A fully automatic transformer T1 winding wire equipment

By using laser pre-breaking and double-head twisting technology in the transformer T1 wrapping equipment, the problem of easy passivation of cutter cutters and twisted wires in the prior art cannot handle two enameled wires at the same time, achieving higher production efficiency and product quality.

CN119028733BActive Publication Date: 2025-03-25ZHUHAI HENGNUO SCI & TECH CO LTD
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Patent Information

Application Number
CN202411236602.7
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-09-04
Publication Date
2025-03-25
Estimated Expiration
2044-09-04

AI Technical Summary

Technical Problem

In the prior art, the cutter is easy to passivate when the enameled wire is pre-breaked and difficult to adjust, and the stranded wire equipment cannot handle the twisted wire operation of two enameled wires at the same time, resulting in low production efficiency and unstable product quality.

Method used

The fully automatic transformer T1 wrapping equipment is adopted, including a laser pre-breaking device, a double-head twisting device, a synchronous wire feeding device and a T1 wrapping device. The laser pre-breaking device pre-breaks the enameled wire through the laser assembly. The double-head twisting device can handle the twisting operation of the two enameled wires at the same time. The synchronous wire feeding device ensures that the length of the thread tip and the thread tail is accurate and controllable.

Benefits of technology

The laser pre-off technology avoids the cutter passivation, which improves the stability and reliability of the pre-off process; the double-head twisting device realizes the simultaneous twisting operation of two enameled wires, improving production efficiency and product quality.

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Abstract

The present invention provides a fully automatic transformer T1 winding wire device, comprising a laser pre-breaking device, a double-head twisting device, a synchronous wire feeding device and a T1 winding wire device arranged in sequence, the laser pre-breaking device comprises a routing adjustment component and a laser component, the routing adjustment component comprises a first winding mechanism and a second winding mechanism, the laser component performs laser pre-breaking on the enameled wire wound in the first winding mechanism, the first winding mechanism is used to adjust the distance between two pre-breaking points on the enameled wire, the second winding mechanism is used to adjust the distance between two groups of pre-breaking points on the enameled wire, the double-head twisting device comprises two double-head synchronous rotating mechanisms and clamping mechanisms symmetrically arranged outside the two ends of each double-head synchronous rotating mechanism, and the synchronous wire feeding device is used to feed the enameled wire that has been twisted in the double-head twisting device into the T1 winding wire device to complete the winding process. The present invention relates to the field of magnetic winding wire technology.
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Description

Technical Field

[0001] The present invention relates to the field of magnetic winding technology, and in particular to a fully automatic transformer T1 winding device. Background Art

[0002] In the past, the T1 ring and T2 winding wire of the network transformer were all produced manually, including manual winding of the T1 ring, manual tapping of the T1 ring, twisting of the wire, and fixing the T2 ring on a special fixture and manually winding. This production method has many problems, such as low production efficiency, unstable product quality, and high labor costs.

[0003] With the advancement of technology, the winding of T1 rings has been automated, but there are still certain technical difficulties. In the existing technology, T1 winding equipment mainly includes enameled wire pre-breaking mechanism, wire twisting mechanism, winding mechanism and tail wire breaking mechanism. Although the production efficiency has been improved to a certain extent, the following problems still exist:

[0004] 1. The pre-cutting mechanism uses two pre-cutting cutters to pre-cut the enameled wire, but the cutters are prone to passivation in long-term use and require sharpening and maintenance. In addition, it is cumbersome to adjust the distance and cutting depth, which affects production efficiency.

[0005] 2. When T1 wraps the wire, the length of the end and end of each wire is often inconsistent according to different product requirements. The existing process often requires adjustments to different positions of multiple sets of pre-cutting devices to ensure that the length of the end and end of each wire is appropriate. The specific operation of this work is relatively complicated. Each adjustment often requires adjusting the cutter transmission mechanism to limit the cutter stroke, thereby controlling the pre-cutting amount. As a result, it is very easy to cause unqualified products.

[0006] 3. The wire twisting mechanism can only twist one winding wire, which cannot meet higher production requirements. Summary of the invention

[0007] In view of the defects of the above-mentioned prior art, the present invention provides a fully automatic transformer T1 winding wire equipment, which aims to solve the problems in the prior art that it is difficult to adjust the length of each wire when pre-breaking the enameled wire, and the cutter is easy to be blunted during long-term use, and it is impossible to twist two enameled wires at the same time when twisting the wires.

[0008] To achieve the above-mentioned purpose, the technical solution adopted by the present invention is: a fully automatic transformer T1 winding wire equipment, used for winding the transformer T1 ring, including a laser pre-breaking device, a double-head twisting device, a synchronous wire feeding device and a T1 winding wire device arranged in sequence, the laser pre-breaking device includes a routing adjustment component and a laser component, the routing adjustment component includes a first winding mechanism and a second winding mechanism, the laser component performs laser pre-breaking on the enameled wire wound through the first winding mechanism, the first winding mechanism is used to adjust the distance between the two pre-breaking points on the enameled wire, the second winding mechanism is used to adjust the distance between the two groups of pre-breaking points on the enameled wire, the double-head twisting device includes two double-head synchronous rotation mechanisms and clamping mechanisms symmetrically arranged outside the two ends of each of the double-head synchronous rotation mechanisms, and the synchronous wire feeding device is used to feed the enameled wire that has completed the twisting in the double-head twisting device into the T1 winding wire device to complete the winding process.

[0009] Based on the above, the beneficial effects of the present invention are to solve the problems in the prior art that the length of each wire pre-cut is difficult to adjust when the enameled wire is pre-cut, and the cutter is easy to be blunted in long-term use, and the twisting operation of two enameled wires cannot be performed simultaneously when twisting the wires; mainly reflected in:

[0010] 1. The present invention provides a first winding mechanism and a second winding mechanism, and utilizes a first positioning wheel group and a second positioning wheel group to slide on a first sliding guide rail and a second sliding guide rail respectively, so as to adjust the distance between the pre-breaking points on the enameled wire, and ensure that the pre-breaking point positions of the wire head and wire tail of each enameled wire are accurately controllable, thereby improving the quality and production efficiency of the pre-breaking enameled wire;

[0011] 2. The present invention adopts laser pre-cutting technology to replace the traditional mechanical cutter, and pre-cuts the enameled wire through the laser component, so that cutting can be achieved without physical contact, avoiding the problem of the cutter being passivated due to long-term use, improving the stability and reliability of the pre-cutting process, and extending the service life of the equipment;

[0012] 3. The present invention designs a double-head twisting device, which has two double-head synchronous rotating mechanisms and a clamping mechanism located outside the two ends of each double-head synchronous rotating mechanism, thereby realizing the function of twisting the front and rear ends of two enameled wires at the same time, solving the problem in the prior art that it is impossible to perform T1 wrapping on the enameled wires that require two twists.

