application Number
- CN202411077343.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-07
- Publication Date
- 2025-04-08
- Estimated Expiration
- 2044-08-07
AI Technical Summary
After sintering, the existing gear sintering device needs to wait for the gear to cool before it can be taken out and loaded, resulting in the sintering chamber reheating multiple times, extending the processing cycle and reducing working efficiency.
A powder metallurgical gear sintering device is designed, which allows the processing of the workpiece and loading and unloading to be carried out simultaneously by providing components, and preheating is performed using the heat generated by heating, reducing energy consumption and shortening subsequent heating time.
The workpiece is simultaneously processed and loaded and unloaded, which improves the overall processing efficiency, reduces energy consumption and shortens the processing cycle.
Smart Images

Figure CN118976899B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of gear sintering, and in particular to a powder metallurgy gear sintering device and a system thereof. Background Art
[0002] Powder metallurgy is a process technology for manufacturing metal materials, composite materials and various types of products. Its basic principle is to first mix metal or non-metal powders evenly, and then use pressing, sintering and other process steps to make them into products with certain shapes, sizes and performances. The use of powder metallurgy to produce gears can achieve the manufacture of complex shapes. For gears, which have specific tooth shapes and structural requirements, they can accurately meet the design requirements. Secondly, powder metallurgy can produce high-precision gears to ensure the accuracy and stability of transmission. Furthermore, this process can achieve large-scale production, thereby reducing costs.
[0003] The existing authorized patent CN118080857B discloses a powder metallurgy gear sintering device including a sintering box, a sintering chamber is provided in the sintering box, a sintering heater is fixedly installed on the top wall of the inner cavity of the sintering chamber, and also includes: a placement component, the placement component includes a partition fixedly connected to the bottom of the sintering box, a fixed frame is fixedly installed on the bottom of the partition, the inner cavity of the sintering box is evenly provided with a base, and a movable rod is fixedly installed on the bottom of each group of the bases, the bottom of the movable rod is rotatably connected to the fixed frame, and a partition rod is fixedly installed on each group of the movable rods; the molded gear can be rotated under high-temperature sintering, so that the uniformity of heating on the surface of the molded gear can be improved, and the situation that the diffusion between metal powder particles, grain growth and particle bonding are difficult due to uneven heating can be avoided, thereby effectively improving the overall mechanical properties of the molded gear.
[0004] However, when the above-mentioned method is adopted and the above-mentioned existing gear sintering device sinters the formed gear, since it is necessary to wait for the gear to cool down before taking it out and loading it after sintering, the entire sintering chamber needs to be reheated multiple times during continuous sintering. Therefore, the cooling waiting time plus the time for reheating to the specified temperature will greatly extend the normal processing cycle of the entire sintering process, resulting in low sintering efficiency in actual operation. Summary of the invention
[0005] The object of the present invention is to provide a powder metallurgy gear sintering device and a system thereof, which can enable the processing and loading and unloading of workpieces to be carried out simultaneously through the components provided, and preheating by utilizing the heat generated by heating can not only reduce energy consumption but also shorten the time required for subsequent heating to a certain extent, so that the overall processing efficiency is higher in actual operation.
[0006] To achieve the above-mentioned object, the present invention provides a powder metallurgy gear sintering device and system thereof, comprising a working frame and a sintering heater, wherein the sintering heater is mounted on the working frame, and further comprising an operating assembly;
[0007] The operating component includes a rotating column, a connecting frame, a temperature insulation plate, a heat conducting plate, a regulating component, an opening and closing component, a placement component and a conducting component; the rotating column is rotatably connected to the working frame and is located on one side of the working frame, the connecting frame is fixedly connected to the rotating column and is located on one side of the rotating column, the temperature insulation plate is connected to the working frame through the regulating component and is located on one side of the working frame, the heat conducting plate is connected to the working frame through the regulating component and is located on one side of the working frame, the regulating component is connected to the working frame, the opening and closing component is connected to the working frame, the placement component is connected to the connecting frame, and the conducting component is connected to the working frame.
