A vacuum evaporator evaporation chamber structure processing equipment
By locking the end cap with multiple bonding plates and internal support rods, and ensuring the verticality and grinding of the weld joint with the alignment plate, the problems of stable clamping and welding quality during the welding of the evaporation chamber shell of the vacuum evaporator were solved, and the weld seam was made uniform and the inner wall was flat.
Patent Information
- Application Number
- CN202411352634.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-26
- Publication Date
- 2025-11-21
- Estimated Expiration
- 2044-09-26
AI Technical Summary
In the prior art, during the welding of the evaporation chamber shell of a vacuum evaporator, the hemispherical structure of the end cap is difficult to hold stably, resulting in a decrease in welding quality, uneven welds, and uneven inner walls.
Multiple bonding plates and internal support rods are used to lock the end cap, and the straightening plate ensures that the weld is vertical. Combined with the extension and retraction of the straightening plate and the cooperation of the toggle block, the end cap and the cylinder are tightly fitted and the inner wall is polished.
Ensure welding quality, uniform weld seams, and a smooth inner wall to improve the performance of the evaporation chamber.
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Figure CN118989983B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of evaporator processing, in particular to a vacuum evaporator evaporation chamber structure processing equipment. BACKGROUND
[0002] The vacuum evaporator evaporation chamber is the core component in the vacuum evaporator, mainly responsible for converting liquid material into steam under reduced pressure, thereby achieving the purposes of concentration, purification, etc., and the evaporation chamber is mainly composed of a shell, a heating element and the like. Figure 11 As shown in the drawing, the middle part of the evaporation chamber shell is usually a cylindrical body with a columnar structure, which is the main working area of the vacuum evaporator, and the two ends of the cylindrical body are usually welded with a head, and the head is usually provided in a hemispherical structure, thereby making the evaporation chamber shell have high strength and good pressure resistance, and the head is provided with a circular hole for connecting with external pipelines.
[0003] When welding the evaporation chamber shell, the existing technology usually adopts a clamping device to clamp and fix the head end and the cylindrical body respectively, and a welding device is used to weld the head and the cylindrical body, thereby realizing the welding processing of the evaporation chamber shell.
[0004] The existing problems in welding the evaporation chamber shell are as follows: 1. Since the head is in a hemispherical structure, it may not be possible to stably clamp the curved surface shape of the head, which may cause the head to deviate during welding of the head and the cylindrical body, thereby affecting the welding quality of the head and the cylindrical body; 2. When welding the evaporation chamber shell, it is not possible to ensure that the head and the cylindrical body are tightly fitted at the welding position, thereby causing the welding seam of the head and the cylindrical body to be unevenly distributed, further reducing the welding quality of the head and the cylindrical body; 3. After welding the head and the cylindrical body, the existing technology cannot polish the inner wall of the welding position of the head and the cylindrical body, thereby causing the inner wall of the welding position to have uneven surfaces, affecting the use effect of the evaporation chamber. SUMMARY
[0005] In order to solve the above technical problems, the present application adopts the following technical scheme, a vacuum evaporator evaporation chamber structure processing equipment, including base, the upper end of the base is provided with a welding component for clamping and fixing the cylinder and welding the head and the cylinder, the upper end of the base is provided with two left and right symmetrical locking components, the locking component is provided with a positioning component, the upper end of the base is provided with two left and right symmetrical guide grooves, the locking component includes the adjusting plate that is installed in the guide groove and slides left and right, the adjusting plate and the base are connected with an adjusting piece, the adjusting plate is provided with a synchronous piece, a plurality of abutting plates are uniformly arranged on the synchronous piece, the adjusting plate is provided with a connecting cylinder on the right end of the middle part through the driving piece, a plurality of inner supporting rods are distributed on the outer side of the connecting cylinder corresponding to the position of the abutting plate, a transmission assembly for driving the inner supporting rod to rotate by a certain angle is connected between the plurality of inner supporting rods and the connecting cylinder, the positioning component includes the rotating piece that is fixedly installed on the opposite side of the two connecting cylinders, the opposite side of the two rotating pieces is provided with a circular ring, a plurality of rotating rods are uniformly arranged on the opposite side of the two circular rings and are hinged, a matching assembly for driving the rotating rod to rotate is connected between the hinge of the rotating rod and the circular ring and the connecting cylinder, one end of the rotating rod close to the middle part of the base is provided with a positioning plate through the pressing assembly, and the pressing assembly is used for cooperating with the positioning plate to vertically arrange the welding end of the head.
[0006] Preferably, the transmission assembly includes a circular plate that is slidably sleeved on the outer side of the connecting cylinder away from the middle part of the base, a plurality of return springs are connected between the circular plate and the connecting cylinder, a transmission ring is fixedly installed on one end of the circular plate close to the middle part of the base through a plurality of circular rods uniformly arranged in the circumferential direction, and the transmission ring is slidably sleeved on the outer side of the connecting cylinder, and the outer side of the transmission ring is hinged to a plurality of inner supporting rods corresponding thereto.
