A water making machine purification component processing and forming device
By designing a fixed mechanism and welding mechanism for reverse osmosis membrane shells, the problem that the fixed method cannot ensure stability and fit during the existing welding process cannot be guaranteed, and the efficient and quality welding effect is achieved.
Patent Information
- Application Number
- CN202411555740.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-04
- Publication Date
- 2025-01-24
- Estimated Expiration
- 2044-11-04
AI Technical Summary
During the welding process of the existing reverse osmosis membrane shell, the fixing method cannot ensure the stability and fit of the pipe body and flange, which affects the welding efficiency and quality.
A processing molding device including a fixed mechanism and a welded mechanism is designed, and the tube and flange are stable and fixed through the support ring, fixed and push parts on the T -shaped platform, and through the sliding ring and welding and welding The components are welded simultaneously in the internal and external seams.
It improves the welding quality and efficiency of the reverse osmosis membrane shell, ensures the stability and fit of the flange and the tube body, and improves the production efficiency of large -scale watermaking machines.
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Figure CN119035858B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of processing and forming, and in particular to a processing and forming device for a water making machine purification component. Background Art
[0002] A water maker is a device that converts water sources into water suitable for human drinking through specific technology. It is widely used in household drinking water and commercial places. Among them, the reverse osmosis membrane is the most important water purification component in the water maker. The reverse osmosis membrane shell is the main component of the reverse osmosis membrane. It is not only the physical support structure of the reverse osmosis membrane element, but also responsible for providing a closed environment to ensure that the membrane element can withstand the pressure of high-pressure water flow; the reverse osmosis membrane shell is mainly composed of a pipe body and a flange welded at the end; in order to provide stable clean water for a large population in public places, a large-scale water maker with a high processing capacity and continuous operation will be used. The thickness of the reverse osmosis membrane shell of a large water maker is relatively large. Therefore, during the welding process, the inner and outer seams of the flange and the pipe body need to be welded to ensure the strength of the structure.
[0003] However, the following problems currently exist in the welding process of the reverse osmosis membrane shell: the existing welding method requires sequential welding of the inner and outer seams after the flange and the pipe body are connected, so each processing requires multiple adjustments to the positions of the welding components and the seams, which affects the efficiency of the reverse osmosis membrane shell welding; secondly, the existing fixing method is usually to clamp and fix the outer ring wall of the flange through a chuck and then connect it with the pipe body which is also fixed by the chuck. This fixing method is only fixed by a single chuck, and cannot guarantee the stability and fit of the pipe body and the flange, which affects the welding quality of the reverse osmosis membrane shell. Summary of the invention
[0004] In view of the above problems, an embodiment of the present application provides a water making machine purification component processing and molding device to solve the above-mentioned technical problems.
[0005] In order to achieve the above-mentioned purpose, the embodiment of the present application provides the following technical solutions: the embodiment of the present application provides a water making machine purification component processing and molding device, including an equipment frame; a base is fixedly installed on the equipment frame, and an inverted T-shaped stage is fixedly installed on the upper end of the base through legs, and a fixing mechanism for fixing the pipe body and the flange and a welding mechanism for synchronously welding the inside and the outside are arranged on the inverted T-shaped stage.
[0006] The fixing mechanism includes a support ring, and the support ring is coaxially fixedly installed on the upper end of the vertical section of the inverted T-shaped platform. A No. 1 fixing part for clamping and fixing the outer wall of the tube body is arranged on the horizontal section of the inverted T-shaped platform, and a No. 2 fixing part for supporting and fixing the inner wall of the tube body and fixing the flange is arranged on the vertical section of the inverted T-shaped platform. A pushing part for pushing the flange to fit the tube body is arranged on the inverted T-shaped platform.
[0007] The welding mechanism includes a slip ring, and the outer wall of the vertical section of the inverted T-shaped stage is coaxially mounted with a slip ring, and a No. 1 welding assembly for welding the outer seam after the flange and the pipe body are connected is fixedly mounted on the slip ring through a No. 1 support, and a fixed pipe is coaxially rotated through the middle part of the inverted T-shaped stage, and a No. 2 welding assembly for welding the inner seam after the flange and the pipe body are connected is fixedly mounted on the upper end of the fixed pipe through a No. 2 support, and a driving part is arranged between the slip ring and the fixed pipe.
[0008] The inverted T-shaped stage is provided with an execution part for synchronously driving the first fixing part, the second fixing part and the pushing part.