[0013] Furthermore, the first winding mechanism is provided with a first sliding guide rail, a first positioning wheel group for horizontal displacement adjustment along the first sliding guide rail, a welding table and a rewinding transmission shaft, and the second winding mechanism is provided with a second sliding guide rail, a second positioning wheel group for vertical displacement adjustment along the second sliding guide rail and an outer winding transmission shaft. Several enameled wires pass through the first positioning wheel group respectively, enter the welding table, and then wind back to the first positioning wheel group from the upper end of the rewinding transmission shaft, and then enter the welding table for the second time to pre-cut the wire ends and tails, and then the enameled wires are wound upward from the lower end of the outer winding transmission shaft into the second positioning wheel group, and finally wound out from top to bottom through the outer winding transmission shaft, and are divided into two groups of wires and connected to the double-head twisting device.

[0014] Based on the above, the beneficial effect of the first sliding guide rail is to accurately adjust the length between the pre-broken wire heads and pre-broken wire tails of different enameled wires through the sliding of the first positioning wheel group; the beneficial effect of the first positioning wheel group is to ensure that the enameled wire is correctly guided before pre-breaking and maintain the stability of the wire; the beneficial effect of the welding table is to provide a stable welding platform for the enameled wire; the beneficial effect of the winding drive shaft is to realize the winding of the enameled wire, which is convenient for the simultaneous pre-breaking processing of the wire heads and wire tails; the beneficial effect of the second sliding guide rail is to accurately adjust the distance between the previous pre-broken wire and the next pre-broken wire on different enameled wires through the sliding of the second positioning wheel group to adapt to different production needs; the beneficial effect of the outer winding drive shaft is to allow the enameled wire to be wound onto the second positioning wheel group and complete the final winding of the enameled wire.

[0015] Furthermore, the laser assembly includes a laser frame, a laser drive motor arranged on the laser frame, a lead screw arranged at the output end of the laser drive motor, a laser guide rail parallel to the bottom of the lead screw and arranged on the laser frame, and a laser head cooperated with the lead screw and slidably connected to the laser guide rail, wherein the output end of the laser head is located above the welding table and is used for pre-cutting the enameled wire passing through the welding table.

[0016] Based on the above, the beneficial effect of the laser frame is to support the laser assembly and ensure the stability and accuracy of laser pre-cutting; the beneficial effect of the laser drive motor is to provide a power source to drive the laser head to pre-cut several enameled wires; the beneficial effect of the screw rod is to transmit power and accurately control the position of the laser head; the beneficial effect of the laser guide rail is to guide the movement of the laser head; the beneficial effect of the laser head is to perform non-contact pre-cutting of the enameled wire efficiently and accurately.

[0017] Furthermore, the double-head twisting device also includes a synchronous drive motor, a double-head mounting frame, four extrusion cylinders and two wire length adjustment rails, wherein the two double-head synchronous rotating mechanisms are respectively installed in two pairs of symmetrical mounting holes on the double-head mounting frame, the synchronous drive motor is located below the double-head mounting frame, and its output end simultaneously engages and drives the two double-head synchronous rotating mechanisms through a belt, the middle parts of the two wire length adjustment rails are symmetrically fixed at the two ends of the double-head mounting frame, and are respectively located below the two pairs of mounting holes, the four extrusion cylinders are respectively corresponding to one side of the two ends of the two double-head synchronous rotating mechanisms, and are respectively fixed on the two wire length adjustment rails, the four wire clamping mechanisms are respectively correspondingly configured on the respective output ends of the two double-head synchronous rotating mechanisms, and are all slidably fitted on the wire length adjustment rails, for adjusting the length of the enameled wire twisting between the wire clamping mechanism and the double-head synchronous rotating mechanism.

[0018] Based on the above, the beneficial effect of the synchronous drive motor is to drive the double-head twisting device to achieve synchronous rotation; the beneficial effect of the double-head mounting frame is to fix the double-head synchronous rotation mechanism to maintain the stability of the equipment; the beneficial effect of the extrusion cylinder is to push the outer frame of the double-head synchronous rotation mechanism, so that it can further drive the dynamic pressure wheel to loosen the enameled wire, so that it can continue to be transmitted to subsequent devices after twisting; the beneficial effect of the wire length adjustment track is to adjust it through.

[0019] Furthermore, the double-head synchronous rotation mechanism includes a synchronous shaft, inner frames respectively arranged at both ends of the synchronous shaft, an outer frame sleeved outside the inner frame, a static pressure wheel positioned on the inner frame, a dynamic pressure wheel slidingly fitted with the inner frame, and a driving spring connected between the inner frame and the outer frame, the inner frame slidingly fitted on the outer frame through the static pressure wheel, and both sides of the dynamic pressure wheel pass through the inner frame and are positioned on the outer frame.

[0020] Based on the above, the beneficial effect of the synchronous rotating shaft is to realize the synchronous rotation of both heads; the beneficial effect of the inner frame is to support the static pressure wheel and the dynamic pressure wheel to ensure the smooth wire twisting process; the beneficial effect of the outer frame is to fix the inner frame to form a stable wire twisting structure; the beneficial effect of the static pressure wheel is to clamp the enameled wire together with the dynamic pressure wheel; the beneficial effect of the dynamic pressure wheel is to follow the movement of the outer frame to compress and release the enameled wire; the beneficial effect of the driving spring is that when the extrusion cylinder releases the outer frame, it drives the dynamic pressure wheel in the inner frame to rebound, and compress the enameled wire together with the static pressure wheel again.

[0021] Furthermore, the synchronous wire feeding device includes two symmetrically arranged incoming wire straightening mechanisms and two symmetrically arranged outgoing wire straightening mechanisms, the two outgoing wire straightening mechanisms are respectively matched with the output ends of the two incoming wire straightening mechanisms, the incoming wire straightening mechanism includes a first conductor assembly, a first driving wheel, a first driven wheel, a first driving belt and a large pressure wheel assembly, the first driving wheel and the first driven wheel are meshed and connected through the first driving belt, the lower end of the first driving wheel is provided with a first synchronous wheel, the large pressure wheel assembly is provided on one side of the first driving belt, and the large pressure wheel of the large pressure wheel assembly is in contact with the first driving belt, and the output end of the first conductor assembly is located in front of the input end between the large pressure wheel and the first driving belt; the outgoing wire straightening mechanism It includes a second wire assembly, a driving motor, a transmission guide wheel, a small pressure wheel assembly and a synchronous wire output assembly. A second synchronous wheel is arranged at the lower end of the transmission guide wheel. The driving motor simultaneously engages and drives the first synchronous wheel and the second synchronous wheel through a belt. The small pressure wheel assembly is arranged on one side of the transmission guide wheel, and the small pressure wheel of the small pressure wheel assembly is in contact with the transmission guide wheel. The input end of the second wire assembly is located outside the output end between the large pressure wheel and the first driving belt, and the output end of the second wire assembly is located in front of the input end between the small pressure wheel and the transmission guide wheel. The input end of the synchronous wire output assembly is located outside the output end between the small pressure wheel and the transmission guide wheel, and the synchronous wire output assembly is connected to the T1 winding wire device through a wire transmission conduit.

