Aluminum alloy extrusion processing equipment and processing technology

By designing a hydraulic cylinder driver -driven squeezing cylinder and lubricating oil supplementary device, the processing equipment of the aluminum alloy extrusion parts, solve the problem of heat adhesion and mold lubrication caused by aluminum alloy raw materials in the mold in the mold , Achieve higher quality molding and smoother squeezing process.

CN119035295BActive Publication Date: 2025-01-28CHIZHOU ON NEW MATERIALS TECH CO LTD +1
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Patent Information

Application Number
CN202411516322.1
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-10-29
Publication Date
2025-01-28
Estimated Expiration
2044-10-29

AI Technical Summary

Technical Problem

In the existing aluminum alloy extrusion processing equipment, the residual aluminum alloy raw materials in the mold can easily lead to thermal stickiness, affecting the molding quality, and the mold is not lubricated sufficiently, resulting in a poor extrusion process.

Method used

Design a kind of aluminum alloy extrusion parts processing equipment, use the hydraulic cylinder driver extrusion cylinder to drive the mold movement. After using the cutting knife to cut the molding part, push the shaft to launch the residual aluminum alloy squeeze parts, and supplement the device through the lubricant to supplement the device Supplement the lubricating oil between the molds to ensure that the surface of the mold is fully lubricated.

Benefits of technology

Effectively prevent the heat adhesion of the aluminum alloy remaining in the mold due to the high temperature, improve the molding quality of aluminum alloy squeeze parts, and reduce the friction resistance during the squeezing process by fully lubricating, making the processing smoother.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present application relates to the technical field of aluminum alloy extrusion processing equipment, and specifically discloses an aluminum alloy extrusion processing equipment and its processing technology, including a fixed seat, a positioning seat and a thrust seat, wherein a mold I is provided inside the positioning seat, an extrusion cylinder is provided inside the fixed seat, one end of the extrusion cylinder is fixedly connected to a passive seat, one end of the extrusion cylinder is provided with a mold II, a cutter and a lubricating oil replenishing device are provided on the side of mold I away from mold II, an extrusion rod is fixedly installed on the thrust seat, and one end of the extrusion rod is provided with a push shaft. After the cutter cuts off the formed aluminum alloy extrusion, the hydraulic cylinder II drives the extrusion cylinder to drive the mold II to move and separate from the mold I, and the push shaft pushes out the aluminum alloy extrusion remaining on the mold II, and the lubricating oil replenishing device replenishes lubricating oil between the two molds to prevent the aluminum blanks remaining in the two molds from being hot-sticky, and it is convenient to replenish lubricating oil for lubrication.
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Description

Technical Field

[0001] The present application relates to the technical field of aluminum alloy extrusion processing equipment, and in particular to an aluminum alloy extrusion processing equipment and a processing technology thereof. Background Art

[0002] Aluminum alloy extrusions are products manufactured through the aluminum alloy extrusion molding process. After the aluminum billet is heated to a certain temperature, it is pressed into a mold through an extruder to form the desired shape. Aluminum alloy extrusions have the advantages of light weight, high strength, and corrosion resistance. They are widely used in the automotive, aerospace, construction and other fields. Due to the wide application of aluminum alloy extrusions, there are many structures of aluminum alloy extrusions, especially hollow aluminum alloy extrusions, which have the advantages of light structure and high strength. The processing of hollow aluminum alloy extrusions generally requires two combined molds.

[0003] In the processing of existing aluminum alloy extrusions, each time a new aluminum billet is extruded, the previous aluminum billet will remain in the mold for a period of time. Due to the high temperature, the aluminum alloy raw material is easily thermally bonded to the mold, resulting in an irregular mold surface, which affects the quality of subsequent aluminum alloy extrusion processing. In addition, in the processing of existing aluminum alloy extrusions, due to the length of the extrusion cylinder outside the extrusion rod, it is inconvenient to lubricate the mold, which easily leads to insufficient lubrication of the surface of the mold contacting the aluminum alloy. Summary of the invention

[0004] The present application proposes a processing device and a processing technology for aluminum alloy extrusions, which have the advantage of high molding quality of aluminum alloy extrusions and are used to solve the problem that when existing equipment extrude aluminum alloy raw materials into aluminum alloy extrusions, the aluminum alloy raw materials are left statically in the mold, which is prone to hot sticking and has insufficient lubrication.

[0005] In order to achieve the above-mentioned purpose, the present application adopts the following technical scheme: a processing equipment for aluminum alloy extrusion parts, including a fixed seat, a positioning seat and a thrust seat installed between four guide rods, a mold I is provided inside the positioning seat, an extrusion cylinder is provided inside the fixed seat, one end of the extrusion cylinder is fixedly connected to a passive seat, and the extrusion cylinder is driven by a hydraulic cylinder II to move horizontally, one end of the extrusion cylinder is provided with a mold II, and a discharge trough located on one side of the positioning seat is opened at the bottom of the fixed seat.