[0008] Among them, the regulating component includes a fixed bracket, a driving plate, a driving component and a rotating component. The fixed bracket is fixedly connected to the working frame and is located on one side of the working frame; the driving plate is fixedly connected to the insulation plate and to the heat conduction plate, and is slidably installed on one side of the fixed bracket; the driving component is connected to the driving plate; and the rotating component is connected to the rotating column.
[0009] Among them, the opening and closing component includes a guide bracket, a sliding door leaf and a sliding component. The guide bracket is fixedly connected to the working frame and is located on one side of the working frame; the sliding door leaf is slidably connected to the guide bracket and is located on one side of the guide bracket; the sliding component is connected to the sliding door leaf.
[0010] Among them, the driving component includes a driving screw and a driving motor, the driving screw is threadedly connected to the driving plate and rotatably mounted on one side of the fixed bracket; the output shaft of the driving motor is connected to the driving screw, and the driving motor is fixedly mounted on one side of the fixed bracket.
[0011] Among them, the rotating component includes a gear ring, a rotating gear and a rotating motor, the gear ring is fixedly connected to the rotating column and is located on one side of the rotating column; the rotating gear is meshed with the gear ring and is rotatably installed on one side of the working frame; the output shaft of the rotating motor is connected to the rotating gear, and the rotating motor is fixedly installed on one side of the working frame.
[0012] Among them, the sliding component includes a sliding screw and a sliding motor, the sliding screw is threadedly connected to the sliding door leaf and rotatably installed on one side of the guide bracket; the output shaft of the sliding motor is connected to the sliding screw, and the sliding motor is fixedly installed on one side of the guide bracket.
[0013] Wherein, the placing component includes a positioning pillar, a supporting orifice plate, a connecting bevel gear, a connecting shaft, a rotating bevel gear and a driving component, the positioning pillar is rotatably connected to the connecting frame and is located on one side of the connecting frame; the supporting orifice plate is fixedly connected to the positioning pillar and is located on one side of the positioning pillar; the connecting bevel gear is fixedly connected to the positioning pillar and is located on one side of the positioning pillar; the connecting shaft is rotatably connected to the connecting frame and is located on one side of the connecting frame; the rotating bevel gear is meshed with the connecting bevel gear and is fixedly sleeved on the connecting shaft; the driving component is connected to the rotating column.
[0014] Among them, the driving component includes a driving shaft, a driving bevel gear, a driven bevel gear and a driving motor, the driving shaft is rotatably connected to the rotating column and is located on one side of the rotating column; the driving bevel gear is fixedly connected to the driving shaft and is located on one side of the driving shaft; the driven bevel gear is meshed with the driving bevel gear and is fixedly installed on one side of the connecting shaft; the output shaft of the driving motor is connected to the driving shaft, and the driving motor is fixedly installed on one side of the rotating column.
[0015] Wherein, the conducting component includes a guide air pump, an outlet channel, an inlet channel, a one-way valve and a pressure relief valve, the guide air pump is connected to the work frame and is located on one side of the work frame; one side of the outlet channel is connected to the work frame, and the other side of the outlet channel is connected to the guide air pump; one side of the inlet channel is connected to the work frame, and the other side of the outlet channel is connected to the guide air pump; the one-way valve is installed on the inlet channel; the pressure relief valve is connected to the work frame and is located on one side of the work frame.