[0022] Based on the above, the beneficial effect of the two inlet and outlet wire-straightening mechanisms is to synchronously and neatly input two twisted enameled wires; the beneficial effect of the outlet wire-straightening mechanism is to synchronously and neatly output two twisted enameled wires; the beneficial effect of the first conductor assembly is to guide the twisted enameled wires between the first driving belt and the large pressure wheel; the beneficial effect of the first driving wheel is to drive the first driven wheel through the driving belt; the beneficial effect of the first driven wheel is to cooperate with the first driving wheel to realize the transmission of the twisted enameled wires; the beneficial effect of the first driving belt is to cooperate with the large pressure wheel of the large pressure wheel assembly to transmit the twisted enameled wires; the second The beneficial effect of the wire assembly is that the twisted enameled wire coming out from between the first driving belt and the large pressure wheel is guided into between the transmission guide wheel and the small pressure wheel; the beneficial effect of the driving motor is that the first synchronous wheel and the second synchronous wheel are simultaneously engaged and driven through the belt; the beneficial effect of the first synchronous wheel is that it drives the first driving wheel to rotate; the beneficial effect of the second synchronous wheel is that it drives the transmission guide wheel to operate; the beneficial effect of the transmission guide wheel is that it cooperates with the small pressure wheel of the small pressure wheel assembly to transmit the twisted enameled wire; the beneficial effect of the synchronous wire output assembly is that the two twisted enameled wires are synchronously output to the T1 winding wire device.

[0023] Furthermore, the T1 winding device includes a wire storage and winding mechanism and a T1 magnetic ring feeding and clamping mechanism, the wire storage and winding mechanism includes a wire storage disk, a wire needle assembly, a wire outlet door assembly and two wire arrangement wheel assemblies, the input end of the wire storage disk is connected to the two wire delivery conduits, the wire storage disk is provided with a wire arrangement channel and a wire outlet channel, the wire needle assembly is arranged on one side of the input end of the wire storage disk, and the wire outlet door assembly is arranged between the wire arrangement channel and the wire outlet channel, and is used to block the wire arrangement. The twisted wire in the channel enters the wire outlet channel, and the two wire arrangement wheel assemblies are symmetrically arranged on both sides of the wire arrangement channel, and are used to drive the twisted wire to move in the wire arrangement channel; the T1 magnetic ring loading and clamping mechanism includes a T1 ring discharge vibration disk, a discharge and discharging mechanism, and an outward push drive winding mechanism, the T1 ring feed port of the discharge and discharging mechanism is connected to the output end of the T1 ring discharge vibration disk, and the outward push drive winding mechanism is arranged below the T1 ring discharge port of the discharge and discharging mechanism.

[0024] Based on the above, the beneficial effect of the wire storage and winding mechanism is to store and arrange the enameled wire, providing convenience for winding; the beneficial effect of the T1 magnetic ring feeding and clamping mechanism is to fix the T1 ring to facilitate the winding operation; the beneficial effect of the wire storage disk is to collect and store the enameled wire and keep the wire neat; the beneficial effect of the wire needle assembly is to guide the enameled wire into the T1 ring; the beneficial effect of the wire outlet door assembly is: after completing the winding of the T1 ring, the wire outlet baffle of the wire outlet door assembly is opened, so that the wire head part that enters the wire outlet channel first enters the wire outlet channel, in preparation for the T1 ring to be clamped out to the wire breaking output device; the beneficial effect of the wire arranging wheel assembly is to drive the enameled wire in the wire arranging channel The beneficial effect of the wire arrangement channel is to provide a circulating guide for the winding of the enameled wire, so as to keep the wire neatly wound into the T1 ring; the beneficial effect of the wire outlet channel is to input the untwisted enameled wire ends that first enter the wire arrangement channel after the winding of the enameled wire part of the universal twist of the T1 ring, so as to prepare the T1 ring to be clamped out to the broken wire output device without getting stuck in the wire arrangement channel; the beneficial effect of the T1 ring discharging vibration disk is to orderly output the T1 ring to the discharging and discharging mechanism; the beneficial effect of the discharging and discharging mechanism is to control the discharging of the T1 ring; the beneficial effect of the outward push drive winding mechanism is to push the T1 ring into the winding station for winding.

[0025] Furthermore, the outward push drive winding mechanism includes a threading rack, a discharge cylinder, a ejecting clamp, a magnetic ring drive assembly and a magnetic suction block. A cylinder positioning plate is provided on the side of the threading rack close to the T1 ring discharge vibration disk, and the discharge cylinder is provided on the cylinder positioning plate. A T1 ring pushing platform is provided on the side of the threading rack away from the T1 ring discharge vibration disk. The T1 ring pushing platform is located below the T1 ring discharge port of the discharge and discharging mechanism. The ejecting clamp is fitted on the T1 ring pushing platform and connected to the output end of the discharge cylinder. The groove clamp portion of the ejecting clamp is located directly below the T1 ring discharge port. The magnetic suction block is provided in the T1 ring pushing platform and directly below the T1 ring discharge port. The magnetic ring drive assembly is provided on the end of the T1 ring pushing platform away from the T1 ring discharge vibration disk.

[0026] Based on the above, the beneficial effect of the wire threading rack is to install the discharge cylinder, the magnetic ring drive assembly and the magnetic suction block; the beneficial effect of the discharge cylinder is to drive the ejection clamp block to push the T1 ring to the position of the magnetic ring drive assembly; the beneficial effect of the ejection clamp block is to position the T1 ring output from the T1 ring discharge port; the beneficial effect of the magnetic ring drive assembly is to drive the T1 ring to rotate to achieve winding; the beneficial effect of the magnetic suction block is to magnetically position the T1 ring that falls from the T1 ring discharge port into the T1 ring pushing table; the beneficial effect of the cylinder positioning plate is to install the discharge cylinder; the beneficial effect of the T1 ring pushing table is to move the T1 ring along the support table surface into the magnetic ring drive assembly.

