Surface treatment device for prefabricated board

By designing a prefabricated plate surface treatment device with servo cylinder and industrial vacuum cleaner, the motor heat dissipation problems and equipment complexity problems caused by dust blockage in the prior art are solved, and a more efficient and safe prefabricated plate surface treatment is achieved.

CN118990180BActive Publication Date: 2025-04-01SHUYANG DIANYU INFORMATION TECH CO LTD
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Patent Information

Application Number
CN202411378209.1
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-09-30
Publication Date
2025-04-01
Estimated Expiration
2044-09-30

AI Technical Summary

Technical Problem

During use, existing prefabricated plate grinding devices are prone to reduce the motor heat dissipation efficiency due to dust blockage, which increases the risk of short circuit and leakage. In addition, two sets of grinding motors are required to deal with both front and back sides respectively, increasing the complexity of the equipment and maintenance difficulty.

Method used

A surface treatment device for prefabricated plates is designed, using a frame and sealed bearings to connect grinding rollers. The position of grinding rollers is adjusted through the servo cylinder to grind one or both sides of the prefabricated plates, and dust is removed through industrial vacuum cleaners and exhaust duct systems to reduce the heat dissipation burden of the motor.

Benefits of technology

It effectively avoids dust entering the motor, reduces the heat dissipation problem of the motor, reduces the risks of short circuits and leakage, simplifies the equipment structure, and improves the processing efficiency and service life of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention relates to the field of prefabricated board processing, and specifically to a surface treatment device for prefabricated boards, comprising a frame, wherein the frame is rotatably connected to a grinding roller one through a sealed bearing, one end of the grinding roller one is fixedly connected to a driving end of a motor one, the motor one is fixedly mounted on the top of a mounting plate one, the mounting plate one is fixedly mounted on the outer wall of the frame, a grinding cover is fixedly mounted on the top of the frame, a grinding roller two component is arranged between the grinding cover and the grinding roller one, a material receiving hopper is penetrated and connected to the bottom of the frame, a dust suction pipe one is connected between the bottom of the material receiving hopper and an air inlet of an industrial vacuum cleaner; when the present invention is in use, the operation of the industrial vacuum cleaner can not only absorb the dust in the material receiving hopper, but also enable the dust suction hood to generate suction, so that the dust attached to the upper surface of the prefabricated board is sucked into the industrial vacuum cleaner, and in addition, the air exhausted by the industrial vacuum cleaner can be discharged from the exhaust pipe one and the exhaust pipe two.
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Description

Technical Field

[0001] The invention relates to the field of prefabricated plate processing, in particular to a surface treatment device for a prefabricated plate. Background Art

[0002] Precast panels are floor panels used in early 20th century buildings, that is, modules or panels used in engineering projects. They are called precast panels because they are precast concrete parts produced and processed in precast yards and directly transported to construction sites for installation. During the processing of precast panels, the surfaces of the precast panels need to be polished according to different needs. Existing precast panel polishing devices usually use a polishing motor to drive the polishing roller to rotate. When the precast panel passes through the bottom of the polishing roller, the rotating polishing roller polishes the surface of the precast panel. During the polishing process, the dust suction fan is started, and the dust on the surface of the cement precast panel is sucked into the interior of the dust suction fan through the dust suction hood through the dust suction pipe, thereby avoiding a large amount of dust overflowing and affecting the health of the workers. However, the existing precast panel polishing device needs to use two sets of polishing motors to drive two sets of The grinding roller rotates to grind the front and back sides of the prefabricated board respectively. In order to prevent dust from being generated during grinding, the existing prefabricated board grinding device usually grinds the prefabricated board in a relatively closed grinding box. At the same time, in order to be able to grind prefabricated boards of different thicknesses, the existing prefabricated board grinding device makes a group of grinding motors on the upper surface of the prefabricated board be placed in the grinding box. This causes the dust inside the grinding box to enter the grinding box and block the heat dissipation holes of the grinding motor, resulting in reduced heat dissipation efficiency of the grinding motor, thereby causing overheating problems. Secondly, the dust may adhere to the insulating material of the grinding motor, affecting its insulation performance and increasing the risk of short circuit and leakage. Dust particles may even enter the grinding motor, causing increased wear of the grinding motor components and shortening its service life. For this reason, we propose a surface treatment device for prefabricated boards. Summary of the invention

