A pulp crushing and filtering device for processing fruit juice beverages and a method of using the same
The pulp crushing is solved by using components such as round rods, motors, cross cutters and arc discs in the juice and beverage processing pulp crushing filter device, and the pulp fibers are processed by using edge-pulp and feeding devices to process the pulp fibers. The problem of incompleteness and accumulation of pulp fibers improves the juice production effect and operation efficiency of the equipment.
Patent Information
- Application Number
- CN202411545348.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-01
- Publication Date
- 2024-12-24
- Estimated Expiration
- 2044-11-01
AI Technical Summary
The pulp crushing filter device for juice and beverage processing. During the process of crushing the pulp, large pulp particles are easily accumulated at the bottom of the can, resulting in the problem of incomplete crushing of the pulp.
A device including a round rod, a motor, a cross cutter, a curved disc, a concave ring, a vertical rod, a ring knife, an L-shaped rod, a ring support, a bump and a round block are designed, and a cross cutter and a ring knife are used. Cut large pulp, vibration of the arc disc prevents blockage, edge-cutting device and material-turning device prevents accumulation of pulp fibers.
Effectively prevent large pulp from accumulating at the bottom of the tank, ensure thorough pulp crushing, prevent arc disc clogging and pulp fiber deposition, and improve the juice production effect and operation efficiency of the equipment.
Smart Images

Figure CN119034893B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of pulp crushing and filtering, in particular to a pulp crushing and filtering device for processing fruit juice beverages and a use method thereof. Background Art
[0002] The pulp crushing and filtering device for fruit juice beverage processing is a fruit juice beverage production equipment that can effectively crush and filter the fruit pulp to obtain pure juice. At the same time, it can retain the nutrients in the juice, improve the quality and taste of the juice, and can significantly improve the quality and production efficiency of the juice.
[0003] Patent No. CN116921031B discloses a pulp crushing and filtering device for processing fruit juice beverages. The invention relates to the field of fruit juice processing technology, including a pad, the bottom of the pad is fixedly connected to a supporting foot pad, the top of the pad is fixedly connected to a supporting rod, and the top of the supporting rod is fixedly connected to a stabilizing block through a block; the pad and the supporting rod form a support frame for supporting the overall crushing and filtering device, the outer surface of the bottom of the motor is fixedly connected to a motor support frame, the end of the motor support frame away from the motor is fixedly connected to the outer surface of the supporting rod, and the output end of the motor is fixedly connected to the motor shaft. The pulp crushing and filtering device for processing fruit juice beverages is connected to the supporting rod through the motor support frame, which improves the stability of the motor during operation and prevents vibration from causing damage to the motor. The pulp discharge port is arranged above the ring pad to facilitate the collection of the pulp after the pulp is crushed and filtered.
[0004] However, the current pulp crushing and filtering device for processing fruit juice beverages has the following problems: when the fruit juice beverage processing pulp crushing and filtering device is in use, large particles of pulp will accumulate at the bottom of the tank body during the process of crushing the pulp. The chopped large particles of pulp also contain a lot of juice, which causes the large particles to accumulate at the bottom of the tank body, resulting in incomplete crushing of the fresh pulp. Therefore, we propose a pulp crushing and filtering device for processing fruit juice beverages and a method for using it. Summary of the invention
[0005] In view of the deficiencies in the prior art, the present invention provides a pulp crushing and filtering device for fruit juice beverage processing and a method of use, which solves the problems raised in the above-mentioned background technology.
[0006] To achieve the above objectives, the present invention is implemented through the following technical solutions: a pulp crushing and filtering device for processing fruit juice beverages, comprising a bottom plate, four supporting columns are fixed to the top surface of the bottom plate, a tank body is fixed to the top surfaces of the four supporting columns, a juice outlet pipe is passed through and fixed to the bottom right side of the tank body, a circular filter is fixedly installed at the bottom of the inner wall of the tank body, a round cover is fixedly installed on the top surface of the tank body, a feed inlet is provided on the left side of the top surface of the round cover, a round rod is passed through and rotatably installed in the middle of the top surface of the round cover, the bottom surface of the round rod is passed through and rotatably connected to the bottom end of the tank body, a rotating shaft of a motor is fixed to the bottom surface of the round rod, the bottom surface of the motor is fixedly connected to the middle of the top surface of the bottom plate, a plurality of cross cutters are fixed to the outer wall of the round rod, and an undercut assembly is provided at the bottom of the outer wall of the round rod;
[0007] The bottom cutting component includes an arc disk, which is fixed to the bottom of the outer wall of the round rod, and a plurality of juice outlet holes are opened on the top surface of the arc disk. A concave ring is fixed to the bottom of the inner wall of the tank body, and the concave ring is located above the circular filter. The inner wall of the concave ring is rotatably connected to the outer wall of the arc disk, and two vertical rods are fixed to the top surface of the arc disk. The two vertical rods are located on one side close to the inner wall of the concave ring, and a plurality of ring knives are respectively fixed to the outer walls of the two vertical rods. The ring knives chop the large particles of pulp at the bottom of the tank body again, and the juice of the chopped large particles of pulp will enter the arc disk. The large particles of pulp at the bottom of the tank body are cut by the ring knives, so that large particles of pulp will not accumulate at the bottom of the tank body, and an amplitude component is arranged on the top surface of the arc disk;
[0008] The amplitude assembly includes two L-shaped rods, the two L-shaped rods are fixed on the top surface of the arc disk, the two L-shaped rods are located on the side close to the outer wall of the round rod, a ring support is fixed at the bottom of the inner wall of the tank body, the ring support is located above the concave ring, a plurality of protrusions are fixed on the top surface of the ring support, and round blocks are fixed on the ends of the two L-shaped rods away from the arc disk, the bottom surfaces of the two round blocks are in sliding contact with the top surface of the ring support, and the two round blocks are embedded with spring pieces on the sides away from each other, and the arc disk generates vibration during the forward rotation process, so that the round hole of the arc disk will not be blocked by the cut large particles of pulp;
[0009] An edge shifting device is arranged in the middle of the top surface of the round block, and a material turning device is arranged on the top surface of the edge shifting device.