[0007] Preferably, one side of the plurality of inner supporting rods close to the middle part of the base is slidably installed with a connecting block on the opposite side, a lifting rod is hinged on the opposite side of the plurality of connecting blocks, and one end of the lifting rod away from the connecting block slidably penetrates the connecting cylinder, the transmission assembly further includes a lifting block slidably installed in the connecting cylinder, and one end of the lifting block close to the middle part of the base is provided with a circular table structure, the lifting block is used for cooperating with the lifting rod to drive the inner supporting rod to rotate, and an electric push rod is connected between the lifting block and the connecting cylinder.
[0008] Preferably, a locking spring rod is slidably installed on the upper side of the circular plate, a locking hole is formed on the upper side of the connecting cylinder, and the locking hole is used for locking the position of the circular plate after the circular plate moves a certain distance to the left.
[0009] Preferably, the orthotic plate near the middle of the base end is set to elastic expansion structure, and the orthotic plate near the middle of the base end is set to arc structure, the orthotic plate away from the middle of the base end is fixedly installed with a push rod, the two transmission rings are fixedly installed with connecting rings on opposite sides, the connecting rings are fixedly installed with a plurality of arc-shaped structure's push blocks uniformly arranged on opposite sides, the push blocks away from the connecting rings are set to inclined surfaces on the side opposite to the rotation direction of the circular ring, and the push blocks are used to drive the push rod to move left and right.
[0010] Preferably, the circular ring is fixedly installed with a plurality of L-shaped rods uniformly arranged in the circumferential direction, and the transverse sections of the plurality of L-shaped rods away from the middle of the base are slidably installed in the preset circular groove on the side of the connecting ring close to the middle of the base.
[0011] Preferably, the hinge between the rotating rod and the circular ring is installed with a gear through key cooperation, the cooperation assembly comprises a rotating plate rotatably installed on the side of the connecting cylinder close to the middle of the base, the side of the rotating plate close to the middle of the base is fixedly connected with the corresponding circular ring through a plurality of fixed rods of the telescopic structure, the side of the rotating plate close to the middle of the base is fixedly installed with a plurality of circumferentially uniformly arranged racks, the installation positions of the racks and the gears are one-to-one corresponding, and the racks and the corresponding gears are engaged.
[0012] Preferably, the end of the rotating rod away from the circular ring is set to an elastic expansion structure, the ends of the plurality of rotating rods away from the circular ring on opposite sides are set to inclined surfaces, the pressing assembly comprises a give-way plate slidably installed on the opposite sides of the plurality of rotating rods, a give-way spring is connected between the give-way plate and the rotating rod, and the side of the give-way plate away from the rotating rod is connected with the corresponding orthotic plate through a plurality of pressing spring rods.
[0013] Preferably, the end of the orthotic plate close to the corresponding rotating rod is fixedly installed with a wave plate, and the telescopic end of the rotating rod is installed with a cooperation rod for cooperating with the wave plate to drive the orthotic plate to reciprocate along the length direction of the rotating rod.
[0014] Preferably, the welding component comprises a top plate distributed on the middle of the upper end of the base, the lower end of the top plate is fixedly connected with the base through a plurality of connecting rods, the middle of the lower end of the top plate is distributed with two front and rear symmetrical clamping plates of arc structure, a second synchronous part is jointly installed between the upper ends of the two clamping plates and the top plate, and the lower end of the top plate is installed with two left and right symmetrical ring welding parts.
[0015] The beneficial effects of the present application are: 1. The present application realizes the position locking of the head by arranging multiple abutting plates abutting on the outside of the head, and multiple inner supporting rods abutting on the inside of the head in the direction close to the abutting plate, thereby preventing the head from deviating during the welding of the head and the cylinder, and ensuring the welding quality. Meanwhile, before locking the head, the present application simultaneously arranges multiple position correcting plates to extrude the welding part of the head in the direction away from the middle part of the base, so that the welding part of the head can be arranged vertically, and the welding part of the cylinder can be centered and clamped and fixed by the welding part, so that the head can be closely abutted with the welding part of the cylinder, and the welding quality is ensured.
[0016] 2. When welding the head and the cylinder, the telescopic end of the position correcting plate abuts on the inside of the head, so that the telescopic end of the position correcting plate grinds the welding part of the head and the cylinder. Meanwhile, the present application makes the position correcting plate reciprocate left and right by arranging the cooperation of the poking block and the poking rod, so as to increase the grinding effect of the welding part, and ensure the use effect of the evaporation chamber.