[0009] As a preferred embodiment, the No. 1 fixing part includes a C-shaped plate, the lower end of the inverted T-shaped stage is fixedly installed with the C-shaped plate, the upper end of the horizontal section of the C-shaped plate is coaxially fixedly installed with a support tube, the upper end of the support tube is movably penetrated through the fixed tube and then fixedly installed with a support plate, the support plate is evenly provided with grooves along its circumference, a pressure plate is arranged in the groove, the pressure plate is V-shaped structure, the corner position of the pressure plate is rotatably connected to the support plate through a shaft column, and a pressure block is rotatably installed on an end section of the pressure plate away from the center of the support plate through a torsion spring rod.
[0010] As a preferred solution, the No. 2 fixing part includes a No. 1 slide groove, and the upper end of the vertical section of the inverted T-shaped stage is provided with a No. 1 slide groove evenly extending through it along its circumference, a slide plate is installed in the No. 1 slide groove for radial sliding sliding along the inverted T-shaped stage, a clamping block is fixedly installed on the upper end of the slide groove, and two No. 2 slide grooves symmetrically arranged on the horizontal section of the inverted T-shaped stage are provided, a support plate is installed in the No. 2 slide groove for left and right sliding sliding, a connecting plate is fixedly installed between the support plate and the corresponding slide plate, a connecting plate is fixedly installed on the upper end of the support plate, and an extrusion block is fixedly installed on the end of the connecting plate away from the support plate.
[0011] As a preferred embodiment, the actuator includes a hydraulic cylinder, the lower end of the base is fixedly installed with the hydraulic cylinder, the telescopic section of the hydraulic cylinder slides through the base and then is fixedly installed with a fixed plate, a pushing piece is arranged between the fixed plate and the slide plate, the upper end of the fixed plate is fixedly installed with an axle rod, the upper end of the axle rod slides through the U-shaped frame and the support tube and then is fixedly installed with a support plate, and a push-pull piece is arranged between the support plate and the pressure plate.
[0012] As a preferred embodiment, the pushing part includes a pillar, and a pillar is arranged on the vertical section of the inverted T-shaped stage and at a position inside the support ring corresponding to the slide plate. The upper end of the pillar slides through the inverted T-shaped stage and is fixedly installed with a pushing ring. A rectangular groove is opened at a position on the inverted T-shaped stage corresponding to the No. 1 slide groove, and the lower end of the pillar slides through the corresponding rectangular groove. A lifting component is arranged in the rectangular groove, which cooperates with the corresponding slide plate to drive the pillar to move up and down.
[0013] As a preferred embodiment, the push-pull member includes a No. 1 support plate, and a No. 1 support plate corresponding to the pressure plate is fixedly installed at the lower end of the support plate. A No. 1 waist groove is opened in a section of the pressure plate close to the center of the support plate, and a No. 1 guide column is installed on the No. 1 support plate to slide through the corresponding No. 1 waist groove.
[0014] As a preferred embodiment, the pushing member includes a No. 2 support plate, and the circumferential outer wall of the fixed plate is fixedly installed with a No. 2 support plate corresponding to the slide plate one by one. A No. 2 waist groove is opened at one end of the No. 2 support plate away from the fixed plate, and a No. 2 guide column is installed on the slide plate to slide through the corresponding No. 2 waist groove.
[0015] As a preferred solution, the driving unit includes a No. 1 motor, and the No. 1 motor is fixedly installed at the lower end of the base. The output shaft of the No. 1 motor rotates and passes through the base. The No. 1 synchronous wheel and the No. 2 synchronous wheel are fixedly installed on the output shaft of the No. 1 motor from top to bottom in sequence. The No. 1 synchronous wheel is connected to the slip ring through the No. 1 belt, and the No. 2 synchronous wheel is connected to the fixed tube through the No. 2 belt.
[0016] As a preferred solution, the jacking assembly includes a compression spring, and a push plate is slidably installed in the rectangular groove through the compression spring. The end of the push plate away from the axis of the inverted T-shaped stage passes through the rectangular groove and abuts against the corresponding slide plate. An inclined groove is provided on the push plate, and the inclined groove is inclined downward from the side away from the center of the inverted T-shaped stage to the side close to the center of the inverted T-shaped stage. A No. 3 guide column is fixedly installed at the lower end of the pillar and slides through the corresponding inclined groove.
