A wool carding device for textile processing
By designing a combing device for textile processing including a buffer mechanism and a carding mechanism, the problems of inefficient combing efficiency and line loss in textile thread processing are solved, and efficient and effective dispersion of efficient and flexible combing and textile threads are achieved.
Patent Information
- Application Number
- CN202411482044.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-23
- Publication Date
- 2025-06-27
- Estimated Expiration
- 2044-10-23
AI Technical Summary
During the processing of textile threads, textile threads are prone to entanglement with each other, resulting in inefficiency in combing and may damage the textile thread.
A combing device for textile processing is designed, the device including a base, a buffer mechanism and a carding mechanism. The buffering mechanism provides flexible combing and cushioning effects through the combination of gas chamber, pressure plate and spring; the carding mechanism achieves efficient dispersion and combing of textile lines through the cooperation of rotating rollers, elastic rods and carding sheets.
Through flexible combing and buffering mechanism, the device avoids damage to textile threads, improves combing efficiency, and effectively reduces dust on textile threads, and promotes dispersion and looseness of textile threads.
Smart Images

Figure CN118996700B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of textile processing, and specifically to a carding device for textile processing. Background Art
[0002] The original meaning of textile is taken from the general term of spinning and weaving. However, with the continuous development and improvement of the textile knowledge system and discipline system, especially after the emergence of technologies such as non-woven textile materials and three-dimensional composite weaving, textile is not only traditional spinning and weaving;
[0003] Referring to Chinese Patent No. CN112831961B, this patent discloses a carding device for textile processing, including a support frame, support legs, a fluff lifting and conveying mechanism for conveying textiles, and a fluff layer knocking and carding mechanism for carding the fluff layer of textiles. The bottom of the support frame is fixedly connected with support legs, the fluff lifting and conveying mechanism is arranged on the support frame, and two side plates are fixedly connected to the surface of the support frame, relating to the field of textile processing;
[0004] During the processing of textile yarns, it is necessary to card the textile yarns because the textile yarns will be entangled with each other, resulting in low carding efficiency and damage to the textile yarns. Summary of the Invention
[0005] In view of the deficiencies of the prior art, the present invention provides a carding device for textile processing to solve the problems raised in the above background art.
[0006] To achieve the above objectives, the present invention is realized through the following technical solutions: A carding device for textile processing, including a base, and a buffer mechanism is fixedly connected to the top of the base;
[0007] The buffer mechanism includes:
[0008] A gas chamber, which is fixedly connected to the top of the base;
[0009] A pressing plate, which is inserted into the top of the gas chamber. A limiting plate is fixedly connected to the top of the gas chamber. The base is placed on the ground. The top of the textile yarn is placed between the first clamping plate and the second clamping plate, and then the fixing bolt is rotated to fix the first clamping plate and the second clamping plate. The second clamping plate is inserted into the gas chamber through a connecting rod and the pressing plate. A first spring is arranged between the pressing plate and the inner bottom of the gas chamber. Therefore, the connecting rod can squeeze the first spring, and the first spring buffers the pressing plate. When encountering knots during the process of brushing the textile yarn, the second clamping plate will drop flexibly;
[0010] A connecting rod, which is fixedly connected to the top of the pressing plate and is inserted into the limiting plate.
[0011] Preferably, a first spring is fixedly connected between the bottom of the gas chamber and the bottom of the pressing plate. The first spring is arranged between the pressing plate and the bottom of the gas chamber. Therefore, the connecting rod can squeeze the first spring, and the first spring buffers the pressing plate. When encountering knots during the process of brushing the textile thread, the second clamping plate will flexibly descend, avoiding the knots being rigidly carded. During the carding process, it will buffer the textile thread, reducing the damage of the textile thread. The outer wall of the gas chamber is fixedly connected with a zigzag pipe.
