A prefabricated wall panel processing equipment

Abstract

The present invention belongs to the technical field of building prefabricated parts, and discloses an assembled prefabricated wall panel processing equipment, including a base, a liquid supply device is fixedly installed inside the base, an oil supply pipe and an oil return pipe are fixedly connected to the upper surface of the liquid supply device, distribution valves are fixedly installed on both ends of the oil supply pipe, and an outer pipe and an inner pipe are fixedly connected to the side of the distribution valve away from the oil supply pipe. The present invention places a prefabricated steel mesh into the interior of a rear mold and a front mold, and the steel reserved outside is located at the notch, and then the rear mold and the front mold are fixedly fastened by fasteners and placed on the upper surface of the base, so that the prefabricated steel mesh is in a vertical state, and the steel mesh is fully supported, thereby solving the problem that the single-layer steel is large in area and heavy in weight, and the middle part of the existing single-layer steel mesh placement method has no support, resulting in its deformation, so that the middle position of the steel mesh will be offset, resulting in the prefabricated wall panel deviating from the original design.

Description

Technical Field

[0001] The invention belongs to the technical field of building prefabricated parts, and in particular relates to an assembled prefabricated wall panel processing device. Background Art

[0002] Prefabricated wall panels refer to reinforced concrete plate-shaped components processed in prefabrication plants (yards) or construction sites for building assembly, referred to as wall panels or sidings. With the development of society and the needs of urban high-rise construction, the use of prefabricated concrete wall panels to build assembled high-rise buildings can improve the degree of factory-based and mechanized construction, reduce on-site wet operations, save on-site labor, overcome seasonal influences, and shorten the construction period.

[0003] At present, when manufacturing prefabricated wall panels, it is necessary to place the side mold on the processing base and calibrate the position, then place the single-layer steel mesh in the corresponding hole inside the side mold, and then cast it. However, the single-layer steel is large in area and heavy in itself. The middle part of the existing single-layer steel mesh placement method has no support, which causes it to deform, causing the middle position of the steel mesh to shift, resulting in the prefabricated wall panels deviating from the original design. Secondly, before the existing prefabricated wall panels solidify, the upper surface needs to be smoothed to ensure surface flatness, paint adhesion, etc., and its production process is relatively cumbersome. Summary of the invention

[0004] The object of the present invention is to provide an assembled prefabricated wall panel processing device to solve the problems raised in the above background technology.

[0005] In order to achieve the above-mentioned purpose, the present invention provides the following technical solutions: an assembled prefabricated wall panel processing equipment, comprising a base, a liquid supply device is fixedly installed inside the base, an oil supply pipe and an oil return pipe are fixedly connected to the upper surface of the liquid supply device, distribution valves are fixedly installed on both ends of the oil supply pipe, an outer pipe and an inner pipe are fixedly connected to the side of the distribution valve away from the oil supply pipe, a rectangular block is fixedly connected to the upper end of the outer pipe, an oil passage 1 and an oil passage 2 are opened inside the rectangular block, a bracket is fixedly connected to the outside of the rectangular block, two sliding rods are fixedly connected to the inside of the bracket, the upper parts of the two sliding rods are slidably connected to sliding seats, a screw is threadedly connected to the middle part of the sliding seat, a control motor is fixedly connected to the bottom end of the screw, two symmetrical vibrators are fixedly installed between the two sliding seats, a transmission plate is fixedly connected to the inner side of the vibrator, a plurality of limit plates are fixedly connected to the inner side of the rectangular block, a plurality of fixing mechanisms are arranged on the inner side of the rectangular block, and a mold group is arranged on the upper surface of the base.

[0006] Preferably, the fixing mechanism includes a fixing sleeve, the front and rear sides of the fixing sleeve are fixedly connected with connecting blocks, the connecting block is fixedly connected with a T-shaped rod on one side close to the rectangular block, the end of the T-shaped rod away from the connecting block is movably sleeved with a cylinder sleeve, the inner side of the cylinder sleeve is fixedly connected with a connecting channel, and a T-shaped tube is fixedly connected between the two cylinder sleeves.

