A heat exchanger

By designing a descaling mechanism for automatic descaling and leak detection in the steam heat exchanger, the shutdown and maintenance problems caused by scaling on the outer wall of the current collector are solved, and the efficiency of the heat exchanger is improved and the maintenance convenience of the heat exchanger is improved.

CN119022708BActive Publication Date: 2025-04-01WUXI DINGBANG HEAT EXCHANGE EQUIP
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Patent Information

Application Number
CN202411350976.1
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-09-26
Publication Date
2025-04-01
Estimated Expiration
2044-09-26

AI Technical Summary

Technical Problem

In existing steam heat exchangers, the outer wall of the current collector pipe is prone to scale, and it needs to be disassembled for descaling, which affects the efficiency of use.

Method used

A heat exchanger including copper plate, housing and bow-shaped tube body is designed, equipped with a descaling mechanism, which includes a scraper, an inflatable airbag sleeve, a hydrophone and a fan blade plate, and automatic descaling and leakage detection are achieved through a motor and a PLC controller.

Benefits of technology

It realizes the removal of dirt on the outer wall of the pipe without shutting down, improves the efficiency of the heat exchanger, and comprehensively detects and marks water leakage points on the pipe body, making it convenient for maintenance.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention relates to the technical field of heat exchangers, and specifically discloses a heat exchanger, including a copper plate, a shell, and a bow-shaped tube body, wherein a water outlet is provided at the top of the tube body, a water inlet is provided at the bottom of the tube body, a first guide rail having the same path as the tube body is provided at the side of the copper plate away from the tube body, and a first electric slider is slidably mounted on the first guide rail. In the present invention, the scraper is in contact with the outer wall of the tube body, and the scraper can be used to scrape off the dirt on the outer wall of the tube body, and the contact with the outer wall of the tube body and the movement of the scraper along the path of the tube body during the rotation of the scraper can be used to comprehensively scrape off the dirt on the outer wall of the tube body, and the descaling of the tube body can be completed without stopping the machine, and the dirt on the outer wall of the tube body can be scraped off without disassembling the tube body from the shell, and the dirt on the outer wall of the tube body can be removed without stopping the machine.
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Description

Technical Field

[0001] The present invention relates to the technical field of heat exchangers, and in particular to a heat exchanger. Background Art

[0002] A steam heat exchanger is a device that uses steam as a heat source to heat water or air; it can fully replace a large amount of calorific value in steam to heat water or air.

[0003] After searching, it was found that the Chinese patent with application number 202221371859.X disclosed "a universal header for a heat exchanger, belonging to the technical field of heat exchangers, which includes a mounting frame, and the number of the mounting frames is two. The upper and lower surfaces of the two mounting frames are provided with two dovetail grooves, and the inner walls of the four dovetail grooves are respectively clamped with the outer surfaces of the four dovetail blocks, and the upper and lower surfaces of the corresponding two dovetail blocks are respectively fixedly connected with the upper and lower surfaces of the protective plate, and a header is sleeved in the upper mounting frame"; however, when the above-mentioned header is in use, the outer wall of the header is prone to scaling, and it is necessary to stop the machine, remove the header from the heat exchanger, and descale the header, which affects the use efficiency of the heat exchanger. Therefore, in order to solve such problems, a heat exchanger is proposed. Summary of the invention

[0004] The purpose of the present invention is to solve the shortcomings in the prior art and to propose a heat exchanger.

[0005] In order to achieve the above object, the present invention adopts the following technical solutions:

[0006] A heat exchanger comprises a copper plate, a shell and a bow-shaped tube body, wherein a water outlet is arranged at the top end of the tube body, a water inlet is arranged at the bottom end of the tube body, a first guide rail having the same path as the tube body is arranged at the side of the copper plate away from the tube body, a first electric slider is slidably mounted on the first guide rail, a first fixed plate is mounted on the side of the first electric slider, a first electromagnet is mounted at the side of the first fixed plate close to the copper plate, a second fixed plate is arranged at the side of the copper plate away from the first guide rail, a plurality of universal ball bearings are mounted at the side of the second fixed plate close to the copper plate, the universal ball bearings are in contact with the copper plate, a second electromagnet which is attracted to the first electromagnet is mounted at the side of the second fixed plate close to the copper plate, and a descaling mechanism for descaling the tube body is arranged at the side of the second fixed plate away from the copper plate.