[0010] According to the above technical solution, a cleaning port is opened at the bottom of the front side of the tank body, a sealing door is rotatably installed on the inner wall of the cleaning port of the tank body, the arc disk is located below the cross cutter, the two L-shaped rods are located below the cross cutter, and the plurality of protrusions are all on the movement trajectory of the two spring pieces.
[0011] According to the above technical solution, the edge-shifting device includes two concave columns, two cross-axis plates, a ring sheet and two rollers, the two concave columns are respectively fixed in the middle of the top surfaces of the two round blocks, the two cross-axis plates are respectively rotatably installed on the inner walls of the two concave columns, the ring sheet is fixed at the top of the inner wall of the tank body, the inner wall of the ring sheet is set to a rough surface, the two rollers are fixed at the top of the outer walls of the two cross-axis plates, the outer walls of the two rollers are in rotational contact with the ring sheets, and when the cross-axis plates are reversed, the cross-axis plates stir the fresh fruit pulp at the edge of the tank body to the middle, so that the fresh fruit pulp at the edge of the tank body will not accumulate.
[0012] According to the above technical solution, the edge-shifting device also includes two ring blocks, two oblique bar blocks and a number of stirring rods. The two ring blocks are respectively fixed on the top of the outer walls of the two concave columns, the two oblique bar blocks are fixed on the outer walls of the two ring blocks, the two oblique bar blocks are located on the side close to the cross cutter angle, and the several stirring rods are respectively fixed on the bottom surfaces of the two oblique bar blocks. The stirring rods quickly stir the pulp fibers under the tank body, so that the stirring rods stir the pulp fibers to produce juice.
[0013] According to the above technical solution, the two cross-axis plates are located on both sides close to the inner wall of the tank body, and the plurality of stirring rods are located inside the concave ring.
[0014] According to the above technical scheme, the material turning device includes two Y-shaped frames, two L-shaped orifice plates, two circular shafts, two rubber rollers and two straight ring plates, the two Y-shaped frames are respectively fixed on the top surfaces of the two inclined strips, the two L-shaped orifice plates are respectively fixed on the two Y-shaped frames, the two circular shafts respectively penetrate and are rotatably installed on the inner walls of the two L-shaped orifice plates, the two rubber rollers are respectively fixed on the outer walls of the two circular shafts, the two rubber rollers are located inside the two L-shaped orifice plates, the outer walls of the two rubber rollers are in rotational contact with the top surface of the concave ring, the two straight ring plates are respectively fixed on the outer walls of the two circular shafts, and the straight ring plates flip the pulp fibers below the tank body upwards, so that the pulp fibers accumulated below the tank body will not be deposited.
[0015] According to the above technical solution, the material turning device also includes two connecting blocks, two arc-shaped spring plates and two chamfering strips. The two connecting blocks are respectively fixed on the bottom surfaces of the two Y-shaped frames, the two arc-shaped spring plates are embedded in the bottom surfaces of the two connecting blocks, and the two chamfering strips are respectively fixed on the side of the two arc-shaped spring plates away from the two connecting blocks. Under the elastic force of the arc-shaped spring plates, the chamfering strips scrape off the pulp fibers on the ring support so that no pulp fibers will accumulate on the ring support.
[0016] According to the above technical solution, the two straight ring plates are respectively located on one side away from the two L-shaped hole plates, and the bottom surfaces of the two chamfered strips are in sliding contact with the top surface of the concave ring.