[0007] Preferably, the mold group includes a rear mold and a front mold, and the left and right sides and bottom of the rear mold and the front mold are fixedly connected with multiple connecting plates, fasteners are fixedly connected between the front and rear connecting plates, and the inner edges of the rear mold and the front mold are provided with multiple notches.

[0008] Preferably, the outer tube is connected to the oil channel 1, the inner tube is connected to the oil channel 2, the inner tube is fixedly connected to the rectangular block, the screw rod is rotatably connected to the bracket, and the control motor is fixedly connected to the bracket.

[0009] Preferably, the cylinder sleeve is fixedly connected to the rectangular block, the connecting channel is connected to the first oil channel, and the T-shaped tube is connected to the second oil channel.

[0010] Preferably, the fixing sleeve is adapted to the left and right connecting plates, the lower surface of the fixing sleeve is flush with the lower surfaces of the left and right connecting plates, and the lower surface of the fixing sleeve is in contact with the upper surface of the limiting plate.

[0011] Preferably, the thickness of the rear mold and the front mold can be made according to the thickness of the manufactured wallboard, and the notch is adapted to the preset steel diameter.

[0012] The beneficial effects of the present invention are as follows:

[0013] 1. The present invention places the prefabricated steel mesh into the interior of the rear mold and the front mold, and the reserved steel is located at the notch. The rear mold and the front mold are then fixed and fastened by fasteners, and placed on the upper surface of the base, so that the prefabricated steel mesh is in a vertical state and the steel mesh is fully supported, thereby solving the problem that the single-layer steel is large in area and heavy in weight, and the middle part of the existing single-layer steel mesh placement method has no support, resulting in deformation, causing the middle position of the steel mesh to shift, resulting in the prefabricated wall panel deviating from the original design.

[0014] 2. The present invention works by a vibrator, and mechanically vibrates the concrete filled in the rear mold and the front mold through a transmission plate to help bubbles escape and allow the concrete to quickly fill various areas inside the rear mold and the front mold. During the process, the motor is controlled to work slowly, driving the screw to rotate slowly, so that the vibrator is always located near the liquid level filled in the rear mold and the front mold for mechanical vibration, so that the surface of the prefabricated wall panel is in a smooth state, and the upper surface during production is a connecting part and does not need to be smoothed, thereby solving the problem that the existing prefabricated wall panels need to be smoothed before solidification to ensure surface flatness, paint adhesion, etc., and their production process is relatively cumbersome.

[0015] 3. The present invention pushes the T-shaped rod and the fixing sleeve to move inward, so that the connecting plate is located inside the fixing sleeve, and the fixing sleeve fixes the mold group to prevent the vibration generated by the vibrator from causing the mold group to move and deviate, thereby ensuring that concrete quickly enters the interior of the mold group from the rectangular holes above the rear mold and the front mold. When demolding is completed, only the rear mold and the front mold need to be demolded, thereby completing the rapid production of assembled prefabricated wall panels. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the structural appearance of the present invention;

[0017] Figure 2 It is a schematic top view of the structure of the present invention;

[0018] Figure 3 This is a schematic diagram of the oil supply pipe structure of the present invention;

[0019] Figure 4 This is a half-section schematic diagram of a rectangular block of the present invention;

[0020] Figure 5 It is a half-section schematic diagram of the fixing sleeve of the present invention.

