Roller rolling device with surface treatment mechanism
By designing a positioning mechanism and a cleaning mechanism in the roll rolling device, the problem in the existing technology of being unable to effectively clean the oxide layer on the four sides of the metal plate is solved, achieving uniformity and efficiency in the rolling process, reducing equipment load and rolls wear and tear.
Patent Information
- Application Number
- CN202411555575.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-04
- Publication Date
- 2025-01-24
- Estimated Expiration
- 2044-11-04
AI Technical Summary
When the existing rolling rolling device cleans the oxide layer on the surface of the metal plate, it is impossible to effectively clean the oxide layer on all sides, resulting in increased rolling force, increased equipment load and accelerated roll wear.
A roller rolling device with a surface treatment mechanism is designed, including a positioning mechanism and a cleaning mechanism. The positioning mechanism expands and contracts through the output end of the second hydraulic cylinder to control the positioning plate to be close to or away from the metal plate to ensure uniform cleaning and rolling. The cleaning mechanism sprays and cleans the oxide layer on each surface of the metal plate through the first and second water spray heads that change the spray angle, and adjusts the spray state in real time during the movement of the metal plate to prevent surface damage.
The efficient cleaning of the oxidation layer of the metal plate surface ensures the uniformity and efficiency of the rolling process, reducing the roll wear and equipment load.
Smart Images

Figure CN119035264B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of roller rolling, and more particularly to a roller rolling device with a surface treatment mechanism. Background Art
[0002] Roll rolling is a metalworking process in which the rolls are a pair or more rotating cylindrical tools used to change the shape, size or structure of metal materials by applying pressure.
[0003] Roll rolling is generally divided into hot rolling and cold rolling. Hot rolling is usually carried out above the recrystallization temperature of the metal material, while cold rolling is carried out at room temperature or near room temperature. When the metal plate requires more precise thickness or width specifications, cold rolling can be used to further reduce the thickness of the material and improve dimensional accuracy.
[0004] Since the material has been hot rolled before, an oxide layer will be formed on the surface during the cooling process after hot rolling. The oxide layer will affect the surface quality and dimensional accuracy of the material during the cold rolling process, and the oxide layer will cause uneven deformation during the cold rolling process, resulting in a decrease in product performance. Therefore, the oxide layer on the surface of the metal plate needs to be completely cleaned off.
[0005] Before cold rolling, the existing oxide layer of the metal plate is usually cleaned with a high-pressure water gun. The high-pressure water gun is generally set on the upper and lower sides of the metal plate to clean the oxide layer on the upper and lower sides of the metal plate, while the oxide layer on the front, back, left and right sides of the metal plate cannot be cleaned. As a result, when the metal plate is cold rolled, the presence of the oxide scale increases the friction coefficient between the contact surface of the roller and the material, resulting in an increase in the rolling force, which may cause additional load on the rolling mill equipment. In addition, the hardness of the oxide scale is usually higher than that of the parent material, which may scratch or accelerate the wear of the roller during the cold rolling process.
[0006] Therefore, it is necessary to design a roller rolling device with high cleaning efficiency and adjustable cleaning to improve the above-mentioned technical problems. Summary of the invention
[0007] In view of the shortcomings of the prior art, an object of the present invention is to provide a roller rolling device with a surface treatment mechanism.
[0008] To achieve the above-mentioned objectives, the present invention provides the following technical solutions: a roller rolling device with a surface treatment mechanism, comprising a first conveyor, a rolling mechanism is provided on one side of the first conveyor, a second conveyor is provided on one side of the rolling mechanism, a positioning mechanism is provided on the upper side of the second conveyor, and a cleaning mechanism is provided on the outer side of the second conveyor.
[0009] The present invention is further configured as follows: the rolling mechanism includes a first support frame, side plates are fixedly connected on both sides of the upper part of the first support frame, a slide groove is provided inside each of the side plates, a first top plate is fixedly connected on the upper side of the side plate, first hydraulic cylinders are fixedly connected on both sides of the upper part of the first top plate, the output end of each of the first hydraulic cylinders passes through the first hydraulic cylinder and the slider in sequence and is fixedly connected to the slider, the slider is slidably connected to the slide groove, three upper pressure rollers are connected to the middle bearings of the two sliders, and the installation heights of the three upper pressure rollers are sequentially from high to low, and three lower pressure rollers are connected to the middle bearings of the two side plates, and the installation heights of the three lower pressure rollers are the same.
[0010] The present invention is further configured as follows: three first gears are respectively provided on one side of the slider and one side of the side plate, wherein one end of the three first gears is fixedly connected to one end of the upper pressure roller and are chain-connected to each other, wherein one end of another three first gears is fixedly connected to one end of the lower pressure roller and are chain-connected to each other, wherein one side of two of the first gears is provided with a first motor, a support plate is fixedly connected to the lower side of each of the first motors and the support plate is fixedly connected to the side plate, and the output end of the first motor is fixedly connected to the first gear.
[0011] The present invention is further configured as follows: the positioning mechanism includes a fixed plate, the fixed plate is fixedly connected to the lower side of the second conveyor, a transmission assembly is provided on the lower side of the fixed plate, the transmission assembly includes a second hydraulic cylinder, the second hydraulic cylinder is fixedly connected to the lower side of the fixed plate, and the output end of the second hydraulic cylinder is fixedly connected to the first connecting rod.