[0007] Preferably, the descaling mechanism includes a fixing bar installed on a side of the second fixing plate away from the copper plate, a limiting block is installed on the end of the fixing bar, a limiting groove is provided on the side of the limiting block, a limiting ring is slidably installed in the limiting groove, a mounting ring is installed on the inner wall of the limiting ring, the tube body is located at the inner ring of the mounting ring, a motor is installed on the side of the fixing bar, a gear is connected to the output shaft of the motor, a gear ring is fixedly sleeved on the outer wall of the mounting ring, the gear is meshed with the gear ring, an inflatable airbag cover is installed on the inner wall of the mounting ring, and a plurality of scrapers are installed on the inner wall of the inflatable airbag cover.

[0008] Preferably, a plurality of hydrophones are installed on the inner wall of the inflatable airbag sleeve, second guide rails are installed on both sides of the hydrophone, second electric sliders are slidably installed on the second guide rails, and a mounting frame is commonly installed on opposite sides of the two second electric sliders, the hydrophone is located in the mounting frame, a water-absorbing sponge ring is installed at the bottom of the mounting frame, an ink tank is installed on the side of the mounting frame, the ink tank is connected to a bellows, a liquid pump is arranged in the bellows, and the bellows is inserted into the water-absorbing sponge ring.

[0009] Preferably, a plurality of wiping sponge blocks are installed on the inner wall of the inflatable airbag sleeve, and the plurality of wiping sponge blocks, hydrophones and scrapers are arranged alternately. When the inflatable airbag sleeve is in a natural state, the distance between the hydrophone and the tube body is greater than the distance between the scraper and the tube body, and the distance between the scraper and the tube body is equal to the distance between the wiping sponge block and the tube body.

[0010] Preferably, a first connecting plate is installed on the side of the mounting ring, an electric telescopic rod is installed on the bottom of the first connecting plate, and a welding gun head is installed at the end of the piston rod of the electric telescopic rod.

[0011] Preferably, a second connecting plate is installed on the side of the mounting ring, a camera is installed on the top of the second connecting plate, an air pump is installed on the side of the mounting ring, the inflation end of the air pump is connected to the inflatable airbag cover, a PLC controller is installed on the side of the copper plate, and the first electric slider, motor, hydrophone, second electric slider, electric telescopic rod, camera and air pump are all electrically connected to the PLC controller.

[0012] Preferably, a plurality of fixing blocks are installed on the outer wall of the mounting ring, a fan blade plate is installed on the side of the fixing block away from the mounting ring, an annular mounting groove is opened on the inner wall of the mounting ring, and the inflatable airbag sleeve is installed in the mounting groove.

[0013] Preferably, both ends of the first guide rail are equipped with stoppers, which are installed on the sides of the copper plate.

[0014] Preferably, a circle of welding parts is provided at the edges of both sides of the copper plate.

[0015] Preferably, an opening is provided on one side of the shell, the copper plate is installed in the opening, the tube body is located in the shell, a water outlet port is provided on the top of the shell, the water outlet port is connected to the water outlet, a water inlet port is provided at the bottom of the shell, the water inlet port is connected to the water inlet, a steam port is provided on the side of the shell, the steam port is connected to the shell, a condensate port is provided at the bottom of the shell, the condensate port is connected to the shell, and two support plates are symmetrically installed at the bottom of the shell, and a base plate is installed at the bottom of the support plates.

[0016] Compared with the prior art, the present invention has the following beneficial effects:

[0017] 1: In the present invention, the scraper is in contact with the outer wall of the tube body, and the scraper can be used to scrape the dirt on the outer wall of the tube body. The scraper can be in contact with the outer wall of the tube body and move along the path of the tube body during rotation, so that the dirt on the outer wall of the tube body can be completely scraped off. The descaling process of the tube body can be completed without stopping the machine, and the dirt on the outer wall of the tube body can be scraped off without disassembling the tube body from the shell. The dirt on the outer wall of the tube body can be removed without stopping the machine.