[0017] As a preferred solution, the welding starting points of the No. 1 welding assembly and the No. 2 welding assembly are respectively located on the left and right sides of the axis of the inverted T-shaped stage.
[0018] The above one or more technical solutions in the embodiments of the present invention have at least one of the following technical effects: First, the present invention uses the No. 1 fixing part and the No. 2 fixing part of the fixing mechanism to abut and fix the inner and outer sides of the tube body, and the No. 2 fixing part fixes the flange at the same time, and drives the pushing part to push the flange, thereby further improving the stability of the flange to ensure the fit between the flange and the tube body, thereby improving the welding quality of the reverse osmosis membrane shell. Secondly, through the No. 1 welding assembly and the No. 2 welding assembly of the welding mechanism, the inner and outer seams after the flange and the tube body are connected are welded at the same time, thereby improving the welding processing efficiency of the reverse osmosis membrane shell.
[0019] 2. The fixing mechanism provided in the present invention drives the pressure plate of the No. 1 fixing part to rotate through the push of the hydraulic cylinder, and the pressure plate drives the pressure block to contact the inner wall of the pipe body to align and fix the pipe body, and at the same time drives the No. 2 support plate of the No. 2 fixing part to move up, and the No. 2 support plate drives the slide plate to move, and the slide plate drives the clamping block to squeeze the flange to align and fix the flange, and the movement of the slide plate will drive the extrusion block to contact the outer wall of the pipe body through the connecting plate, the support plate and the connecting plate, and the slide plate will push the pushing ring through the jacking assembly and the pillar to push the flange upward to improve the stability of the flange and ensure the fit between the flange and the pipe body, thereby improving the welding quality of the reverse osmosis membrane shell.
[0020] 3. The welding mechanism provided in the present invention drives the No. 1 synchronous wheel and the No. 2 synchronous wheel to rotate synchronously through the No. 1 motor. The No. 1 synchronous wheel and the No. 2 synchronous wheel drive the slip ring and the fixed pipe to rotate synchronously at the same speed through the No. 1 belt and the No. 2 belt respectively. The slip ring and the fixed pipe drive the No. 1 welding assembly and the No. 2 welding machine assembly to rotate respectively, so as to simultaneously weld the inner and outer seams after the flange and the pipe body are butt-jointed, thereby improving the welding processing efficiency.
[0021] Additional aspects and advantages of the present invention will be given in part in the following description and in part will be obvious from the following description, or will be learned through practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on the provided drawings without paying creative work.
[0023] Figure 1 It is a schematic diagram of the three-dimensional structure of this application.
[0024] Figure 2 This is a schematic diagram of the structure of the driving unit of the present application.
[0025] Figure 3 for Figure 2 A magnified view of the structure in Figure 2.
[0026] Figure 4 This is a schematic diagram of the structure of the pusher of the present application.
[0027] Figure 5 This is a cross-sectional view of the second fixing part of the present application.
[0028] Figure 6 for Figure 5 Enlarged view of the structure at point B in the middle.
[0029] Figure 7 for Figure 5 Enlarged view of the structure at point C in the middle.
[0030] Figure 8 This is a schematic diagram of the structure of the jacking assembly of the present application.
[0031] Figure numerals: 10, equipment frame; 11, base; 12, inverted T-shaped stage; 2, fixing mechanism; 20, support ring; 21, No. 1 fixing part; 210, support tube; 211, support plate; 212, pressure plate; 213, pressure block; 22, No. 2 fixing part; 220, slide plate; 221, clamping block; 222, support plate; 223, connecting plate; 224, connecting plate; 225, extrusion block; 23, pushing part; 230, support column; 231, pushing ring; 232, rectangular groove; 233, compression spring; 234, push plate; 235, inclined groove ;236, guide column No. 3;3, welding mechanism;30, slip ring;31, welding assembly No. 1;32, fixed pipe;33, welding assembly No. 2;34, driving unit;340, motor No. 1;341, synchronous wheel No. 1;342, synchronous wheel No. 2;343, belt No. 1;344, belt No. 2;4, executive unit;40, hydraulic cylinder;41, fixed plate;42, shaft;43, support plate;44, push-pull member;440, support plate No. 1;441, guide column No. 1;45, push member;450, support plate No. 2;451, guide column No. 2. DETAILED DESCRIPTION
[0032] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the specific embodiments of the present invention are described in detail below in conjunction with the accompanying drawings. In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention can be implemented in many other ways different from those described herein, and those skilled in the art can make similar improvements without violating the connotation of the present invention, so the present invention is not limited by the specific embodiments disclosed below.