[0012] The present invention is further configured as follows: a plurality of second connecting rods are hinged on the upper and lower sides of the first connecting rod, a third connecting rod is hinged on one end of each of the second connecting rods, an L-shaped rotating column is fixedly connected to one end of each of the third connecting rods, a fixing clamp is fixedly connected to one side of each of the L-shaped rotating column, a positioning plate is fixedly connected to one side of each of the fixing clamps, a plurality of rotating clamps are fixedly connected to both sides of the second conveyor, and the rotating clamps are connected to the L-shaped rotating column bearings.
[0013] By extending and retracting the output end of the second hydraulic cylinder, the positioning plate is controlled to be close to or away from the metal plate, thereby positioning the metal plate. This avoids the phenomenon that some areas of the metal plate are difficult to be directly washed by the high-pressure water gun during cleaning or rolling, or that the material thickness is uneven during rolling of the metal plate, thereby achieving the effect of uniform cleaning and uniform rolling of the metal plate.
[0014] The present invention is further configured as follows: the cleaning mechanism includes a second support frame, a cleaning box is fixedly connected to the upper side of the second support frame, a second top plate is fixedly connected to the upper side of the cleaning box, a gear box is fixedly connected to one side of the cleaning box, a feed port and a discharge port are respectively provided on both sides of the cleaning box, and the feed port and the discharge port are both fixedly connected to a rubber curtain.
[0015] The present invention is further configured as follows: a water delivery mechanism is provided on the upper side of the second top plate, the water delivery mechanism includes a water tank, a water pump is provided on one side of the water tank, a booster pump is provided on one side of the water pump, the water outlet of the water tank is connected to the water pumping end pipeline of the water pump, the water outlet end of the water pump is connected to the input end pipeline of the booster pump, and the first output end and the second output end of the booster pump are fixedly connected with the first hose and the second hose respectively.
[0016] The present invention is further configured as follows: the other end of the first hose passes through the second top plate and is fixedly connected to the first main water pipe, the first main water pipe is fixedly connected to the cleaning box, and a plurality of third hoses are evenly and fixedly connected to the lower side of the first main water pipe.
[0017] The present invention is further configured as follows: a plurality of first flushing mechanisms are evenly arranged inside the cleaning box, the first flushing mechanism includes two third hydraulic cylinders, the two third hydraulic cylinders are fixedly connected to the upper side of the second top plate, the output end of each of the third hydraulic cylinders is hinged with a fourth connecting rod, the other end of the fourth connecting rod is hinged with a fifth connecting rod, the inside of the fifth connecting rod is fixedly connected with a rotating rod, the other end of the rotating rod is connected to the side wall bearing of the cleaning box, the lower end of the fifth connecting rod is fixedly connected with a first water pipe, and the lower side of the first water pipe is evenly fixedly connected with a plurality of first water spray heads.
[0018] The present invention is further configured as follows: a third flushing mechanism is respectively provided on both sides of a plurality of the first flushing mechanisms, the third flushing mechanism includes a plurality of second water spray heads, both ends of each of the first water pipes are fixedly connected to a fourth hose, the second water spray head is fixedly connected to the other end of the fourth hose, a connecting rod is fixedly connected between every two of the second water spray heads, two second motors are fixedly connected to one side of the cleaning box, and the output end of the second motor is fixedly connected to one of the second water spray heads.
[0019] By changing the spray angles of the first water spray head and the second water spray head, the oxide layer is sprayed on each surface of the metal plate, and in the process of movement of the metal plate, the spray states of the first water spray head and the second water spray head are changed in real time according to the moving distance of the metal plate, that is, direct spraying and oblique spraying, which effectively prevents the four sides with few oxide layers from being damaged by excessive direct spraying pressure, and the two sides with too much oxide layer from being unable to completely remove the excessive oxide layer on the surface of the metal plate due to too small oblique spraying pressure, thereby achieving the effect of high oxide layer cleaning efficiency and wide cleaning range.
[0020] The present invention is further configured as follows: a second flushing mechanism is provided at the lower interior of the cleaning box, the second flushing mechanism includes a second main water pipe, the second main water pipe is fixedly connected to the interior of the cleaning box, a plurality of fifth hoses are fixedly connected to the upper side of the second main water pipe, a third motor is fixedly connected to one side of the gear box, and a plurality of fifth hoses are provided inside the gear box.
[0021] The present invention is further configured as follows: a plurality of the fifth hoses are chain-connected to each other, the output end of the third motor is fixedly connected to one of the second gears, the other end of each of the second gears is fixedly connected to a second water pipe, the second water pipe is fixedly connected to the other end of the fifth hose, and a plurality of third water spray heads are fixedly connected to the upper side of the second water pipe.
[0022] Before cleaning the metal plate, the first water spray head, the second water spray head and the third water spray head are sprayed to clean the oxide layer fragments inside the metal plate, and while spraying, the first water spray head and the second water spray head are swung to indirectly clean the oxide layer fragments on the surface of the drum. When the first water spray head and the second water spray head are spraying the oxide layer fragments, the spraying direction of the third water spray head is changed, which effectively prevents the oxide layer fragments sprayed by the first water spray head and the second water spray head from falling into the inside of the third water spray head, thereby achieving the effect of preventing damage to the surface of the metal plate and efficiently cleaning the oxide layer inside the water spray pipe.
[0023] In summary, the present application includes at least one of the following beneficial technical effects:
[0024] 1. The output end of the second hydraulic cylinder is extended and retracted to control the positioning plate to be close to or away from the metal plate, so as to position the metal plate, thereby avoiding the phenomenon that some areas of the metal plate are difficult to be directly washed by the high-pressure water gun during cleaning or rolling, or the material thickness is uneven during rolling of the metal plate, so as to achieve the effect of uniform cleaning and uniform rolling of the metal plate.