[0012] Preferably, the interior of the gas chamber is communicated with the zigzag pipe. The outer wall of the zigzag pipe is fixedly connected with an intercepting plate. The intercepting plate is arranged at the end of the zigzag pipe. Therefore, the speed of the air flow blown out from the zigzag pipe is slow, slowing down the discharge speed of the air flow. So when the gas in the gas chamber is squeezed, it plays a buffering effect. Using the force generated during the carding process of the textile thread to drive the descent of the second clamping plate and the pressing plate. Because the descent of the pressing plate will squeeze the gas in the gas chamber, it also plays a buffering effect on the textile thread, avoiding rigid carding of the textile thread. Moreover, by using the pressing plate to squeeze the gas in the gas chamber, when the air flow is blown onto the textile thread, the flow of the air flow will drive the movement of the textile thread, causing the dust on the textile thread to fall off. Reducing the presence of dust enables the textile thread to be combed apart, accelerating the carding efficiency of the textile thread.
[0013] Preferably, the top of the connecting rod is fixedly connected with a second clamping plate. The outer wall of the second clamping plate is threadedly connected with a fixing bolt. The top of the fixing bolt is threadedly connected with a first clamping plate.
[0014] Preferably, a movable groove is fixedly connected to the top of the base. A fixing rod is inserted into the inner wall of the movable groove. The outer wall of the fixing rod is fixedly connected with a handle.
[0015] Preferably, a motor is fixedly connected to the outer wall of the fixing rod. The fixing rod is inserted into the movable groove. Then, the descent and ascent of the round tube can be controlled through the handle, facilitating the movement of the round tube to card the textile thread at different positions. When the rotating roller rotates, it drives the rotation of the elastic rod and the combing pieces. When the combing pieces rotate to the position of the holes, the combing pieces pop out under the elasticity of the elastic rod, causing the combing pieces to extend out of the round tube, and then card the textile thread, thereby separating the textile thread. The popping out of the combing pieces accelerates the dispersion efficiency of the textile thread. A carding mechanism is also fixedly connected to the outer wall of the fixing rod. The carding mechanism includes a round tube, and the outer wall of the round tube is fixedly connected to the outer wall of the fixing rod.
[0016] Preferably, holes are formed in the outer wall of the round tube. The outer wall of the motor is rotationally connected with a rotating roller, and the rotating roller is located inside the round tube.
[0017] Preferably, the outer wall of the rotating roller is fixedly connected to an elastic rod at the position of the hole, and the rotation of the rotating roller drives the rotation of the driving plate. During the rotation of the toggle block, the toggle block collides with the protruding block, which drives the vibration of the round tube, and then the combing piece combs the textile thread during the vibration process. The vibration drives the vibration of the textile thread, thereby loosening the textile thread faster, and the vibration drives the dispersion of the textile threads, thereby improving the combing efficiency of the textile thread. The end of the elastic rod is fixedly connected to the combing piece, the outer wall of the rotating roller is fixedly connected to the driving plate, the outer wall of the driving plate is fixedly connected to the second spring, the outer wall of the second spring is fixedly connected to the toggle block, and the right side of the round tube is fixedly connected to the protruding block, and the protruding block is movably contacted with the toggle block.
[0018] The present invention provides a combing device for textile processing, which has the following beneficial effects:
[0019] 1. The combing device for textile processing is provided with the end of the zigzag tube through an intercepting plate, so the speed of the airflow blowing out from the zigzag tube is slow, which reduces the discharge speed of the airflow, so that the gas in the gas bin has a buffering effect when being squeezed, and the force generated in the process of combing the textile thread is used to drive the second clamping plate and the pressing plate to descend, because the descent of the pressing plate will squeeze the gas in the gas bin, so it also has a buffering effect on the textile thread, avoiding the rigid combing of the textile thread, and the pressing plate is used to squeeze the gas in the gas bin, and the airflow is blown out to the textile thread, and the flow of the airflow will drive the movement of the textile thread, so that the dust on the textile thread falls off, and the existence of dust is reduced so that the textile thread can be combed loose, thereby accelerating the combing efficiency of the textile thread.
[0020] 2. The combing device for textile processing is arranged between the pressure plate and the bottom of the gas chamber through the first spring, so the connecting rod can squeeze the first spring, and the first spring buffers the pressure plate. When a nodule is encountered during the brushing of the textile thread, the second clamp will flexibly descend to avoid the nodule from being subjected to rigid combing. The textile thread will be buffered during the combing process, reducing damage to the textile thread.