[0033] like Figure 1 As shown, a water making machine purification component processing and molding device includes an equipment frame 10; a base 11 is fixedly installed on the equipment frame 10, and an inverted T-shaped platform 12 is fixedly installed on the upper end of the base 11 through supporting legs, and a fixing mechanism 2 for fixing the pipe body and the flange and a welding mechanism 3 for synchronously welding the inside and the outside are arranged on the inverted T-shaped platform 12.
[0034] like Figure 1 and Figure 2As shown, the fixing mechanism 2 includes a support ring 20, and the support ring 20 is coaxially fixedly installed on the upper end of the vertical section of the inverted T-shaped platform 12, and a No. 1 fixing portion 21 for clamping and fixing the outer wall of the tube body is provided on the horizontal section of the inverted T-shaped platform 12, and a No. 2 fixing portion 22 for supporting and fixing the inner wall of the tube body and fixing the flange is provided on the vertical section of the inverted T-shaped platform 12, and a pushing portion 23 for pushing the flange to fit with the tube body is provided on the inverted T-shaped platform 12.
[0035] like Figure 1 , Figure 2 and Figure 3 As shown, the welding mechanism 3 includes a slip ring 30, and the slip ring 30 is coaxially mounted on the outer wall of the vertical section of the inverted T-shaped stage 12, and a No. 1 welding component 31 for welding the outer seam after the flange and the pipe body are connected is fixedly mounted on the slip ring 30 through a No. 1 support, and a fixed pipe 32 is coaxially rotated through the middle part of the inverted T-shaped stage 12, and a No. 2 welding component 33 for welding the inner seam after the flange and the pipe body are connected is fixedly mounted on the upper end of the fixed pipe 32 through a No. 2 support, and a driving part 34 is arranged between the slip ring 30 and the fixed pipe 32.
[0036] like Figure 1 and Figure 2 As shown, the inverted T-shaped stage 12 is provided with an execution part 4 for synchronously driving the first fixing part 21 , the second fixing part 22 and the pushing part 23 .
[0037] During the specific work, the flange is first placed on the support ring 20 manually, and then the tube body is placed on the upper end of the flange. Then the actuator 4 drives the No. 1 fixing part 21 to contact the inner wall of the tube body to align and limit the tube body, and drives the No. 2 fixing part 22 to squeeze and fix the outer wall of the tube body and push the flange to align and fix the flange. At the same time, the actuator 4 drives the pushing part 23 to push the flange from bottom to top to improve the fit between the flange and the tube body, thereby improving the welding quality of the reverse osmosis membrane shell.
[0038] Then the driving part 34 drives the slip ring 30 and the fixed tube 32 to rotate synchronously at the same speed, and the slip ring 30 and the fixed tube 32 respectively drive the No. 1 welding assembly 31 and the No. 2 welding assembly 33 to rotate, so as to simultaneously weld the inner and outer seams after the flange and the pipe body are connected, thereby improving the efficiency of the reverse osmosis membrane shell welding.
[0039] like Figure 2 , Figure 3 , Figure 5 and Figure 6As shown, the first fixing part 21 includes a U-shaped plate. The lower end of the inverted T-shaped platform 12 is fixedly installed with a U-shaped plate. The upper end of the horizontal section of the U-shaped plate is coaxially and fixedly installed with a support pipe 210 with a fixed pipe 32. The upper end of the support pipe 210 movably penetrates through the fixed pipe 32 and is fixedly installed with a support disk 211. Notches are evenly formed on the support disk 211 along its circumference. A pressing plate 212 is arranged in the notch. The pressing plate 212 is of a V-shaped structure. The corner position of the pressing plate 212 is rotatably connected to the support disk 211 through a shaft column. One end of the pressing plate 212 far from the center of the support disk 211 is rotatably installed with a pressing block 213 through a torsion spring rod. The torsion spring rod can adaptively adjust the position when the pressing block 213 contacts the inner wall of the pipe body to ensure the contact and fixation between the end face of the pressing block 213 and the inner wall of the pipe body.