[0025] 2. By changing the spray angles of the first water spray head and the second water spray head, the oxide layer is sprayed on each surface of the metal plate, and in the process of the movement of the metal plate, the spray states of the first water spray head and the second water spray head are changed in real time according to the moving distance of the metal plate, that is, direct spraying and oblique spraying, which effectively prevents the four sides with few oxide layers from being damaged by excessive direct spraying pressure, and the two sides with too much oxide layer from being unable to completely remove the excessive oxide layer on the surface of the metal plate due to too small oblique spraying pressure, thereby achieving the effect of high oxide layer cleaning efficiency and wide cleaning range.
[0026] 3. Before cleaning the metal plate, the first water spray head, the second water spray head and the third water spray head are sprayed to clean the oxide layer fragments inside the metal plate. While spraying, the first water spray head and the second water spray head are swung to indirectly clean the oxide layer fragments on the surface of the drum. When the first water spray head and the second water spray head are spraying the oxide layer fragments, the spraying direction of the third water spray head is changed, which effectively prevents the oxide layer fragments sprayed by the first water spray head and the second water spray head from falling into the inside of the third water spray head, thereby achieving the effect of preventing damage to the surface of the metal plate and efficiently cleaning the oxide layer inside the water spray pipe. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] Figure 1 It is a schematic diagram of the overall structure of a roller rolling device with a surface treatment mechanism of the present invention;
[0028] Figure 2 It is a structural schematic diagram of the rolling mechanism in the present invention;
[0029] Figure 3 It is a structural schematic diagram of the positioning mechanism in the present invention;
[0030] Figure 4 It is a partial structural schematic diagram of the positioning mechanism in the present invention;
[0031] Figure 5 It is a structural schematic diagram of the cleaning mechanism in the present invention;
[0032] Figure 6 It is a schematic diagram of the internal structure of the cleaning mechanism in the present invention;
[0033] Figure 7 It is a structural schematic diagram of the water delivery mechanism in the present invention;
[0034] Figure 8 It is a structural schematic diagram of the first flushing mechanism in the present invention;
[0035] Fig. 9 It is a structural schematic diagram of the second flushing mechanism in the present invention;
[0036] Fig.10 It is a structural schematic diagram of the third flushing mechanism in the present invention.
[0037] Description of reference numerals: 1. first conveyor;
[0038] 2. rolling mechanism; 21. first hydraulic cylinder; 22. slide block; 23. first gear; 24. first motor; 25. first support frame; 26. first top plate; 27. upper pressure roller; 28. side plate; 29. lower pressure roller;
[0039] 3. Positioning mechanism; 31. Fixing plate; 32. Transmission assembly; 33. Positioning plate;
[0040] 321, second hydraulic cylinder; 322, first connecting rod; 323, second connecting rod; 324, third connecting rod; 325, rotating clamp; 326, L-shaped rotating column; 327, fixed clamp;
[0041] 4. Second conveyor;
[0042] 5. Cleaning mechanism; 51. Second top plate; 52. Rubber curtain; 53. Second support frame; 54. Cleaning box; 55. Gear box; 56. Water delivery mechanism; 57. First flushing mechanism; 58. Second flushing mechanism; 59. Third flushing mechanism;
[0043] 561, water tank; 562, water pump; 563, booster pump; 564, first hose; 565, first main water pipe; 566, third hose; 567, second hose;
[0044] 571, the third hydraulic cylinder; 572, the fourth connecting rod; 573, the fifth connecting rod; 574, the second motor; 575, the rotating rod; 576, the first water pipe; 577, the first water spray head;
[0045] 581, secondary water pipe; 582, third water spray head; 583, fifth hose; 584, second main water pipe; 585, second gear; 586, third motor;
[0046] 591. Connecting rod; 592. Second sprinkler head; 593. Fourth hose. DETAILED DESCRIPTION
[0047] It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of the present application may be combined with each other. The present invention will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.
[0048] It should be noted that, unless otherwise specified, all technical and scientific terms used in this application have the same meanings as commonly understood by ordinary technicians in the technical field to which this application belongs.
[0049] For example, see Figure 1-10The present invention provides the following technical solution: a roller rolling device with a surface treatment mechanism, comprising a first conveyor 1, a rolling mechanism 2 is provided on one side of the first conveyor 1, a second conveyor 4 is provided on one side of the rolling mechanism 2, a positioning mechanism 3 is provided on the upper side of the second conveyor 4, and a cleaning mechanism 5 is provided on the outer side of the second conveyor 4.
[0050] Specifically, the first conveyor 1 and the second conveyor 4 both control the rotation of the rollers through motors to transmit the metal plates. The second conveyor 4 is used to transfer the hot-rolled and cooled metal plates to the cleaning mechanism 5. The cleaning mechanism 5 is used to clean the oxide layer on the surface of the metal plates. The second conveyor 4 then transfers the completely cleaned metal plates to the rolling mechanism 2 for rolling. The rolling mechanism 2 is used to roll metal plates of different thicknesses to the required thickness value. The first conveyor 1 is used to transfer the rolled metal plates to the designated area for packaging. The positioning mechanism 3 is used to position the metal plates during cleaning and before rolling.