[0006] A U-shaped fixing plate is also fixedly installed between the two guide rods above the fixing seat, a hydraulic cylinder III is installed on the top of the U-shaped fixing plate, a mounting seat is installed on the piston shaft of the hydraulic cylinder III, a cutting knife is provided at the bottom of the mounting seat, and a lubricating oil replenishing device is provided in the middle of the mounting seat.

[0007] An extrusion rod is fixedly mounted on the thrust seat, an extrusion block is arranged at one end of the extrusion rod, and a push shaft is arranged on the extrusion block.

[0008] After the cutter cuts off the formed aluminum alloy extrusion, hydraulic cylinder II drives the extrusion cylinder to move mold II and separate it from mold I. The push shaft pushes out the aluminum alloy extrusion remaining on mold II, and the lubricating oil replenishing device replenishes lubricating oil between mold II and mold I.

[0009] Furthermore, an air guide groove I is provided at one end of the extrusion rod away from the thrust seat, the extrusion block is fixedly installed on the inner side of the air guide groove I, and one side of the extrusion block is flush with one side of the extrusion rod, and at least one air guide groove II is provided on the extrusion block, the air guide groove II is connected to the air guide groove I, and the push shaft is movably sleeved in the air guide groove II.

[0010] Furthermore, an air inlet hole is opened in the middle of the extrusion rod, the air inlet hole is communicated with the air guide groove I, and the air inlet hole extends to the thrust seat and is externally connected to an air charging pipe.

[0011] Furthermore, the lubricating oil replenishing device comprises a positioning tube fixedly mounted on the mounting seat, a cover plate fixedly mounted on one side of the positioning tube, an oil guide pipe connected to one side of the top of the positioning tube, a cylindrical piston located on one side of the oil guide pipe is movably sleeved inside the positioning tube, the cylindrical piston is formed by splicing two identical semi-cylindrical bodies, and a sealing ring is provided between the outer side of the cylindrical piston and the inner wall of the positioning tube, an oil outlet block is installed on the side of the cylindrical piston away from the cover plate, and the outer side of the oil outlet block is designed to be flush with the outer side of the cylindrical piston, and the cylindrical movable A limiting ring plate located on the inner side of the oil outlet block is also provided in the plug, a piston tube is fixedly installed in the middle of the cylindrical piston, and a guide groove is provided on the side of the cylindrical piston facing the oil outlet block, the guide groove is located on the outer side of the piston tube, and an oil guide hole connected to the guide groove is provided in the middle of the piston tube, a pipe plug is provided on the side of the piston tube facing the oil outlet block, a limiting shaft is fixedly installed in the middle of one side of the pipe plug, a spring is provided on the outer side of the limiting shaft, one end of the spring is connected to one side of the pipe plug, and the other end of the spring is connected to a piston slider movably mounted inside the piston tube.

[0012] Furthermore, the material of the oil outlet block is a material that is resistant to high temperatures and has a porous structure.

[0013] Furthermore, two support plates are fixedly installed between the two guide rods above the fixed seat, the hydraulic cylinder II is fixedly installed on one of the support plates, a passive seat is fixedly installed on the end of the extrusion cylinder away from the limiting sleeve, an L-shaped plate II is fixedly installed on the top of the passive seat, and one end of the piston shaft of the hydraulic cylinder II is fixedly connected to the L-shaped plate II.

[0014] Furthermore, a hydraulic cylinder I is fixedly installed on the other support plate, an L-shaped plate I is fixedly installed on one end of the top of the fixed seat, and the piston shaft of the hydraulic cylinder I is fixedly connected to the L-shaped plate I.

[0015] Furthermore, a positioning sleeve is fixedly installed on one side of the positioning seat away from the fixed seat, and a fixed mold sleeve is mounted on the internal movable sleeve of the positioning seat. The mold I is arranged between the positioning sleeve and the fixed mold sleeve, and the positioning sleeve, the fixed mold sleeve and the mold I are fixed by bolts.

[0016] Furthermore, a limiting sleeve is provided at one end of the extrusion cylinder, a limiting ring is provided on the side of the limiting sleeve away from the extrusion cylinder, and the limiting ring and the limiting sleeve are fixed to the extrusion cylinder by bolts, and the mold II is arranged between the limiting sleeve and the limiting ring.

[0017] Furthermore, the processing steps of the processing equipment for processing the aluminum alloy extrusions are as follows:

[0018] S1. First, control the thrust seat to drive the extrusion rod to move to the outside of the passive seat, and keep a distance from the passive seat that exceeds the length of the aluminum embryo bar. Then transfer the heated aluminum embryo bar between the passive seat and the extrusion rod, control the thrust seat to drive the extrusion rod to move, and push the aluminum embryo bar into the inside of the extrusion cylinder.