[0016] A powder metallurgy gear sintering device and system of the present invention, wherein the forming gear is placed by the connecting frame in cooperation with the placing component, and then the sliding motor cooperates with the sliding screw to drive the sliding door leaf to close the box opening on the top of the working frame, and then the driving motor cooperates with the driving screw to drive the driving plate, so that the driving plate drives the two insulation plates and the heat conduction plate to move downward, thereby correspondingly separating the three areas of the box above the working frame, and then the forming gear in the heating zone is normally sintered by the sintering heater, and the forming gear in the preheating zone can be preheated by the residual heat emitted by the heating zone under the action of the heat conduction plate. When the forming gear in the heating zone is processed, the driving motor cooperates with the driving screw to drive the driving plate to move upward, and then the rotating motor can drive the rotating gear to cooperate with the gear ring to drive the rotating column to move, so as to convert the forming gear originally placed in the three areas, so that the forming gear originally in the taking zone enters the preheating zone, and the forming gear that has completed preheating in the preheating zone can enter To the heating zone, as for the formed gears that have completed sintering in the heating zone, they can enter the picking zone. During the entire conversion process of the rotating column, the box above the workbench is still in a closed state, so heat will only flow in a small amount in the three areas and will not dissipate too quickly. After the rotating column rotates to the specified position, the driving plate can drive the insulation plate and the heat conduction plate to move down again through the driving motor and the driving screw to facilitate the next round of processing. After the formed gears in the picking zone are placed and cooled for a certain period of time, the user can use the sliding motor to cooperate with the sliding screw to drive the sliding door leaf to move up, so that the operator can remove the processed workpiece and then install and place the new workpiece. When placing, the formed gears in the heating zone and the preheating zone of the workbench can still continue to be processed, so that the processing and loading and unloading of the workpiece can be carried out simultaneously through the provided components, and preheating by utilizing the heat generated by heating can not only reduce energy consumption but also shorten the time required for subsequent heating to a certain extent, so that the overall processing efficiency is higher in actual operation. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art are briefly introduced below.
[0018] Figure 1 It is a schematic diagram of the structure of the powder metallurgy gear sintering device and its overall system according to the first embodiment of the present invention.
[0019] Figure 2 It is a schematic diagram of the installation structure of the rotating component of the first embodiment of the present invention.
[0020] Figure 3 It is a schematic diagram of the installation structure of the connecting frame of the first embodiment of the present invention.
[0021] Figure 4 It is a schematic diagram of the structure of a powder metallurgy gear sintering device and its overall system according to the second embodiment of the present invention.
[0022] Figure 5 It is a schematic diagram of the installation structure of the connecting shaft of the second embodiment of the present invention.
[0023] Figure 6 The second embodiment of the present invention Figure 5 Enlarged view of point A.
[0024] Figure 7 It is a schematic diagram of the structure of a powder metallurgy gear sintering device and its overall system according to the third embodiment of the present invention.
[0025] In the figure: 101-working frame, 102-sintering heater, 103-rotating column, 104-connecting frame, 105-insulation plate, 106-heat conducting plate, 107-fixed bracket, 108-driving plate, 109-guiding bracket, 110-sliding door leaf, 111-driving screw, 112-driving motor, 113-gear ring, 114-rotating gear, 115-rotating motor, 116-sliding screw, 117-sliding motor, 201-positioning pillar, 202-lifting orifice plate, 203-connecting bevel gear, 204-connecting shaft, 205-rotating bevel gear, 206-driving shaft, 207-driving bevel gear, 208-driven bevel gear, 209-driving motor, 301-guiding air pump, 302-export channel, 303-introduction channel, 304-check valve, 305-pressure relief valve. DETAILED DESCRIPTION
[0026] Embodiments of the present invention are described in detail below. Examples of the embodiments are shown in the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to be used to explain the present invention, but should not be construed as limiting the present invention.
[0027] The first embodiment of the present application is:
[0028] See also Figures 1 to 3 ,in Figure 1 It is a schematic diagram of the structure of the powder metallurgy gear sintering device and its overall system. Figure 2 It is a schematic diagram of the installation structure of the rotating parts. Figure 3 It is a schematic diagram of the installation structure of the connecting frame 104.