[0027] Furthermore, the magnetic ring driving assembly is provided with a first driving motor and two driving wheels driven by a worm gear structure at the output end of the first driving motor, a driving mating wheel is provided at one end of the discharging mechanism away from the T1 ring discharging vibration disk, the discharging cylinder drives the ejecting clamp to push the T1 ring between the two driving wheels, a second driving motor is provided at one end of the threading rack away from the T1 ring discharging vibration disk, the output end of the second driving motor drives the driving mating wheel on the discharging mechanism through a worm gear structure, so that the upper end of the T1 ring located between the two driving wheels drives the T1 ring wire to rotate together with the two driving wheels, and the T1 ring is located in the wire arrangement channel, and the wire needle assembly introduces the twisted wire into the T1 ring.

[0028] Based on the above, the beneficial effect of the first drive motor is the two drive wheels driven by the worm gear structure; the beneficial effect of the drive wheel is that it contacts the lower end of the T1 ring and drives the T1 ring to rotate during the winding process; the beneficial effect of the second drive motor is that the worm gear structure drives the drive mating wheel to rotate; the beneficial effect of the drive mating wheel is that it contacts the upper end of the T1 ring and drives the T1 ring to rotate during the winding process.

[0029] Furthermore, the fully automatic transformer T1 winding wire equipment also includes a broken wire output device, which includes a rotary clamping mechanism, a horizontal wire pulling mechanism and a T1 ring presenting mechanism. The rotary clamping mechanism clamps the T1 ring from between the two driving wheels and sends it to the horizontal wire pulling mechanism. The horizontal wire pulling mechanism straightens the wire and breaks it along the pre-breaking position on the twisted wire. The T1 ring presenting mechanism sends the T1 ring from the horizontal wire pulling mechanism into the T2 ring processing equipment.

[0030] Based on the above, the beneficial effect of the broken wire output device is to complete the broken wire processing of each enameled wire wound on the T1 ring and send it into the T2 ring processing equipment; the beneficial effect of the rotating clamping mechanism is to take out the T1 ring from the magnetic ring drive assembly and rotate it to the horizontal wire pulling mechanism; the beneficial effect of the horizontal wire pulling mechanism is to fix the T1 ring and break the enameled wire at the pre-broken part; the beneficial effect of the T1 ring presenting mechanism is to take out the T1 ring with the broken enameled wire from the horizontal wire pulling mechanism and transfer it to the T2 ring processing equipment.

[0031] In order to more clearly illustrate the above features of the present invention and its intended objectives, the present invention is further described below in conjunction with the accompanying drawings and specific embodiments. BRIEF DESCRIPTION OF THE DRAWINGS

[0032] Figure 1 : is a three-dimensional schematic diagram of the present invention;

[0033] Figure 2 : is a three-dimensional schematic diagram of the laser pre-cutting device of the present invention;

[0034] Figure 3 : is a three-dimensional schematic diagram of the double-head twisting device of the present invention;

[0035] Figure 4 :for Figure 3 An enlarged schematic diagram of part A;

[0036] Figure 5 : is a three-dimensional schematic diagram of the synchronous wire feeding device of the present invention;

[0037] Figure 6 : is an exploded view of the synchronous wire feeding device of the present invention;

[0038] Figure 7 : is a three-dimensional schematic diagram of the T1 wrap-around wire device of the present invention;

[0039] Figure 8 : An exploded view of the T1 winding wire device of the present invention;

[0040] Fig. 9 : It is a schematic diagram of the T1 magnetic ring feeding and clamping mechanism of the present invention;

[0041] Fig.10: is a three-dimensional schematic diagram of the wire storage and winding mechanism of the present invention;

[0042] Fig.11 :for Fig.10 An enlarged schematic diagram of part B;

[0043] Fig.12 : is an exploded view of the wire storage and winding mechanism of the present invention;

[0044] Fig.13 : It is a partial three-dimensional schematic diagram of the disconnection output device of the present invention.

[0045] Description of the accompanying figures: 1-laser pre-cutting device, 11-wiring adjustment component, 111-first positioning wheel group, 112-welding table, 113-rewinding transmission shaft, 114-second positioning wheel group, 115-outer winding transmission shaft, 116-first sliding guide rail, 117-second sliding guide rail, 12-laser component, 121-laser frame, 122-laser drive motor, 123-screw rod, 124-laser guide rail, 125-laser head, 2-double-head twisting device, 21-double-head synchronous rotation mechanism , 211-synchronous rotating shaft, 212-inner frame, 213-outer frame, 214-static pressure wheel, 215-dynamic pressure wheel, 216-driving spring, 22-clamping mechanism, 23-synchronous driving motor, 24-double-head mounting frame, 25-extrusion cylinder, 26-line length adjustment track, 3-synchronous wire feeding device, 31-wire feeding and straightening mechanism, 311-first wire assembly, 312-first synchronous wheel, 313-first driving wheel, 314-first driven wheel, 315-first driving belt, 316- Large pressure wheel assembly, 32-outlet wire tidying mechanism, 321-second conductor assembly, 322-drive motor, 323-second synchronous wheel, 324-transmission guide wheel, 325-small pressure wheel assembly, 326-synchronous outlet assembly, 327-wire guide tube, 4-T1 wire wrapping device, 41-wire storage and winding mechanism, 411-wire storage disk, 4111-wire arrangement channel, 4112-outlet channel, 412-wire needle assembly, 413-outlet door assembly, 414-wire arrangement wheel assembly, 42-T1 magnetic ring Material clamping mechanism, 421-T1 ring discharging vibration plate, 423-discharging mechanism, 4231-driving matching wheel, 424-external driving winding mechanism, 4241-threading rack, 42411-second driving motor, 4242-discharging cylinder, 4243-top material clamping block, 4244-magnetic ring driving assembly, 42441-first driving motor, 42442-driving wheel, 5-broken wire output device, 51-rotating clamping mechanism, 52-horizontal pulling mechanism, 53-T1 ring presenting mechanism. DETAILED DESCRIPTION

[0046] like Figure 1-Figure 13As shown, a fully automatic transformer T1 winding wire equipment is used for winding the transformer T1 ring, including a laser pre-breaking device 1, a double-head twisting device 2, a synchronous wire feeding device 3 and a T1 winding wire device 4 arranged in sequence, the laser pre-breaking device 1 includes a routing adjustment component 11 and a laser component 12, the routing adjustment component 11 includes a first winding mechanism and a second winding mechanism, the laser component 12 performs laser pre-breaking on the enameled wire wound through the first winding mechanism, the first winding mechanism is used to adjust the distance between two pre-breaking points on the enameled wire, and the second winding mechanism is used to adjust the distance between two groups of pre-breaking points on the enameled wire, the double-head twisting device 2 includes two double-head synchronous rotating mechanisms 21 and a wire clamping mechanism 22 symmetrically arranged outside the two ends of each of the double-head synchronous rotating mechanisms 21, and the synchronous wire feeding device 3 is used to feed the enameled wire that has completed the twisting in the double-head twisting device 2 into the T1 winding wire device 4 to complete the winding process.