[0019] S2. Under the extrusion force of the extrusion rod, the aluminum embryo bar flows through one side of the inside of mold II to the channel of mold I, and is extruded between mold II and mold I to form the required aluminum alloy extrusion parts. The aluminum alloy extrusion parts are pressed out from the outside of the positioning sleeve and transferred to the next processing equipment for subsequent processing.

[0020] S3. After an aluminum blank rod is used up, the hydraulic cylinder III drives the piston shaft to push the mounting seat to drive the cutter to move downward, and the aluminum alloy extrusion is cut on the outside of the positioning sleeve. Then the hydraulic cylinder II drives the piston shaft to drive the L-shaped plate II and the passive seat to move toward one side of the thrust seat. The thrust seat moves synchronously with the passive seat until the mold II at one end of the extrusion cylinder moves to one side of the discharge trough. Then, the channel on one side of the inside of the mold II for the aluminum blank rod to flow to the mold I is used, so that the mold II can drive the aluminum alloy extrusion remaining between the mold II and the mold I to move together.

[0021] S4. Inject air into the air inlet through the inflation pipe to increase pressure, push the push shaft in the air guide groove II to move, and one end of the push shaft can flow to the channel of the mold I through the aluminum embryo rod supply on one side of the inside of the mold II, push out the aluminum alloy extrusion parts remaining on the mold II, and the remaining aluminum alloy extrusion parts fall through the discharge chute and are recycled and reused.

[0022] S5. Hydraulic cylinder II drives the piston shaft to move the L-shaped plate II and the passive seat away from the side of the thrust seat until mold II and mold I are re-closed. At the same time, the thrust seat is controlled to drive the extrusion rod to move to the outside of the passive seat, ready to extrude the next aluminum blank.

[0023] S6. After the aluminum alloy extrusion parts are processed for a period of time, the piston shaft is driven by hydraulic cylinder III to drive the mounting seat to move further downward until the lubricating oil replenishing device moves to one side of mold I, and lubricating oil is injected into the positioning tube through the oil guide pipe. The internal oil pressure of the positioning tube increases, pushing the cylindrical piston toward mold I until the sides of the cylindrical piston and the oil outlet block are completely in contact with the sides of mold I. The lubricating oil pushes the piston slider to move and compresses the spring, and enters between mold II and mold I through the oil guide hole, guide groove, limit ring plate and micropores on the oil outlet block, and replenishes the lubricating oil in the mold cavity between mold II and mold I.

[0024] Beneficial effects of the present invention:

[0025] 1. The present application provides an aluminum alloy extrusion processing equipment and a processing technology thereof. An extrusion cylinder is added inside a fixed seat, mold I is installed in a positioning seat, and mold II is installed on one side of the extrusion cylinder. The aluminum embryo bar is extruded between mold II and mold I inside the extrusion cylinder to form the required aluminum alloy extrusion. Under the premise of not affecting the normal processing of the aluminum alloy extrusion, the formed aluminum alloy extrusion is cut off by a cutter, and then the hydraulic cylinder II drives the extrusion cylinder to drive mold II to move and separate from mold I. The aluminum alloy extrusion remaining on mold II is pushed out by the push shaft, so that before the next aluminum embryo bar is extruded, the aluminum embryo bar remaining in mold I and mold II is prevented from being hot-bonded to the mold due to the aluminum alloy raw material and the mold at high temperature, thereby effectively ensuring the processing quality of the aluminum alloy extrusion.

[0026] 2. The present application provides a processing equipment and a processing technology for aluminum alloy extrusion parts. The hydraulic cylinder II drives the extrusion cylinder to drive the mold II to move and separate from the mold I. After the aluminum alloy extrusion parts remaining on the mold II are pushed out by the push shaft, when the mold I closes the mold II again, the lubricating oil replenishing device can be used to replenish lubricating oil from between the mold I and the mold II, so that the contact surface between the mold I and the mold II and the aluminum embryo rod fluid can be fully lubricated, reducing the friction resistance of the subsequent aluminum embryo rod flowing through the mold I and the mold II after extrusion, making the extrusion process smoother, and further improving the quality of the processing and forming of the aluminum alloy extrusion parts. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] The accompanying drawings, which constitute a part of the specification, illustrate embodiments disclosed in the present application and, together with the description, serve to explain the principles disclosed in the present application.