[0017] 3. The present application makes the position correcting plate reciprocate along the length direction of the rotating rod when the position correcting plate moves relative to the rotating rod by arranging the cooperation of the wave-shaped plate and the cooperation rod, so that the position correcting plate can reciprocate along the length direction of the rotating rod while extruding the welding part of the head, thereby ensuring the vertical arrangement of the welding part of the head. When grinding the welding part of the head and the cylinder, the position correcting plate can compress its telescopic end while reciprocating left and right, so as to increase the grinding force of the welding part of the head and the cylinder, and further ensure the smoothness of the inner wall surface of the welding part. BRIEF DESCRIPTION OF DRAWINGS
[0018] The present application will be further described below in combination with the drawings and examples.
[0019] Figure 1 It is a schematic diagram of the three-dimensional structure of the present application.
[0020] Figure 2 It is a schematic diagram of the three-dimensional structure of the locking part and the position correcting part on the left side after cutting the base and the adjusting plate of the present application.
[0021] Figure 3 It is a schematic diagram of the three-dimensional structure of the locking part and the position correcting part of the present application.
[0022] Figure 4 It is a sectional view of the locking part structure of the present application.
[0023] Figure 5 It is an enlarged view of A of the present application. Figure 4
[0024] Figure 6 It is the perspective structure diagram of the locking component after cutting off part of the structure of the locking component part of the present application.
[0025] Figure 7 It is the cutaway view of the locking component and the part structure of the straightening component of the present application.
[0026] Figure 8 It is the perspective structure diagram of the present application after rotating the rotating rod by 90 degrees.
[0027] Figure 9 It is the perspective structure diagram of the straightening component part structure after cutting off part of the rotating rod of the present application.
[0028] Figure 10 It is the perspective structure diagram of the welding component of the present application.
[0029] Figure 11 It is the perspective structure diagram and cutaway view of the evaporation chamber shell.
[0030] The reference signs: 1, base; 11, guide groove; 2, welding component; 21, top plate; 22, clamping plate; 23, No. 2 synchronization part; 24, ring welding part; 3, locking component; 31, adjusting plate; 32, adjusting part; 33, No. 1 synchronization part; 34, fitting plate; 35, driving part; 36, connecting cylinder; 361, locking hole; 37, inner supporting rod; 371, connecting block; 372, lifting rod; 38, transmission assembly; 381, round plate; 382, reset spring; 383, round rod; 384, transmission ring; 385, lifting block; 386, electric push rod; 387, locking spring rod; 388, connecting ring; 389, pushing block; 4, straightening component; 41, rotating part; 42, straightening plate; 421, pushing rod; 422, wave-shaped plate; 43, circular ring; 431, L-shaped rod; 44, rotating rod; 441, gear; 442, matching rod; 45, matching assembly; 451, gear; 452, fixed rod; 453, rack; 46, pressing assembly; 461, let-go plate; 462, let-go spring; 463, pressing spring rod. DETAILED DESCRIPTION
[0031] The examples described below are illustrative only and are not intended to limit the present application, and the specific technology or conditions not noted in the examples are carried out according to the technology or conditions described in the literature in the art or according to the product instructions.
[0032] Reference Figure 1 A vacuum evaporator evaporation chamber structure processing equipment, including base 1, the upper end of the base 1 is provided with a welding component 2 for clamping and fixing the cylinder and welding the head and the cylinder, the upper end of the base 1 is provided with two locking components 3 arranged symmetrically left and right, and a straightening component 4 is arranged on the locking component 3.
[0033] The application is used for welding the head and the cylinder together, and can lock the head, increase the stability of the head during welding, prevent the head from deviating during welding of the head and the cylinder, ensure the welding quality of the head and the cylinder, and make the welding position of the head vertical, so that the welding position of the head and the welding position of the cylinder are closely combined, the welding seam of the head and the cylinder is uniformly distributed, the welding quality of the head and the cylinder is further ensured, and the inner wall of the welding position of the head and the cylinder can be cleaned, so that the use effect of the evaporation chamber is ensured.
[0034] Specifically, first, the head is placed in the locking member 3, the locking member 3 drives the straightening member 4 to straighten the welding position of the head, so that the welding position of the head is vertically arranged, then the locking member 3 is controlled to center-lock the head, then the cylinder is placed in the welding member 2, and the cylinder is center-clamped and fixed by the welding member 2, then the two locking members 3 drive the corresponding heads to move towards each other, so that the welding position of the head and the welding position of the cylinder are closely combined, and the straightening member 4 can be attached to the inner wall of the welding position of the head and the cylinder, finally the welding member 2 welds the head and the cylinder together, and the straightening member 4 cleans the inner wall of the welding position of the head and the cylinder, when the welding of the head and the cylinder is completed, the locking of the head by the locking member 3 is released, and the welding member 2 releases the cylinder, so that the evaporation chamber shell after welding can be taken out.