[0040] As Figure 2 , Figure 3 , Figure 4 and Figure 5 shown, the second fixing part 22 includes a first sliding groove. The upper end of the vertical section of the inverted T-shaped platform 12 is evenly penetrated with first sliding grooves along its circumference. A sliding plate 220 is slidably installed in the first sliding groove along the radial direction of the inverted T-shaped platform 12. The upper end of the sliding plate 220 is fixedly installed with a clamping block 221. Two second sliding grooves that are symmetric left and right are formed in the horizontal section of the inverted T-shaped platform 12. A support plate 222 is slidably installed left and right in the second sliding groove. A connecting plate 223 is fixedly installed between the support plate 222 and the corresponding sliding plate 220. The upper end of the support plate 222 is fixedly installed with a connecting plate 224. One end of the connecting plate 224 far from the support plate 222 is fixedly installed with a pressing block 225.
[0041] As Figure 2 , Figure 3 , Figure 4 and Figure 5 shown, the actuator 4 includes a hydraulic cylinder 40. The hydraulic cylinder 40 is fixedly installed at the lower end of the base 11. The telescopic section of the hydraulic cylinder 40 slidably penetrates through the base 11 and is fixedly installed with a fixed disk 41. A pushing member 45 is arranged between the fixed disk 41 and the sliding plate 220. The upper end of the fixed disk 41 is fixedly installed with a shaft rod 42. The upper end of the shaft rod 42 slidably penetrates through the U-shaped frame and the support pipe 210 and is fixedly installed with a support disk 43. A pushing and pulling member 44 is arranged between the support disk 43 and the pressing plate 212.
[0042] As Figure 4 , Figure 5 and Figure 6 shown, the pushing and pulling member 44 includes a first support plate 440. The lower end of the support disk 43 is fixedly installed with a first support plate 440 corresponding to the pressing plate 212 one by one. A first waist slot is formed in a section of the pressing plate 212 close to the center of the support disk 43. A first guide post 441 that slidably penetrates through the corresponding first waist slot is installed on the first support plate 440.
[0043] During specific operation, the external air pump is connected to the hydraulic cylinder 40 through a delivery pipe, and a solenoid valve is installed on the external delivery pipe. The solenoid valve controls the hydraulic cylinder 40 to push the fixed plate 41 to move upward, and the fixed plate 41 pushes the support plate 43 to move upward through the shaft 42, and the support plate 43 drives the No. 1 support plate 440 to move upward, and the No. 1 support plate 440 drives the pressure plate 212 to rotate through the cooperation of the No. 1 guide column 441 and the No. 1 waist groove, and the pressure plate 212 drives the pressure block 213 to resist the inner wall of the tube body to straighten and limit the tube body.
[0044] When the solenoid valve controls the hydraulic cylinder 40 to pull the fixed plate 41 downward, the fixed plate 41 will drive the No. 1 support plate 440 to move downward through the shaft 42 and the support plate 43. The No. 1 support plate 440 will drive the pressure block 213 to rotate away from the inner wall of the tube body through the pressure plate 212 through the cooperation of the No. 1 guide column 441 and the No. 1 waist groove to release the limit on the tube body.
[0045] like Figure 4 As shown, the pushing member 45 includes a No. 2 support plate 450, and the circumferential outer wall of the fixed plate 41 is fixedly installed with a No. 2 support plate 450 corresponding to the slide plate 220 one by one. The end of the No. 2 support plate 450 away from the fixed plate 41 is provided with a No. 2 waist groove, and the slide plate 220 is installed with a No. 2 guide column 451 that slides through the corresponding No. 2 waist groove.
[0046] During specific operation, when the hydraulic cylinder 40 pushes the fixed plate 41 to move upward, the fixed plate 41 will drive the No. 2 support plate 450 to move upward, and the No. 2 support plate 450 will drive the slide plate 220 to move toward the flange through the cooperation of the No. 2 guide column 451 and the No. 2 waist groove, and the slide plate 220 will drive the corresponding clamping block 221 to squeeze, align and fix the flange, and the slide plate 220 will also drive the support plate 222 to move toward the tube body through the corresponding connecting plate 223, and the support plate 222 will drive the extrusion block 225 to squeeze the outer wall of the tube body through the connecting plate 224 to fix the tube body.
[0047] When the hydraulic cylinder 40 pulls the fixed plate 41 downward, the fixed plate 41 drives the second support plate 450 downward, and the second support plate 450 pushes the slide plate 220 away from the flange through the cooperation of the second waist groove and the second guide column 451, and the support plate 222 drives the corresponding support plate 222 away from the tube body through the connecting plate 223, so that the clamping block 221 and the extrusion block 225 release the extrusion fixation on the flange and the tube body.