[0017] A method for using a pulp crushing and filtering device for processing fruit juice beverages comprises the following steps:
[0018] S1, the cross cutter rotates forward to chop the fresh fruit pulp in the tank body, the circular filter in the tank body filters the fiber of the fresh fruit pulp, and the juice under the tank body flows into the juice outlet pipe;
[0019] S2. The large particles of pulp at the bottom of the tank are cut by the ring knife, so that no large particles of pulp will accumulate at the bottom of the tank;
[0020] S3. The arc disk vibrates during the forward rotation, so that the circular holes of the arc disk will not be blocked by the large particles of cut fruit pulp;
[0021] S4. The cross-axis plate stirs the fresh fruit pulp at the edge of the tank to the middle, so that the fresh fruit pulp at the edge of the tank will not accumulate;
[0022] S5, the stirring rod quickly stirs the pulp fibers under the tank body, allowing the stirring rod to stir the pulp fibers to produce juice;
[0023] S6. The straight ring plate turns the pulp fibers under the tank upwards, so that the pulp fibers accumulated under the tank will not settle;
[0024] S7, the chamfering strips scrape off the pulp fibers on the ring support so that the pulp fibers will not accumulate on the ring support;
[0025] S8. The staff turns and opens the sealed door on the tank body, and the staff flushes the inside of the tank body to facilitate the staff to clean the equipment.
[0026] The present invention provides a pulp crushing and filtering device for processing fruit juice beverages. It has the following beneficial effects:
[0027] (1) The present invention uses a round rod, a motor, a cross cutter, an arc disk, a concave ring, a vertical rod, a ring knife, an L-shaped rod, a ring support, a convex block and a round block in conjunction with a spring sheet. The ring knife cuts the large particles of pulp at the bottom of the tank body again, and the juice of the cut large particles of pulp will enter the arc disk. The large particles of pulp at the bottom of the tank body are cut by the ring knife, so that the large particles of pulp will not accumulate at the bottom of the tank body, and the large particles will not accumulate at the bottom of the tank body, resulting in incomplete crushing of the fresh pulp. In addition, the arc disk generates vibration during the forward rotation process, so that the circular holes of the arc disk will not be blocked by the cut large particles of pulp, and the circular holes of the arc disk will not be blocked, resulting in poor juice discharge effect of the equipment.
[0028] (2) The present invention arranges the edge-shifting device so that the concave column, the cross-axis plate, the ring sheet, the roller, the ring block and the oblique bar block cooperate with the stirring rod. During the reversal of the cross-axis plate, the cross-axis plate stirs the fresh fruit pulp at the edge of the tank body to the middle, so that the fresh fruit pulp at the edge of the tank body will not accumulate, thus preventing the fresh fruit pulp in the tank body from accumulating at the edge and causing poor cutting effect of the equipment. In addition, the stirring rod quickly stirs the fruit pulp fibers under the tank body, allowing the stirring rod to stir the fruit pulp fibers to produce juice, thus preventing the fruit pulp fibers accumulated in the tank body from being difficult to produce juice and causing incomplete crushing and juice production by the equipment.
[0029] (3) The present invention arranges a turning device so that the Y-shaped frame, L-shaped hole plate, round shaft, rubber roller, straight ring plate, connecting block and arc spring plate cooperate with the chamfering strip. The straight ring plate turns the pulp fibers under the tank body upward, so that the pulp fibers accumulated under the tank body will not be deposited, and a large amount of pulp fibers will not be deposited in the tank body, resulting in poor crushing effect of the equipment. Moreover, under the elastic force of the arc spring plate, the chamfering strip scrapes off the pulp fibers on the ring support, so that the pulp fibers will not be deposited on the ring support, and a large amount of pulp fibers will not be attached to the ring support, resulting in jamming of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0030] Figure 1 A schematic diagram of the present invention as a whole;
[0031] Figure 2 It is a cross-sectional schematic diagram of the present invention as a whole;
[0032] Figure 3 It is a cross-sectional schematic diagram of the tank body of the present invention;
[0033] Figure 4 For the present invention Figure 3 A local enlarged schematic diagram of the middle A;
[0034] Figure 5 It is a cross-sectional schematic diagram of the edge shifting device of the present invention;
[0035] Figure 6 For the present invention Figure 5 A partial enlarged schematic diagram of point B in the middle;
[0036] Figure 7 It is a schematic diagram of the material turning device of the present invention;
[0037] Figure 8 For the present invention Figure 7 A partial enlarged schematic diagram of point C in the middle.
[0038] In the figure: 1, bottom plate; 2, support column; 3, tank body; 31, sealing door; 4, juice outlet pipe; 5, round filter; 6, round cover; 7, round rod; 8, motor; 9, cross cutter; 91, bottom cutting assembly; 911, arc disk; 912, concave ring; 913, vertical rod; 914, ring knife; 92, amplitude assembly; 921, L-shaped rod; 922, ring support; 923, convex block; 924, round block; 925 , spring piece; 10, edge-shifting device; 101, concave column; 102, cross-axis plate; 103, ring piece; 104, roller; 105, ring block; 106, oblique bar block; 107, stirring rod; 11, turning device; 111, Y-shaped frame; 112, L-shaped hole plate; 113, round shaft; 114, rubber roller; 115, straight ring plate; 116, connecting block; 117, arc-shaped spring plate; 118, chamfering strip. DETAILED DESCRIPTION
[0039] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.