[0047] The first winding mechanism is provided with a first sliding guide rail 116, a first positioning wheel group 111 adjusted for horizontal displacement along the first sliding guide rail 116, a welding table 112 and a rewinding transmission shaft 113, and the second winding mechanism is provided with a second sliding guide rail 117, a second positioning wheel group 114 adjusted for vertical displacement along the second sliding guide rail 117 and an outer winding transmission shaft 115. A plurality of enameled wires pass through the first positioning wheel group 111 respectively, enter the welding table 112, and then wind back to the first positioning wheel group 111 from the upper end of the rewinding transmission shaft 113, and then enter the welding table 112 for the second time to pre-cut the wire ends and wire tails, and then the enameled wires are wound upward from the lower end of the outer winding transmission shaft 115 into the second positioning wheel group 114, and finally wound out from top to bottom through the outer winding transmission shaft 115, and are divided into two groups of wires and connected to the double-head twisting device 2.

[0048] The laser assembly 12 includes a laser frame 121, a laser driving motor 122 arranged on the laser frame 121, a lead screw 123 arranged at the output end of the laser driving motor 122, a laser guide rail 124 parallel to and below the lead screw 123 and arranged on the laser frame 121, and a laser head 125 cooperated with the lead screw 123 and slidably connected to the laser guide rail 124. The output end of the laser head 125 is located above the welding table 112 and is used for pre-cutting the enameled wire passing through the welding table 112.

[0049] The double-head twisting device 2 also includes a synchronous drive motor 23, a double-head mounting frame 24, four extrusion cylinders 25 and two wire length adjustment rails 26, wherein the two double-head synchronous rotation mechanisms 21 are respectively installed in two pairs of symmetrical mounting holes on the double-head mounting frame 24, the synchronous drive motor 23 is located below the double-head mounting frame 24, and its output end simultaneously engages and drives the two double-head synchronous rotation mechanisms 21 through a belt, and the middle parts of the two wire length adjustment rails 26 are symmetrically fixed on the double-head mounting frame The two ends of the double-head synchronous rotation mechanism 24 are respectively located below the two pairs of mounting holes. The four extrusion cylinders 25 correspond to each other on one side of the two ends of the two double-head synchronous rotation mechanisms 21, and are respectively fixed on the two wire length adjustment rails 26. The four wire clamping mechanisms 22 are respectively correspondingly configured on the respective output ends of the two double-head synchronous rotation mechanisms 21, and are slidably fitted on the wire length adjustment rails 26, so as to adjust the length of the twist of the enameled wire between the wire clamping mechanism 22 and the double-head synchronous rotation mechanism 21.

[0050] The double-head synchronous rotation mechanism 21 includes a synchronous rotating shaft 211, an inner frame 212 respectively arranged at both ends of the synchronous rotating shaft 211, an outer frame 213 sleeved on the outside of the inner frame 212, a static pressure wheel 214 positioned on the inner frame 212, a dynamic pressure wheel 215 slidingly fitted with the inner frame 212, and a driving spring 216 connected between the inner frame 212 and the outer frame 213. The inner frame 212 is slidingly fitted on the outer frame 213 through the static pressure wheel 214, and the two sides of the dynamic pressure wheel 215 pass through the inner frame 212 and are positioned on the outer frame 213.

[0051] The synchronous wire feeding device 3 includes two symmetrically arranged incoming wire straightening mechanisms 31 and two symmetrically arranged outgoing wire straightening mechanisms 32, and the two outgoing wire straightening mechanisms 32 are respectively matched at the output ends of the two incoming wire straightening mechanisms 31, and the incoming wire straightening mechanism 31 includes a first conductor assembly 311, a first driving wheel 313, a first driven wheel 314, a first driving belt 315 and a large pressure wheel assembly 316, the first driving wheel 313 and the first driven wheel 314 are meshed and connected through the first driving belt 315, the lower end of the first driving wheel 313 is provided with a first synchronous wheel 312, the large pressure wheel assembly 316 is arranged on one side of the first driving belt 315, and the large pressure wheel of the large pressure wheel assembly 316 is in contact with the first driving belt 315, and the output end of the first conductor assembly 311 is located in front of the input end between the large pressure wheel and the first driving belt 315; the outgoing wire straightening mechanism 32 includes a second conductor assembly 311, a first driving wheel 313, a first driven wheel 314, a first driving belt 315 and a large pressure wheel assembly 316, A wire assembly 321, a driving motor 322, a transmission guide wheel 324, a small pressure wheel assembly 325 and a synchronous wire output assembly 326, wherein a second synchronous wheel 323 is arranged at the lower end of the transmission guide wheel 324, and the driving motor 322 simultaneously engages and drives the first synchronous wheel 312 and the second synchronous wheel 323 through a belt, the small pressure wheel assembly 325 is arranged on one side of the transmission guide wheel 324, and the small pressure wheel of the small pressure wheel assembly 325 is in contact with the transmission guide wheel 324, the input end of the second wire assembly 321 is located outside the output end between the large pressure wheel and the first driving belt 315, the output end of the second wire assembly 321 is located in front of the input end between the small pressure wheel and the transmission guide wheel 324, the input end of the synchronous wire output assembly 326 is located outside the output end between the small pressure wheel and the transmission guide wheel 324, and the synchronous wire output assembly 326 is connected to the T1 winding wire device 4 through a wire transmission conduit 327.

[0052] The T1 winding device 4 includes a wire storage and winding mechanism 41 and a T1 magnetic ring feeding and clamping mechanism 42. The wire storage and winding mechanism 41 includes a wire storage disk 411, a wire needle assembly 412, a wire outlet door assembly 413 and two wire arrangement wheel assemblies 414. The input end of the wire storage disk 411 is connected to the two wire delivery conduits 327. The wire storage disk 411 is provided with a wire arrangement channel 4111 and a wire outlet channel 4112. The wire needle assembly 412 is provided on one side of the input end of the wire storage disk 411. The wire outlet door assembly 413 is provided between the wire arrangement channel 4111 and the wire outlet channel 4112 to block the wire. The twisted wire in the wire arrangement channel 4111 enters the wire outlet channel 4112, and the two wire arrangement wheel assemblies 414 are symmetrically arranged on both sides of the wire arrangement channel 4111, and are used to drive the twisted wire to move in the wire arrangement channel 4111; the T1 magnetic ring loading and clamping mechanism 42 includes a T1 ring discharge vibration disk 421, a discharge and discharge mechanism 423 and an outward push drive winding mechanism 424, the T1 ring feed port of the discharge and discharge mechanism 423 is connected to the output end of the T1 ring discharge vibration disk 421, and the outward push drive winding mechanism 424 is arranged below the T1 ring discharge port of the discharge and discharge mechanism 423.