[0035] Referring to Figures 1-3 The base 1 is provided with two left-right symmetrical guide grooves 11 at the upper end, the locking member 3 comprises an adjusting plate 31 slidably installed in the guide groove 11, an adjusting member 32 connected between the adjusting plate 31 and the base 1, a first synchronous member 33 installed on the adjusting plate 31, a plurality of abutting plates 34 uniformly arranged in the circumferential direction installed on the first synchronous member 33, a connecting cylinder 36 installed on the right end of the adjusting plate 31 through a driving member 35, a plurality of inner supporting rods 37 distributed on the outer side of the connecting cylinder 36 corresponding to the positions of the abutting plates 34, and a transmission assembly 38 connected between the inner supporting rods 37 and the connecting cylinder 36 for driving the inner supporting rods 37 to rotate by a certain angle; wherein the end of the inner supporting rod 37 away from the middle of the base 1 is provided in a spherical structure.
[0036] It should be noted that the adjusting member 32 in the application adopts a first adjusting screw, wherein the first adjusting screw is connected with the adjusting plate 31 in a threaded cooperation manner, and the first adjusting screw is rotationally connected with the base 1, and the position of the adjusting plate 31 is adjusted by manually rotating the first adjusting screw.
[0037] It should be noted that the first synchronizing part 33 comprises the synchronizing plates distributed on the opposite sides of the two adjusting plates 31, the middle part of the synchronizing plate is provided with the second adjusting screw rod in a threaded cooperation mode, the second adjusting screw rod is rotationally connected with the adjusting plate 31, the outer side of the synchronizing plate is hingedly connected with a plurality of connecting rods arranged uniformly in the circumferential direction, the end of the connecting rod away from the synchronizing plate is hingedly connected with the square rod, the end of the square rod away from the connecting rod is slidably penetrated through the adjusting plate 31 and is hingedly connected with the corresponding abutting plate 34, the synchronous position adjustment of the plurality of abutting plates 34 is realized by screwing the second adjusting screw rod, and the abutting plate 34 is hingedly connected with the square rod, so that the abutting plate 34 can be abutted on the outer side of the hemispherical structure of the head of different specifications.
[0038] The locking part 3 is used for locking the head; specifically, first, the first synchronizing part 33 is controlled to drive the plurality of abutting plates 34 to move synchronously according to the size of the head, then the connecting barrel 36 is inserted into the circular hole of the head, and the head is pushed away from the middle part of the base 1, so that the head can be cooperated with the transmission assembly 38 to drive the inner support rod 37 to rotate by a certain angle, and the abutting plate 34 is abutted on the outer side of the head, then the driving part 35 is controlled to drive the connecting barrel 36 to move away from the middle part of the base 1, the connecting barrel 36 can drive the straightening part 4 to straighten the welding part of the head, so that the welding part of the head is vertically arranged, when the welding part of the head is vertically arranged, the driving part 35 is continuously controlled to finally drive the inner support rod 37 to move away from the middle part of the base 1 through the connecting barrel 36, so that the inner support rod 37 can abut against the inner wall of the hemispherical structure of the head, and then the adjusting part 32 is controlled to drive the adjusting plate 31 to move towards the middle part of the base 1, so that the head and the barrel are tightly abutted.
[0039] When the welding of the head and the barrel is completed, the transmission assembly 38 is controlled to rotate the inner support rod 37 to the initial position, then the driving part 35 is controlled to drive the connecting barrel 36 to move a certain distance towards the base 1, so that the inner support rod 37 can be rotated to the initial position, thereby releasing the locking of the head, and finally the adjusting part 32 drives the connecting barrel 36 and the straightening part 4 to move out of the head through the adjusting plate 31, thereby the welded head and barrel can be taken out.
[0040] Referring to Figures 3-5The transmission assembly 38 comprises a circular plate 381 slidably sleeved on the outer side of the connecting barrel 36 away from one end of the middle part of the base 1, a plurality of return springs 382 are connected between the circular plate 381 and the connecting barrel 36, the circular plate 381 is fixedly installed with a transmission ring 384 through a plurality of circumferentially uniformly arranged circular rods 383 close to one end of the middle part of the base 1, and the transmission ring 384 is slidably sleeved on the outer side of the connecting barrel 36, and the outer side of the transmission ring 384 is hinged to the corresponding plurality of inner supporting rods 37; the opposite side of each of the plurality of inner supporting rods 37 close to one side of the middle part of the base 1 is slidably installed with a connecting block 371, and the opposite side of each of the plurality of connecting blocks 371 is hingedly connected with a lifting rod 372, and one end of the lifting rod 372 away from the connecting block 371 slidably penetrates the connecting barrel 36, the transmission assembly 38 further comprises a lifting block 385 slidably installed in the connecting barrel 36, and one end of the lifting block 385 close to the middle part of the base 1 is provided in a circular table structure, the lifting block 385 is used to drive the inner supporting rod 37 to rotate in cooperation with the lifting rod 372, and an electric push rod 386 is connected between the lifting block 385 and the connecting barrel 36; the upper side of the circular plate 381 is slidably installed with a locking spring rod 387, and a locking hole 361 is formed in the upper side of the connecting barrel 36, and the locking hole 361 is used to lock the position of the circular plate 381 in cooperation with the locking spring rod 387 when the circular plate 381 moves away by a distance.