[0029] The present invention provides a powder metallurgy gear sintering device and a system thereof: comprising a working frame 101, a sintering heater 102 and an operating component, wherein the operating component comprises a rotating column 103, a connecting frame 104, a temperature insulating plate 105, a heat conducting plate 106, a regulating component, an opening and closing component, a placing component and a conducting component, wherein the regulating component comprises a fixed bracket 107, a driving plate 108, a driving component and a rotating component, wherein the opening and closing component comprises a guiding bracket 109, a sliding door leaf 110 and a sliding component, wherein the driving component comprises a driving screw 111 and a driving motor 112, wherein the rotating component The parts include a gear ring 113, a rotating gear 114 and a rotating motor 115, and the sliding parts include a sliding screw 116 and a sliding motor 117. The above-mentioned scheme solves the problem that when the above-mentioned existing gear sintering device sinters the formed gear, it is necessary to wait for the gear to cool down before taking it out and loading it after sintering. In this way, the entire sintering chamber needs to be reheated multiple times during continuous sintering. Therefore, the cooling waiting time plus the time for reheating to the specified temperature will greatly extend the normal processing cycle of the entire sintering process, resulting in low sintering efficiency in actual operation.
[0030] In this embodiment, the sintering heater 102 is installed on the workbench 101. The workbench 101 is composed of a bottom bracket and an upper processing box. The sintering heater 102 is arranged in a heating box above the workbench 101 to heat the gears placed in the designated area.
[0031] The rotating column 103 is rotatably connected to the working frame 101 and is located on one side of the working frame 101. The connecting frame 104 is fixedly connected to the rotating column 103 and is located on one side of the rotating column 103. The temperature insulation plate 105 is connected to the working frame 101 through the regulating component and is located on one side of the working frame 101. The heat conduction plate 106 is connected to the working frame 101 through the regulating component and is located on one side of the working frame 101. The regulating component is connected to the working frame 101. The opening and closing member is connected to the working frame 101, the placing member is connected to the connecting frame 104, the conducting member is connected to the working frame 101, the fixing bracket 107 is fixedly connected to the working frame 101 and is located on one side of the working frame 101; the driving plate 108 is fixedly connected to the insulation plate 105 and the heat conducting plate 106, and is slidably mounted on one side of the fixing bracket 107; the driving component is connected to the driving plate 108;The rotating component is connected to the rotating column 103, and the rotating column 103 is rotatably arranged on the working frame 101. Three connecting frames 104 are evenly arranged on the rotating column 103, and each connecting frame 104 is provided with a corresponding mechanism for placing the forming gear. Two insulation plates 105 and a heat conducting plate 106 are installed at the bottom of the driving plate 108. The insulation plates 105 and the heat conducting plates 106 match the insertion grooves provided on the top box of the working frame 101. The two insulation plates 105 and the heat conducting plates 106 can be used to The interior of the box above the workbench 101 is divided into three areas. The taking area is composed of two insulation plates 105, and the other two areas are respectively a preheating area and a heating area. The sintering heater 102 is arranged on the top of the heating area. When working normally, the two insulation plates 105 and the heat conducting plate 106 will separate the three areas. Since the taking area is blocked by the two insulation plates 105, the temperature in the taking area will not be affected by the sintering heater 102 during processing. Since the preheating area and the heating area are separated by the heat conducting plate 106, The temperature in the preheating zone will slowly rise as the temperature inside the heating zone rises. As for the heating zone, it is directly heated by the sintering heater 102. In this way, by preheating the molded gear in advance, the normal sintering cycle of the gear can be shortened. Moreover, during the preheating, the gear inside the heating zone is also sintered normally, so that preheating and sintering can be carried out at the same time. When sintering is completed, the driving plate 108 is driven to move on the fixed bracket 107, and then the two insulation plates 105 and the heat conducting plate 106 are lifted, so that the sintered gear can be rotated by the rotating column 103. The finished workpiece is transferred to the pick-up area provided on the workbench 101, and the preheated workpiece can enter the heating area. The workpiece in the pick-up area enters the preheating area. When the process position conversion of the rotating column 103 is completed, the driving plate 108 drives the two insulation plates 105 and the heat conducting plate 106 to move down again to separate the corresponding areas. During the process conversion, the entire top box of the workbench 101 is relatively sealed, so the temperature inside the heating area will not drop rapidly, making the subsequent preheated workpieces more efficient. ;