[0048] like Figure 2 , Figure 3 , Figure 5 , Figure 7 and Figure 8As shown, the pushing portion 23 includes a pillar 230, and the pillar 230 is arranged on the vertical section of the inverted T-shaped stage 12 and at a position on the inner side of the support ring 20 corresponding to the slide plate 220. The upper ends of the pillars 230 slide through the inverted T-shaped stage 12 and are fixedly installed with a pushing ring 231. A rectangular groove 232 is opened at a position on the inverted T-shaped stage 12 corresponding to the No. 1 slide groove. The lower end of the pillar 230 slides through the corresponding rectangular groove 232, and a lifting component is arranged in the rectangular groove 232 to cooperate with the corresponding slide plate 220 to drive the pillar 230 to move up and down.
[0049] like Figure 5 , Figure 7 and Figure 8 As shown, the lifting assembly includes a compression spring 233, and a push plate 234 is slidably installed in the rectangular groove 232 through the compression spring 233. The end of the push plate 234 away from the axis of the inverted T-shaped stage 12 passes through the rectangular groove 232 and then contacts the corresponding slide plate 220. An inclined groove 235 is opened on the push plate 234, and the inclined groove 235 is inclined downward from the side away from the center of the inverted T-shaped stage 12 to the side close to the center of the inverted T-shaped stage 12. The lower end of the pillar 230 is fixedly installed with a third guide column 236 that slides through the corresponding inclined groove 235.
[0050] During specific operation, when the slide plate 220 moves toward the flange, it will contact with the push plate 234 and push the push plate 234 to move toward the axial position of the inverted T-shaped stage 12 while compressing the compression spring 233. The movement of the push plate 234 will push the support column 230 upward through the cooperation of the third guide column 236 and the inclined groove 235. The support column 230 pushes the pushing ring 231 upward, so that the pushing ring 231 contacts the lower end of the flange to support the pushing flange, thereby improving the fit between the flange and the pipe body.
[0051] When the slide plate 220 moves away from the flange, the push plate 234 is pushed by the compression spring 233 to move to the side away from the axis of the inverted T-shaped stage 12. The push plate 234 cooperates with the third guide column 236 and the inclined groove 235 to drive the pushing ring 231 away from the flange through the support 230 to release the support and pushing of the flange.
[0052] like Figure 1 and Figure 2 As shown, the driving part 34 includes a No. 1 motor 340, and the No. 1 motor 340 is fixedly installed at the lower end of the base 11. The output shaft of the No. 1 motor 340 rotates and passes through the base 11. A No. 1 synchronous wheel 341 and a No. 2 synchronous wheel 342 are fixedly installed on the output shaft of the No. 1 motor 340 from top to bottom. The No. 1 synchronous wheel 341 is connected to the slip ring 30 through a No. 1 belt 343, and the No. 2 synchronous wheel 342 is connected to the fixed tube 32 through a No. 2 belt 344.
[0053] like Figure 2 and Figure 5 As shown, the welding starting points of welding assembly No. 1 31 and welding assembly No. 2 33 are respectively located on the left and right sides of the axis of the inverted T-shaped stage 12, which can disperse the heat input, reduce the heat accumulation at a single point, and help reduce the risk of local overheating.
[0054] During specific operation, after the pipe body and the flange are fixed and connected, the No. 1 motor 340 drives the No. 1 synchronous wheel 341 and the No. 2 synchronous wheel 342 to rotate, the No. 1 synchronous wheel 341 drives the slip ring 30 to rotate through the No. 1 belt 343, and the No. 2 synchronous wheel 342 drives the fixed pipe 32 to rotate through the No. 2 belt 344, thereby driving the No. 1 welding assembly 31 and the No. 2 welding assembly 33 to rotate synchronously and at the same speed, so as to simultaneously weld the inner and outer seams after the flange and the pipe body are connected.
[0055] After the welding process is completed, the execution part 4 drives the No. 1 fixing part 21, the No. 2 fixing part 22 and the pushing part 23 to release the limiting fixation of the pipe body and the flange, and then manually pushes the reverse osmosis membrane shell to the right to make the flange away from the No. 1 welding assembly 31. After that, the reverse osmosis membrane shell can be moved up and taken out, and then the above operation is repeated to continue the welding process of the reverse osmosis membrane shell.