[0041] The transmission assembly 38 is used to drive the inner supporting rod 37 to rotate by a certain angle; specifically, first, the position of the lifting block 385 is adjusted by the electric push rod 386 according to the size of the head, when the connecting barrel 36 is inserted into the circular hole of the head, the head is continuously pushed away from the middle part of the base 1, so that the head can push the circular plate 381 away from the middle part of the base 1, the circular plate 381 drives the transmission ring 384 to move away from the middle part of the base 1 and compresses the return spring 382 through the circular rod 383, the transmission ring 384 drives the inner supporting rod 37 to move away from the middle part of the base 1, at the same time, the lifting rod 372 drives the inner supporting rod 37 to rotate by a certain angle with the hinged part of the transmission ring 384 as the reference through the connecting block 371 under the cooperation of the lifting block 385 and the lifting rod 372, and when the locking spring rod 387 moves to the corresponding position of the locking hole 361, the locking spring rod 387 and the locking hole 361 cooperate to lock the position of the circular plate 381, and then when the connecting barrel 36 is driven to move away from the middle part of the base 1 by the control driving part 35, the connecting barrel 36 can finally drive the inner supporting rod 37 to move left through the transmission ring 384, so that the inner supporting rod 37 abuts against the inner wall of the head, and the inner supporting rod 37 can cooperate with the adhering plate 34 to lock the head.
[0042] When the welding of the head and the cylinder is completed, the locking spring rod 387 is manually pulled out of the locking hole 361, the circular plate 381 is driven by the circular rod 383 to return to the initial position relative to the connecting cylinder 36 under the action of the reset spring 382, and then the inner support rod 37 is rotated to the initial position under the hinged action of the inner support rod 37 and the transmission ring 384, and then the driving part 35 drives the connecting cylinder 36 to move towards the middle part of the base 1 by a distance, ensuring that the inner support rod 37 is rotated to the initial position, and then the locking of the head is released.
[0043] Referring to Figure 2 , Figure 3 , Figure 6 and Figure 10 , the straightening component 4 comprises rotating parts 41 fixedly installed on the opposite sides of the two connecting cylinders 36, circular rings 43 installed on the opposite sides of the two rotating parts 41, a plurality of rotating rods 44 circumferentially and uniformly arranged and hinged on the opposite sides of the two circular rings 43, and a cooperation assembly 45 connected between the hinged part of the rotating rod 44 and the connecting cylinder 36 for driving the rotating rod 44 to rotate by 90 degrees, and a straightening plate 42 installed on one end of the rotating rod 44 close to the middle part of the base 1 through a pressing assembly 46 for cooperating with the straightening plate 42 to vertically arrange the welded end of the head.
[0044] Referring to Figure 4 , Figures 6-8 , one end of the straightening plate 42 close to the middle part of the base 1 is provided as an elastic telescopic structure, and one end of the straightening plate 42 close to the middle part of the base 1 is provided as an arc-shaped structure, a push rod 421 is fixedly installed on one end of the straightening plate 42 away from the middle part of the base 1, connecting rings 388 are fixedly installed on the opposite sides of the two transmission rings 384, a plurality of arc-shaped structure push blocks 389 are fixedly installed on the opposite sides of the two connecting rings 388, one end of the push block 389 away from the connecting ring 388 and on the side opposite to the rotating direction of the circular ring 43 are provided as inclined surfaces, and the push block 389 is used to drive the push rod 421 to move left and right; a plurality of L-shaped rods 431 are fixedly installed on the outer side of the circular ring 43, and one end of the horizontal section of the L-shaped rod 431 away from the middle part of the base 1 is slidingly installed in a circular groove pre-set on one side of the connecting ring 388 close to the middle part of the base 1; wherein the arc-shaped structure of the straightening plate 42 is made of polishing material.
[0045] Referring to Figure 9 , one end of the rotating rod 44 away from the circular ring 43 is provided as an elastic telescopic structure, one end of the rotating rod 44 away from the circular ring 43 on the opposite sides is provided as an inclined surface, the pressing assembly 46 comprises a gap plate 461 slidingly installed on the opposite sides of the plurality of rotating rods 44, a gap spring 462 connected between the gap plate 461 and the rotating rod 44, and a plurality of pressing spring rods 463 connected between one side of the gap plate 461 away from the rotating rod 44 and the corresponding straightening plate 42.