[0003] The object of the present invention is to provide a surface treatment device for prefabricated panels, comprising a frame, the frame is rotatably connected to a grinding roller one through a sealed bearing, one end of the grinding roller one is fixedly connected to a driving end of a motor one, the motor one is fixedly mounted on the top of a mounting plate one, the mounting plate one is fixedly mounted on the outer wall of the frame, a grinding cover is fixedly mounted on the top of the frame, a grinding roller second assembly is arranged between the grinding cover and the grinding roller one, a material receiving hopper is penetrated and connected to the bottom of the frame, a dust suction pipe one is connected between the bottom of the material receiving hopper and the air inlet of an industrial vacuum cleaner, the air outlet of the industrial vacuum cleaner is connected to an air outlet pipe, a first air outlet end of the air outlet pipe is connected to one end of an exhaust pipe one, an end of the exhaust pipe one away from the air outlet pipe is aligned with the motor one, and the aperture of the exhaust pipe one gradually decreases from one end close to the air outlet pipe to the other end;

[0004] The grinding roller assembly includes a grinding roller 2, which is rotatably connected to a grinding frame through a sealed bearing, the top of the grinding frame is fixedly connected to the telescopic end of a servo oil cylinder 1, one end of the grinding frame is fixedly connected to an L-shaped plate, the grinding roller 2 is rotatably connected to the L-shaped plate through a sealed bearing, the L-shaped plate slides through the inner side of the grinding cover, two groups of stabilizing plates are fixedly installed on the inner wall of the L-shaped plate, the two groups of stabilizing plates are rotatably connected to the rotating shaft through bearings, and the bottom end of the rotating shaft and one end of the grinding roller 2 in the inner cavity of the L-shaped plate are respectively fixedly connected A group of bevel gears 1 are connected, and the two groups of bevel gears 1 are meshed with each other. The L-shaped plate is rotatably connected to the rotating part through a bearing. A group of sprockets are fixedly installed on the outer wall of the rotating part and the outer wall of the rotating shaft respectively. The two groups of sprockets are meshed with chains. The hexagonal rod at the lower end of the rotating part is slidably inserted into the hexagonal limiting groove opened on the inner side of the rotating rod. The rotating rod is rotatably connected to the positioning seat through a bearing, and the positioning seat is fixedly installed on the outer wall of the grinding cover. A group of bevel gears 2 are fixedly installed on the bottom end of the rotating rod and the outer wall of the grinding roller 1, and the two groups of bevel gears 2 are meshed with each other.

[0005] Preferably: the frame is rotatably installed with multiple groups of transmission rollers through sealed bearings, one end of the transmission rollers is fixedly connected to bevel gear three, multiple groups of bevel gear three are respectively meshed with a group of bevel gear four, multiple groups of bevel gear four are all fixedly installed on the outer wall of the driving rod, the driving rod is rotatably connected to two groups of connecting seats through bearings, the two groups of connecting seats are all fixedly installed on the outer wall of the frame, one end of the driving rod is fixedly connected to the driving end of motor two, and motor two is fixedly installed on the outer wall of one group of connecting seats.

[0006] Preferably: the second air outlet end of the air outlet pipe is connected to one end of the second exhaust pipe, the end of the second exhaust pipe away from the air outlet pipe is aligned with the second motor, and the aperture of the second exhaust pipe gradually decreases from one end close to the air outlet pipe to the other end.

[0007] Preferably: the top of the rack is fixedly connected to an L-shaped stabilizing plate, the outer wall of the second exhaust duct is fixedly connected to the L-shaped stabilizing plate, the bottom of the rack is fixedly connected to a stabilizing seat one, the inner side of the stabilizing seat one is fixedly connected to the outer wall of the outlet duct, the outer wall of the rack is fixedly connected to a stabilizing seat two, and the inner side of the stabilizing seat two is fixedly connected to the outer wall of the first exhaust duct.

[0008] Preferably, a solenoid valve 1 and a solenoid valve 2 are installed on the air outlet pipe.

[0009] Preferably, both ends of the polishing cover are open, and both ends of the polishing cover are equipped with dust blocking curtains.

[0010] Preferably: a mounting frame is fixedly installed on the top of the polishing cover, and servo cylinder 1, servo cylinder 2 and servo cylinder 3 are fixedly installed on the mounting frame. The telescopic ends of servo cylinder 1, servo cylinder 2 and servo cylinder 3 respectively slide through the inner side of a group of sealing sleeves, and the three groups of sealing sleeves are all embedded and installed on the inner side of the polishing cover.

[0011] Preferably, the telescopic end of the servo cylinder 2 is fixedly connected to a lifting frame 1, and multiple groups of limiting rollers are rotatably installed on the lifting frame 1 through bearings. The top of the lifting frame 1 is fixedly connected to two groups of guide rods 1, and the two groups of guide rods 1 both slide through the inner side of the grinding cover.