[0018] 2: In the present invention, the rotation of the mounting ring can drive the rotation of the fixed block, and the rotation of the fixed block can drive the rotation of the fan blade plate. The multiple fan blade plates on the outer wall of the mounting ring rotate with the mounting ring. The fan blade plates can be used to fan the high-temperature steam in the shell, so that the high-temperature steam entering the shell through the steam port is fanned by the fan blade plates and evenly filled in the shell, so that the high-temperature steam in the shell can be contacted with the pipe body faster and more comprehensively to exchange heat with the cooling inside the pipe body. The fan blade plates can be used to fan the high-temperature steam in the shell evenly to assist the rapid heat exchange of the cold water in the pipe body.

[0019] 3: In the present invention, the hydrophone is rotated around the tube body to adjust the position of the hydrophone. When a water leakage detection is required for a certain point on the tube body, the hydrophone is moved to the point to be detected, and the air pump is started to inflate the inflatable airbag sleeve to reduce the inner diameter of the inflatable airbag sleeve, so that the hydrophone fits the tube body and the water leakage detection can be performed at that position. It can perform a comprehensive water leakage detection on the tube body to avoid the difficulty in timely detection of water leakage in the tube body.

[0020] 4: In the present invention, the installation frame moves toward the pipe body. Since the hydrophone fits the leaking point on the pipe body and the hydrophone is located in the inner circle of the installation frame, the leaking point is also in the inner circle of the installation frame. At this time, the installation frame moves toward the pipe body until the water-absorbing sponge ring at the bottom of the installation frame contacts the pipe body. The water-absorbing sponge ring that absorbs ink can be used to smear ink on the pipe body, so that the leaking point detected by the hydrophone can be marked. The leaking point on the pipe body can be marked, which is convenient for quick search of the leaking point of the pipe body at a later time, and convenient for repairing the leaking point of the pipe body.

[0021] 5: In the present invention, the inner diameter of the circle formed by the several scrapers is consistent with the outer diameter of the tube body. Through the coordinated use of the first electric slider and the first guide rail, the deformation of the tube body can be detected during the rotation and movement of the circle formed by the several scrapers. If the rotating and moving scrapers only contact the outer wall of the tube body, the tube body is not deformed. If the rotating and moving scrapers interfere with the tube body, it is determined that the tube body is deformed. The deformation of the tube body can be detected by using the several rotating and moving scrapers. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 A schematic structural diagram of a heat exchanger proposed by the present invention from a first perspective;

[0023] Figure 2 A schematic structural diagram of a heat exchanger proposed by the present invention from a second perspective;

[0024] Figure 3 A schematic structural diagram of a heat exchanger proposed by the present invention from a third perspective;

[0025] Figure 4 A partial cross-sectional view of a shell of a heat exchanger proposed by the present invention;

[0026] Figure 5 for Figure 4 A partial enlarged view of the middle A part;

[0027] Figure 6 A schematic diagram of the connection between the shell and the steam port of a heat exchanger proposed by the present invention;

[0028] Figure 7 A schematic diagram of the connection between a copper plate and a first guide rail of a heat exchanger proposed by the present invention;

[0029] Figure 8 A schematic diagram of the structure of a tube body of a heat exchanger proposed by the present invention;

[0030] Fig. 9 for Figure 8 A partial enlarged view of the middle B part;

[0031] Fig.10 A schematic diagram of the connection between a fixing bar of a heat exchanger and a motor proposed by the present invention;

[0032] Fig.11 A schematic diagram of the connection between a motor and a gear of a heat exchanger proposed by the present invention;

[0033] Fig.12 for Fig.11 A partial enlarged view of the middle C part;

[0034] Fig.13A schematic diagram of the connection between the gear and the gear ring of a heat exchanger proposed by the present invention;

[0035] Fig.14 A schematic structural diagram of a limit block of a heat exchanger proposed by the present invention;

[0036] Fig.15 This is a schematic structural diagram of a mounting ring of a heat exchanger proposed by the present invention.