[0021] 3. The combing device for textile processing is inserted into the movable groove through a fixed rod, and then the handle can be used to control the descent and ascent of the round tube, so that the movement of the round tube is convenient for combing the textile threads at different positions. The rotation of the rotating roller drives the rotation of the elastic rod and the combing sheet. When the combing sheet rotates to the position of the hole, the combing sheet is pushed out under the elasticity of the elastic rod, so that the combing sheet extends from the round tube, and then the textile threads are combed, thereby dispersing the textile threads. The ejection of the combing sheet accelerates the dispersion efficiency of the textile threads.
[0022] 4. The combing device for textile processing utilizes the rotation of the rotating roller to drive the rotation of the driving plate. The toggle block collides with the protruding block during rotation, which drives the vibration of the round tube. Then, the combing piece combs the textile thread during the vibration process. The vibration drives the vibration of the textile thread, thereby loosening the textile thread faster. The vibration drives the dispersion between the textile threads, thereby improving the combing efficiency of the textile thread. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 It is a schematic diagram of the axial side stereoscopic structure of the present invention;
[0024] Figure 2 It is a schematic diagram of the back three-dimensional structure of the present invention;
[0025] Figure 3 It is a schematic diagram of the local structure of the gas warehouse of the present invention;
[0026] Figure 4 For the present invention Figure 3 Schematic diagram of the cross-section structure;
[0027] Figure 5 For the present invention Figure 1 A schematic diagram of the enlarged structure of the middle part A;
[0028] Figure 6 For the present invention Figure 2 Schematic diagram of the cross-section structure;
[0029] Figure 7 For the present invention Figure 6 Schematic diagram of the enlarged structure of part B in the middle.
[0030] In the figure: 1. base; 2. first clamping plate; 3. fixing bolt; 4. second clamping plate; 5. buffer mechanism; 51. connecting rod; 52. gas chamber; 53. limit plate; 54. pressure plate; 55. first spring; 56. zigzag tube; 57. intercepting plate; 6. combing mechanism; 61. raised block; 62. rotating roller; 63. toggle block; 64. second spring; 65. driving plate; 66. combing piece; 67. elastic rod; 68. hole; 69. round tube; 7. motor; 8. fixing rod; 9. movable groove; 10. handle. DETAILED DESCRIPTION
[0031] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.
[0032] Examples of the embodiments are shown in the drawings, where like or similar reference numerals denote like or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the drawings are exemplary and are intended to explain the present invention and should not be construed as limiting the present invention. Embodiment
[0033] Please refer to Figures 1-4 , the present invention provides a technical solution: a wool carding device for textile processing, including a base 1, and a buffer mechanism 5 is fixedly connected to the top of the base 1;
[0034] The buffer mechanism 5 includes:
[0035] A gas chamber 52, and the gas chamber 52 is fixedly connected to the top of the base 1;
[0036] A pressure plate 54, the pressure plate 54 is inserted into the top of the gas chamber 52, and a limiting plate 53 is fixedly connected to the top of the gas chamber 52;
[0037] A connecting rod 51, the connecting rod 51 is fixedly connected to the top of the pressure plate 54, and the connecting rod 51 is inserted into the limiting plate 53.
[0038] A first spring 55 is fixedly connected between the inner bottom of the gas chamber 52 and the bottom of the pressure plate 54. The first spring 55 is arranged between the pressure plate 54 and the inner bottom of the gas chamber 52. Therefore, the connecting rod 51 can squeeze the first spring 55, and the first spring 55 buffers the pressure plate 54. When encountering knots during the process of brushing the textile thread, the second clamping plate 4 will drop flexibly, avoiding rigid carding of the knots. During the carding process, it will buffer the textile thread, reducing damage to the textile thread. The outer wall of the gas chamber 52 is fixedly connected with a zigzag pipe 56.
[0039] The interior of the gas chamber 52 is communicated with the zigzag pipe 56. The outer wall of the zigzag pipe 56 is fixedly connected with an intercepting plate 57. The intercepting plate 57 is arranged at the end of the zigzag pipe 56. Therefore, the speed of the air flow blowing out from the zigzag pipe 56 is slow, slowing down the discharge speed of the air flow. Thus, when the gas in the gas chamber 52 is squeezed, it plays a buffering effect. Utilize the force generated during the carding process of the textile thread to drive the descent of the second clamping plate 4 and the pressure plate 54. Since the descent of the pressure plate 54 will squeeze the gas in the gas chamber 52, it also plays a buffering effect on the textile thread, avoiding rigid carding of the textile thread. Moreover, by using the pressure plate 54 to squeeze the gas in the gas chamber 52, when the air flow blows onto the textile thread, the flow of the air flow will drive the movement of the textile thread, causing the dust on the textile thread to fall off, reducing the presence of dust so that the textile thread can be combed apart, and accelerating the carding efficiency of the textile thread.