[0012] Preferably; the telescopic end of the servo cylinder three is fixedly connected to the lifting frame two, and multiple groups of limiting rollers two are rotatably installed on the lifting frame two through bearings. The top of the lifting frame two is fixedly connected to two groups of guide rods two, and the guide rods two slide through the inner side of the grinding cover. The lifting frame two is fixedly connected to the dust hood, and the dust hood is connected to one end of the spring tube, one end of the dust tube two penetrates the inner side of the grinding cover and is connected to the other end of the spring tube, and the end of the dust tube two away from the spring tube is connected to the dust tube one.

[0013] Compared with the prior art, the present invention has the following beneficial effects:

[0014] When the present invention is in use, the operation of the industrial vacuum cleaner can not only absorb the dust in the receiving hopper, but also enable the dust hood to generate suction to suck the dust attached to the upper surface of the prefabricated board into the industrial vacuum cleaner. In addition, the air exhausted by the industrial vacuum cleaner can be discharged from the exhaust duct one and the exhaust duct two. Since the aperture of the exhaust duct one gradually decreases from one end close to the air outlet pipe to the other end, the temperature of the air will decrease when the air is discharged from the exhaust duct one, and the gas discharged from the exhaust duct one blows toward the motor one, which can accelerate the air flow around the motor one. At the same time, since the temperature of the gas discharged from the exhaust duct one is relatively low, the heat dissipation of the motor one can be accelerated; since the aperture of the exhaust duct two gradually decreases from one end close to the air outlet pipe to the other end, the temperature of the air will decrease when the air is discharged from the exhaust duct two, and the gas discharged from the exhaust duct two blows toward the motor two, which can accelerate the air flow around the motor two. At the same time, since the temperature of the gas discharged from the exhaust duct two is relatively low, the heat dissipation of the motor two can be accelerated.

[0015] When the present invention is in use, when the surface of the prefabricated board is processed, the position of the grinding roller two can be adjusted upward by the servo oil cylinder one according to whether one side or both sides of the prefabricated board is processed, until the hexagonal rod at the lower end of the rotating part is separated from the hexagonal limiting groove on the inner side of the rotating rod, so that when only one side of the prefabricated board needs to be processed, the motor one will drive the grinding roller one to rotate, and the one side of the prefabricated board will be processed, and the grinding roller two will not be driven to rotate, thereby reducing the driving burden of the motor one. If both sides of the prefabricated board need to be processed, the position of the grinding roller two can be adjusted downward by the servo oil cylinder one, so that the hexagonal rod at the lower end of the rotating part is inserted into the hexagonal limiting groove on the inner side of the rotating rod. At this moment, the motor one can drive the grinding roller one and the grinding roller two to rotate at the same time, thereby processing both sides of the prefabricated board, and the servo oil cylinder one drives the grinding roller two to adapt to prefabricated boards of different thicknesses within a certain range; in addition, the motor one is located outside the grinding cover and will not be affected by the dust in the grinding cover, and the air discharged through the exhaust pipe one can accelerate the heat dissipation of the motor one.

[0016] When the present invention is in use, the servo cylinder three is started to drive the lifting frame two to move, so that the multiple groups of limiting rollers two contact the top of the prefabricated board, which can limit the prefabricated board to prevent the prefabricated board from bouncing up and down during the grinding process. The up and down movement of the lifting frame two will simultaneously drive the dust hood to move up and down, so that the distance between the dust hood and the prefabricated board is always appropriate, ensuring that the dust hood can effectively absorb the dust on the upper surface of the prefabricated board. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the structure of the present invention;

[0018] Figure 2 It is a structural schematic diagram of another angle of the present invention;

[0019] Figure 3 This is a schematic diagram of the inside of the polishing cover;

[0020] Figure 4 It is a partial structural schematic diagram of the present invention;

[0021] Figure 5 This is a cross-sectional view of the exhaust duct;

[0022] Figure 6 It is the second cross-sectional view of the exhaust duct;

[0023] Figure 7 This is a schematic diagram of the interior of the L-shaped plate.

[0024] In the figure: 1, frame; 2, grinding roller 1; 3, motor 1; 4, mounting plate 1; 5, grinding cover; 6, grinding roller 2 assembly; 601, grinding roller 2; 602, grinding frame; 603, servo cylinder 1; 604, L-shaped plate; 605, stabilizing plate; 606, rotating shaft; 607, bevel gear 1; 608, rotating part; 609, sprocket; 610, chain; 611, rotating rod; 612, positioning seat; 613, bevel gear 2; 7, receiving hopper; 8, industrial vacuum cleaner; 9, dust suction pipe 1; 10, air outlet pipe; 11, exhaust pipe 1; 12, transmission roller; 13, bevel gear 3; 14. Bevel gear 4; 15. Driving rod; 16. Connecting seat; 17. Motor 2; 18. Exhaust duct 2; 19. L-shaped stabilizing plate; 20. Stabilizing seat 1; 21. Stabilizing seat 2; 22. Solenoid valve 1; 23. Solenoid valve 2; 24. Dust curtain; 25. Support leg; 26. Mounting frame; 27. Servo cylinder 2; 28. Servo cylinder 3; 29. ​​Sealing sleeve; 30. Lifting frame 1; 31. Limiting roller 1; 32. Guide rod 1; 33. Lifting frame 2; 34. Limiting roller 2; 35. Guide rod 2; 36. Dust hood; 37. Spring tube; 38. Dust duct 2. DETAILED DESCRIPTION