[0037] In the figure: 1, copper plate; 2, first guide rail; 3, shell; 4, water outlet port; 5, support plate; 6, bottom plate; 7, steam port; 8, water inlet port; 9, condensate port; 10, pipe body; 11, first electric slider; 12, first fixing plate; 13, first electromagnet; 14, fixing bar; 15, water outlet; 16, water inlet; 17, second fixing plate; 18, second electromagnet; 19, limit block; 20, limit ring; 21, mounting ring; 22, Motor; 23. Gear; 24. Gear ring; 25. Fixed block; 26. Fan blade; 27. Scraper; 28. Wiping sponge block; 29. ​​Inflatable airbag cover; 30. Hydrophone; 31. Second guide rail; 32. Second electric slider; 33. Mounting frame; 34. Water-absorbing sponge ring; 35. Ink tank; 36. First connecting plate; 37. Electric telescopic rod; 38. Welding gun head; 39. Limiting slide; 40. Second connecting plate; 41. Camera; 42. Mounting groove. DETAILED DESCRIPTION

[0038] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0039] Reference Figure 1-15 A heat exchanger comprises a copper plate 1, a shell 3 and a bow-shaped tube body 10, a water outlet 15 is arranged at the top of the tube body 10, a water inlet 16 is arranged at the bottom of the tube body 10, a first guide rail 2 with the same path as the tube body 10 is arranged on the side of the copper plate 1 away from the tube body 10, a first electric slider 11 is slidably installed on the first guide rail 2, a first fixed plate 12 is installed on the side of the first electric slider 11, a first electromagnet 13 is installed on the side of the first fixed plate 12 close to the copper plate 1, a second fixed plate 17 is arranged on the side of the copper plate 1 away from the first guide rail 2, a plurality of universal ball bearings are installed on the side of the second fixed plate 17 close to the copper plate 1, the universal ball bearings are in contact with the copper plate 1, a second electromagnet 18 which is attracted to the first electromagnet 13 is installed on the side of the second fixed plate 17 close to the copper plate 1, and a descaling mechanism for descaling the tube body 10 is arranged on the side of the second fixed plate 17 away from the copper plate 1.

[0040] As a technical optimization scheme of the present invention, the descaling mechanism includes a fixed bar 14 installed on the side of the second fixed plate 17 away from the copper plate 1, a limiting block 19 is installed at the end of the fixed bar 14, a limiting slide groove 39 is provided on the side of the limiting block 19, a limiting ring 20 is slidably installed in the limiting slide groove 39, a mounting ring 21 is installed on the inner wall of the limiting ring 20, the tube body 10 is located at the inner ring of the mounting ring 21, a motor 22 is installed on the side of the fixed bar 14, the output shaft of the motor 22 is connected to a gear 23, a gear ring 24 is fixedly sleeved on the outer wall of the mounting ring 21, the gear 23 is meshed with the gear ring 24, an inflatable airbag cover 29 is installed on the inner wall of the inflatable airbag cover 29, and a number of scrapers 27 are installed on the inner wall of the inflatable airbag cover 29, the output shaft of the motor 22 is convenient for driving the gear 23 to rotate, and then the gear ring 24 rotates to drive the mounting ring 21 to rotate.

[0041] As a technical optimization scheme of the present invention, a plurality of hydrophones 30 are installed on the inner wall of the inflatable airbag sleeve 29, second guide rails 31 are installed on both sides of the hydrophone 30, second electric sliders 32 are slidably installed on the second guide rails 31, and a mounting frame 33 is commonly installed on the opposite sides of the two second electric sliders 32. The hydrophone 30 is located in the mounting frame 33, a water-absorbing sponge ring 34 is installed at the bottom of the mounting frame 33, an ink tank 35 is installed on the side of the mounting frame 33, the ink tank 35 is connected to a bellows, a liquid pump is arranged in the bellows, the bellows is inserted into the water-absorbing sponge ring 34, and the liquid pump facilitates the extraction of ink in the ink tank 35 into the water-absorbing sponge ring 34.

[0042] As a technical optimization solution of the present invention, a plurality of wiping sponge blocks 28 are installed on the inner wall of the inflatable airbag cover 29, and the plurality of wiping sponge blocks 28, hydrophones 30 and scrapers 27 are arranged alternately. When the inflatable airbag cover 29 is in a natural state, the distance between the hydrophone 30 and the tube body 10 is greater than the distance between the scraper 27 and the tube body 10, and the distance between the scraper 27 and the tube body 10 is equal to the distance between the wiping sponge block 28 and the tube body 10.