[0046] It should be noted that the rotating part 41 in the application drives the circular ring 43 to rotate by using the annular electric sliding block assembly, the annular electric sliding block assembly comprises an annular sliding rail fixedly installed on the connecting cylinder 36, a plurality of electric sliding blocks are slidingly installed on one side of the annular sliding rail close to the middle part of the base 1, and one end of the plurality of electric sliding blocks close to the middle part of the base 1 is fixedly connected with the corresponding circular ring 43 through the elastic extension structure of the transmission rod, when it is needed to rotate the circular ring 43, the electric sliding block is started to drive the circular ring 43 to rotate through the transmission rod, and the elastic force of the elastic extension structure of the pressing spring rod 463 and the rotating rod 44 in the application is much greater than the elastic force of the elastic extension structure of the rectifying plate 42.
[0047] The rectifying part 4 is used for vertically arranging the welding part of the head, and the pressing assembly 46 is used for extruding the rectifying plate 42 towards the direction close to the head; specifically, when the transmission ring 384 moves away from the middle part of the base 1, the transmission ring 384 drives the circular ring 43 to move away from the middle part of the base 1 through the connecting ring 388 and the L-shaped rod 431, and then the rotating rod 44 drives the rectifying plate 42 to rotate 90 degrees at the hinge joint of the rotating rod 44 and the circular ring 43 under the action of the matching assembly 45, so that the rotating rod 44 drives the rectifying plate 42 to be attached to the welding part of the head, when the control driving part 35 drives the connecting cylinder 36 to move away from the middle part of the base 1, the connecting cylinder 36 can finally drive the rotating rod 44 to move away from the middle part of the base 1 and compress the pressing spring rod 463 through the connecting ring 388, so that the rectifying plate 42 extrudes the welding part of the head away from the middle part of the base 1 under the elastic action of the pressing spring rod 463, and then the welding part of the head can be vertically arranged.
[0048] When the welding part of the head and the welding part of the cylinder are closely fitted, the cylinder can be matched with the inclined surface of the rotating rod 44 to compress the telescopic end of the rotating rod 44 and fit on the inner wall of the cylinder, so that the rotating rod 44 finally drives the rectifying plate 42 to move towards the center axis of the cylinder through the accommodation plate 461, and the pressure spring rod 463 can top the rectifying plate 42 under the elastic action, so that the upper end of the rectifying plate 42 can be fitted on the inner wall of the head under the elastic action. When the head and the cylinder are welded, the rotating part 41 drives the annular ring 43 to rotate clockwise, so that the annular ring 43 finally drives the rectifying plate 42 to rotate through the rotating rod 44, and then the arc-shaped end of the rectifying plate 42 polishes the welding part of the head and the cylinder flat. When the rotating rod 44 drives the rectifying plate 42 to rotate by 90 degrees, the rectifying plate 42 can drive the pushing rod 421 to rotate to the corresponding position of the pushing block 389, and then when the rectifying plate 42 polishes the welding part, the rectifying plate 42 moves left and right reciprocatingly under the cooperation of the pushing block 389 and the pushing rod 421, so as to increase the polishing effect on the welding part. When the welding of the head and the cylinder is completed and the circular plate 381 returns to the initial position, the circular plate 381 finally drives the annular ring 43 to return to the initial position through the circular rod 383, and the rotating rod 44 rotates to the initial position under the action of the matching assembly 45.
[0049] Referring to Figure 9 , one end of the rectifying plate 42 close to the corresponding rotating rod 44 is fixedly installed with a wave-shaped plate 422, and the telescopic end of the rotating rod 44 is installed with a matching rod 442 for cooperating with the wave-shaped plate 422 to drive the rectifying plate 42 to reciprocate along the length direction of the rotating rod 44.
[0050] When the rectifying plate 42 moves relative to the rotating rod 44, the rectifying plate 42 can drive the wave-shaped plate 422 and the matching rod 442 to cooperate to make the rectifying plate 42 reciprocate along the length direction of the rotating rod 44, so as to further ensure that the rectifying plate 42 can make the head end part arranged vertically, and when the arc-shaped end of the rectifying plate 42 polishes the welding part of the head and the cylinder, the rectifying plate 42 can periodically increase the polishing force of the arc-shaped end on the welding part of the head and the cylinder, so as to further ensure that the inner wall of the welding part of the head and the cylinder can be polished flat.