[0025] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0026] See also Figure 1 - Figure 7 , the figure shows a surface treatment device of a prefabricated board of the present invention, comprising a frame 1, the frame 1 is rotatably connected to a grinding roller 2 through a sealed bearing, one end of the grinding roller 2 is fixedly connected to the driving end of a motor 3, the motor 3 is fixedly mounted on the top of a mounting plate 4, the mounting plate 4 is fixedly mounted on the outer wall of the frame 1, a grinding cover 5 is fixedly mounted on the top of the frame 1, a grinding roller second assembly 6 is arranged between the grinding cover 5 and the grinding roller 2, a receiving hopper 7 is connected through the bottom of the frame 1, a dust suction pipe 9 is connected between the bottom of the receiving hopper 7 and the air inlet of an industrial vacuum cleaner 8, the air outlet of the industrial vacuum cleaner 8 is connected to an air outlet pipe 10, a first air outlet end of the air outlet pipe 10 is connected to one end of an exhaust pipe 11, an end of the exhaust pipe 11 away from the air outlet pipe 10 is aligned with the motor 3, and the aperture of the exhaust pipe 11 gradually decreases from one end close to the air outlet pipe 10 to the other end;

[0027] The second grinding roller assembly 6 includes a second grinding roller 601, which is rotatably connected to a grinding frame 602 via a sealed bearing. The top of the grinding frame 602 is fixedly connected to the telescopic end of a servo oil cylinder 1 603. One end of the grinding frame 602 is fixedly connected to an L-shaped plate 604. The second grinding roller 601 is rotatably connected to the L-shaped plate 604 via a sealed bearing. The L-shaped plate 604 slides through the inner side of the grinding cover 5. Two groups of stabilizing plates 605 are fixedly installed on the inner wall of the L-shaped plate 604. Both groups of stabilizing plates 605 are rotatably connected to a rotating shaft 606 via bearings. The bottom end of the rotating shaft 606 and one end of the second grinding roller 601 in the inner cavity of the L-shaped plate 604 are respectively fixedly connected to the L-shaped plate 604. A group of bevel gears 607 are connected, and the two groups of bevel gears 607 are meshed with each other. The L-shaped plate 604 is rotatably connected to the rotating member 608 through a bearing. A group of sprockets 609 are fixedly installed on the outer wall of the rotating member 608 and the outer wall of the rotating shaft 606, respectively. The two groups of sprockets 609 are meshed with chains 610. The hexagonal rod at the lower end of the rotating member 608 is slidably inserted into the hexagonal limiting groove opened on the inner side of the rotating rod 611. The rotating rod 611 is rotatably connected to the positioning seat 612 through a bearing. The positioning seat 612 is fixedly installed on the outer wall of the grinding cover 5. A group of bevel gears 613 are fixedly installed on the bottom end of the rotating rod 611 and the outer wall of the grinding roller 2, and the two groups of bevel gears 613 are meshed with each other.

[0028] The frame 1 is rotatably installed with multiple groups of transmission rollers 12 through sealed bearings, one end of the transmission rollers 12 is fixedly connected to bevel gear three 13, and the multiple groups of bevel gear three 13 are respectively meshed with a group of bevel gear four 14, and the multiple groups of bevel gear four 14 are all fixedly installed on the outer wall of the driving rod 15, the driving rod 15 is rotatably connected to two groups of connecting seats 16 through bearings, and the two groups of connecting seats 16 are all fixedly installed on the outer wall of the frame 1, one end of the driving rod 15 is fixedly connected to the driving end of motor two 17, and the motor two 17 is fixedly installed on the outer wall of a group of connecting seats 16; when in use, starting motor two 17 will drive the driving rod 15 to rotate, the rotation of the driving rod 15 will drive multiple groups of bevel gear four 14 to rotate, the rotation of multiple groups of bevel gear four 14 will drive multiple groups of bevel gear three 13 to rotate, the rotation of multiple groups of bevel gear three 13 will drive multiple groups of transmission rollers 12 to rotate, and then drive the prefabricated plate placed on the top of the transmission roller 12 to move.