[0028] The present application can be more clearly understood from the following detailed description with reference to the accompanying drawings, in which:

[0029] Figure 1 It is a structural schematic diagram of the present invention;

[0030] Figure 2 for Figure 1 Schematic diagram of the cut structure at aa in the middle;

[0031] Figure 3 for Figure 2 Schematic diagram of the installation structure of the middle mold I;

[0032] Figure 4 for Figure 2 Schematic diagram of the installation structure of the middle mold II;

[0033] Figure 5 for Figure 2 Schematic diagram of the installation structure of the thrust shaft;

[0034] Figure 6 for Figure 2 A schematic diagram of the structure of the middle mounting seat;

[0035] Figure 7 for Figure 6 Schematic diagram of the structure of the lubricating oil replenishing device.

[0036] In the figure:

[0037] 1. Fixed seat; 101. Feeding trough; 2. Guide rod; 3. Support plate; 4. Hydraulic cylinder Ⅰ; 5. L-shaped plate Ⅰ; 6. Positioning seat; 7. Positioning sleeve; 8. Fixed die sleeve; 9. Mold Ⅰ; 10. Extrusion cylinder; 11. Limiting sleeve; 12. Limiting ring; 13. Mold Ⅱ; 14. Hydraulic cylinder Ⅱ; 15. Passive seat; 16. L-shaped plate Ⅱ; 17. Thrust seat; 18. Extrusion rod; 181. Air guide groove Ⅰ; 182. Air inlet hole; 19. Extrusion block; 191. Air guide groove II; 20. Push shaft; 21. U-shaped fixing plate; 22. Hydraulic cylinder III; 23. Mounting seat; 24. Cutter; 25. Positioning tube; 26. Cover plate; 27. Oil guide pipe; 28. Cylindrical piston; 281. Guide groove; 29. ​​Oil outlet block; 30. Limiting ring plate; 31. Piston tube; 311. Oil guide hole; 32. Pipe plug; 33. Limiting shaft; 34. Spring; 35. Piston slider. DETAILED DESCRIPTION

[0038] The following will be combined with the drawings in the embodiments of the present application to clearly and completely describe the technical solutions in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of this application.

[0039] Example: See Figure 1-Figure 2A processing equipment for aluminum alloy extrusions includes a fixed seat 1, which is arranged between four guide rods 2. A support plate 3 is fixedly installed between two guide rods 2 above the fixed seat 1, and a hydraulic cylinder Ⅰ4 is fixedly installed on the support plate 3. An L-shaped plate Ⅰ5 is fixedly installed at one end of the top of the fixed seat 1. The piston shaft of the hydraulic cylinder Ⅰ4 is fixedly connected to the L-shaped plate Ⅰ5. The piston shaft is driven by the support plate 3 to drive the hydraulic cylinder Ⅰ4 to move, so that the fixed seat 1 can be controlled to move horizontally along the guide rods 2.

[0040] A locating seat 6 located on one side of the fixing seat 1 is fixedly installed on the four guide rods 2, a locating sleeve 7 is fixedly installed on the side of the locating seat 6 away from the fixing seat 1, a fixed die sleeve 8 is movable inside the locating seat 6, a die I9 is ​​installed between the fixed die sleeve 8 and the locating sleeve 7, and the locating sleeve 7, the fixed die sleeve 8 and the die I9 are fixed by bolts, so that the locating sleeve 7 remains stable during the extrusion of the aluminum blank rod. At the same time, when processing different types of aluminum alloy extrusions, it is convenient to disassemble the die I9 and replace it with the corresponding type of die I9.

[0041] See also Figure 2-Figure 4 The internal movable sleeve of the fixing seat 1 is provided with an extrusion cylinder 10, and a limiting sleeve 11 is provided at one end of the extrusion cylinder 10. A limiting ring 12 is provided on the side of the limiting sleeve 11 away from the extrusion cylinder 10, and the limiting ring 12 and the limiting sleeve 11 are fixed to the extrusion cylinder 10 by bolts. A mold II 13 is provided on the inner side between the limiting ring 12 and the limiting sleeve 11. The mold II 13 is used in conjunction with the mold I 9 to perform extrusion processing and forming on hollow aluminum alloy extrusion parts, and is fixed to the extrusion cylinder 10 by bolts through the limiting sleeve 11 and the limiting ring 12. The mold II 13 is arranged between the limiting sleeve 11 and the limiting ring 12 to ensure that the mold II 13 can maintain a stable state during the extrusion of the aluminum blank rod like the mold I 9, and is convenient for disassembly. Unloading, a feeding chute 101 is provided at the bottom of the fixing seat 1, and the feeding chute 101 is located at one side of the positioning seat 6. After an aluminum embryo bar is processed into an aluminum alloy extrusion part, the aluminum embryo bar remaining in the mold cavity of the mold Ⅰ9 and the extrusion cylinder 10 can be withdrawn through the detachable design of the mold Ⅰ9 and the extrusion cylinder 10, and the remaining aluminum embryo bar falls through the feeding chute 101 for recycling and reuse, so as to prevent the aluminum embryo bar remaining in the mold Ⅰ9 and the mold Ⅱ13 from cooling down before the next aluminum embryo bar is extruded, resulting in poor fluidity of the aluminum embryo bar, so that the raw materials of the aluminum embryo bar remain on the surface of the mold Ⅰ9 and the mold Ⅱ13, affecting the quality of subsequent aluminum alloy extrusion parts, thereby ensuring the quality of the processing and forming of the aluminum alloy extrusion parts.