[0051] See also Figure 2 The rolling mechanism 2 includes a first support frame 25, and side plates 28 are fixedly connected to the upper sides of the first support frame 25, and a slide groove is provided inside each side plate 28. A first top plate 26 is fixedly connected to the upper side of the side plate 28, and first hydraulic cylinders 21 are fixedly connected to the upper sides of the first top plate 26, and the output end of each first hydraulic cylinder 21 passes through the first hydraulic cylinder 21 and the slider 22 in sequence and is fixedly connected to the slider 22, and the slider 22 is slidably connected to the slide groove, and three upper pressure rollers 27 are connected to the middle bearings of the two sliders 22, and the installation heights of the three upper pressure rollers 27 are arranged from high to low, and three lower pressure rollers 29 are connected to the middle bearings of the two side plates 28, and the installation heights of the three lower pressure rollers 29 are the same.
[0052] Specifically, the extension and retraction of the output end of the first hydraulic cylinder 21 is used to control the movement of the slider 22 up and down, thereby controlling the upper pressure roller 27 to move up and down according to the thickness of the metal plate, and then cooperate with the lower pressure roller 29 to roll the metal plates of different thicknesses. The installation heights of the three upper pressure rollers 27 are set from high to low, so that the metal plate can be rolled three times to different degrees at one time, so that the metal plate does not need to return to batches for three times of different degrees of rolling, saving the rolling time of the metal plate.
[0053] Three first gears 23 are respectively provided on one side of the slider 22 and one side of the side plate 28, wherein one end of the three first gears 23 is fixedly connected to one end of the upper pressure roller 27 and are chain-connected to each other, wherein one end of the other three first gears 23 is fixedly connected to one end of the lower pressure roller 29 and are chain-connected to each other, wherein one side of two first gears 23 is provided with a first motor 24, a support plate is fixedly connected to the lower side of each first motor 24, and the support plate is fixedly connected to the side plate 28, and the output end of the first motor 24 is fixedly connected to the first gear 23.
[0054] Specifically, the rotation of the output end of the first motor 24 is used to control the rotation of the first gear 23, thereby controlling the upper pressing roller 27 and the lower pressing roller 29 to rotate and roll the metal plate.
[0055] The second conveyor 4 conveys the hot-rolled and cooled metal plate to the cleaning mechanism 5, and the cleaning mechanism 5 cleans the oxide layer on the surface of the metal plate. The second conveyor 4 then conveys the completely cleaned metal plate to the rolling mechanism 2 for rolling. Before rolling the metal plate, the positioning mechanism 3 positions the metal plate, and the output end of the first hydraulic cylinder 21 extends to control the upper pressure roller 27 to move downward, thereby adjusting the rolling thickness of the metal plate. The distance from the upper pressure roller 27 with the lowest installation position to the lower pressure roller 29 is the thickness of the metal plate that needs to be rolled. The rotation of the output end of the first motor 24 controls the rotation of the first gear 23, thereby controlling the rotation of the upper pressure roller 27 and the lower pressure roller 29 to roll the metal plate. After the metal plate is rolled, the first conveyor 1 conveys the rolled metal plate to the designated area for packaging.
[0056] By setting the upper pressing rollers 27 at three different heights, the metal plate is rolled three times in sequence to different degrees, so that the metal plate does not need to be returned in batches to be rolled three times to different degrees, saving the rolling time of the metal plate and achieving a high rolling efficiency of the metal plate.
[0057] In the second embodiment, during roller transmission, due to the uneven mass distribution of the roller or the metal plate, the roller may generate unbalanced centrifugal force when rotating, causing vibration, thereby causing the metal plate to shift during transmission. When the metal plate is shifted for cleaning, some areas of the metal plate may be difficult to be directly rinsed by the high-pressure water gun, resulting in incomplete cleaning; when the metal plate is rolled with a shift, it will cause the material thickness to be uneven during rolling, with one side being thick and the other side being thin. In order to correct the shift, it may be necessary to frequently adjust the rolling mill settings, reducing production efficiency. Therefore, the following structure is designed to solve the above technical problems.
[0058] See also Figure 3 and Figure 4 The positioning mechanism 3 includes a fixed plate 31, which is fixedly connected to the lower side of the second conveyor 4. A transmission assembly 32 is provided on the lower side of the fixed plate 31. The transmission assembly 32 includes a second hydraulic cylinder 321, which is fixedly connected to the lower side of the fixed plate 31. The output end of the second hydraulic cylinder 321 is fixedly connected to the first connecting rod 322.
[0059] Specifically, the extension and retraction of the output end of the second hydraulic cylinder 321 is used to control the movement of the first connecting rod 322, thereby controlling the rotation of the second connecting rod 323, and then controlling the rotating clamp 325 to rotate around the rotating clamp 325, driving the positioning plate 33 to approach or move away from the metal plate, and positioning metal plates of different thicknesses.
[0060] A plurality of second connecting rods 323 are hinged on the upper and lower sides of the first connecting rod 322, one end of each second connecting rod 323 is hinged to a third connecting rod 324, one end of each third connecting rod 324 is fixedly connected to an L-shaped rotating column 326, one side of each L-shaped rotating column 326 is fixedly connected to a fixing clamp 327, one side of each fixing clamp 327 is fixedly connected to a positioning plate 33, and a plurality of rotating clamps 325 are fixedly connected to both sides of the second conveyor 4, and the rotating clamps 325 are connected to the bearings of the L-shaped rotating column 326.