[0040] The top of the connecting rod 51 is fixedly connected with a second clamping plate 4. The outer wall of the second clamping plate 4 is threadedly connected with a fixing bolt 3, and the top of the fixing bolt 3 is threadedly connected with a first clamping plate 2.
[0041] The top of the base 1 is fixedly connected with a movable groove 9. A fixing rod 8 is inserted into the inner wall of the movable groove 9. The fixing rod 8 is inserted into the movable groove 9, and then the lowering and rising of the round tube 69 can be controlled by the handle 10, which facilitates the movement of the round tube 69 to card the textile threads at different positions. When the rotating roller 62 rotates, it drives the rotation of the elastic rod 67 and the carding piece 66. When the carding piece 66 rotates to the position of the hole 68, the carding piece 66 pops out under the elasticity of the elastic rod 67, so that the carding piece 66 extends out of the round tube 69, and then cards the textile threads, thereby dispersing the textile threads. The popping out of the carding piece 66 accelerates the dispersion efficiency of the textile threads. The outer wall of the fixing rod 8 is fixedly connected with a handle 10.
[0042] The outer wall of the fixing rod 8 is fixedly connected with a motor 7, and the outer wall of the fixing rod 8 is also fixedly connected with a carding mechanism 6. The carding mechanism 6 includes a round tube 69, and the outer wall of the round tube 69 is fixedly connected with the outer wall of the fixing rod 8.
[0043] In use, the base 1 is placed on the ground. The top of the textile thread is placed between the first clamping plate 2 and the second clamping plate 4, and then the fixing bolt 3 is rotated to fix the first clamping plate 2 and the second clamping plate 4. The second clamping plate 4 is inserted into the gas chamber 52 through the connecting rod 51 and the pressing plate 54. The first spring 55 is arranged between the pressing plate 54 and the inner bottom of the gas chamber 52. Therefore, the connecting rod 51 can squeeze the first spring 55, and the first spring 55 buffers the pressing plate 54. When encountering knots during the process of brushing the textile threads, the second clamping plate 4 will drop flexibly, avoiding the rigid carding of the knots. The intercepting plate 57 is arranged at the end of the zigzag pipe 56, so the speed of the air flow blown out from the zigzag pipe 56 is slow. Therefore, during the process of carding the textile threads, it will drive the lowering of the second clamping plate 4 and the pressing plate 54. Because the lowering of the pressing plate 54 will squeeze the gas in the gas chamber 52, it also plays a role in buffering the textile threads. Moreover, when the pressing plate 54 squeezes the gas in the gas chamber 52, the air flow is blown out through the zigzag pipe 56. When the air flow blows onto the textile threads, the flow of the air flow will drive the movement of the textile threads, so that the dust on the textile threads drops, reducing the presence of dust and enabling the textile threads to be carded and dispersed. Embodiment
[0044] Please refer to Figures 1-7 , on the basis of Embodiment 1, the present invention provides a technical solution:
[0045] The outer wall of the round tube 69 is provided with a hole 68. The outer wall of the motor 7 is rotationally connected with a rotating roller 62, and the rotating roller 62 is located in the round tube 69.