[0029] The second air outlet end of the air outlet pipe 10 is connected to one end of the exhaust pipe 2 18, and the end of the exhaust pipe 2 18 away from the air outlet pipe 10 is aligned with the motor 2 17, and the aperture of the exhaust pipe 2 18 gradually decreases from one end close to the air outlet pipe 10 to the other end; during use, the air exhausted by the industrial vacuum cleaner 8 will be discharged from the air outlet pipe 10, and the air in the air outlet pipe 10 can be discharged from the exhaust pipe 2 18. Since the aperture of the exhaust pipe 2 18 gradually decreases from one end close to the air outlet pipe 10 to the other end, the temperature of the air will decrease when the air is discharged from the exhaust pipe 2 18, and the gas discharged from the exhaust pipe 2 18 will blow toward the motor 2 17, which can accelerate the air flow around the motor 2 17. At the same time, since the temperature of the gas discharged from the exhaust pipe 2 18 is relatively low, the heat dissipation of the motor 2 17 can be accelerated.

[0030] The top of the frame 1 is fixedly connected to an L-shaped stabilizing plate 19, the outer wall of the exhaust duct 18 is fixedly connected to the L-shaped stabilizing plate 19, the bottom of the frame 1 is fixedly connected to a stabilizing seat 20, the inner side of the stabilizing seat 20 is fixedly connected to the outer wall of the outlet duct 10, the outer wall of the frame 1 is fixedly connected to a stabilizing seat 21, and the inner side of the stabilizing seat 21 is fixedly connected to the outer wall of the exhaust duct 11; the installation structure of the exhaust duct 18 is stabilized by the L-shaped stabilizing plate 19, the installation structure of the outlet duct 10 is stabilized by the stabilizing seat 20, and the installation structure of the exhaust duct 11 is stabilized by the stabilizing seat 21.

[0031] The air outlet pipe 10 is installed with a solenoid valve 1 22 and a solenoid valve 2 23; during use, when the solenoid valve 1 22 is opened and the solenoid valve 2 23 is closed, the air exhausted by the industrial vacuum cleaner 8 can only be discharged from the exhaust pipe 2 18; when the solenoid valve 1 22 is closed and the solenoid valve 2 23 is opened, the air exhausted by the industrial vacuum cleaner 8 can only be discharged from the exhaust pipe 1 11; when the solenoid valve 1 22 and the solenoid valve 2 23 are opened at the same time, the air exhausted by the industrial vacuum cleaner 8 can be discharged from both the exhaust pipe 2 18 and the exhaust pipe 1 11.

[0032] Both ends of the grinding cover 5 are open, and both ends of the grinding cover 5 are installed with dust blocking curtains 24; both ends of the grinding cover 5 are open, so that the prefabricated plate can pass through the grinding cover 5; dust blocking curtains 24 are installed at the open ends of the grinding cover 5 to prevent dust generated by grinding from overflowing in large quantities from the open ends of the grinding cover 5.

[0033] A set of supporting legs 25 are fixedly installed at the four corners of the bottom of the frame 1; the frame 1 is stably supported by the four sets of supporting legs 25.

[0034] A mounting frame 26 is fixedly installed on the top of the polishing cover 5, and a servo cylinder 1 603, a servo cylinder 27 and a servo cylinder 3 28 are fixedly installed on the mounting frame 26. The telescopic ends of the servo cylinder 1 603, the servo cylinder 27 and the servo cylinder 3 28 respectively slide through the inner side of a group of sealing sleeves 29, and the three groups of sealing sleeves 29 are all embedded and installed on the inner side of the polishing cover 5; the three groups of sealing sleeves 29 can intercept the dust generated by polishing to prevent the dust from entering the servo cylinder 1 603, the servo cylinder 27 and the servo cylinder 3 28.

[0035] The telescopic end of the servo cylinder 27 is fixedly connected to a lifting frame 30, on which a plurality of limit rollers 31 are rotatably installed through bearings, and the top of the lifting frame 30 is fixedly connected to two groups of guide rods 32, which both slide through the inner side of the grinding cover 5; when in use, according to the thickness of the prefabricated board, the servo cylinder 27 is started to drive the lifting frame 30 to move up and down, so that the plurality of limit rollers 31 contact the top of the prefabricated board, and the prefabricated board can be limited; the lifting frame 30 can be stably moved up and down through the two groups of guide rods 32.