[0061] When the metal plate needs to be cleaned or rolled, the output end of the second hydraulic cylinder 321 extends out, and the first connecting rod 322 drives the L-shaped rotating column 326 to rotate with the rotating clamp 325 as the axis point, thereby controlling the positioning plate 33 to approach the metal plate. The two sides of the metal plate are pressed and moved by the positioning plate 33, and then the metal plate is positioned. When the metal plate is positioned, the output end of the second hydraulic cylinder 321 retracts to control the positioning plate 33 to return.
[0062] By extending and retracting the output end of the second hydraulic cylinder 321, the positioning plate 33 is controlled to be close to or away from the metal plate, so as to position the metal plate. This avoids the phenomenon that some areas of the metal plate are difficult to be directly washed by the high-pressure water gun during cleaning or rolling, or the material thickness is uneven during rolling of the metal plate, thereby achieving the effect of uniform cleaning and uniform rolling of the metal plate.
[0063] Embodiment 3: Before cold rolling of the rollers, the existing oxide layer of the metal plate is usually cleaned using a high-pressure water gun. The high-pressure water gun is generally set on the upper and lower sides of the metal plate to clean the oxide layer on the upper and lower sides of the metal plate, while the oxide layer on the front, back, left and right sides of the metal plate cannot be cleaned. As a result, when the metal plate is cold rolled, the presence of the oxide scale increases the friction coefficient between the contact surface of the roller and the material, resulting in an increase in the rolling force, which may cause additional load on the rolling mill equipment. The hardness of the oxide scale is usually higher than that of the base material, and it may scratch or accelerate the wear of the roller during the cold rolling process. Therefore, the following structure is designed to solve the above technical problems.
[0064] See also Figure 5-Figure 10 The cleaning mechanism 5 includes a second support frame 53, a cleaning box 54 is fixedly connected to the upper side of the second support frame 53, a second top plate 51 is fixedly connected to the upper side of the cleaning box 54, a gear box 55 is fixedly connected to one side of the cleaning box 54, and a feed port and a discharge port are respectively provided on both sides of the cleaning box 54, and a rubber curtain 52 is fixedly connected to the feed port and the discharge port.
[0065] Specifically, the feed port is used to pass the uncleaned metal plate, the discharge port is used to pass the cleaned metal plate, and the rubber curtain 52 is used to prevent oxide layer fragments from splashing out from the inside of the cleaning box 54 when the high-pressure water gun is sprayed.
[0066] A water delivery mechanism 56 is provided on the upper side of the second top plate 51, and the water delivery mechanism 56 includes a water tank 561, a water pump 562 is provided on one side of the water tank 561, a booster pump 563 is provided on one side of the water pump 562, a water outlet of the water tank 561 is connected to a water pumping end pipeline of the water pump 562, a water outlet of the water pump 562 is connected to an input end pipeline of the booster pump 563, and a first output end and a second output end of the booster pump 563 are fixedly connected to a first hose 564 and a second hose 567 respectively.
[0067] Specifically, the water tank 561 is used to store water that needs to be cleaned, the water pump 562 is used to extract the water that needs to be cleaned from the water tank 561, and the pressure pump 563 is used to pressurize and transport the extracted water, and transport it out from the first hose 564 and the second hose 567 respectively.
[0068] The other end of the first hose 564 passes through the second top plate 51 and is fixedly connected to the first main water pipe 565 . The first main water pipe 565 is fixedly connected to the cleaning box 54 . A plurality of third hoses 566 are evenly and fixedly connected to the lower side of the first main water pipe 565 .
[0069] Specifically, the first main water pipe 565 is used to transport the high-pressure water delivered by the first hose 564 from the inside of the third hose 566 to the inside of the first flushing mechanism 57 .
[0070] A plurality of first flushing mechanisms 57 are evenly arranged inside the cleaning box 54, and the first flushing mechanism 57 includes two third hydraulic cylinders 571, and the two third hydraulic cylinders 571 are fixedly connected to the upper side of the second top plate 51, and the output end of each third hydraulic cylinder 571 is hinged with a fourth connecting rod 572, and the other end of the fourth connecting rod 572 is hinged with a fifth connecting rod 573, and the inside of the fifth connecting rod 573 is fixedly connected with a rotating rod 575, and the other end of the rotating rod 575 is connected to the side wall bearing of the cleaning box 54, and the lower end of the fifth connecting rod 573 is fixedly connected with a first water pipe 576, and the lower side of the first water pipe 576 is evenly fixedly connected with a plurality of first water spray heads 577.
[0071] Specifically, the extension and retraction of the output end of the third hydraulic cylinder 571 is used to control the rotation of the fourth connecting rod 572, thereby controlling the first water pipe 576 to rotate around the rotating rod 575 as the axis point, and then spraying the high-pressure water source inside the first water spray head 577 at different angles.
[0072] A third flushing mechanism 59 is provided on both sides of the plurality of first flushing mechanisms 57, and the third flushing mechanism 59 includes a plurality of second water spray heads 592. Both ends of each first water pipe 576 are fixedly connected with a fourth hose 593, and the second water spray head 592 is fixedly connected to the other end of the fourth hose 593. A connecting rod 591 is fixedly connected between every two second water spray heads 592. Two second motors 574 are fixedly connected to one side of the cleaning box 54, and the output end of the second motor 574 is fixedly connected to one of the second water spray heads 592.
[0073] Specifically, the rotation of the output end of the second motor 574 is used to control the rotation of the second water spray head 592, so that the high-pressure water source inside the second water spray head 592 is sprayed at different angles. The fourth hose 593 is made of soft material. When the second water spray head 592 rotates, it will not affect the first water pipe 576 and cause it to be displaced.