[0042] There are two support plates 3, hydraulic cylinder I4 is fixedly mounted on one of the support plates 3, and hydraulic cylinder II14 is fixedly mounted on the other support plate 3, a passive seat 15 is fixedly mounted on one end of the extrusion cylinder 10 away from the limiting sleeve 11, an L-shaped plate II16 is fixedly mounted on the top of the passive seat 15, one end of the piston shaft of the hydraulic cylinder II14 is fixedly connected to the L-shaped plate II16, and the piston shaft is driven by the hydraulic cylinder II14 to drive one end of the passive seat 15, thereby driving the extrusion cylinder 10, the limiting sleeve 11, the limiting ring 12 and the mold II13 to move, so that when the aluminum blank rod is extruded into the desired aluminum alloy extrusion, the mold II13 and the mold I9 are closed, and the passive seat 15 is movably arranged on the four guide rods 2 to ensure that the passive seat 15 can move stably horizontally.

[0043] The four fixed seats 1 are also provided with a thrust seat 17, which is driven by a hydraulic device for extrusion (not shown in the figure) to move horizontally. An extrusion rod 18 is fixedly installed on the side of the L-shaped plate II 16 facing the fixed seat 1, see Figure 2 and Figure 5 An air guide groove Ⅰ181 is provided at one end of the extrusion rod 18 away from the thrust seat 17, and an extrusion block 19 is fixedly installed in the air guide groove Ⅰ181. One side of the extrusion block 19 is flush with one side of the extrusion rod 18. At least one air guide groove Ⅱ191 is provided on the extrusion block 19, and the air guide groove Ⅱ191 is connected with the air guide groove Ⅰ181, and the air guide groove Ⅱ191 corresponds to a channel on one side of the inside of the mold Ⅱ13 for the aluminum embryo bar to flow to the mold Ⅰ9. A push shaft 20 is movably sleeved in the air guide groove Ⅱ191, so that when one end of the push shaft 20 moves to the outside of the extrusion block 19, it extends to the channel on one side of the inside of the mold Ⅱ13 for the aluminum embryo bar to flow to the mold Ⅰ9, and the aluminum embryo bar remaining on the mold Ⅱ13 can be pushed out, and when the extrusion rod 18 and the extrusion block 19 extrude the aluminum embryo bar, one side of the push shaft 20 is flush with the side of the extrusion block 19, ensuring the normal extrusion of the aluminum embryo bar and preventing the aluminum embryo bar from entering the air guide groove Ⅱ191.

[0044] An air inlet hole 182 is opened in the middle of the extrusion rod 18, and the air inlet hole 182 is connected to the air guide groove I 181. The air inlet hole 182 extends to the thrust seat 17 and is externally connected to an air charging pipe (not shown in the figure). Air is injected and pressurized into the air inlet hole 182 through the external air charging pipe to push the push shaft 20 in the air guide groove II 191 to move. The push shaft 20 can be used to push out the aluminum blank remaining on the mold II 13.

[0045] Please continue reading Figure 1-Figure 2 A U-shaped fixing plate 21 located on one side of the positioning sleeve 7 is fixedly installed between the two guide rods 2 located above the fixing seat 1. A hydraulic cylinder III 22 is fixedly installed on the top of the U-shaped fixing plate 21. A mounting seat 23 is fixedly installed on the piston shaft of the hydraulic cylinder III 22. Please refer to Figure 2 and Figure 6A cutter 24 is fixedly mounted on the bottom of the mounting seat 23 , and a lubricating oil replenishing device is also fixedly mounted on the mounting seat 23 .

[0046] See also Figure 6-Figure 7 The lubricating oil replenishing device includes a positioning tube 25 fixedly mounted on the mounting seat 23, a cover plate 26 fixedly mounted on one side of the positioning tube 25, an oil guide tube 27 connected to one side of the top of the positioning tube 25, a cylindrical piston 28 located on one side of the oil guide tube 27 is movably sleeved inside the positioning tube 25, and the cylindrical piston 28 is formed by splicing two identical semi-cylindrical bodies, and a sealing ring is provided between the outer side of the cylindrical piston 28 and the inner wall of the positioning tube 25, and an oil outlet block 29 is installed on the side of the cylindrical piston 28 away from the cover plate 26, and the material of the oil outlet block 29 is high temperature resistant and The material with micro pores enables the oil outlet block 29 to maintain structural stability at high temperatures and has a certain oil absorption and pore structure, such as porous ceramic materials, glass fibers, ceramic fibers, etc., and the outer side of the oil outlet block 29 is designed to be flush with the outer side of the cylindrical piston 28. The cylindrical piston 28 is also provided with a limiting ring plate 30 located on the inner side of the oil outlet block 29. The limiting effect of the limiting ring plate 30 is utilized to keep the outer side of the oil outlet block 29 flush with the cylindrical piston 28, and the space inside the limiting ring plate 30 facilitates the lubricating oil to flow in and out of the micropores on the oil block 29.