[0021] In the figure: 1. base; 2. liquid supply device; 3. oil supply pipe; 4. oil return pipe; 5. distribution valve; 6. outer pipe; 7. inner pipe; 8. rectangular block; 9. oil channel 1; 10. oil channel 2; 11. bracket; 12. sliding rod; 13. sliding seat; 14. screw rod; 15. control motor; 16. vibrator; 17. transmission plate; 18. limit plate; 19. fixing mechanism; 191. fixing sleeve; 192. connecting block; 193. T-rod; 194. cylinder sleeve; 195. connecting channel; 196. T-tube; 20. mold group; 201. rear mold; 202. front mold; 203. connecting plate; 204. fastener; 205. notch. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0023] like Figures 1 to 5 As shown, an embodiment of the present invention provides an assembled prefabricated wall panel processing equipment, including a base 1, a liquid supply device 2 is fixedly installed inside the base 1, an oil supply pipe 3 and an oil return pipe 4 are fixedly connected to the upper surface of the liquid supply device 2, distribution valves 5 are fixedly installed on both left and right ends of the oil supply pipe 3, an outer pipe 6 and an inner pipe 7 are fixedly connected to the side of the distribution valve 5 away from the oil supply pipe 3, a rectangular block 8 is fixedly connected to the upper end of the outer pipe 6, an oil passage 1 9 and an oil passage 2 10 are opened inside the rectangular block 8, and the outer side of the rectangular block 8 is fixedly connected to There is a bracket 11, two sliding rods 12 are fixedly connected inside the bracket 11, a sliding seat 13 is slidably connected to the upper part of the two sliding rods 12, a screw rod 14 is threadedly connected to the middle part of the sliding seat 13, a control motor 15 is fixedly connected to the bottom end of the screw rod 14, two symmetrical vibrators 16 are fixedly installed between the two sliding seats 13, a transmission plate 17 is fixedly connected to the inner side of the vibrator 16, a plurality of limit plates 18 are fixedly connected to the inner side of the rectangular block 8, and a plurality of fixing mechanisms 19 are arranged on the inner side of the rectangular block 8. The upper surface of the base 1 is provided with a mold set 20, and the fixing mechanism 19 includes a fixing sleeve 191, and the front and rear sides of the fixing sleeve 191 are fixedly connected with a connecting block 192, and the connecting block 192 is fixedly connected with a T-shaped rod 193 on one side close to the rectangular block 8, and the end of the T-shaped rod 193 away from the connecting block 192 is movably sleeved with a cylinder sleeve 194, and the inner side of the cylinder sleeve 194 is fixedly connected with a connecting channel 195, and a T-shaped tube 196 is fixedly connected between the two cylinder sleeves 194, and its function is to push the T-shaped rod 193 to The fixing sleeve 191 moves inward, so that the connecting plate 203 is located inside the fixing sleeve 191, so that the fixing sleeve 191 fixes the mold set 20 to prevent the vibration generated by the vibrator 16 from causing the mold set 20 to move and deviate, thereby ensuring that the concrete quickly enters the interior of the mold set 20 from the rectangular holes above the rear mold 201 and the front mold 202. When the production is completed and the mold is demolded, only the rear mold 201 and the front mold 202 need to be demolded, so that the rapid production of assembled prefabricated wall panels can be completed.

[0024] Among them, the mold group 20 includes a rear mold 201 and a front mold 202, and the left and right sides and the bottom of the rear mold 201 and the front mold 202 are fixedly connected with a plurality of connecting plates 203, and the front and rear connecting plates 203 are fixedly connected with fasteners 204. The inner edges of the rear mold 201 and the front mold 202 are provided with a plurality of notches 205, whose function is to place the prefabricated steel mesh into the interior of the rear mold 201 and the front mold 202, and the steel reserved outside is located at the notch 205, and then the rear mold 201 and the front mold 202 are fixed and fastened by the fasteners 204, and placed on the upper surface of the base 1, so that the prefabricated steel mesh is in a vertical state, and the steel mesh is fully supported, thereby solving the problem that the single-layer steel is large in area and heavy in weight, and the middle part of the existing single-layer steel mesh placement method has no support, resulting in its deformation, so that the middle position of the steel mesh will be offset, resulting in the prefabricated wall panel deviating from the original design.