[0032] Secondly, the guide bracket 109 is fixedly connected to the work frame 101 and is located on one side of the work frame 101; the sliding door leaf 110 is slidably connected to the guide bracket 109 and is located on one side of the guide bracket 109; the sliding component is connected to the sliding door leaf 110, the sliding screw 116 is threadedly connected to the sliding door leaf 110 and is rotatably mounted on one side of the guide bracket 109; the output shaft of the sliding motor 117 is connected to the sliding screw 116, the sliding motor 117 is fixedly mounted on one side of the guide bracket 109, and the guide bracket 109 is fixedly mounted on the work frame 1 01 top, the sliding door leaf 110 slidingly provided on the guide bracket 109 is adapted to the placing and taking through groove provided in the taking area of the work frame 101, and the boss of the sliding door leaf 110 is provided with a threaded hole matching the sliding screw 116, and the sliding screw 116 is fixed to the output shaft of the sliding motor 117. When the sliding motor 117 drives the protective screw to rotate, the sliding screw 116 can drive the sliding door leaf 110 to slide accordingly on the guide bracket 109, thereby realizing the opening and closing of the taking area in the work frame 101, so as to facilitate the user to perform corresponding loading and unloading operations.
[0033] At the same time, the driving screw 111 is threadedly connected to the driving plate 108 and is rotatably mounted on one side of the fixed bracket 107; the output shaft of the driving motor 112 is connected to the driving screw 111, and the driving motor 112 is fixedly mounted on one side of the fixed bracket 107; the gear ring 113 is fixedly connected to the rotating column 103 and is located on one side of the rotating column 103; the rotating gear 114 is meshed with the gear ring 113 and is rotatably mounted on one side of the working frame 101; the output shaft of the rotating motor 115 is connected to the rotating gear 114, and the rotating motor 115 is fixedly mounted on one side of the working frame 101, and the driving screw 111 is provided on the driving plate 108 The output shaft of the driving motor 112 is fixed to the driving screw 111 so that the user can drive the driving plate 108 by cooperating with the driving screw 111 through the driving motor 112. The gear ring 113 is fixedly arranged at the bottom of the rotating column 103. The gear ring 113 is rotatably mounted on the bottom of the working frame 101 to engage with the rotating gear 114. The rotating gear 114 is fixed to the output shaft of the rotating motor 115. When the rotating motor 115 drives the rotating gear 114 to rotate, the rotating gear 114 can drive the gear ring 113 and the rotating column 103 to rotate, thereby completing the corresponding drive of the rotating column 103.
[0034] When a powder metallurgy gear sintering device and its system of this embodiment are used, the forming gear is placed by the connecting frame 104 in cooperation with the placing component, and then the sliding motor 117 cooperates with the sliding screw 116 to drive the sliding door leaf 110 to close the box opening on the top of the working frame 101, and then the driving motor 112 cooperates with the driving screw 111 to drive the driving plate 108, so that the driving plate 108 drives the two insulation plates 105 and the heat conduction plate 106 to move downward, thereby separating the three areas of the box above the working frame 101 accordingly, and then by The sintering heater 102 normally sintered the molded gears in the heating zone. Under the action of the heat conducting plate 106, the molded gears in the preheating zone can be preheated by the waste heat emitted from the heating zone. When the molded gears in the heating zone are processed, the driving motor 112 cooperates with the driving screw 111 to drive the driving plate 108 to move upward. Then, the rotating motor 115 can drive the rotating gear 114 to cooperate with the gear ring 113 to drive the rotating column 103 to move, so as to convert the molded gears originally placed in the three zones, so that the molded gears originally in the picking zone can enter the preheating zone. The molded gears that have completed preheating in the preheating zone can enter the heating zone, and the molded gears that have completed sintering in the heating zone can enter the picking zone. During the entire conversion process of the rotating column 103, the box above the workbench 101 is still in a closed state, so the heat will only flow in a small amount in the three areas and will not dissipate too quickly. After the rotating column 103 rotates to the specified position, the driving plate 108 can drive the insulation plate 105 and the heat conduction plate 106 to move down again through the driving motor 112 and the driving screw 111 to facilitate the next round of processing, and the molded gears in the picking zone will be removed after a certain period of time. After cooling, the user can use the sliding motor 117 and the sliding screw 116 to drive the sliding door leaf 110 to move upward, so that the operator can remove the processed workpiece and then install and place the new workpiece. During the placement, the forming gears in the heating zone and the preheating zone of the workbench 101 can still continue to be processed, so that the processing and loading and unloading of the workpiece can be carried out simultaneously through the provided components, and the preheating by utilizing the heat generated by heating can not only reduce energy consumption but also shorten the time required for subsequent heating to a certain extent, so that the overall processing efficiency is higher in actual operation.