[0036] The telescopic end of the servo oil cylinder 3 28 is fixedly connected to the lifting frame 2 33, and a plurality of groups of limiting rollers 2 34 are rotatably installed on the lifting frame 2 33 through bearings. The top of the lifting frame 2 33 is fixedly connected to two groups of guide rods 2 35, and the guide rods 2 35 are slidably penetrated through the inner side of the grinding cover 5. The lifting frame 2 33 is fixedly connected to the dust cover 36, and the dust cover 36 is connected to one end of the spring tube 37. One end of the dust tube 2 38 penetrates the inner side of the grinding cover 5 and is connected to the other end of the spring tube 37. , one end of the dust suction pipe 38 away from the spring pipe 37 is connected to the dust suction pipe 9; when in use, according to the thickness of the prefabricated board, the servo cylinder 3 28 is started to drive the lifting frame 33 to move, so that the multiple groups of limiting rollers 34 contact the top of the prefabricated board, which can limit the prefabricated board; and the lifting frame 33 moves up and down, which will simultaneously drive the dust hood 36 to move up and down, so that the distance between the dust hood 36 and the prefabricated board is always appropriate; the lifting frame 33 can move up and down stably through the two groups of guide rods 35.

[0037] Working principle of the present invention: when the device is used, the prefabricated board whose surface needs to be processed is placed on the transmission roller 12 at one end of the frame 1 away from the motor 2 17, and then the motor 2 17 is started to drive the multiple groups of transmission rollers 12 to rotate, and then the prefabricated board placed on the top of the transmission roller 12 is driven to move; and during the operation of the device, according to the thickness of the prefabricated board, the servo cylinder 2 27 is started to drive the lifting frame 1 30 to move up and down, so that the multiple groups of limiting rollers 1 31 contact the top of the prefabricated board, and the prefabricated board can be limited, and the servo cylinder 3 28 is started to drive the lifting frame 2 33 to move, so that the multiple groups of limiting rollers 2 34 contact the top of the prefabricated board, and the prefabricated board can be limited to avoid the prefabricated board from jumping up and down during the grinding process, and the lifting frame 2 33 moves up and down, which simultaneously drives the dust hood 36 to move up and down, so that the distance between the dust hood 36 and the prefabricated board is always appropriate;

[0038] In the process of processing the surface of the prefabricated board, the servo cylinder 1 603 is started to drive the grinding frame 602 to move up and down. The up and down movement of the grinding frame 602 will drive the grinding roller 2 601 to move up and down to a suitable position until the grinding roller 2 601 contacts the upper surface of the prefabricated board. In the process of the up and down movement of the grinding frame 602, the L-shaped plate 604 will be driven to move up and down. The up and down movement of the L-shaped plate 604 will drive the hexagonal rod at the lower end of the rotating member 608 to slide up and down along the hexagonal limiting groove on the inner side of the rotating rod 611; it should be noted that the top end of the grinding roller 2 is flush with the top end of the transmission roller 12, so that when the prefabricated board moves on the transmission roller 12, the grinding roller 2 can grind the lower surface of the prefabricated board; when the formal grinding is processed, the motor 3 is started. The grinding roller 2 is driven to rotate. The rotating grinding roller 2 can grind the lower surface of the precast plate. At the same time, the grinding roller 2 rotates and drives the rotating rod 611 to rotate under the transmission action of the two sets of mutually meshing bevel gears 613. Since the hexagonal rod at the lower end of the rotating member 608 is inserted into the hexagonal limiting groove on the inner side of the rotating rod 611, the rotation of the rotating rod 611 drives the rotating member 608 to rotate. The rotating member 608 rotates and drives the rotating shaft 606 under the transmission action of the two sets of sprockets 609 and the chain 610. The rotating shaft 606 rotates and drives the grinding roller 601 to rotate under the transmission action of the two sets of mutually meshing bevel gears 607. The rotating grinding roller 601 drives the upper surface of the precast plate to grind.

[0039] If only one side of the prefabricated board to be processed needs to be polished, the servo cylinder 1 603 is started to drive the polishing frame 602 to move upward, so that the rotating member 608 moves upward until the hexagonal rod at the lower end of the rotating member 608 is disengaged from the hexagonal limit groove inside the rotating rod 611. At this time, starting the motor 13 will only drive the polishing roller 12 to rotate, and will not drive the polishing roller 2 601 to rotate, thereby reducing the driving burden of the motor 13. When the prefabricated board is placed on the transmission roller 12, the side of the prefabricated board to be processed faces downward to contact the transmission roller 12.