[0047] A piston tube 31 is fixedly installed in the middle of the cylindrical piston 28, and a guide groove 281 is opened on the side of the cylindrical piston 28 facing the oil outlet block 29, the guide groove 281 is located on the outside of the piston tube 31, and an oil guide hole 311 connected to the guide groove 281 is opened in the middle of the piston tube 31, a pipe plug 32 is provided on the side of the piston tube 31 facing the oil outlet block 29, a limiting shaft 33 is fixedly installed in the middle of one side of the pipe plug 32, a spring 34 is provided on the outside of the limiting shaft 33, one end of the spring 34 is connected to one side of the pipe plug 32, and the other end of the spring 34 is connected to a piston slider 35 movably mounted inside the piston tube 31.

[0048] The processing steps of aluminum alloy extrusion processing equipment are as follows:

[0049] S1. First, the thrust seat 17 is controlled to drive the extrusion rod 18 to move to the outside of the passive seat 15, and the distance between the passive seat 15 and the extrusion rod 18 exceeds the length of the aluminum embryo bar. Then, the heated aluminum embryo bar is transferred between the passive seat 15 and the extrusion rod 18, and the thrust seat 17 is controlled to drive the extrusion rod 18 to move, and the aluminum embryo bar is pushed into the passive seat 15 and the extrusion cylinder 10.

[0050] S2. Under the extrusion force of the extrusion rod 18, the aluminum embryo bar flows through one side of the inside of the mold II13 to the channel of the mold I9, and is extruded between the mold II13 and the mold I9 to form the required aluminum alloy extrusion parts. The aluminum alloy extrusion parts are pressed out from the outside of the positioning sleeve 7 and transferred to the next processing equipment for subsequent processing.

[0051] S3. After an aluminum blank is used up, the hydraulic cylinder III 22 drives the piston shaft to push the mounting seat 23 to drive the cutter 24 to move downward, and the aluminum alloy extrusion is cut on the outside of the positioning sleeve 7. Then the hydraulic cylinder II 14 drives the piston shaft to drive the L-shaped plate II 16 and the passive seat 15 to move toward one side of the thrust seat 17. The thrust seat 17 moves synchronously with the passive seat 15 until the mold II 13 at one end of the extrusion cylinder 10 moves to one side of the feed chute 101. Then, the channel on one side of the inside of the mold II 13 for the aluminum blank to flow to the mold I 9 is used, so that the mold II 13 can drive the aluminum alloy extrusion remaining between the mold II 13 and the mold I 9 to move together.

[0052] S4. Inject air into the air inlet 182 through the inflation pipe to increase pressure, so as to push the push shaft 20 in the air guide groove II 191 to move. One end of the push shaft 20 can pass through the channel for supplying aluminum embryo rods on one side of the inside of the mold II 13 to flow to the mold I 9, and push out the aluminum alloy extrusions remaining on the mold II 13. The remaining aluminum alloy extrusions fall through the discharge chute 101 and are recycled for reuse.

[0053] S5, hydraulic cylinder II 14 drives the piston shaft to drive the L-shaped plate II 16 and the passive seat 15 to move away from the side of the thrust seat 17 until the mold II 13 and the mold I 9 are re-closed, and at the same time controls the thrust seat 17 to drive the extrusion rod 18 to move to the outside of the passive seat 15, ready to extrude the next aluminum blank.

[0054] S6. After the aluminum alloy extrusion parts are processed for a period of time, the piston shaft is driven by the hydraulic cylinder III 22 to drive the mounting seat 23 to move further downward until the lubricating oil replenishing device moves to one side of the mold I9, and the lubricating oil is injected into the positioning tube 25 through the oil guide pipe 27. The internal oil pressure of the positioning tube 25 increases, pushing the cylindrical piston 28 to move toward the mold I9 until the sides of the cylindrical piston 28 and the oil outlet block 29 are completely in contact with the sides of the mold I9. The lubricating oil pushes the piston slider 35 to move and compresses the spring 34, and enters between the mold II 13 and the mold I9 through the oil guide hole 311, the guide groove 281, the limit ring plate 30 and the micropores on the oil outlet block 29, and replenishes the lubricating oil in the mold cavity between the mold II 13 and the mold I9.