[0043] As a technical optimization solution of the present invention, a first connecting plate 36 is installed on the side of the mounting ring 21, an electric telescopic rod 37 is installed on the bottom of the first connecting plate 36, and a welding gun head 38 is installed at the end of the piston rod of the electric telescopic rod 37.

[0044] As a technical optimization solution of the present invention, a second connecting plate 40 is installed on the side of the mounting ring 21, a camera 41 is installed on the top of the second connecting plate 40, an air pump is installed on the side of the mounting ring 21, the inflation end of the air pump is connected to the inflatable airbag cover 29, a PLC controller is installed on the side of the copper plate 1, the first electric slider 11, the motor 22, the hydrophone 30, the second electric slider 32, the electric telescopic rod 37, the camera 41 and the air pump are all electrically connected to the PLC controller, and the PLC controller facilitates the control of the first electric slider 11, the motor 22, the hydrophone 30, the second electric slider 32, the electric telescopic rod 37, the camera 41 and the air pump.

[0045] As a technical optimization scheme of the present invention, a plurality of fixing blocks 25 are installed on the outer wall of the mounting ring 21, and a fan blade plate 26 is installed on the side of the fixing block 25 away from the mounting ring 21. An annular mounting groove 42 is opened on the inner wall of the mounting ring 21, and the inflatable airbag cover 29 is installed in the mounting groove 42. The mounting groove 42 can provide a mounting surface for the inflatable airbag cover 29 and limit the inflatable airbag cover 29 so that when the inflatable airbag cover 29 is inflated, it can only expand toward the inner circle of the inflatable airbag cover 29, so that the inner diameter of the inflatable airbag cover 29 is reduced.

[0046] As a technical optimization solution of the present invention, blocks are installed at both ends of the first guide rail 2, and the blocks are installed on the side of the copper plate 1. The blocks can provide limiting for the first electric slider 11 to prevent the first electric slider 11 from detaching from the first guide rail 2.

[0047] As a technical optimization solution of the present invention, a circle of welding parts is set at the edges of both sides of the copper plate 1, and the welding parts facilitate welding the copper plate 1 in the opening of the shell 3, thereby facilitating the connection between the copper plate 1 and the shell 3.

[0048] As a technical optimization solution of the present invention, an opening is provided on one side of the shell 3, the copper plate 1 is installed in the opening, the tube body 10 is located in the shell 3, a water outlet port 4 is provided on the top of the shell 3, the water outlet port 4 is connected to the water outlet 15, a water inlet port 8 is provided at the bottom of the shell 3, the water inlet port 8 is connected to the water inlet 16, a steam port 7 is provided on the side of the shell 3, the steam port 7 is connected to the shell 3, a condensate port 9 is provided at the bottom of the shell 3, the condensate port 9 is connected to the shell 3, two support plates 5 are symmetrically installed at the bottom of the shell 3, and a bottom plate 6 is installed at the bottom of the support plate 5.

[0049] When the present invention is in use, first, high-temperature steam is introduced into the shell 3 through the steam port 7, and cold water enters the tube body 10 through the water inlet port 8 and the water inlet 16. The cold water entering the tube body 10 absorbs the high-temperature steam in the shell 3 through the tube body 10, thereby causing the cooling inside the tube body 10 to be heated and heated for heat exchange. By making the tube body 10 into a bow shape, the travel of the cold water in the tube body 10 can be lengthened, and the contact time between the cold water in the tube body 10 and the high-temperature steam in the shell 3 through the tube body 10 is increased, thereby ensuring the heat exchange of the cold water in the tube body 10. After the heat exchange of the cold water in the tube body 10 is completed, the water is discharged through the water outlet 15 and the water outlet port 4.