[0035] Second embodiment:
[0036] See also Figures 4 to 6 , Figure 4 The second embodiment of the powder metallurgy gear sintering device and the overall structure of the system are shown in FIG. Figure 5FIG. 2 is a schematic diagram of the installation structure of the connecting shaft 204 of the second embodiment. Figure 6 For the second embodiment Figure 5 The enlarged view of point A shows that the placement component provided by the present invention includes a positioning pillar 201, a supporting orifice plate 202, a connecting bevel gear 203, a connecting shaft 204, a rotating bevel gear 205 and a driving component, and the driving component includes a driving shaft 206, a driving bevel gear 207, a driven bevel gear 208 and a driving motor 209.
[0037] Among them, the positioning pillar 201 is rotatably connected to the connecting frame 104 and is located on one side of the connecting frame 104; the lifting orifice plate 202 is fixedly connected to the positioning pillar 201 and is located on one side of the positioning pillar 201; the connecting bevel gear 203 is fixedly connected to the positioning pillar 201 and is located on one side of the positioning pillar 201; the connecting shaft 204 is rotatably connected to the connecting frame 104 and is located on one side of the connecting frame 104; the rotating bevel gear 205 is meshed with the connecting bevel gear 203 and fixedly sleeved on the connecting shaft 204; the driving component is connected to the rotating column 103, and each of the connecting frames 104 is provided with a plurality of the positioning pillars 201, through which the positioning pillars 201 can cooperate with the central axis hole of the forming gear, and each of the positioning The supporting orifice plate 202 is also fixedly installed on the pillar 201. The installation and placement of the corresponding formed gear can be completed by cooperating with the supporting orifice plate 202 and the positioning pillar 201. A plurality of through holes are opened on the supporting orifice plate 202 so that the hot air in the designated area can fully cooperate with the bottom of the gear placed on the supporting orifice plate 202. The connecting bevel gear 203 is fixedly provided at the bottom of each positioning pillar 201. The plurality of connecting bevel gears 203 correspond to the plurality of rotating bevel gears 205 installed on the connecting shaft 204 inside the connecting frame 104 in a one-to-one manner, so that when the connecting shaft 204 rotates, the plurality of rotating bevel gears 205 on the connecting shaft 204 can drive the plurality of connecting bevel gears 203 and the plurality of positioning pillars 201 to rotate synchronously.