[0040] See also Figure 1-Figure 8 , one embodiment of the present invention is: a pulp crushing and filtering device for processing fruit juice beverages, comprising a bottom plate 1, four supporting columns 2 are fixed on the top surface of the bottom plate 1, a tank body 3 is fixed on the top surface of the four supporting columns 2, a cleaning port is opened at the bottom of the front of the tank body 3, a sealing door 31 is rotatably installed on the inner wall of the cleaning port of the tank body 3, a juice outlet pipe 4 is passed through and fixed at the bottom of the right side of the tank body 3, a circular filter screen 5 is fixedly installed at the bottom of the inner wall of the tank body 3, a round cover 6 is fixedly installed on the top surface of the tank body 3, a feed port is opened on the left side of the top surface of the round cover 6, a round rod 7 is passed through and rotatably installed in the middle of the top surface of the round cover 6, the bottom surface of the round rod 7 is passed through and rotatably connected to the bottom end of the tank body 3, a rotating shaft of a motor 8 is fixed on the bottom surface of the round rod 7, the bottom surface of the motor 8 is fixedly connected to the middle of the top surface of the bottom plate 1, and a plurality of cross cutters 9 are fixed on the outer wall of the round rod 7;
[0041] An undercut assembly 91 is provided at the bottom of the outer wall of the round rod 7. The undercut assembly 91 includes an arc disk 911, which is fixed to the bottom of the outer wall of the round rod 7. A plurality of juice outlet holes are provided on the top surface of the arc disk 911. A concave ring 912 is fixed to the bottom of the inner wall of the tank body 3. The concave ring 912 is located above the circular filter screen 5. The inner wall of the concave ring 912 is rotatably connected to the outer wall of the arc disk 911. Two vertical rods 913 are fixed to the top surface of the arc disk 911. The two vertical rods 913 are located on one side close to the inner wall of the concave ring 912. The two vertical rods 913 A plurality of circular knives 914 are fixed to the outer wall respectively, and the arc disk 911 is located below the cross cutter 9. When the circular knives 914 rotate forward, the circular knives 914 will cut the large particles of pulp at the bottom of the tank body 3 again, and the juice of the cut large particles of pulp will enter the arc disk 911, so that the large particles of pulp at the bottom of the tank body 3 are cut by the circular knives 914, so that the large particles of pulp will not be accumulated at the bottom of the tank body 3, and it is avoided that when the pulp crushing and filtering device is in use, large particles are accumulated at the bottom of the tank body 3, resulting in incomplete crushing of fresh pulp;
[0042] The top surface of the arc disk 911 is provided with an amplitude component 92, which includes two L-shaped rods 921, which are fixed to the top surface of the arc disk 911, and the two L-shaped rods 921 are located on the side close to the outer wall of the round rod 7. A ring support 922 is fixed to the bottom of the inner wall of the tank body 3, and the ring support 922 is located above the concave ring 912. A plurality of protrusions 923 are fixed to the top surface of the ring support 922. Round blocks 924 are fixed to the ends of the two L-shaped rods 921 away from the arc disk 911. The bottom surfaces of the two round blocks 924 are in sliding contact with the top surface of the ring support 922. The two round blocks 924 are away from each other. Spring pieces 925 are embedded on both sides, two L-shaped rods 921 are located below the cross cutter 9, and a number of protrusions 923 are on the movement trajectory of the two spring pieces 925. When the annular knife 914 rotates forward, the annular knife 914 will chop the large particles of pulp at the bottom of the tank body 3 again, and the juice of the chopped large particles of pulp will enter the arc disk 911, so that the large particles of pulp at the bottom of the tank body 3 are cut by the annular knife 914, so that large particles of pulp will not accumulate at the bottom of the tank body 3, and it is avoided that when the pulp crushing and filtering device is in use, large particles accumulate at the bottom of the tank body 3, resulting in incomplete crushing of the fresh pulp.