[0046] The outer wall of the rotating roller 62 is fixedly connected to an elastic rod 67 at the position of the hole 68, and the rotation of the rotating roller 62 drives the rotation of the driving plate 65. During the rotation of the toggle block 63, it collides with the protruding block 61, which will drive the vibration of the circular tube 69, and then the combing piece 66 combs the textile thread during the vibration process. The vibration will drive the vibration of the textile thread, thereby loosening the textile thread faster, and the vibration will drive the dispersion between the textile threads, thereby improving the combing efficiency of the textile thread. The end of the elastic rod 67 is fixedly connected to the combing piece 66, the outer wall of the rotating roller 62 is fixedly connected to the driving plate 65, the outer wall of the driving plate 65 is fixedly connected to the second spring 64, the outer wall of the second spring 64 is fixedly connected to the toggle block 63, and the right side of the circular tube 69 is fixedly connected to the protruding block 61, and the protruding block 61 is in active contact with the toggle block 63
[0047] When in use, the fixed rod 8 is inserted into the movable groove 9, and then the handle 10 can be used to control the descent and ascent of the circular tube 69, and then the circular tube 69 is driven to follow the descent process by the motor 7, and the motor 7 drives the rotating roller 62 to rotate when powered on, and the rotating roller 62 drives the rotation of the elastic rod 67 and the combing sheet 66 when rotating. The elastic length of the elastic rod 67 is greater than the radius of the circular tube 69, so the elasticity of the elastic rod 67 will squeeze the combing sheet 66 to fit the inner wall of the circular tube 69, and when the combing sheet 66 rotates to the position of the hole 68, the combing sheet 66 is pushed out by the elasticity of the elastic rod 67, so that the combing sheet 66 extends out of the circular tube 69, and then the textile line is The elastic rod 67 is provided with an elastic material to avoid rigid contact with the textile thread. The driving plate 65 is provided on the outer wall of the rotating roller 62. When the rotating roller 62 rotates, the driving plate 65 is driven to rotate. The elastic length of the second spring 64 is greater than the length between the driving plate 65 and the circular tube 69. Therefore, the elasticity of the second spring 64 makes the toggle block 63 fit onto the raised block 61. During the rotation of the toggle block 63, the toggle block 63 collides with the raised block 61, which drives the vibration of the circular tube 69. Then, the combing piece 66 combs the textile thread during the vibration process. The vibration drives the vibration of the textile thread, thereby loosening the textile thread faster.
[0048] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A combing device for textile processing, comprising a base (1), characterized in that: A buffer mechanism (5) is fixedly connected to the top of the base (1); The buffer mechanism (5) comprises: A gas chamber (52), wherein the gas chamber (52) is fixedly connected to the top of the base (1); A pressure plate (54), the pressure plate (54) being plugged into the top of the gas bin (52), the top of the gas bin (52) being fixedly connected to a limiting plate (53); A connecting rod (51), wherein the connecting rod (51) is fixedly connected to the top of the pressing plate (54), and the connecting rod (51) is inserted into the limiting plate (53); The top of the base (1) is fixedly connected with a movable groove (9), the inner wall of the movable groove (9) is plugged with a fixed rod (8), and the outer wall of the fixed rod (8) is fixedly connected with a handle (10); The outer wall of the fixed rod (8) is fixedly connected to a motor (7), and the outer wall of the fixed rod (8) is also fixedly connected to a combing mechanism (6), wherein the combing mechanism (6) comprises a circular tube (69), and the outer wall of the circular tube (69) is fixedly connected to the outer wall of the fixed rod (8); The outer wall of the circular tube (69) is provided with a hole (68); the outer wall of the motor (7) is rotatably connected to a rotating roller (62); and the rotating roller (62) is located in the circular tube (69); An elastic rod (67) is fixedly connected to the outer wall of the rotating roller (62) at the position of the hole (68), a combing piece (66) is fixedly connected to the end of the elastic rod (67), a driving plate (65) is fixedly connected to the outer wall of the rotating roller (62), a second spring (64) is fixedly connected to the outer wall of the driving plate (65), a toggle block (63) is fixedly connected to the outer wall of the second spring (64), a protruding block (61) is fixedly connected to the right side of the circular tube (69), and the protruding block (61) is in active contact with the toggle block (63); A first spring (55) is fixedly connected between the inner bottom of the gas bin (52) and the bottom of the pressure plate (54), and a zigzag tube (56) is fixedly connected to the outer wall of the gas bin (52); The top of the connecting rod (51) is fixedly connected to a second clamping plate (4), the outer wall of the second clamping plate (4) is threadedly connected to a fixing bolt (3), and the top of the fixing bolt (3) is threadedly connected to the first clamping plate (2).
2. A combing device for textile processing according to claim 1, characterized in that: The interior of the gas bin (52) is in communication with a zigzag tube (56), and an interception plate (57) is fixedly connected to the outer wall of the zigzag tube (56).
Citation Information
Patent Citations
A combing device for textile processing
CN112831961B
Textile thread layer carding device
CN211771785U
A carding device for a cotton carding machine
CN220977281U