[0051] Referring to Figure 7The hinge joint of the rotating rod 44 and the ring 43 is provided with a gear 441 through a key matching mode, the matching assembly 45 comprises a rotating plate 451 which is rotatably arranged on one side of the connecting barrel 36 near the middle part of the base 1, the rotating plate 451 is fixedly connected to the corresponding ring 43 through a plurality of telescopic fixing rods 452 on one side of the middle part of the base 1, and a plurality of circumferentially uniformly arranged racks 453 are fixedly arranged on one side of the middle part of the base 1, the installation positions of the racks 453 and the gears 441 are one-to-one corresponding, and the racks 453 and the corresponding gears 441 are engaged.
[0052] The matching assembly 45 is used for driving the rotating rod 44 to rotate by 90 degrees; specifically, when the ring 43 moves away from the middle part of the base 1, the ring 43 drives the rotating rod 44 to move synchronously, so that the racks 453 and the gears 441 drive the rotating rod 44 to rotate by 90 degrees in cooperation, and when the ring 43 rotates, the ring 43 drives the rotating plate 451 to rotate synchronously through the fixing rods 452.
[0053] Referring to Figure 1 and Figure 9 , the welding component 2 comprises a top plate 21 which is arranged on the middle part of the upper end of the base 1, the lower end of the top plate 21 is fixedly connected to the base 1 through a plurality of connecting rods, and two arc-shaped clamping plates 22 which are symmetrically arranged in front and back are arranged on the lower end of the middle part of the top plate 21, a second synchronous member 23 is jointly arranged between the upper ends of the two clamping plates 22 and the top plate 21, and two annular welding members 24 which are symmetrically arranged in left and right are arranged on the lower end of the top plate 21.
[0054] It should be noted that the second synchronous member 23 in the application comprises a fixed plate which is fixedly arranged on the upper end of the clamping plate 22, the two fixed plates jointly arrange a synchronous screw, the synchronous screw is provided with two thread ends which are arranged in front and back and have opposite rotation directions, the two synchronous plates are connected to the corresponding thread segments of the synchronous screw through a threaded matching mode, and the two clamping plates 22 are clamped and fixed to the cylinder by rotating the synchronous screw to drive the two fixed plates to move towards each other.
[0055] It should be noted that the annular welding member 24 in the application adopts the prior art, the annular welding member 24 comprises a driving system, a control system and a welding head, when welding of the head and the cylinder is needed, the position of the welding head of the annular welding member 24 is adjusted, and the welding head of the annular welding member 24 is controlled to rotate around the head and the cylinder and to weld.
[0056] The welding component 2 is used for welding the head and the cylinder together; specifically, first, the cylinder is placed between the two clamping plates 22, then the second synchronous member 23 is controlled to drive the two clamping plates 22 to move towards each other and to clampingly and fixedly hold the cylinder, so that the welding position of the cylinder is vertically arranged, when the welding position of the head and the welding position of the cylinder are attached together, the annular welding member 24 is controlled to weld the head and the cylinder together.
[0057] It should be understood, moreover, that although this description has been described in terms of certain embodiments, and certainly not every embodiment can be comprised only of one independent technical teaching, the conception of the description is merely for the sake of clarity and each independent technical teaching in the embodiments can be combined with other technical teachings to form other embodiments which can be understood by those skilled in the art.
Claims
1. A vacuum evaporator evaporation chamber structure processing equipment, comprising a base (1), wherein a welding component (2) for clamping and fixing the cylinder and welding the end cap and the cylinder is installed at the middle of the upper end of the base (1), characterized in that, The base (1) has two locking components (3) arranged symmetrically on the left and right sides, and the locking components (3) are equipped with a positioning component (4); The base (1) has two guide grooves (11) arranged symmetrically on the left and right. The locking component (3) includes an adjusting plate (31) that is slidably installed in the guide groove (11). An adjusting component (32) is connected between the adjusting plate (31) and the base (1). A synchronizing component (33) is installed on the adjusting plate (31). Multiple circumferentially evenly arranged bonding plates (34) are installed on the synchronizing component (33). A connecting cylinder (36) is installed in the middle of the right end of the adjusting plate (31) through an active component (35). Inner support rods (37) are distributed on the outer side of the connecting cylinder (36) at positions corresponding to the bonding plates (34). A transmission component (38) for driving the inner support rods (37) to rotate a certain angle is connected between the multiple inner support rods (37) and the connecting cylinder (36). The alignment component (4) includes a rotating component (41) fixedly installed on opposite sides of two connecting cylinders (36). A ring (43) is installed on opposite sides of the two rotating components (41). Multiple rotating rods (44) are evenly arranged in the circumference on opposite sides of the two rings (43). A fitting component (45) for driving the rotating rod (44) to rotate 90 degrees is connected between the hinge of the rotating rod (44) and the ring (43) and the connecting cylinder (36). An alignment plate (42) is installed on one end of the rotating rod (44) near the middle of the base (1) through a pressure