[0043] When in use, the bottom plate 1 supports the supporting column 2, the supporting column 2 supports the tank body 3, and the tank body 3 supports the round cover 6. The staff pours the fresh fruit pulp into the feeding port of the round cover 6, and the fresh fruit pulp enters the tank body 3, and starts the motor 8 on the bottom plate 1. The rotating shaft of the motor 8 starts to rotate forward, and the rotating shaft of the motor 8 drives the round rod 7 to rotate forward, and the round rod 7 drives the cross cutter 9 to rotate forward. The cross cutter 9 rotates forward to cut the fresh fruit pulp in the tank body 3, and the circular filter screen 5 in the tank body 3 filters the fibers of the fresh fruit pulp. The fresh fruit pulp flows from the circular filter screen 5 to the bottom of the tank body 3, and the juice under the tank body 3 flows into the juice outlet pipe 4, so that the equipment can crush the fresh fruit pulp and discharge the juice in the pulp. When the equipment finishes the work, the staff rotates to open the sealing door 31 on the tank body 3, and the staff rinses the inside of the tank body 3 to facilitate the staff to clean the equipment. In the process of forward rotation, the circular knife 914 chops the large particles of fruit pulp at the bottom of the tank body 3 again, and the juice of the chopped large particles of fruit pulp enters the circular knife 914, so that the large particles of fruit pulp at the bottom of the tank body 3 are cut by the circular knife 914, so that the bottom of the tank body 3 will not be accumulated with large particles of fruit pulp, so as to prevent large particles from accumulating at the bottom of the tank body 3 when the equipment is in use, thereby avoiding the problem of incomplete crushing of fresh fruit pulp caused by large particles accumulating at the bottom of the tank body 3 when the fruit pulp crushing and filtering device is in use.
[0044] When the round rod 7 drives the arc disk 911 to rotate forward, the arc disk 911 drives the L-shaped rod 921 to rotate forward, and the L-shaped rod 921 drives the round block 924 to rotate forward. The round block 924 slides on the ring support 922, and the ring support 922 supports the protrusion 923. The round block 924 drives the spring piece 925 to rotate forward. During the forward rotation of the spring piece 925, the spring piece 925 will hit the protrusion 923, and the spring piece 925 will deform and vibrate. The spring piece 925 transmits the vibration to the round block 924, and the round block 924 transmits the vibration to the L-shaped rod 921, and the L-shaped rod 921 transmits the vibration to the arc disk 911, so that the arc disk 911 vibrates during the forward rotation, so that the round hole of the arc disk 911 will not be blocked by the cut large particles of pulp, so as to prevent the internal blockage of the equipment when the equipment is in use, thereby avoiding the problem of poor juice discharge effect of the equipment caused by the blockage of the round hole of the arc disk 911 when the pulp crushing and filtering device is in use.
[0045] See also Figure 1-Figure 8 On the basis of the above embodiment, another embodiment of the present invention further includes an edge shifting device 10 and a material turning device 11, wherein the edge shifting device 10 is arranged in the middle of the top surface of the round block 924, and the edge shifting device 10 includes two concave columns 101, two cross-axis plates 102, a ring piece 103 and two rollers 104, the two concave columns 101 are respectively fixed in the middle of the top surfaces of the two round blocks 924, the two cross-axis plates 102 are respectively rotatably mounted on the inner walls of the two concave columns 101, the ring piece 103 is fixed on the top of the inner wall of the tank body 3, the inner wall of the ring piece 103 is set to a rough surface, and the two rollers 104 are fixed on the two cross-axis plates 102. At the top of the outer wall, the outer walls of the two rollers 104 are in rotational contact with the ring sheet 103, and the two cross-axis plates 102 are located on both sides close to the inner wall of the tank body 3. Under the action of friction, the rollers 104 roll in the ring sheet 103, and the rollers 104 drive the cross-axis plates 102 to reverse, and the cross-axis plates 102 reverse in the concave column 101, so that during the reversal process, the cross-axis plates 102 stir the fresh fruit pulp at the edge of the tank body 3 to the middle, so that the fresh fruit pulp at the edge of the tank body 3 will not accumulate, so as to avoid the fresh fruit pulp in the tank body 3 accumulating on the edge when the fruit pulp crushing and filtering device is in use, resulting in poor cutting effect of the equipment.
[0046] The edge-shifting device 10 also includes two ring blocks 105, two oblique strip blocks 106 and a plurality of stirring rods 107. The two ring blocks 105 are respectively fixed on the top of the outer walls of the two concave columns 101, the two oblique strip blocks 106 are fixed on the outer walls of the two ring blocks 105, the two oblique strip blocks 106 are located on one side close to the angle of the cross cutter 9, a plurality of stirring rods 107 are respectively fixed on the bottom surfaces of the two oblique strip blocks 106, and a plurality of stirring rods 107 are located inside the concave ring 912. When the stirring rod 107 is rotating forward, the stirring rod 107 quickly stirs the pulp fibers under the tank body 3, so that the stirring rod 107 stirs the pulp fibers to produce juice, thereby preventing the pulp fibers accumulated in the tank body 3 from being difficult to produce juice when the pulp crushing and filtering device is in use, resulting in incomplete crushing and juice production.