Claims

1. A processing device for aluminum alloy extrusions, comprising a fixing seat (1), a positioning seat (6) and a thrust seat (17) installed between four guide rods (2), characterized in that: A mold I (9) is provided inside the positioning seat (6), an extrusion cylinder (10) is provided inside the fixed seat (1), one end of the extrusion cylinder (10) is fixedly connected to a passive seat (15), and the extrusion cylinder (10) is driven by a hydraulic cylinder II (14) to move horizontally, one end of the extrusion cylinder (10) is provided with a mold II (13), and a bottom of the fixed seat (1) is provided with a material discharge trough (101) located on one side of the positioning seat (6); A U-shaped fixing plate (21) is fixedly installed between the two guide rods (2) located above the fixing seat (1); a hydraulic cylinder III (22) is installed on the top of the U-shaped fixing plate (21); a mounting seat (23) is installed on the piston shaft of the hydraulic cylinder III (22); a cutter (24) is provided at the bottom of the mounting seat (23); and a lubricating oil replenishing device is provided in the middle of the mounting seat (23); An extrusion rod (18) is fixedly mounted on the thrust seat (17), an extrusion block (19) is provided at one end of the extrusion rod (18), and a push shaft (20) is provided on the extrusion block (19); After the cutter (24) cuts off the formed aluminum alloy extrusion, the hydraulic cylinder II (14) drives the extrusion cylinder (10) to drive the mold II (13) to move and separate from the mold I (9), and the push shaft (20) pushes out the aluminum alloy extrusion remaining on the mold II (13), and the lubricating oil replenishing device replenishes lubricating oil between the mold II (13) and the mold I (9); An air guide groove I (181) is formed at one end of the extrusion rod (18) away from the thrust seat (17); the extrusion block (19) is fixedly mounted on the inner side of the air guide groove I (181), and one side of the extrusion block (19) is flush with one side of the extrusion rod (18); at least one air guide groove II (191) is formed on the extrusion block (19); the air guide groove II (191) is communicated with the air guide groove I (181); and the thrust shaft (20) is movably sleeved in the air guide groove II (191); An air inlet hole (182) is provided in the middle of the extrusion rod (18), the air inlet hole (182) is communicated with the air guide groove I (181), and the air inlet hole (182) extends to the thrust seat (17) and is externally connected to an air charging pipe; The lubricating oil replenishing device comprises a positioning tube (25) fixedly mounted on a mounting seat (23), a cover plate (26) fixedly mounted on one side of the positioning tube (25), an oil guide tube (27) connected to one side of the top of the positioning tube (25), a cylindrical piston (28) movably sleeved inside the positioning tube (25) and located on one side of the oil guide tube (27), the cylindrical piston (28) being formed by splicing two identical semi-cylindrical bodies, and a sealing ring being provided between the outer side of the cylindrical piston (28) and the inner wall of the positioning tube (25), an oil outlet block (29) being installed on the side of the cylindrical piston (28) away from the cover plate (26), and the outer side of the oil outlet block (29) being designed to be flush with the outer side of the cylindrical piston (28), and the cylindrical piston (28) is also provided with a sealing ring located on the inner side of the oil outlet block (29). A limiting ring plate (30) is provided, a piston tube (31) is fixedly mounted in the middle of the columnar piston (28), a guide groove (281) is provided on the side of the columnar piston (28) facing the oil outlet block (29), the guide groove (281) is located on the outside of the piston tube (31), and an oil guide hole (311) connected to the guide groove (281) is provided in the middle of the piston tube (31), a pipe plug (32) is provided on the side of the piston tube (31) facing the oil outlet block (29), a limiting shaft (33) is fixedly mounted in the middle of one side of the pipe plug (32), a spring (34) is provided on the outside of the limiting shaft (33), one end of the spring (34) is connected to one side of the pipe plug (32), and the other end of the spring (34) is connected to a piston slider (35) movably sleeved inside the piston tube (31).

2. The processing equipment for aluminum alloy extrusions according to claim 1, characterized in that: The material of the oil outlet block (29) is a material that is high temperature resistant and has a porous structure.

3. The processing equipment for aluminum alloy extrusions according to claim 1, characterized in that: Two support plates (3) are fixedly installed between two guide rods (2) located above the fixed seat (1), the hydraulic cylinder II (14) is fixedly installed on one of the support plates (3), a passive seat (15) is fixedly installed on the end of the extrusion cylinder (10) away from the limiting sleeve (11), an L-shaped plate II (16) is fixedly installed on the top of the passive seat (15), and one end of the piston shaft of the hydraulic cylinder II (14) is fixedly connected to the L-shaped plate II (16).