[0074] When the metal plate is brought into the interior of the cleaning box 54 by the roller, the water pump 562 extracts the water source required for cleaning from the water tank 561, and the pressure pump 563 pressurizes and transports the extracted water source, and transports it out from the first hose 564 and the second hose 567 respectively. The water source of the first hose 564 passes through the first main water pipe 565, and flows into the first water pipe 576 from each third hose 566 respectively, and finally is sprayed out from the first water head 577 and the second water head 592 in turn, while the water source of the second hose 567 passes through the second main water pipe 584 to reach the inside of the second water pipe 581, and finally is sprayed out from the output end of the third water head 582 in turn.
[0075] The metal plate is transported from right to left. There are six groups of first flushing mechanisms 57, of which four groups are close to the feed port. In the initial state, the output end of the third hydraulic cylinder 571 extends halfway. At this time, the first water spray head 577 sprays vertically downward, that is, high-pressure spray is performed on the upper side of the metal plate. Compared with the oblique spray, the impact force of the vertically sprayed high-pressure water source is concentrated in a smaller area, which can produce a stronger local impact on the oxide layer. Since the area of the upper and lower sides of the metal plate is larger than that of the other four sides, more oxide layers are produced, and it needs to be flushed directly with high pressure.
[0076] Among them, the two groups of first flushing mechanisms 57 near the discharge port, in the initial state, the output end of the third hydraulic cylinder 571 is fully extended, at this time the first water pipe 576 rotates counterclockwise, and the first water spray head 577 sprays obliquely to the right, that is, high-pressure spray is performed on the left side of the metal plate. Since the area of the other four sides of the metal plate is smaller than the upper and lower sides of the metal plate, the generated oxide layer is too small, and it is more suitable for oblique flushing. When the oxide layer is too small and flushing is performed directly, the impact force is too large, which is easy to cause damage to the metal plate surface and easy to cause it to shift during transportation.
[0077] The output end of the second motor 574 rotates to control the second water spray head 592 to face obliquely the front and rear sides of the metal plate, and sprays high-pressure water to wash the front and rear sides of the metal plate.
[0078] When the right side of the metal plate exceeds the two groups of first flushing mechanisms 57 near the feed port, the two groups of first flushing mechanisms 57 near the feed port cannot spray vertically downward to the upper side of the metal plate. At this time, the output end of the third hydraulic cylinder 571 of the two groups of first flushing mechanisms 57 near the feed port is completely retracted. At this time, the first water spray head 577 sprays obliquely to the left, that is, high-pressure spray is performed on the right side of the metal plate, and the left side of the metal plate has reached the two groups of first flushing mechanisms 57 near the discharge port. At this time, the output end of the third hydraulic cylinder 571 of the two groups of first flushing mechanisms 57 near the feed port is retracted by half. At this time, the first water spray heads 577 of the two groups of first flushing mechanisms 57 near the feed port spray vertically downward, thereby performing a secondary spray on the upper side of the metal plate to prevent the partial oxide layer of the metal plate from being completely removed.
[0079] While the first water spray head 577 and the second water spray head 592 spray water, the third water spray head 582 continues to spray the lower side of the metal plate, and the spray direction of the third water spray head 582 is vertically upward.
[0080] By changing the spray angles of the first water spray head 577 and the second water spray head 592, the oxide layer is sprayed on each surface of the metal plate, and in the process of movement of the metal plate, the spray states of the first water spray head 577 and the second water spray head 592 are changed in real time according to the moving distance of the metal plate, that is, direct spraying and diagonal spraying, thereby effectively preventing the four sides with few oxide layers from being damaged due to excessive direct spraying pressure, and the two sides with too much oxide layer from being damaged due to too small diagonal spraying pressure, which makes it impossible to completely remove the excessive oxide layer on the surface of the metal plate, thereby achieving the effect of high oxide layer cleaning efficiency and wide cleaning range.
[0081] Embodiment 4: During the cleaning process, due to the high-speed spraying of the high-pressure water gun, the oxide layer inside the metal plate falls off and becomes oxide layer fragments of different sizes, flying in the cleaning box. Some small oxide layer fragments will fall into the nozzle of the high-pressure water gun at the moment the high-pressure water gun is turned off. After the high-pressure water gun is started next time, the high-pressure water gun will spray the internal oxide layer fragments at high pressure onto the surface of the metal plate, thereby causing damage to the surface of the metal plate. Therefore, the following structure is designed to solve the above technical problems.
[0082] A second flushing mechanism 58 is provided at the lower part of the interior of the cleaning box 54, and the second flushing mechanism 58 includes a second main water pipe 584. The second main water pipe 584 is fixedly connected to the interior of the cleaning box 54, and a plurality of fifth hoses 583 are fixedly connected to the upper side of the second main water pipe 584. A third motor 586 is fixedly connected to one side of the gear box 55, and a plurality of fifth hoses 583 are provided inside the gear box 55.
[0083] Specifically, the high-pressure water source inside the second main water pipe 584 reaches the inside of the secondary water pipe 581 through the fifth hose 583, and then is sprayed out from the output end of the third sprinkler head 582 in sequence.
[0084] Several fifth hoses 583 are chain-connected to each other, the output end of the third motor 586 is fixedly connected to one of the second gears 585, the other end of each second gear 585 is fixedly connected to a second water pipe 581, the second water pipe 581 is fixedly connected to the other end of the fifth hose 583, and several third water spray heads 582 are fixedly connected to the upper side of the second water pipe 581.