[0047] The top surface of the edge shifting device 10 is provided with a turning device 11, which includes two Y-shaped frames 111, two L-shaped orifice plates 112, two round shafts 113, two rubber rollers 114 and two straight ring plates 115. The two Y-shaped frames 111 are respectively fixed on the top surfaces of the two inclined bars 106, the two L-shaped orifice plates 112 are respectively fixed on the two Y-shaped frames 111, the two round shafts 113 are respectively penetrated and rotatably installed on the inner walls of the two L-shaped orifice plates 112, the two rubber rollers 114 are respectively fixed on the outer walls of the two round shafts 113, and the two rubber rollers 114 are located at Inside the two L-shaped orifice plates 112, the outer walls of the two rubber rollers 114 are in rotational contact with the top surface of the concave ring 912, and the two straight ring plates 115 are respectively fixed on the outer walls of the two circular shafts 113. The two straight ring plates 115 are respectively located on the side away from the two L-shaped orifice plates 112. During the reversal process, the straight ring plates 115 flip the pulp fibers under the tank body 3 upwards, so that the pulp fibers accumulated under the tank body 3 will not be deposited, thereby avoiding a large amount of pulp fibers deposited in the tank body 3 when the pulp crushing and filtering device is in use, resulting in poor crushing effect of the equipment.
[0048] The turning device 11 also includes two connecting blocks 116, two arc-shaped spring plates 117 and two chamfered strips 118. The two connecting blocks 116 are respectively fixed on the bottom surfaces of the two Y-shaped frames 111, the two arc-shaped spring plates 117 are embedded in the bottom surfaces of the two connecting blocks 116, and the two chamfered strips 118 are respectively fixed on the side of the two arc-shaped spring plates 117 away from the two connecting blocks 116. The bottom surfaces of the two chamfered strips 118 are in sliding contact with the top surface of the concave ring 912. Under the elastic force of the arc-shaped spring plates 117, the chamfered strips 118 scrape off the pulp fibers on the ring support 922, so that the ring support 922 will not be accumulated with pulp fibers, so as to avoid a large amount of pulp fibers attached to the ring support 922 when the pulp crushing and filtering device is in use, causing the equipment to jam.
[0049] A method for using a pulp crushing and filtering device for processing fruit juice beverages comprises the following steps:
[0050] S1, the cross cutter 9 rotates forward to chop the fresh fruit pulp in the tank body 3, the circular filter 5 in the tank body 3 filters the fibers of the fresh fruit pulp, and the juice under the tank body 3 flows into the juice outlet pipe 4;
[0051] S2, the large particles of pulp at the bottom of the tank body 3 are cut by the circular knife 914, so that the large particles of pulp will not accumulate at the bottom of the tank body 3;
[0052] S3, the arc disk 911 generates vibration during the forward rotation process, so that the circular holes of the arc disk 911 will not be blocked by the cut large particles of pulp;
[0053] S4, the cross-axis plate 102 stirs the fresh fruit pulp at the edge of the tank body 3 to the middle, so that the fresh fruit pulp at the edge of the tank body 3 will not accumulate;
[0054] S5, the stirring rod 107 quickly stirs the pulp fibers below the tank body 3, allowing the stirring rod 107 to stir the pulp fibers to produce juice;
[0055] S6, the straight ring plate 115 turns the pulp fibers below the tank body 3 upwards, so that the pulp fibers accumulated below the tank body 3 will not settle;
[0056] S7, the chamfering strip 118 scrapes off the pulp fibers on the ring tray 922, so that the pulp fibers will not accumulate on the ring tray 922;
[0057] S8. The staff rotates and opens the sealing door 31 on the tank body 3, and the staff flushes the inside of the tank body 3 to facilitate the staff to clean the equipment.
[0058] When the L-shaped rod 921 drives the round block 924 to rotate forward, the round block 924 drives the concave column 101 to rotate forward, the concave column 101 drives the cross-axis plate 102 to rotate forward, and the cross-axis plate 102 drives the roller 104 to rotate forward. The roller 104 contacts the ring piece 103 during the forward rotation. Under the action of friction, the roller 104 rolls in the ring piece 103, and the roller 104 drives the cross-axis plate 102 to reverse. The cross-axis plate 102 reverses in the concave column 101, so that during the reversal of the cross-axis plate 102, the cross-axis plate 102 stirs the fresh fruit pulp at the edge of the tank body 3 to the middle, so that the fresh fruit pulp at the edge of the tank body 3 will not accumulate, thereby preventing the fresh fruit pulp in the tank body 3 from accumulating at the edge when the device is in use, thereby avoiding the problem that the fresh fruit pulp in the tank body 3 accumulates at the edge when the pulp crushing and filtering device is in use, causing the device to have a poor cutting effect.
[0059] While the round block 924 drives the concave column 101 to rotate forward, the concave column 101 drives the ring block 105 to rotate forward, the ring block 105 drives the inclined bar block 106 to rotate forward, and the inclined bar block 106 drives the stirring rod 107 to rotate forward, so that during the forward rotation of the stirring rod 107, the stirring rod 107 quickly stirs the pulp fibers under the tank body 3, allowing the stirring rod 107 to stir the pulp fibers to produce juice, thereby preventing the pulp fibers accumulated in the tank body 3 from being difficult to produce juice when the equipment is in use, thereby avoiding the problem of incomplete crushing and juice production caused by the pulp fibers accumulated in the tank body 3 being difficult to produce juice when the pulp crushing and filtering device is in use.