[0053] The outward push drive winding mechanism 424 includes a threading rack 4241, a discharge cylinder 4242, a material ejection clamp 4243, a magnetic ring drive assembly 4244 and a magnetic suction block. The threading rack 4241 is provided with a cylinder positioning plate on the side close to the T1 ring discharge vibration disk 421, and the discharge cylinder 4242 is arranged on the cylinder positioning plate. The threading rack 4241 is provided with a T1 ring pushing platform on the side away from the T1 ring discharge vibration disk 421. The T1 ring pushing platform is located at the discharge Below the T1 ring discharge port of the discharge mechanism 423, the ejecting clamp block 4243 is matched with the T1 ring pushing platform and is connected to the output end of the discharge cylinder 4242, the groove clamp portion of the ejecting clamp block 4243 is located directly below the T1 ring discharge port, the magnetic block is arranged in the T1 ring pushing platform and is located directly below the T1 ring discharge port, and the magnetic ring driving assembly 4244 is arranged on one end of the T1 ring pushing platform away from the T1 ring discharge vibration disk 421.

[0054] The magnetic ring driving assembly 4244 is provided with a first driving motor 42441 and two driving wheels 42442 driven by a worm gear structure at the output end of the first driving motor 42441, and a driving matching wheel 4231 is provided at one end of the discharging mechanism 423 away from the T1 ring discharging vibration plate 421, and the discharging cylinder 4242 drives the ejecting clamp 4243 to push the T1 ring between the two driving wheels 42442, and the threading frame 4241 is away from the T1 ring discharging vibration plate 421. A second driving motor 42411 is provided at one end of the material vibration disk 421, and the output end of the second driving motor 42411 drives the driving matching wheel 4231 on the material discharge mechanism 423 through a worm gear structure, so that it is located at the upper end of the T1 ring between the two driving wheels 42442, and drives the T1 winding wire to rotate together with the two driving wheels 42442, and the T1 ring is located in the wire arrangement channel 4111, and the wire needle assembly 412 introduces the twisted wire into the T1 ring.

[0055] The fully automatic transformer T1 winding wire equipment also includes a broken wire output device 5, which includes a rotary clamping mechanism 51, a horizontal wire pulling mechanism 52 and a T1 ring presenting mechanism 53. The rotary clamping mechanism 51 clamps the T1 ring from between the two driving wheels 42442 and sends it to the horizontal wire pulling mechanism 52. The horizontal wire pulling mechanism 52 straightens the wire and breaks it along the pre-breaking position on the twisted wire. The T1 ring presenting mechanism 53 sends the T1 ring from the horizontal wire pulling mechanism 52 to the T2 ring processing equipment.

[0056] In summary, the specific implementation of the present invention is as follows: first, a plurality of enameled wires are pulled out from a wire reel and pre-cut and wound in a wiring adjustment assembly 11. Each enameled wire first enters a welding station 112 through a positioning wheel in a first positioning wheel group 111, and then winds back to the previous positioning wheel through a rewinding transmission shaft 113, and enters the welding station 112 for the second time. At the same time, each enameled wire determines the required length between the wire head and the wire tail that needs to be pre-cut according to product requirements, thereby adjusting the position of the positioning wheel on the first sliding guide rail 116. After the adjustment is completed, the positioning wheel is fixed on the first sliding guide rail 116, and a plurality of enameled wires continue to wind around the transmission shaft from the outside. The lower end of 115 is wound upward into the second positioning wheel group 114, and each enameled wire is wound back to the outer winding transmission shaft 115 through the positioning wheel of the second positioning wheel group 114. At the same time, each enameled wire determines the required distance between each two pre-breaking positions according to product requirements, thereby adjusting the position of the positioning wheel on the second sliding guide rail 117, and finally the enameled wires are evenly divided into two groups and continue to be transmitted to the double-head twisting device 2. The laser head 125 in the laser assembly 12 is driven by the laser drive motor 122 through the screw rod 123 along the laser guide rail 124 above the welding table 112 to complete the simultaneous pre-breaking of the wire ends and wire tails of the enameled wires;

[0057] Secondly, after the two groups of enameled wires enter the double-head twisting device 2, they pass through the wire clamping mechanism 22 near one end of the laser pre-breaking device 1, the double-head synchronous rotating mechanism 21 and the wire clamping mechanism 22 near one end of the synchronous wire feeding device 3 in turn, which is specifically: the wire clamping mechanism 22 near one end of the laser pre-breaking device 1 is pressed on the enameled wire by its micro-cylinder driven pressing part, and the wire clamping mechanism 22 near one end of the synchronous wire feeding device 3 is also pressed on the enameled wire by its micro-cylinder driven pressing part, and the wire clamping mechanism 22 can adjust the distance between it and the double-head synchronous rotating mechanism 21 in the wire length adjustment track 26 to control the length of the twist, and the synchronous rotating mechanism 21 in the middle is pressed on the enameled wire by its micro-cylinder driven pressing part. The static pressure wheel 214 and the dynamic pressure wheel 215 at both ends of the step shaft 211 clamp the enameled wire. When the synchronous drive motor 23 is started, the synchronous shaft 211 rotates accordingly and starts to twist the enameled wire at two positions. After the twisting is completed, the extrusion cylinder 25 is started, and its output end squeezes the outer frame 213, driving the dynamic pressure wheel 215 to leave the static pressure wheel 214, and the twisted enameled wire is input into the synchronous wire feeding device 3. Then, the extrusion cylinder 25 is reset, and the driving spring 216 drives the outer frame 213 to reset, thereby resetting the dynamic pressure wheel 215, and then the static pressure wheel 214 and the dynamic pressure wheel 215 re-press the enameled wire to perform the next round of twisting operation.