[0085] Specifically, the rotation of the output end of the third motor 586 is used to control the rotation of the second gear 585, thereby controlling each secondary water pipe 581 to rotate, so that the third sprinkler head 582 sprays high-pressure water at different angles. The fifth hose 583 is made of soft material, and the rotation of the secondary water pipe 581 will not affect the second main water pipe 584 and cause it to be displaced.
[0086] After each metal plate spraying is completed, the first water spray head 577, the second water spray head 592 and the third water spray head 582 stop spraying and reset. Before the next metal plate spraying, the first water spray head 577 and the second water spray head 592 spray first to spray out the oxide layer fragments inside. The output end of the third hydraulic cylinder 571 stretches back and forth to control the first water spray head 577 and the second water spray head 592 to swing left and right to clean the oxide layer remaining on the upper surface of the drum. In order to prevent the oxide layer fragments sprayed by the first water spray head 577 and the second water spray head 592 from falling into To the inside of the third water spray head 582, before the first water spray head 577 and the second water spray head 592 spray, the output end of the third motor 586 rotates ninety degrees to make the spray port of the third water spray head 582 face downward. When the first water spray head 577 and the second water spray head 592 finish spraying, the third water spray head 582 starts to spray downward to spray the internal oxide layer fragments downward, so as to prevent the third water spray head 582 from spraying upward to spray the oxide layer fragments into the first water spray head 577 and the second water spray head 592 again or falling into the inside of the third water spray head 582 again after spraying.
[0087] Before cleaning the metal plate, the first water spray head 577, the second water spray head 592 and the third water spray head 582 are sprayed to clean the oxide layer fragments inside. While spraying, the first water spray head 577 and the second water spray head 592 are swung to indirectly clean the oxide layer fragments on the surface of the drum. When the first water spray head 577 and the second water spray head 592 are spraying the oxide layer fragments, the spraying direction of the third water spray head 582 is changed, which effectively prevents the oxide layer fragments sprayed by the first water spray head 577 and the second water spray head 592 from falling into the inside of the third water spray head 582, thereby achieving the effect of preventing damage to the surface of the metal plate and efficiently cleaning the oxide layer inside the water spray pipe.
[0088] Obviously, the above-described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work should fall within the scope of protection of the present invention.
Claims
1. A roller rolling device with a surface treatment mechanism, characterized in that: The invention comprises a first conveyor (1), a rolling mechanism (2) being provided on one side of the first conveyor (1), a second conveyor (4) being provided on one side of the rolling mechanism (2), a positioning mechanism (3) being provided on the upper side of the second conveyor (4), and a cleaning mechanism (5) being provided on the outer side of the second conveyor (4); The rolling mechanism (2) comprises a first support frame (25), the upper two sides of the first support frame (25) are respectively fixedly connected with side plates (28), each of the side plates (28) is provided with a slide groove inside, the upper side of the side plates (28) is fixedly connected with a first top plate (26), the upper two sides of the first top plate (26) are respectively fixedly connected with a first hydraulic cylinder (21), the output end of each first hydraulic cylinder (21) sequentially passes through the first hydraulic cylinder (21) and the slider (22) and is fixedly connected with the slider (22), the slider (22) is slidably connected with the slide groove, the middle bearings of the two sliders (22) are connected with three upper pressure rollers (27), the installation heights of the three upper pressure rollers (27) are sequentially arranged from high to low, the middle bearings of the two side plates (28) are connected with three lower pressure rollers (29), the installation heights of the three lower pressure rollers (29) are all the same; Three first gears (23) are respectively provided on one side of the slider (22) and one side of the side plate (28), wherein one end of the three first gears (23) is fixedly connected to one end of the upper pressure roller (27) and are chain-connected to each other, wherein one end of the other three first gears (23) is fixedly connected to one end of the lower pressure roller (29) and are chain-connected to each other, wherein one side of two of the first gears (23) is provided with a first motor (24), the lower side of each first motor (24) is fixedly connected to a support plate, and the support plate is fixedly connected to the side plate (28), and the output end of the first motor (24) is fixedly connected to the first gear (23); The cleaning mechanism (5) comprises a second support frame (53), a cleaning box (54) is fixedly connected to the upper side of the second support frame (53), a second top plate (51) is fixedly connected to the upper side of the cleaning box (54), a gear box (55) is fixedly connected to one side of the cleaning box (54), a feed port and a discharge port are respectively provided on both sides of the cleaning box (54), and the feed port and the discharge port are both fixedly connected to a rubber curtain (52); A water delivery mechanism (56) is provided on the upper side of the second top plate (51), the water delivery mechanism (56) comprising a water tank (561), a water pump (562) is provided on one side of the water tank (561), a booster pump (563) is provided on one side of the water pump (562), a water outlet of the water tank (561) is connected to a water pumping end pipeline of the water pump (562), a water outlet of the water pump (562) is connected to an input end pipeline of the booster pump (563), and a first output end and a second output end of the booster pump (563) are fixedly connected to a first hose (564) and a second hose (567), respectively; The other end of the first hose (564) passes through the second top plate (51) and is fixedly connected to a first main water pipe (565); the first main water pipe (565) is fixedly connected to the cleaning box (54); and a plurality of third hoses (566) are evenly and fixedly connected to the lower side of the first main water pipe (565); A plurality of first flushing mechanisms (57) are