[0050] When the tube body 10 is used for a long time and the outer wall of the tube body 10 is scaled, the motor 22 is started, and the output shaft of the motor 22 drives the gear 23 to rotate. The rotation of the gear 23 causes the gear ring 24 to rotate, and then the mounting ring 21 rotates, and the mounting ring 21 can slide in the limiting slide groove 39 of the limiting block 19. After the mounting ring 21 rotates, the air pump is started to inflate the inflatable airbag sleeve 29, and the inflatable airbag sleeve 29 is limited by the mounting groove 42 provided on the inner wall of the mounting ring 21. When the inflatable airbag sleeve 29 is inflated, it can only expand toward the inner circle of the inflatable airbag sleeve 29, thereby reducing the inner diameter of the inflatable airbag sleeve 29 until the scraper 27 contacts the outer wall of the tube body 10. At this time, the first electric slider 11 is started, and the first electric slider 11 slides on the first guide rail 2. Because the path of the first guide rail 2 is the same as the path of the tube body 10, when the first electric slider 11 slides on the first guide rail 2, it can pass through the first electromagnet 13 and the second electromagnet 1 8, the second fixed plate 17 follows the movement path of the first electric slider 11 to move in the same path, thereby driving the mounting ring 21 to move along the shape of the tube body 10, so that the mounting ring 21 can always be sleeved on the tube body 10, and the inflatable airbag sleeve 29 can be rotated by the rotation of the mounting ring 21, thereby rotating the scraper 27, and the scraper 27 is in contact with the outer wall of the tube body 10, so that the scraper 27 can be used to scrape the dirt on the outer wall of the tube body 10, and the contact with the outer wall of the tube body 10 and the movement of the scraper 27 along the path of the tube body 10 during the rotation of the scraper 27 can be used to comprehensively scrape the dirt on the outer wall of the tube body 10, and the descaling process of the tube body 10 can be completed without stopping the machine, and the dirt on the outer wall of the tube body 10 can be scraped without removing the tube body 10 from the shell 3, and the dirt on the outer wall of the tube body 10 can be removed without stopping the machine.

[0051] When the scraper 27 contacts the outer wall of the tube body 10, the wiping sponge block 28 also contacts the outer wall of the tube body 10. At the same time, the wiping sponge block 28 is used to wipe the outer wall of the tube body 10 to remove the dirt attached to the outer wall of the tube body 10, and the scraper 27 is used to clean the outer wall of the tube body 10 to improve the cleaning effect of the outer wall of the tube body 10.

[0052] And when the mounting ring 21 rotates, the rotation of the mounting ring 21 can drive the fixed block 25 to rotate, and the rotation of the fixed block 25 can drive the fan blade plate 26 to rotate. The several fan blade plates 26 on the outer wall of the mounting ring 21 rotate with the mounting ring 21. The fan blade plates 26 can be used to fan the high-temperature steam in the shell 3, so that the high-temperature steam entering the shell 3 through the steam port 7 is fanned by the fan blade plates 26 and evenly filled in the shell 3, so that the high-temperature steam in the shell 3 can be more quickly and comprehensively contacted with the tube body 10 to exchange heat with the cooling inside the tube body 10. The fan blade plates 26 can be used to fan the high-temperature steam in the shell 3 evenly, and assist the cold water in the tube body 10 to quickly exchange heat.

[0053] In addition, the air pump is started to inflate the inflatable airbag sleeve 29, so that the inflatable airbag sleeve 29 expands and its inner diameter becomes smaller, until the hydrophone 30 installed on the inner wall of the inflatable airbag sleeve 29 contacts the tube body 10, and the hydrophone 30 is attached to the tube body 10 to detect whether there is a water leak on the tube body 10. In addition, the installation ring 21 can be moved along the path of the tube body 10 by the cooperation of the first electric slider 11 and the first guide rail 2, and the output shaft of the motor 22 drives the gear 23 to rotate. The gear ring 24 drives the mounting ring 21 to rotate, and then the hydrophone 30 rotates around the tube body 10 to adjust the position of the hydrophone 30. When a water leakage detection is required for a certain point on the tube body 10, the hydrophone 30 is moved to the point to be detected, and the air pump is started to inflate the inflatable airbag sleeve 29 to reduce the inner diameter of the inflatable airbag sleeve 29, so that the hydrophone 30 fits with the tube body 10, and the water leakage detection can be performed at that position. It can perform a comprehensive water leakage detection on the tube body 10 to avoid the difficulty in timely detection of water leakage in the tube body 10.