[0058] Third, after the two groups of twisted enameled wires enter the synchronous wire feeding device 3, they are respectively inserted from the two first conductor assemblies 311, and the driving motor 322 drives the first synchronous wheel 312 and the second synchronous wheel 323 to work through the belt meshing at the same time. The first synchronous wheel 312 drives the first driving wheel 313 to rotate, thereby driving the first driving belt 315 to cooperate with the large pressure wheel hinged on the large pressure wheel assembly 316 to synchronously transmit the twisted enameled wires, and then pass through the second conductor assembly 321 respectively, and cooperate with the transmission guide wheel 324 driven by the second synchronous wheel 323 and the small pressure wheel of the small pressure wheel assembly to synchronously transmit the twisted enameled wires, and transmit them out from the synchronous wire output assembly 326 to complete the synchronous wire feeding, and finally input them into the input end of the wire arrangement channel 4111 of the wire storage disk 411 of the T1 winding wire device 4 by two wire transmission conduits 327;

[0059] Fourthly, the T1 ring discharging vibration disk 421 outputs the T1 ring to the discharging mechanism 423, and the T1 ring is output from the T1 ring discharging port along the channel of the discharging mechanism 423, and reaches the groove of the ejecting clamp 4243 on the T1 ring pushing platform, and the T1 ring is magnetically positioned by the magnetic block to prevent it from falling out of the T1 ring pushing platform. At this time, the discharging cylinder 4242 drives the ejecting clamp 4243 to push the T1 ring between the two driving wheels 42442 of the magnetic ring driving assembly 4244, so that the T1 ring is driven by the matching wheel 4231 and the two driving wheels 42442 at the same time, and at this time, the T1 ring is docked in the wiring channel 4111, and the wire needle assembly 412 drives the wire needle to connect to the T1 ring, and the synchronous wire feeding device 3 respectively inputs the two twisted enameled wires into the wire delivery channel 4111 along the two wire delivery conduits 327. At the entrance, the wire follows the wire needle through the T1 ring, and is transported along the wire arranging channel 4111 through two wire arranging wheel assemblies 414 and then through the T1 ring again, and stops at the next wire arranging wheel assembly 414 to be passed, completing the input of the enameled wire. The cutting mechanism arranged at the output end of the wire conveying conduit 327 cuts the enameled wire at this time, and then, the two wire arranging wheel assemblies 414 arranged in the wire arranging channel 4111, the first driving motor 42441 driving the two driving wheels 42442, and the second driving motor 42411 driving a driving matching wheel 4231 are started at the same time to wind the T1 ring. After the winding is completed, the wire outlet door assembly 413 drives to open the wire outlet door in the wire arranging channel 4111 that blocks the wire outlet channel 4112, so that the wire end of the enameled wire enters the wire outlet channel 4112, and is ready to be clamped and taken out by the rotating clamping mechanism 51;

[0060] Finally, the clamp of the rotating clamping mechanism 51 of the wire-breaking output device 5 takes the wound T1 ring out of the magnetic ring drive assembly 4244, and the hinged part at the lower end of the clamp is driven by the cylinder to rotate to the horizontal wire pulling mechanism 52, and the T1 ring is put on the Y-shaped frame. The clamp pulls the enameled wire, so that several enameled wires are broken along their respective pre-breaking positions, and are clamped by the T1 ring presenting mechanism 53 and sent to the T2 ring processing equipment to complete the operation.

[0061] The above description is only the optimal solution embodiment of the present invention and is not intended to limit the present invention. Various modifications or substitutions made by those skilled in the art to the present invention without departing from the essence and protection scope of the present invention should also be within the protection scope of the present invention.

Claims

1. A fully automatic transformer T1 winding equipment, used for winding the transformer T1 ring, characterized by: The invention comprises a laser pre-breaking device (1), a double-head twisting device (2), a synchronous wire feeding device (3) and a T1 winding device (4) which are arranged in sequence. The laser pre-breaking device (1) comprises a wire routing adjustment component (11) and a laser component (12). The wire routing adjustment component (11) comprises a first winding mechanism and a second winding mechanism. The laser component (12) performs laser pre-breaking on the enameled wire wound in the first winding mechanism. The first winding mechanism is used to adjust the distance between two pre-breaking points on the enameled wire. The second winding mechanism is used to adjust the distance between two groups of pre-breaking points on the enameled wire. The double-head twisting device (2) comprises two double-head synchronous rotating mechanisms (21) and a wire clamping mechanism (22) symmetrically arranged outside the two ends of each of the double-head synchronous rotating mechanisms (21). The synchronous wire feeding device (3) is used to feed the enameled wire that has been twisted in the double-head twisting device (2) into the T1 winding device (4) to complete the winding process. The double-head twisting device (2) further comprises a synchronous drive motor (23), a double-head mounting frame (24), four extrusion cylinders (25) and two wire length adjustment rails (26), wherein the two double-head synchronous rotation mechanisms (21) are respectively mounted in two pairs of symmetrical mounting holes on the double-head mounting frame (24), the synchronous drive motor (23) is located below the double-head mounting frame (24), and its output end simultaneously engages and drives the two double-head synchronous rotation mechanisms (21) through a belt, and the middle parts of the two wire length adjustment rails (26) are symmetrically fixed on the double-head mounting frame. The two ends of the mounting frame (24) are respectively located below the two pairs of mounting holes; the four extrusion cylinders (25) are respectively located on one side of the two ends of the two double-head synchronous rotation mechanisms (21) and are respectively fixedly arranged on the two wire length adjustment rails (26); the four wire clamping mechanisms (22) are respectively arranged on the output ends of the two double-head synchronous rotation mechanisms (21) and are slidably fitted on the wire length adjustment rails (26) for adjusting the length of the twist of the enameled wire between the wire clamping mechanism (22) and the double-head synchronous rotation mechanism (21); The double-head synchronous rotation mechanism (21) comprises a synchronous rotating shaft (211), an inner frame (212) respectively arranged at both ends of the synchronous rotating shaft (211), an outer frame (213) sleeved outside the inner frame (212), a static pressure wheel (214) positioned on the inner frame (212), a dynamic pressure wheel (215) slidably engaged with the inner frame (212), and a driving spring (216) connected between the inner frame (212) and the outer frame (213); the inner frame (212) is slidably engaged with the outer frame (213) via the static pressure wheel (214), and two sides of the dynamic pressure wheel (215) pass through the inner frame (212) and are positioned on the outer frame (213).

2. The fully automatic transformer T1 winding wire equipment according to claim 1 is characterized by: The first winding mechanism is provided with a first sliding guide rail (116), a first positioning wheel group (111) that is horizontally adjustable along the first sliding guide rail (116), a welding table (112), and a rewinding transmission shaft (113); the second winding mechanism is provided with a second sliding guide rail (117), a second positioning wheel group (114) that is vertically adjustable along the second sliding guide rail (117), and an outer winding transmission shaft (115); a plurality of enameled wires are respectively passed through the first positioning wheel group (111) ), enters the welding table (112), then winds downward from the upper end of the rewinding transmission shaft (113) back to the first positioning wheel set (111), then enters the welding table (112) for a second time to perform pre-cutting of the wire ends and wire ends, then winds upward from the lower end of the outer winding transmission shaft (115) into the second positioning wheel set (114), and finally winds out from top to bottom through the outer winding transmission shaft (115), and is divided into two groups of wires and connected to the double-head twisting device (2).

3. The fully automatic transformer T1 winding wire equipment according to claim 2 is characterized in that: The laser assembly (12) comprises a laser frame (121), a laser drive motor (122) arranged on the laser frame (121), a lead screw (123) arranged at the output end of the laser drive motor (122), a laser guide rail (124) parallel to and below the lead screw (123) and arranged on the laser frame (121), and a laser head (125) fitted on the lead screw (123) and slidably connected to the laser guide rail (124), wherein the output end of the laser head (125) is located above the welding table (112) and is used for pre-cutting the enameled wire passing through the welding table (112).