component (46). The pressure component (46) is used to cooperate with the alignment plate (42) to make the welded end of the end cap vertically arranged. The transmission assembly (38) includes a circular plate (381) that is slidably sleeved on the outside of the connecting cylinder (36) away from the middle of the base (1). Multiple return springs (382) are connected between the circular plate (381) and the connecting cylinder (36). A transmission ring (384) is fixedly installed on the end of the circular plate (381) near the middle of the base (1) through multiple circumferentially evenly arranged circular rods (383). The transmission ring (384) is slidably sleeved on the outside of the connecting cylinder (36). The outside of the transmission ring (384) is hinged to its corresponding multiple inner support rods (37). Each of the inner support rods (37) has a connecting block (371) slidably mounted on the side of the opposite side of the base (1) near the middle. Each of the connecting blocks (371) has a lifting rod (372) hinged on the opposite side. The end of the lifting rod (372) away from the connecting block (371) slides through the connecting cylinder (36). The transmission assembly (38) also includes a lifting block (385) slidably mounted in the connecting cylinder (36). The end of the lifting block (385) near the middle of the base (1) is set as a frustum structure. The lifting block (385) is used to cooperate with the lifting rod (372) to drive the inner support rod (37) to rotate. An electric push rod (386) is connected between the lifting block (385) and the connecting cylinder (36). The end of the correction plate (42) near the middle of the base (1) is configured as an elastic telescopic structure, and the end of the correction plate (42) near the middle of the base (1) is configured as an arc structure. The end of the correction plate (42) away from the middle of the base (1) is fixedly installed with a lever (421). The two transmission rings (384) are fixedly installed with connecting rings (388) on opposite sides. The two connecting rings (388) are fixedly installed with multiple circumferentially evenly arranged arc-shaped lever blocks (389) on opposite sides. The end of the lever block (389) away from the connecting ring (388) and the side opposite to the rotation direction of the ring (43) is configured as an inclined surface. The lever block (389) is used to drive the lever (421) to move left and right. The hinge of the rotating rod (44) and the ring (43) is fitted with a gear (441) by keying. The fitting assembly (45) includes a rotating plate (451) rotatably installed in the connecting cylinder (36) near the middle of the base (1). The rotating plate (451) near the middle of the base (1) is fixedly connected to the corresponding ring (43) by a number of telescopic fixed rods (452). A number of circumferentially evenly arranged racks (453) are also fixedly installed on the rotating plate (451) near the middle of the base (1). The installation position of the racks (453) corresponds one-to-one with the gears (441), and the racks (453) mesh with their corresponding gears (441). The end of the rotating rod (44) away from the ring (43) is configured as an elastic telescopic structure. The opposite sides of the multiple rotating rods (44) and the ends away from the ring (43) are all configured as inclined surfaces. The pressurizing assembly (46) includes a relief plate (461) that is slidably installed on the opposite sides of the multiple rotating rods (44). A relief spring (462) is connected between the relief plate (461) and the rotating rod (44). The side of the relief plate (461) away from the rotating rod (44) is connected to its corresponding correction plate (42) through multiple pressurizing spring rods (463).
2. The vacuum evaporator evaporation chamber structure processing equipment according to claim 1, characterized in that, A locking spring rod (387) is slidably mounted on the upper side of the circular plate (381), and a locking hole (361) is provided on the upper side of the connecting cylinder (36). The locking hole (361) is used to lock the position of the circular plate (381) in cooperation with the locking spring rod (387) after the circular plate (381) moves to the left by a certain distance.
3. The vacuum evaporator evaporation chamber structure processing equipment according to claim 2, characterized in that, Multiple L-shaped rods (431) are fixedly installed on the outer side of the ring (43), and the ends of the horizontal sections of the multiple L-shaped rods (431) away from the middle of the base (1) are slidably installed in the pre-set circular groove on the side of the connecting ring (388) near the middle of the base (1).
4. The vacuum evaporator evaporation chamber structure processing equipment according to claim 3, characterized in that, A corrugated plate (422) is fixedly installed at one end of the positioning plate (42) near its corresponding rotating rod (44). A cooperating rod (442) is installed at the position of the rotating rod (44) corresponding to the corrugated plate (422) for cooperating with the corrugated plate (422) to drive the positioning plate (42) to reciprocate along the length direction of the rotating rod (44).
5. The vacuum evaporator evaporation chamber structure processing equipment according to claim 1, characterized in that, The welding component (2) includes a top plate (21) distributed in the middle of the upper end of the base (1). The lower end of the top plate (21) is fixedly connected to the base (1) by multiple connecting rods. Two clamping plates (22) with arc-shaped structures arranged symmetrically in front and behind are distributed in the middle of the lower end of the top plate (21). A second synchronization component (23) is installed between the upper end of the two clamping plates (22) and the top plate (21). Two circumferential welding components (24) arranged symmetrically in the left and right are installed at the lower end of the top plate (21).
Citation Information
Patent Citations
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