[0060] While the ring block 105 drives the inclined bar block 106 to rotate forward, the inclined bar block 106 drives the Y-shaped frame 111 to rotate forward, the Y-shaped frame 111 drives the L-shaped orifice plate 112 to rotate forward, the L-shaped orifice plate 112 drives the round shaft 113 to rotate forward, the round shaft 113 drives the rubber roller 114 to rotate forward, and under the action of friction, the rubber roller 114 rolls on the ring bracket 922, the rubber roller 114 drives the round shaft 113 to reverse, the round shaft 113 reverses in the L-shaped orifice plate 112, and the round shaft 113 drives the straight-shaped ring plate 115 to reverse, so that during the reversal process, the straight-shaped ring plate 115 turns the pulp fibers below the tank body 3 upward, so that the pulp fibers accumulated below the tank body 3 will not be deposited, thereby preventing a large amount of pulp fibers from being deposited in the tank body 3 when the equipment is in use, thereby avoiding the problem of poor crushing effect of the equipment caused by a large amount of pulp fibers deposited in the tank body 3 when the pulp crushing and filtering device is in use.
[0061] While the inclined bar block 106 drives the Y-shaped frame 111 to rotate forward, the Y-shaped frame 111 drives the connecting block 116 to rotate forward, the connecting block 116 drives the arc spring plate 117 to rotate forward, the arc spring plate 117 drives the chamfering bar 118 to rotate forward, and the chamfering bar 118 slides on the ring support 922. Under the elastic force of the arc spring plate 117, the chamfering bar 118 scrapes off the pulp fibers on the ring support 922, so that the ring support 922 will not be accumulated with pulp fibers, thereby preventing a large amount of pulp fibers from being attached to the ring support 922 when the equipment is in use, thereby avoiding the problem of a large amount of pulp fibers attached to the ring support 922 when the pulp crushing and filtering device is in use, causing the equipment to jam.
[0062] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A pulp crushing and filtering device for processing fruit juice beverages, comprising a bottom plate (1), four support columns (2) being fixed to the top surface of the bottom plate (1), and a tank body (3) being fixed to the top surfaces of the four support columns (2), characterized in that: A juice outlet pipe (4) is passed through and fixed to the bottom of the right side of the tank body (3); a circular filter screen (5) is fixedly installed on the bottom of the inner wall of the tank body (3); a circular cover (6) is fixedly installed on the top surface of the tank body (3); a feed port is provided on the left side of the top surface of the circular cover (6); a round rod (7) is passed through and rotatably installed in the middle of the top surface of the circular cover (6); the bottom surface of the round rod (7) passes through and is rotatably connected to the bottom end of the tank body (3); a rotating shaft of a motor (8) is fixed to the bottom surface of the round rod (7); the bottom surface of the motor (8) is fixedly connected to the middle of the top surface of the bottom plate (1); a plurality of cross cutters (9) are fixed to the outer wall of the round rod (7); and an undercut assembly (91) is provided at the bottom of the outer wall of the round rod (7); The undercut component (91) comprises an arc disk (911), the arc disk (911) being fixed to the bottom of the outer wall of the round rod (7), the top surface of the arc disk (911) being provided with a plurality of juice outlet holes, the bottom of the inner wall of the tank body (3) being provided with a concave ring (912), the concave ring (912) being located above the circular filter screen (5), the inner wall of the concave ring (912) being rotatably connected to the outer wall of the arc disk (911), the top surface of the arc disk (911) being provided with two vertical rods (913), the two vertical rods (913) being located on a side close to the inner wall of the concave ring (912), the outer walls of the two vertical rods (913) being respectively provided with a plurality of ring knives (914), and the top surface of the arc disk (911) being provided with an amplitude component (92); The amplitude component (92) comprises two L-shaped rods (921), the two L-shaped rods (921) are fixed to the top surface of the arc disk (911), the two L-shaped rods (921) are located on a side close to the outer wall of the round rod (7), a ring support (922) is fixed to the bottom of the inner wall of the tank body (3), the ring support (922) is located above the concave ring (912), a plurality of protrusions (923) are fixed to the top surface of the ring support (922), a round block (924) is fixed to one end of the two L-shaped rods (921) away from the arc disk (911), the bottom surfaces of the two round blocks (924) are in sliding contact with the top surface of the ring support (922), and a spring piece (925) is embedded in the two round blocks (924) on the sides away from each other; An edge shifting device (10) is provided in the middle of the top surface of the round block (924), and a material turning device (11) is provided on the top surface of the edge shifting device (10).
2. The pulp crushing and filtering device for processing fruit juice beverage according to claim 1, characterized in that: The tank body (3) is provided with a cleaning opening at the bottom of the front side, a sealing door (31) is rotatably mounted on the inner wall of the cleaning opening of the tank body (3), the arc disk (911) is located below the cross cutter (9), the two L-shaped rods (921) are located below the cross cutter (9), and the plurality of protrusions (923) are all located on the movement trajectory of the two spring pieces (925).