4. The fully automatic transformer T1 winding wire equipment according to claim 1 is characterized in that: The synchronous wire feeding device (3) comprises two symmetrically arranged in-line straightening mechanisms (31) and two symmetrically arranged out-line straightening mechanisms (32), the two out-line straightening mechanisms (32) being respectively matched at the output ends of the two in-line straightening mechanisms (31), the in-line straightening mechanism (31) comprising a first conductor assembly (311), a first driving wheel (313), a first driven wheel (314), a first driving belt (315) and a large pressure wheel assembly (316), the first driving wheel (313) and the first driven wheel (314) ) are meshedly connected with each other through the first driving belt (315); a first synchronous wheel (312) is arranged at the lower end of the first driving wheel (313); the large pressure wheel assembly (316) is arranged on one side of the first driving belt (315), and the large pressure wheel of the large pressure wheel assembly (316) is in contact with the first driving belt (315); the output end of the first conductor assembly (311) is located in front of the input end between the large pressure wheel and the first driving belt (315); the outlet line aligning mechanism (32) includes a second conductor assembly (311); A wire assembly (321), a driving motor (322), a transmission guide wheel (324), a small pressure wheel assembly (325), and a synchronous wire output assembly (326), wherein a second synchronous wheel (323) is arranged at the lower end of the transmission guide wheel (324), the driving motor (322) simultaneously meshes and drives the first synchronous wheel (312) and the second synchronous wheel (323) through a belt, the small pressure wheel assembly (325) is arranged on one side of the transmission guide wheel (324), and the small pressure wheel of the small pressure wheel assembly (325) is in contact with the transmission guide wheel (3 24), the input end of the second wire assembly (321) is located outside the output end between the large pressure wheel and the first driving belt (315), the output end of the second wire assembly (321) is located in front of the input end between the small pressure wheel and the transmission guide wheel (324), the input end of the synchronous output assembly (326) is located outside the output end between the small pressure wheel and the transmission guide wheel (324), and the synchronous output assembly (326) is connected to the T1 winding wire device (4) through a wire transmission conduit (327).

5. The fully automatic transformer T1 winding wire equipment according to claim 4 is characterized in that: The T1 wire winding device (4) comprises a wire storage and winding mechanism (41) and a T1 magnetic ring feeding and clamping mechanism (42); the wire storage and winding mechanism (41) comprises a wire storage disk (411), a wire guide assembly (412), a wire outlet door assembly (413) and two wire arrangement wheel assemblies (414); the input end of the wire storage disk (411) is connected to the two wire delivery conduits (327); a wire arrangement channel (4111) and a wire outlet channel (4112) are arranged in the wire storage disk (411); the wire guide assembly (412) is arranged at one side of the input end of the wire storage disk (411); and the wire outlet door assembly (413) is arranged between the wire arrangement channel (4111) and the wire outlet channel (4112); The invention is used to prevent the twisted wire in the wire arrangement channel (4111) from entering the wire outlet channel (4112); the two wire arrangement wheel assemblies (414) are symmetrically arranged on both sides of the wire arrangement channel (4111) and are used to drive the twisted wire to move in the wire arrangement channel (4111); the T1 magnetic ring feeding and clamping mechanism (42) comprises a T1 ring discharge vibration disk (421), a discharge and discharge mechanism (423) and an external push-drive winding mechanism (424); the T1 ring feed port of the discharge and discharge mechanism (423) is connected to the output end of the T1 ring discharge vibration disk (421); and the external push-drive winding mechanism (424) is arranged below the T1 ring discharge port of the discharge and discharge mechanism (423).

6. The fully automatic transformer T1 winding wire equipment according to claim 5 is characterized by: The outward push drive winding mechanism (424) comprises a threading frame (4241), a discharge cylinder (4242), a material ejection clamping block (4243), a magnetic ring driving assembly (4244) and a magnetic suction block. A cylinder positioning plate is arranged on the side of the threading frame (4241) close to the T1 ring discharge vibration disk (421). The discharge cylinder (4242) is arranged on the cylinder positioning plate. A T1 ring pushing platform is arranged on the side of the threading frame (4241) away from the T1 ring discharge vibration disk (421). The T1 ring pushing platform is located at Below the T1 ring discharge port of the discharge mechanism (423), the ejector clamp (4243) is matched with the T1 ring pushing platform and connected to the output end of the discharge cylinder (4242), the groove clamping part of the ejector clamp (4243) is located directly below the T1 ring discharge port, the magnetic block is arranged in the T1 ring pushing platform and is located directly below the T1 ring discharge port, and the magnetic ring driving assembly (4244) is arranged on one end of the T1 ring pushing platform away from the T1 ring discharge vibration plate (421).

7. The fully automatic transformer T1 winding wire equipment according to claim 6 is characterized by: The magnetic ring drive assembly (4244) is provided with a first drive motor (42441) and two drive wheels (42442) driven by a worm gear structure at the output end of the first drive motor (42441); an end of the material discharging mechanism (423) away from the T1 ring discharging vibration plate (421) is provided with a drive matching wheel (4231); the material discharging cylinder (4242) drives the ejecting clamp (4243) to push the T1 ring between the two drive wheels (42442); the threading frame (4241) is away from the T1 A second drive motor (42411) is provided at one end of the ring discharge vibration disk (421), and the output end of the second drive motor (42411) drives the drive matching wheel (4231) on the discharge and discharge mechanism (423) through a worm gear structure, so that the upper end of the T1 ring located between the two drive wheels (42442) drives the T1 ring wire to rotate together with the two drive wheels (42442), and the T1 ring is located in the wire arrangement channel (4111), and the wire needle assembly (412) guides the twisted wire into the T1 ring.

8. The fully automatic transformer T1 winding wire equipment according to claim 7 is characterized by: The fully automatic transformer T1 winding wire equipment further comprises a broken wire output device (5), the broken wire output device (5) comprising a rotary clamping mechanism (51), a horizontal wire drawing mechanism (52) and a T1 ring presenting mechanism (53), the rotary clamping mechanism (51) clamps the T1 ring out from between the two driving wheels (42442) and sends it to the horizontal wire drawing mechanism (52), the horizontal wire drawing mechanism (52) straightens the wire and breaks it along a pre-breaking position on the twisted wire, and the T1 ring presenting mechanism (53) sends the T1 ring from the horizontal wire drawing mechanism (52) into the T2 ring processing equipment.

Citation Information

Patent Citations

  • Full-automatic Network Transformer Winding Machine

    US20160307698A1