4. The processing equipment for aluminum alloy extrusions according to claim 3, characterized in that: A hydraulic cylinder I (4) is fixedly mounted on the other support plate (3), an L-shaped plate I (5) is fixedly mounted on one end of the top of the fixed seat (1), and a piston shaft of the hydraulic cylinder I (4) is fixedly connected to the L-shaped plate I (5).

5. The processing equipment for aluminum alloy extrusions according to claim 3, characterized in that: A positioning sleeve (7) is fixedly mounted on a side of the positioning seat (6) away from the fixed seat (1), and a fixed die sleeve (8) is mounted on an internal movable sleeve of the positioning seat (6). The die I (9) is arranged between the positioning sleeve (7) and the fixed die sleeve (8), and the positioning sleeve (7), the fixed die sleeve (8) and the die I (9) are fixed by bolts.

6. The processing equipment for aluminum alloy extrusions according to claim 1, characterized in that: A limiting sleeve (11) is provided at one end of the extrusion cylinder (10), a limiting ring (12) is provided on a side of the limiting sleeve (11) away from the extrusion cylinder (10), and the limiting ring (12) and the limiting sleeve (11) are fixed to the extrusion cylinder (10) by bolts, and the mold II (13) is arranged between the limiting sleeve (11) and the limiting ring (12).

7. The processing equipment for aluminum alloy extrusions according to claim 5, characterized in that: The processing steps for processing aluminum alloy extrusions using processing equipment are as follows: S1, firstly, controlling the thrust seat (17) to drive the extrusion rod (18) to move to the outside of the passive seat (15), and maintaining a distance from the passive seat (15) that exceeds the length of the aluminum embryo bar, then transferring the heated aluminum embryo bar to between the passive seat (15) and the extrusion rod (18), controlling the thrust seat (17) to drive the extrusion rod (18) to move, and pushing the aluminum embryo bar into the interior of the extrusion cylinder (10); S2. Under the extrusion force of the extrusion rod (18), the aluminum blank flows through one side of the interior of the die II (13) to the channel of the die I (9), and is extruded between the die II (13) and the die I (9) to form the desired aluminum alloy extrusion. The aluminum alloy extrusion is extruded from the outside of the positioning sleeve (7) and transferred to the next processing equipment for subsequent processing. S3, after an aluminum billet is used up, the hydraulic cylinder III (22) drives the piston shaft to push the mounting seat (23) to drive the cutter (24) to move downward, and the aluminum alloy extrusion is cut on the outer side of the positioning sleeve (7), and then the hydraulic cylinder II (14) drives the piston shaft to drive the L-shaped plate II (16) and the passive seat (15) to move toward one side of the thrust seat (17), and the thrust seat (17) moves synchronously with the passive seat (15) until the mold II (13) at one end of the extrusion cylinder (10) moves to one side of the discharge trough (101), and then the channel on one side of the inner side of the mold II (13) for the aluminum billet to flow to the mold I (9) is used, so that the mold II (13) can drive the aluminum alloy extrusion remaining between the mold II (13) and the mold I (9) to move together; S4, injecting air into the air inlet (182) through the air inlet pipe to increase pressure, pushing the push shaft (20) in the air guide groove II (191) to move, one end of the push shaft (20) can pass through the channel on one side of the inside of the mold II (13) for the aluminum embryo rod to flow to the mold I (9), and push out the aluminum alloy extrusion remaining on the mold II (13), and the remaining aluminum alloy extrusion falls through the discharge chute (101) and is recycled; S5, hydraulic cylinder II (14) drives the piston shaft to drive the L-shaped plate II (16) and the passive seat (15) to move away from the side of the thrust seat (17) until the mold II (13) and the mold I (9) are re-closed, and at the same time, the thrust seat (17) is controlled to drive the extrusion rod (18) to move to the outside of the passive seat (15) to prepare for extruding the next aluminum blank; S6. After the aluminum alloy extrusion is processed for a period of time, the piston shaft is driven by the hydraulic cylinder III (22) to drive the mounting seat (23) to move further downward until the lubricating oil replenishing device moves to one side of the mold I (9), and lubricating oil is injected into the positioning tube (25) through the oil guide tube (27). The internal oil pressure of the positioning tube (25) increases, pushing the cylindrical piston (28) to move toward the mold I (9) until the side of the cylindrical piston (28) and the oil outlet block (29) completely fit the side of the mold I (9). The lubricating oil pushes the piston slider (35) to move and compress the spring (34), and enters between the mold II (13) and the mold I (9) through the oil guide hole (311), the guide groove (281), the limit ring plate (30) and the micropores on the oil outlet block (29), thereby replenishing the lubricating oil in the mold cavity between the mold II (13) and the mold I (9).

Citation Information

Patent Citations

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