[0040] During the grinding process, most of the dust generated by grinding will fall directly into the receiving hopper 7 through the gap between the transmission rollers 12, and some of the dust will remain on the upper surface of the prefabricated board. The industrial vacuum cleaner 8 is started and the dust in the receiving hopper 7 is absorbed by the industrial vacuum cleaner 8 through the dust suction pipe 1 9. When the industrial vacuum cleaner 8 is in operation and under the action of the dust suction pipe 1 9, the dust suction pipe 2 38 and the spring pipe 37, the dust suction hood 36 will generate suction, and then the dust remaining on the surface of the prefabricated board can also be sucked into the industrial vacuum cleaner 8 through the dust suction hood 36; when the industrial vacuum cleaner 8 is in operation, the exhaust is carried out through the air outlet pipe 10, and then the air exhausted by the industrial vacuum cleaner 8 can be discharged from the exhaust pipe 1 11 and the exhaust pipe 2 18. The aperture gradually decreases from one end close to the air outlet pipe 10 to the other end. When the air is discharged from the exhaust pipe 11, the temperature of the air will decrease, and the gas discharged from the exhaust pipe 11 blows toward the motor 13, which can accelerate the air flow around the motor 3. At the same time, since the temperature of the gas discharged from the exhaust pipe 11 is relatively low, the heat dissipation of the motor 3 can be accelerated. Since the aperture of the exhaust pipe 2 18 gradually decreases from one end close to the air outlet pipe 10 to the other end, when the air is discharged from the exhaust pipe 2 18, the temperature of the air will decrease, and the gas discharged from the exhaust pipe 2 18 will blow toward the motor 2 17, which can accelerate the air flow around the motor 2 17. At the same time, since the temperature of the gas discharged from the exhaust pipe 2 18 is relatively low, the heat dissipation of the motor 2 17 can be accelerated.

[0041] When the precast plate is transported out of the sanding cover 5 after the processing and sanding are completed, the staff can take the precast plate off the transport roller 12 .

[0042] It should be noted that when the device is used, an external suitable power supply is required, and motor 13, motor 2 17, industrial vacuum cleaner 8, servo cylinder 1 603, servo cylinder 2 27 and servo cylinder 3 28 need to be connected to an external suitable controller, and the external power supply is used to provide power for the operation of motor 13, motor 2 17, industrial vacuum cleaner 8, servo cylinder 1 603, servo cylinder 2 27 and servo cylinder 3 28, and the operation of motor 13, motor 2 17, industrial vacuum cleaner 8, servo cylinder 1 603, servo cylinder 2 27 and servo cylinder 3 28 is controlled by the external controller; and motor 2 17 uses a servo motor.

[0043] The above content is a further detailed description of the present invention in combination with specific implementation methods. It cannot be determined that the specific implementation of the present invention is limited to these descriptions. For ordinary technicians in the technical field to which the present invention belongs, several simple deductions or substitutions can be made without departing from the concept of the present invention, which should be regarded as belonging to the scope of protection determined by the claims submitted for the present invention.

Claims

1. A surface treatment device for a prefabricated panel, comprising a frame (1), characterized in that: The frame (1) is rotatably connected to a grinding roller (2) via a sealed bearing; one end of the grinding roller (2) is fixedly connected to a driving end of a motor (3); the motor (3) is fixedly mounted on the top of a mounting plate (4); the mounting plate (4) is fixedly mounted on the outer wall of the frame (1); a grinding cover (5) is fixedly mounted on the top of the frame (1); a grinding roller second assembly (6) is provided between the grinding cover (5) and the grinding roller (2); and a bottom of the frame (1) is connected through a through hole. A material receiving hopper (7) is provided, a dust collecting pipe (9) is connected between the bottom of the material receiving hopper (7) and the air inlet of the industrial vacuum cleaner (8), the air outlet of the industrial vacuum cleaner (8) is connected to the air outlet pipe (10), the first air outlet end of the air outlet pipe (10) is connected to one end of an exhaust pipe (11), the end of the exhaust pipe (11) away from the air outlet pipe (10) is aligned with the motor (3), and the aperture of the exhaust pipe (11) gradually decreases from one end close to the air outlet pipe (10) to the other end; The second grinding roller assembly (6) comprises a second grinding roller (601), wherein the second grinding roller (601) is rotatably connected to a grinding frame (602) via a sealed bearing, the top end of the grinding frame (602) is fixedly connected to the telescopic end of a servo oil cylinder (603), one end of the grinding frame (602) is fixedly connected to an L-shaped plate (604), the second grinding roller (601) is rotatably connected to the L-shaped plate (604) via a sealed bearing, the L-shaped plate (604) slides through the inner side of the grinding cover (5), two groups of stabilizing plates (605) are fixedly mounted on the inner wall of the L-shaped plate (604), the two groups of stabilizing plates (605) are rotatably connected to a rotating shaft (606) via bearings, the bottom end of the rotating shaft (606) and one end of the second grinding roller (601) located in the inner cavity of the L-shaped plate (604) are respectively fixedly connected to the L-shaped plate (604). A group of bevel gears (607) are connected to the rotating member (608) through a bearing, and the two groups of bevel gears (607) are meshed with each other. The L-shaped plate (604) is rotatably connected to the rotating member (608) through a bearing. A group of sprockets (609) are fixedly installed on the outer wall of the rotating member (608) and the outer wall of the rotating shaft (606). The two groups of sprockets (609) are meshed with chains (610). The hexagonal rod at the lower end of the rotating member (608) is slidably inserted into the hexagonal limiting groove provided on the inner side of the rotating rod (611). The rotating rod (611) is rotatably connected to the positioning seat (612) through a bearing. The positioning seat (612) is fixedly installed on the outer wall of the grinding cover (5). A group of bevel gears (613) are fixedly installed on the bottom end of the rotating rod (611) and the outer wall of the grinding roller (2). The two groups of bevel gears (613) are meshed with each other. The frame (1) is rotatably mounted with multiple groups of transmission rollers (12) via sealed bearings, one end of the transmission rollers (12) is fixedly connected to bevel gear three (13), the multiple groups of bevel gear three (13) are respectively meshed with a group of bevel gear four (14), the multiple groups of bevel gear four (14) are all fixedly mounted on the outer wall of a driving rod (15), the driving rod (15) is rotatably connected to two groups of connecting seats (16) via bearings, the two groups of connecting seats (16) are all fixedly mounted on the outer wall of the frame (1), one end of the driving rod (15) is fixedly connected to the driving end of motor two (17), the motor two (17) is fixedly mounted on the outer wall of one group of connecting seats (16); The second air outlet end of the air outlet pipe (10) is connected to one end of the second exhaust pipe (18), the end of the second exhaust pipe (18) away from the air outlet pipe (10) is aligned with the second motor (17), and the aperture of the second exhaust pipe (18) gradually decreases from one end close to the air outlet pipe (10) to the other end; The top of the frame (1) is fixedly connected to an L-shaped stabilizing plate (19), the outer wall of the second exhaust pipe (18) is fixedly connected to the L-shaped stabilizing plate (19), the bottom of the frame (1) is fixedly connected to a stabilizing seat (20), the inner side of the first stabilizing seat (20) is fixedly connected to the outer wall of the exhaust pipe (10), the outer wall of the frame (1) is fixedly connected to a stabilizing seat (21), and the inner side of the second stabilizing seat (21) is fixedly connected to the outer wall of the first exhaust pipe (11).