[0025] Among them, the outer tube 6 is connected to the oil passage 1 9, the inner tube 7 is connected to the oil passage 2 10, the inner tube 7 is fixedly connected to the rectangular block 8, the screw rod 14 is rotatably connected to the bracket 11, the control motor 15 is fixedly connected to the bracket 11, the cylinder sleeve 194 is fixedly connected to the rectangular block 8, the connecting passage 195 is connected to the oil passage 1 9, the T-shaped tube 196 is connected to the oil passage 2 10, the fixed sleeve 191 is adapted to the connecting plates 203 on the left and right sides, the lower surface of the fixed sleeve 191 is flush with the lower surface of the connecting plates 203 on the left and right sides, and the lower surface of the fixed sleeve 191 is in contact with the upper surface of the limit plate 18. The thickness of the rear mold 201 and the front mold 202 can be made according to the thickness of the manufactured wallboard, and the notch 205 is adapted to the preset steel diameter. Its function is to pass the vibrator 16 During the working process, the concrete filled in the rear mold 201 and the front mold 202 is mechanically vibrated through the transmission plate 17 to help the bubbles escape and make the concrete quickly fill into various areas inside the rear mold 201 and the front mold 202. During the process, the control motor 15 works slowly to drive the screw rod 14 to rotate slowly, so that the vibrator 16 is always located near the liquid level filled in the rear mold 201 and the front mold 202 for mechanical vibration, so that the surface of the prefabricated wall panel is in a smooth state, and the upper surface during production is a connecting part and does not need to be smoothed, thereby solving the problem that the existing prefabricated wall panels need to be smoothed before solidification to ensure surface flatness, paint adhesion, etc., and the production process is relatively cumbersome.

[0026] Working principle:

[0027] Before the present invention is used, the T-shaped rod 193 is at the outermost position and the vibrator 16 is at the highest position;

[0028] When the present invention is used, a release agent is evenly applied to the inside of the rear mold 201 and the front mold 202, and the prefabricated steel mesh is placed inside the rear mold 201 and the front mold 202 through existing equipment, and the steel reserved outside is located at the notch 205. Then, the rear mold 201 and the front mold 202 are fixed and fastened by the fastener 204, and placed on the upper surface of the base 1. The mold group 20 is pushed by the existing device so that the mold group 20 is located between the two fixed sleeves 191, so that the left and right side connecting plates 203 are in contact with the upper surface of the limit plate 18, and the distribution valve 5 makes the oil supply pipe 3 and the outer pipe 6 connected, and the return pipe 4 and the inner pipe 7 are in a connected state, and the liquid supply The device 2 supplies oil, so that the hydraulic oil enters the outer tube 6 and the oil passage 1 9 through the oil supply pipe 3, and finally enters the outer side of the cylinder sleeve 194 through the connecting passage 195, thereby pushing the T-shaped rod 193 and the fixed sleeve 191 to move inward, so that the connecting plate 203 is located inside the fixed sleeve 191. During the process, the T-shaped rod 193 moves inward to squeeze the hydraulic oil inside the cylinder sleeve 194, and the hydraulic oil inside the cylinder sleeve 194 passes through the T-shaped tube 196, the oil passage 10, the inner tube 7, and finally flows back to the inside of the liquid supply device 2 through the return pipe 4. When the T-shaped rod 193 is located at the innermost position, the liquid supply device 2 stops working, and the distribution valve 5 is in a fully closed state;

[0029] When the T-shaped rod 193 is at the innermost position, the fixing sleeve 191 will make the connecting plates 203 on the left and right sides be located inside it, so as to fix and limit the mold set 20, and then control the motor 15 to work, drive the screw rod 14 to rotate, so that the sliding seat 13 is located at the lowermost position, at this time, the transmission plate 17 on the rear side is in contact with the back side of the rear mold 201, and the transmission plate 17 on the front side is in contact with the front side of the front mold 202, and the existing concrete filling equipment fills concrete into the interior of the rear mold 201 and the front mold 202 through the rectangular holes above the rear mold 201 and the front mold 202, and at the same time, the vibration The vibrator 16 works to mechanically vibrate the concrete filled in the rear mold 201 and the front mold 202 through the transmission plate 17 to help bubbles escape and make the concrete quickly fill various areas inside the rear mold 201 and the front mold 202. During the process, the control motor 15 works slowly to drive the screw rod 14 to rotate slowly, so that the vibrator 16 is always located near the liquid level filled in the rear mold 201 and the front mold 202 for mechanical vibration. The fixed sleeve 191 fixes the mold group 20 to prevent the vibration generated by the vibrator 16 from causing the mold group 20 to move and deviate;

[0030] When the rear mold 201 and the front mold 202 are filled with a proper amount of concrete, the vibrator 16 stops working, and the control motor 15 also stops working after the sliding seat 13 is located at the highest point through the screw rod 14. Then the distribution valve 5 connects the oil supply pipe 3 and the inner pipe 7, and the oil return pipe 4 and the outer pipe 6 are in a connected state, and the liquid supply device 2 supplies oil, thereby releasing the limit of the fixed sleeve 191 on the mold group 20, and the mold group 20 filled with concrete is removed through the existing equipment.