[0038] Secondly, the driving shaft 206 is rotatably connected to the rotating column 103 and is located on one side of the rotating column 103; the driving bevel gear 207 is fixedly connected to the driving shaft 206 and is located on one side of the driving shaft 206; the driven bevel gear 208 is meshed with the driving bevel gear 207 and is fixedly installed on one side of the connecting shaft 204; the output shaft of the driving motor 209 is connected to the driving shaft 206, the driving motor 209 is fixedly installed on one side of the rotating column 103, the driving shaft 206 is rotatably installed on the rotating column 103, and the driving bevel gear 207 is fixedly sleeved on the driving shaft 206. The driving bevel gear 207 is meshed with the three driven bevel gears 208 fixed at the ends of the three connecting shafts 204 on the three connecting frames 104, the three driven bevel gears 208 are meshed with one driving bevel gear 207, and the driving shaft 206 is fixed to the output shaft of the driving motor 209. When the driving motor 209 drives the driving shaft 206 to rotate, the driving shaft 206 can drive the three driven bevel gears 208 and the three connecting shafts 204 to rotate synchronously by driving the driving bevel gear 207 to rotate, so as to synchronously drive all the positioning pillars 201 on the three connecting frames 104.
[0039] When using a powder metallurgy gear sintering device and its system of the present embodiment, the forming gear can be installed and placed by cooperating with the supporting orifice plate 202 through the multiple groups of positioning pillars 201 provided on the connecting frame 104, and then the driving shaft 206 and the driving bevel gear 207 are driven to rotate by the driving motor 209. When the driving bevel gear 207 rotates, the driven bevel gear 208 and the three connecting shafts 204 provided on the three connecting frames 104 will rotate synchronously, and then the rotating bevel gear 205 on the connecting shaft 204 can cooperate with the connecting bevel gear 203 at the bottom of the positioning pillar 201 to drive the positioning pillar 201 and the forming gear placed on the supporting orifice plate 202 to rotate, so that the forming gear can be heated more evenly when preheating and heating the forming gear, thereby improving the overall processing quality and processing efficiency, and greatly enhancing the practicality of the entire device.
[0040] Third embodiment:
[0041] See also Figure 7 , Figure 7 This is a schematic diagram of the structure of the powder metallurgy gear sintering device and its overall system of the third embodiment. The conducting component provided by the present invention includes a guide air pump 301, an outlet channel 302, an inlet channel 303, a one-way valve 304 and a pressure relief valve 305.
[0042] Wherein, the guide air pump 301 is connected to the workbench 101 and is located on one side of the workbench 101; one side of the derivation channel 302 is connected to the workbench 101, and the other side of the derivation channel 302 is connected to the guide air pump 301; one side of the inlet channel 303 is connected to the workbench 101, and the other side of the derivation channel 302 is connected to the guide air pump 301; the one-way valve 304 is installed on the inlet channel 303; the pressure relief valve 305 is connected to the workbench 101 and is located on one side of the workbench 101, the guide air pump 301 is fixedly arranged on the expenditure boss provided on the workbench 101, the air inlet end of the guide air pump 301 is connected to the taking area inside the workbench 101 through the derivation channel 302, and the air outlet end of the guide air pump 301 is connected to the workbench 101 through the inlet channel 303 The one-way valve 304 is installed at the position where the introduction channel 303 is introduced. The one-way valve 304 can make the air flow only enter the preheating zone of the workbench 101 through the introduction channel 303, and the air inside the preheating zone cannot flow back through the introduction channel 303. The pressure relief valve 305 is arranged in the preheating zone of the workbench 101. In this way, the excess heat in the taking zone can be introduced into the preheating zone through the guide air pump 301, the derivation channel 302 and the introduction channel 303 after each process position conversion, so that the heat inside the workbench 101 can be used more reasonably, and the pressure relief valve 305 is arranged to avoid the situation where the air pressure in the preheating zone of the workbench 101 is too high due to the continuous inflation of the guide air pump 301.
[0043] When using a powder metallurgy gear sintering device and its system of the present embodiment, the excess heat in the taking-up area of the working frame 101 can be introduced into the preheating area through the guide air pump 301 in cooperation with the outlet channel 302 and the inlet channel 303, so that the heat generated in the working frame 101 can be used more reasonably and effectively, reducing unnecessary energy consumption, and at the same time speeding up the heat dissipation of the formed gears in the taking-up area, avoiding the situation where the gears are not completely cooled when the user opens the sliding door 110 to unload the formed gears in the taking-up area, thereby greatly enhancing the practicality of the entire device.