2. The surface treatment device of a prefabricated panel according to claim 1, characterized in that: The air outlet pipe (10) is provided with a first solenoid valve (22) and a second solenoid valve (23).

3. The surface treatment device of a prefabricated panel according to claim 1, characterized in that: Both ends of the polishing cover (5) are open, and both ends of the polishing cover (5) are installed with dust blocking curtains (24).

4. The surface treatment device of a prefabricated panel according to claim 1, characterized in that: A set of supporting legs (25) are fixedly mounted at the four corners of the bottom of the frame (1).

5. The surface treatment device of a prefabricated panel according to claim 1, characterized in that: A mounting frame (26) is fixedly mounted on the top of the polishing cover (5), and a servo cylinder 1 (603), a servo cylinder 2 (27) and a servo cylinder 3 (28) are fixedly mounted on the mounting frame (26). The telescopic ends of the servo cylinder 1 (603), the servo cylinder 2 (27) and the servo cylinder 3 (28) respectively slide through the inner side of a group of sealing sleeves (29), and the three groups of sealing sleeves (29) are all embedded and mounted on the inner side of the polishing cover (5).

6. The surface treatment device of a prefabricated panel according to claim 5, characterized in that; The telescopic end of the servo oil cylinder 2 (27) is fixedly connected to a lifting frame 1 (30), and a plurality of groups of limiting rollers 1 (31) are rotatably mounted on the lifting frame 1 (30) through bearings. The top end of the lifting frame 1 (30) is fixedly connected to two groups of guide rods 1 (32), and both groups of guide rods 1 (32) slide through the inner side of the grinding cover (5).

7. The surface treatment device of a prefabricated panel according to claim 5, characterized in that; The telescopic end of the servo oil cylinder three (28) is fixedly connected to the lifting frame two (33), and a plurality of groups of limiting rollers two (34) are rotatably mounted on the lifting frame two (33) through bearings. The top of the lifting frame two (33) is fixedly connected to two groups of guide rods two (35), and the guide rods two (35) are slidably penetrated through the inner side of the grinding cover (5). The lifting frame two (33) is fixedly connected to the dust cover (36), and the dust cover (36) is connected to one end of the spring tube (37). One end of the dust tube two (38) penetrates the inner side of the grinding cover (5) and is connected to the other end of the spring tube (37), and the end of the dust tube two (38) away from the spring tube (37) is connected to the dust tube one (9).

Citation Information

Patent Citations

  • Highway bridge precast beam slab concrete waste treatment device

    CN117065853A

  • Prefabricated slab surface layer grinding device

    CN210388575U