evenly arranged inside the cleaning box (54), the first flushing mechanisms (57) comprising two third hydraulic cylinders (571), the two third hydraulic cylinders (571) being fixedly connected to the upper side of the second top plate (51), the output end of each third hydraulic cylinder (571) being hingedly connected to a fourth connecting rod (572), the other end of the fourth connecting rod (572) being hingedly connected to a fifth connecting rod (573), the inside of the fifth connecting rod (573) being fixedly connected to a rotating rod (575), the other end of the rotating rod (575) being connected to a bearing on the side wall of the cleaning box (54), the lower end of the fifth connecting rod (573) being fixedly connected to a first water pipe (576), the lower side of the first water pipe (576) being evenly fixedly connected to a plurality of first water spray heads (577); A third flushing mechanism (59) is respectively provided on both sides of the plurality of first flushing mechanisms (57), the third flushing mechanism (59) comprising a plurality of second water spray heads (592), both ends of each of the first water pipes (576) are fixedly connected to a fourth hose (593), the second water spray head (592) is fixedly connected to the other end of the fourth hose (593), a connecting rod (591) is fixedly connected between every two of the second water spray heads (592), one side of the cleaning box (54) is fixedly connected to two second motors (574), and an output end of the second motor (574) is fixedly connected to one of the second water spray heads (592); A second flushing mechanism (58) is provided at the lower part of the interior of the cleaning box (54), the second flushing mechanism (58) comprising a second main water pipe (584), the second main water pipe (584) being fixedly connected to the interior of the cleaning box (54), a plurality of fifth hoses (583) being fixedly connected to the upper side of the second main water pipe (584), a third motor (586) being fixedly connected to one side of the gear box (55), and a plurality of fifth hoses (583) being provided inside the gear box (55); A plurality of the fifth hoses (583) are connected to each other in a chain, an output end of the third motor (586) is fixedly connected to one of the second gears (585), the other end of each second gear (585) is fixedly connected to a secondary water pipe (581), the secondary water pipe (581) is fixedly connected to the other end of the fifth hose (583), and a plurality of third water spray heads (582) are fixedly connected to the upper side of the secondary water pipe (581); When it is necessary to spray the upper and lower surfaces of a metal plate with an excessive oxide layer, the first water spray head (577) sprays vertically downward, that is, high-pressure spray is performed on the upper side of the metal plate; the third water spray head (582) continuously sprays the lower side of the metal plate, and the spray direction of the third water spray head (582) is vertically upward; When it is necessary to spray the four sides of a metal plate with too little oxide layer, the second water spray head (592) is controlled to face obliquely the front and rear sides of the metal plate, and spray high-pressure water to wash the front and rear sides of the metal plate; the output end of the third hydraulic cylinder (571) is extended, and the first water spray head (577) sprays obliquely to the right, that is, high-pressure spray is performed on the left side of the metal plate; the output end of the third hydraulic cylinder (571) is retracted, and the first water spray head (577) sprays obliquely to the left, that is, high-pressure spray is performed on the right side of the metal plate; After each metal plate spraying is completed, the first water spray head (577), the second water spray head (592) and the third water spray head (582) stop spraying and reset. Before the next metal plate spraying, the first water spray head (577) and the second water spray head (592) spray first to spray out the oxide layer fragments inside the metal plate. The output end of the third hydraulic cylinder (571) retracts and contracts back and forth to control the first water spray head (577) and the second water spray head (592) to swing left and right to remove the oxide layer remaining on the upper surface of the drum. In order to prevent the oxide layer fragments sprayed out by the first water spray head (577) and the second water spray head (592) from falling into the third water spray head (582), before the first water spray head (577) and the second water spray head (592) spray, the output end of the third motor (586) rotates ninety degrees so that the spray port of the third water spray head (582) faces downward. After the first water spray head (577) and the second water spray head (592) finish spraying, the third water spray head (582) starts to spray downward to spray the oxide layer fragments inside to the bottom.
2. A roller rolling device with a surface treatment mechanism according to claim 1, characterized in that: The positioning mechanism (3) comprises a fixed plate (31), the fixed plate (31) is fixedly connected to the lower side of the second conveyor (4), a transmission assembly (32) is provided on the lower side of the fixed plate (31), the transmission assembly (32) comprises a second hydraulic cylinder (321), the second hydraulic cylinder (321) is fixedly connected to the lower side of the fixed plate (31), and the output end of the second hydraulic cylinder (321) is fixedly connected to the first connecting rod (322).
3. A roller rolling device with a surface treatment mechanism according to claim 2, characterized in that: A plurality of second connecting rods (323) are hingedly connected on the upper and lower sides of the first connecting rod (322); one end of each of the second connecting rods (323) is hingedly connected to a third connecting rod (324); one end of each of the third connecting rods (324) is fixedly connected to an L-shaped rotating column (326); one side of each of the L-shaped rotating columns (326) is fixedly connected to a fixing clamp (327); one side of each of the fixing clamps (327) is fixedly connected to a positioning plate (33); and a plurality of rotating clamps (325) are fixedly connected to both sides of the second conveyor (4); the rotating clamps (325) are connected to the bearings of the L-shaped rotating columns (326).
Citation Information
Patent Citations
Wide and thick plate full-process descaling device, descaling method and wide and thick plate
CN112474838A
Inlet dephosphorization device of finishing mill
CN214767857U
Steel belt extrusion forming device convenient to separate
CN221657516U
Method and apparatus for cooling rolling mill rolls and flat rolled products
US5212975A