3. The pulp crushing and filtering device for processing fruit juice beverage according to claim 2, characterized in that: The edge shifting device (10) comprises two concave columns (101), two cross-axis plates (102), a ring piece (103) and two rollers (104); the two concave columns (101) are respectively fixed in the middle of the top surfaces of the two round blocks (924); the two cross-axis plates (102) are respectively rotatably mounted on the inner walls of the two concave columns (101); the ring piece (103) is fixed on the top of the inner wall of the tank body (3); the inner wall of the ring piece (103) is set to a rough surface; the two rollers (104) are fixed on the top of the outer walls of the two cross-axis plates (102); and the outer walls of the two rollers (104) are in rotational contact with the ring piece (103).
4. The pulp crushing and filtering device for processing fruit juice beverage according to claim 3, characterized in that: The edge shifting device (10) further comprises two ring blocks (105), two oblique strip blocks (106) and a plurality of stirring rods (107); the two ring blocks (105) are respectively fixed to the top of the outer wall of the two concave columns (101); the two oblique strip blocks (106) are fixed to the outer walls of the two ring blocks (105); the two oblique strip blocks (106) are located on one side close to the angle of the cross cutter (9); and the plurality of stirring rods (107) are respectively fixed to the bottom surfaces of the two oblique strip blocks (106).
5. The pulp crushing and filtering device for processing fruit juice beverage according to claim 4, characterized in that: The two cross-axis plates (102) are located on both sides close to the inner wall of the tank body (3), and the plurality of stirring rods (107) are located inside the concave ring (912).
6. The pulp crushing and filtering device for processing fruit juice beverage according to claim 5, characterized in that: The material turning device (11) comprises two Y-shaped frames (111), two L-shaped orifice plates (112), two round shafts (113), two rubber rollers (114) and two straight ring plates (115). The two Y-shaped frames (111) are respectively fixed to the top surfaces of the two inclined strip blocks (106), the two L-shaped orifice plates (112) are respectively fixed to the two Y-shaped frames (111), the two round shafts (113) respectively penetrate and are rotatably mounted on the inner walls of the two L-shaped orifice plates (112), the two rubber rollers (114) are respectively fixed to the outer walls of the two round shafts (113), the two rubber rollers (114) are located inside the two L-shaped orifice plates (112), the outer walls of the two rubber rollers (114) are in rotatable contact with the top surface of the concave ring (912), and the two straight ring plates (115) are respectively fixed to the outer walls of the two round shafts (113).
7. The pulp crushing and filtering device for processing fruit juice beverage according to claim 6, characterized in that: The material turning device (11) further comprises two connecting blocks (116), two arc-shaped spring plates (117) and two chamfering strips (118), wherein the two connecting blocks (116) are respectively fixed to the bottom surfaces of the two Y-shaped frames (111), the two arc-shaped spring plates (117) are embedded in the bottom surfaces of the two connecting blocks (116), and the two chamfering strips (118) are respectively fixed to the sides of the two arc-shaped spring plates (117) away from the two connecting blocks (116).
8. The pulp crushing and filtering device for processing fruit juice beverage according to claim 7, characterized in that: The two straight ring plates (115) are respectively located on one side away from the two L-shaped hole plates (112), and the bottom surfaces of the two chamfered strips (118) are in sliding contact with the top surface of the concave ring (912).
9. A method for using a pulp crushing and filtering device for processing a fruit juice beverage, using the pulp crushing and filtering device for processing a fruit juice beverage according to claim 8, characterized in that: The following steps are involved: S1, the cross cutter (9) rotates forward to chop the fresh fruit pulp in the tank body (3), the circular filter 5 in the tank body (3) filters the fibers of the fresh fruit pulp, and the juice below the tank body (3) flows into the juice outlet pipe (4); S2, the large particles of fruit pulp at the bottom of the tank body (3) are cut by the ring knife (914), so that no large particles of fruit pulp are accumulated at the bottom of the tank body (3); S3, the arc disk (911) generates vibration during the forward rotation process, so that the circular holes of the arc disk (911) will not be blocked by the cut large particles of pulp; S4, the cross-axis plate (102) stirs the fresh fruit pulp at the edge of the tank body (3) to the middle, so that the fresh fruit pulp at the edge of the tank body (3) will not accumulate; S5, the stirring rod (107) quickly stirs the pulp fibers below the tank body (3), so that the stirring rod (107) stirs the pulp fibers to produce juice; S6, the straight ring plate (115) turns the pulp fibers below the tank body (3) upwards, so that the pulp fibers accumulated below the tank body (3) will not settle; S7, the chamfering strip (118) scrapes off the pulp fibers on the ring support (922), so that the pulp fibers are not accumulated on the ring support (922); S8. The staff member turns and opens the sealing door (31) on the tank body (3), and the staff member flushes the inside of the tank body (3) to facilitate the staff member to clean the equipment.