[0054] Furthermore, when the hydrophone 30 detects a leak in the tube body 10, the hydrophone 30 fits the leak on the tube body 10, and the liquid pump is started. The liquid pump can extract the ink in the ink tank 35 into the bellows through the bellows, and the ink enters the water-absorbing sponge ring 34 through the bellows. At this time, the second electric slider 32 is started, and the second electric slider 32 slides on the second guide rail 31, which can drive the installation frame 33 to move closer to the tube body 10. Because the hydrophone 30 fits the leak on the tube body 10, the hydrophone 30 0 is located in the inner circle of the installation frame 33, then the leaking point is also in the inner circle of the installation frame 33, and at this time the installation frame 33 moves closer to the tube body 10 until the water-absorbing sponge ring 34 at the bottom of the installation frame 33 contacts the tube body 10, and the water-absorbing sponge ring 34 that absorbs ink can be used to apply ink on the tube body 10, so that the leaking point detected by the hydrophone 30 can be marked, and the leaking point on the tube body 10 can be marked, which is convenient for quick search of the leaking point of the tube body 10 in the later stage, and convenient for repairing the leaking point of the tube body 10.

[0055] The inflatable airbag sleeve 29 is inflated by an air pump so that the scraper 27 contacts the outer wall of the tube body 10, and the motor 22 drives the gear 23 to rotate so that the gear ring 24 drives the mounting ring 21 to rotate, so that the scraper 27 can be rotated, and the inner diameter of the circle formed by the plurality of scrapers 27 is kept consistent with the outer diameter of the tube body 10. Through the coordinated use of the first electric slider 11 and the first guide rail 2, the circle formed by the plurality of scrapers 27 can be used to detect whether the tube body 10 is deformed during the rotation and movement process. If the rotating and moving scraper 27 only contacts the outer wall of the tube body 10, the tube body 10 is not deformed. If the rotating and moving scraper 27 interferes with the tube body 10, it is determined that the tube body 10 is deformed. The rotating and moving scrapers 27 can be used to detect whether the tube body 10 is deformed.

[0056] When there is a leak on the outer wall of the tube body 10, the water in the tube body 10 can be drained, and the air pump can be started to expand the inflatable airbag sleeve 29, thereby reducing the inner diameter of the inflatable airbag sleeve 29, so that the scraper 27 and the wiping sponge block 28 are in contact with the outer wall of the tube body 10. The installation ring 21 is rotated to rotate the wiping sponge block 28 to wipe off the condensed water attached to the outer wall of the tube body 10, so as to avoid the condensed water at the leak point on the outer wall of the tube body 10 affecting the welding. After the condensed water at the leak point on the outer wall of the tube body 10 is wiped clean, the welding gun head 38 is adjusted Go to the side of the leakage point, start the electric telescopic rod 37 and the welding gun head 38, the piston rod of the electric telescopic rod 37 pushes the welding gun head 38 toward the leakage point of the tube body 10, and uses the welding gun head 38 to weld the leakage point of the tube body 10. The welding process of the tube body 10 can be completed without disassembling the tube body 10. The leakage point on the tube body 10 that is easy to be repaired by welding can be repaired by welding without disassembling the tube body 10. The specific working condition and appearance of the tube body 10 can be observed by using the camera 41.