[0044] What is disclosed above is only one or more preferred embodiments of the present application, and cannot be used to limit the scope of rights of the present application. Ordinary technicians in this field can understand that all or part of the processes of implementing the above embodiments and equivalent changes made according to the claims of the present application are still within the scope covered by the present application.
Claims
1. A powder metallurgy gear sintering device, comprising a work frame and a sintering heater, wherein the sintering heater is mounted on the work frame, characterized in that: Also includes an operating component; The operating assembly includes a rotating column, a connecting frame, a temperature-insulating plate, a heat-conducting plate, a regulating component, an opening and closing component, a placing component and a conducting component; the rotating column is rotatably connected to the working frame and is located on one side of the working frame, the connecting frame is fixedly connected to the rotating column and is located on one side of the rotating column, the temperature-insulating plate is connected to the working frame through the regulating component and is located on one side of the working frame, the heat-conducting plate is connected to the working frame through the regulating component and is located on one side of the working frame, the regulating component is connected to the working frame, the opening and closing component is connected to the working frame, the placing component is connected to the connecting frame, and the conducting component is connected to the working frame; The regulating component includes a fixed bracket, a driving plate, a driving component and a rotating component. The fixed bracket is fixedly connected to the working frame and is located on one side of the working frame; the driving plate is fixedly connected to the insulation plate and the heat conducting plate, and is slidably mounted on one side of the fixed bracket; the driving component is connected to the driving plate; and the rotating component is connected to the rotating column; The placing component includes a positioning pillar, a supporting orifice plate, a connecting bevel gear, a connecting shaft, a rotating bevel gear and a driving component. The positioning pillar is rotatably connected to the connecting frame and is located on one side of the connecting frame; the supporting orifice plate is fixedly connected to the positioning pillar and is located on one side of the positioning pillar; the connecting bevel gear is fixedly connected to the positioning pillar and is located on one side of the positioning pillar; the connecting shaft is rotatably connected to the connecting frame and is located on one side of the connecting frame; the rotating bevel gear is meshed with the connecting bevel gear and is fixedly sleeved on the connecting shaft; the driving component is connected to the rotating column.
2. The powder metallurgy gear sintering device according to claim 1, characterized in that: The opening and closing component includes a guide bracket, a sliding door leaf and a sliding component. The guide bracket is fixedly connected to the working frame and is located on one side of the working frame; the sliding door leaf is slidably connected to the guide bracket and is located on one side of the guide bracket; the sliding component is connected to the sliding door leaf.
3. The powder metallurgy gear sintering device and system thereof according to claim 1, characterized in that: The driving component includes a driving screw and a driving motor. The driving screw is threadedly connected to the driving plate and is rotatably mounted on one side of the fixed bracket. The output shaft of the driving motor is connected to the driving screw, and the driving motor is fixedly mounted on one side of the fixed bracket.
4. The powder metallurgy gear sintering device according to claim 1, characterized in that: The rotating component includes a gear ring, a rotating gear and a rotating motor. The gear ring is fixedly connected to the rotating column and is located on one side of the rotating column; the rotating gear is meshed with the gear ring and is rotatably installed on one side of the working frame; the output shaft of the rotating motor is connected to the rotating gear, and the rotating motor is fixedly installed on one side of the working frame.
5. The powder metallurgy gear sintering device according to claim 2, characterized in that: The sliding component includes a sliding screw and a sliding motor. The sliding screw is threadedly connected to the sliding door leaf and is rotatably mounted on one side of the guide bracket. The output shaft of the sliding motor is connected to the sliding screw, and the sliding motor is fixedly mounted on one side of the guide bracket.
6. A powder metallurgy gear sintering system, characterized in that: It comprises the powder metallurgy gear sintering device as claimed in any one of claims 1 to 5.
Citation Information
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