[0031] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0032] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An assembled prefabricated wall panel processing device, comprising a base (1), a liquid supply device (2) fixedly installed inside the base (1), an oil supply pipe (3) and an oil return pipe (4) fixedly connected to the upper surface of the liquid supply device (2), and distribution valves (5) fixedly installed at both left and right ends of the oil supply pipe (3), characterized in that: The distribution valve (5) is fixedly connected to an outer tube (6) and an inner tube (7) on a side away from the oil supply pipe (3); the upper end of the outer tube (6) is fixedly connected to a rectangular block (8); an oil passage 1 (9) and an oil passage 2 (10) are provided inside the rectangular block (8); a bracket (11) is fixedly connected to the outer side of the rectangular block (8); two sliding rods (12) are fixedly connected to the inside of the bracket (11); the upper parts of the two sliding rods (12) are slidably connected to a sliding seat (13); the sliding seat (11) is fixedly connected to the outer side of the rectangular block (8); and the inner side of the bracket (11) is fixedly connected to the inner side of the bracket (11). 3) is threadedly connected to a screw rod (14) at the middle part, the bottom end of the screw rod (14) is fixedly connected to a control motor (15), two symmetrical vibrators (16) are fixedly installed between the two sliding seats (13), the inner side of the vibrator (16) is fixedly connected to a transmission plate (17), the inner side of the rectangular block (8) is fixedly connected to a plurality of limit plates (18), the inner side of the rectangular block (8) is provided with a plurality of fixing mechanisms (19), and the upper surface of the base (1) is provided with a mold group (20); The fixing mechanism (19) comprises a fixing sleeve (191), the front and rear sides of the fixing sleeve (191) are fixedly connected to connecting blocks (192), the side of the connecting block (192) close to the rectangular block (8) is fixedly connected to a T-shaped rod (193), the end of the T-shaped rod (193) away from the connecting block (192) is movably sleeved with a cylinder sleeve (194), the inner side of the cylinder sleeve (194) is fixedly connected to a connecting channel (195), and a T-shaped pipe (196) is fixedly connected between the two cylinder sleeves (194); The mold set (20) comprises a rear mold (201) and a front mold (202); the left and right sides and the bottom of the rear mold (201) and the front mold (202) are fixedly connected with a plurality of connecting plates (203); fasteners (204) are fixedly connected between the front and rear connecting plates (203); and the inner edges of the rear mold (201) and the front mold (202) are provided with a plurality of notches (205).

2. The prefabricated wall panel processing equipment according to claim 1 is characterized in that: The outer tube (6) is connected to the first oil passage (9), the inner tube (7) is connected to the second oil passage (10), the inner tube (7) is fixedly connected to the rectangular block (8), the screw rod (14) is rotatably connected to the bracket (11), and the control motor (15) is fixedly connected to the bracket (11).

3. The prefabricated wall panel processing equipment according to claim 2 is characterized in that: The cylinder sleeve (194) is fixedly connected to the rectangular block (8), the connecting channel (195) is connected to the first oil channel (9), and the T-shaped pipe (196) is connected to the second oil channel (10).

4. The prefabricated wall panel processing equipment according to claim 3 is characterized in that: The fixing sleeve (191) is adapted to the left and right connecting plates (203); the lower surface of the fixing sleeve (191) is flush with the lower surfaces of the left and right connecting plates (203); and the lower surface of the fixing sleeve (191) is in contact with the upper surface of the limiting plate (18).

5. The prefabricated wall panel processing equipment according to claim 4 is characterized in that: The thickness of the rear mold (201) and the front mold (202) are manufactured according to the thickness of the manufactured wallboard, and the notch (205) is adapted to a preset steel material diameter.

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