[0057] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A heat exchanger, comprising a copper plate (1), a shell (3) and a bow-shaped tube (10), characterized in that: The top end of the tube body (10) is provided with a water outlet (15), the bottom end of the tube body (10) is provided with a water inlet (16), a first guide rail (2) having the same path as the tube body (10) is provided on the side of the copper plate (1) away from the tube body (10), a first electric slider (11) is slidably mounted on the first guide rail (2), a first fixed plate (12) is mounted on the side of the first electric slider (11), a first electromagnet (13) is mounted on the side of the first fixed plate (12) close to the copper plate (1), and the copper plate (1) is provided with a first electromagnet (13). A second fixed plate (17) is arranged on a side of the plate (1) away from the first guide rail (2); a plurality of universal balls are installed on a side of the second fixed plate (17) close to the copper plate (1); the universal balls are in contact with the copper plate (1); a second electromagnet (18) which is attracted to the first electromagnet (13) is installed on a side of the second fixed plate (17) close to the copper plate (1); and a descaling mechanism for descaling the tube body (10) is arranged on a side of the second fixed plate (17) away from the copper plate (1); The descaling mechanism comprises a fixing strip (14) mounted on a side of the second fixing plate (17) away from the copper plate (1); a limiting block (19) is mounted on the end of the fixing strip (14); a limiting slide groove (39) is provided on the side of the limiting block (19); a limiting ring (20) is slidably mounted in the limiting slide groove (39); a mounting ring (21) is mounted on the inner wall of the limiting ring (20); the tube body (10) is located on the inner ring of the mounting ring (21); a motor (22) is mounted on the side of the fixing strip (14); a gear (23) is connected to the output shaft of the motor (22); a gear ring (24) is fixedly sleeved on the outer wall of the mounting ring (21); the gear (23) meshes with the gear ring (24); an inflatable airbag sleeve (29) is mounted on the inner wall of the inflatable airbag sleeve (29); and a plurality of scrapers (27) are mounted on the inner wall of the inflatable airbag sleeve (29); A plurality of hydrophones (30) are installed on the inner wall of the inflatable airbag sleeve (29), and second guide rails (31) are installed on both sides of the hydrophone (30). A second electric slider (32) is slidably installed on the second guide rail (31), and a mounting frame (33) is installed on the opposite sides of the two second electric sliders (32). The hydrophone (30) is located in the mounting frame (33), and a water-absorbing sponge ring (34) is installed at the bottom of the mounting frame (33). An ink tank (35) is installed on the side of the mounting frame (33), and the ink tank (35) is connected to a bellows, and a liquid pump is arranged in the bellows, and the bellows is inserted into the water-absorbing sponge ring (34).

2. A heat exchanger according to claim 1, characterized in that: A plurality of wiping sponge blocks (28) are installed on the inner wall of the inflatable airbag cover (29); the plurality of wiping sponge blocks (28), the hydrophone (30) and the scraper (27) are arranged in a staggered manner; when the inflatable airbag cover (29) is in a natural state, the distance between the hydrophone (30) and the tube body (10) is greater than the distance between the scraper (27) and the tube body (10); and the distance between the scraper (27) and the tube body (10) is equal to the distance between the wiping sponge block (28) and the tube body (10).

3. A heat exchanger according to claim 1, characterized in that: A first connecting plate (36) is installed on the side of the mounting ring (21), an electric telescopic rod (37) is installed on the bottom of the first connecting plate (36), and a welding gun head (38) is installed at the end of the piston rod of the electric telescopic rod (37).

4. A heat exchanger according to claim 3, characterized in that: A second connecting plate (40) is installed on the side of the mounting ring (21), a camera (41) is installed on the top of the second connecting plate (40), an air pump is installed on the side of the mounting ring (21), an air filling end of the air pump is connected to the air bag sleeve (29), a PLC controller is installed on the side of the copper plate (1), and the first electric slider (11), the motor (22), the hydrophone (30), the second electric slider (32), the electric telescopic rod (37), the camera (41) and the air pump are all electrically connected to the PLC controller.

5. A heat exchanger according to claim 1, characterized in that: The outer wall of the mounting ring (21) is provided with a plurality of fixing blocks (25), a fan blade plate (26) is installed on the side of the fixing block (25) away from the mounting ring (21), an annular mounting groove (42) is provided on the inner wall of the mounting ring (21), and the inflatable airbag sleeve (29) is installed in the mounting groove (42).

6. A heat exchanger according to claim 1, characterized in that: Stoppers are installed at both ends of the first guide rail (2), and the stoppers are installed on the side of the copper plate (1).

7. A heat exchanger according to claim 1, characterized in that: A circle of welding parts is provided at the edges of both sides of the copper plate (1).

8. A heat exchanger according to claim 1, characterized in that: The shell (3) has an opening on one side, the copper plate (1) is installed in the opening, the tube body (10) is located in the shell (3), a water outlet port (4) is provided on the top of the shell (3), the water outlet port (4) is connected to the water outlet (15), a water inlet port (8) is provided on the bottom of the shell (3), the water inlet port (8) is connected to the water inlet (16), a steam port (7) is provided on the side of the shell (3), the steam port (7) is connected to the shell (3), a condensate port (9) is provided on the bottom of the shell (3), the condensate port (9) is connected to the shell (3), and two support plates (5) are symmetrically installed on the bottom of the shell (3), and a bottom plate (6) is installed at the bottom of the support plate (5).

Citation Information

Patent Citations

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