[0056] In the description of the present invention, it is necessary to understand that the directions or positional relationships indicated by directional words such as "front, back, up, down, left, right", "lateral, vertical, perpendicular, horizontal" and "top, bottom" are usually based on the directions or positional relationships shown in the drawings. They are only for the convenience of describing the present invention and simplifying the description. Unless otherwise specified, these directional words do not indicate or imply that the devices or elements referred to must have a specific direction or be constructed and operated in a specific direction. Therefore, they cannot be understood as limiting the scope of protection of the present invention. The directional words "inside and outside" refer to the inside and outside relative to the contours of each component itself.
[0057] In addition, the terms "first", "second", "number one", "number two" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first", "second", "number one", "number two" may explicitly or implicitly include at least one of the features. In the description of the present invention, the meaning of "multiple" is at least two, such as two, three, etc., unless otherwise clearly and specifically defined.
[0058] In the description of the present invention, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "set", "connect", "install", and "connect" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0059] The embodiments of this specific implementation method are all preferred embodiments of the present invention, and are not intended to limit the protection scope of the present invention. Therefore, all equivalent changes made according to the structure, shape, and principle of the present invention should be included in the protection scope of the present invention.
Claims
1. A water making machine purification component processing and forming device, comprising an equipment frame (10); characterized in that: The equipment frame (10) is fixedly mounted with a base (11), the upper end of the base (11) is fixedly mounted with an inverted T-shaped platform (12) via legs, and the inverted T-shaped platform (12) is provided with a fixing mechanism (2) for fixing the pipe body and the flange and a welding mechanism (3) for synchronously welding the inside and the outside; wherein: The fixing mechanism (2) comprises a support ring (20), the upper end of the vertical section of the inverted T-shaped platform (12) is coaxially fixedly mounted with the support ring (20), the horizontal section of the inverted T-shaped platform (12) is provided with a first fixing portion (21) for clamping and fixing the outer wall of the tube body, the vertical section of the inverted T-shaped platform (12) is provided with a second fixing portion (22) for supporting and fixing the inner wall of the tube body and fixing the flange, and the inverted T-shaped platform (12) is provided with a pushing portion (23) for pushing the flange to fit the tube body; The welding mechanism (3) comprises a slip ring (30), the slip ring (30) is coaxially rotatably mounted on the outer wall of the vertical section of the inverted T-shaped platform (12), a No. 1 welding assembly (31) for welding the outer seam after the flange and the pipe body are butt-jointed is fixedly mounted on the slip ring (30) via a No. 1 support, a fixed pipe (32) is coaxially rotatably penetrated through the middle part of the inverted T-shaped platform (12), a No. 2 welding assembly (33) for welding the inner seam after the flange and the pipe body are butt-jointed is fixedly mounted on the upper end of the fixed pipe (32) via a No. 2 support, and a driving part (34) is arranged between the slip ring (30) and the fixed pipe (32); The second fixing part (22) comprises a first slide groove, and the upper end of the vertical section of the inverted T-shaped platform (12) is provided with a first slide groove uniformly penetrating along its circumference, a slide plate (220) is installed in the first slide groove for radial sliding along the inverted T-shaped platform (12), a clamping block (221) is fixedly installed on the upper end of the slide plate (220), and the horizontal section of the inverted T-shaped platform (12) is provided with two left-right symmetrical second slide grooves, a support plate (222) is installed in the second slide groove for left-right sliding, a connecting plate (223) is fixedly installed between the support plate (222) and the corresponding slide plate (220), a connecting plate (224) is fixedly installed on the upper end of the support plate (222), and an extrusion block (225) is fixedly installed on the end of the connecting plate (224) away from the support plate (222); The pushing portion (23) comprises a pillar (230), which is arranged on the vertical section of the inverted T-shaped platform (12) and located on the inner side of the support ring (20) at a position corresponding to the slide plate (220). The upper end of the pillar (230) slides through the inverted T-shaped platform (12) and is fixedly installed with a pushing ring (231). A rectangular groove (232) is provided at a position corresponding to the No. 1 slide groove on the inverted T-shaped platform (12). The lower end of the pillar (230) slides through the corresponding rectangular groove (232). A lifting component is arranged in the rectangular groove (232) to cooperate with the corresponding slide plate (220) to drive the pillar (230) to move up and down; The described lifting assembly includes a compression spring (233). A push plate (234) is slidably installed in the rectangular groove (232) through the compression spring (233). One end of the push plate (234) away from the axis of the inverted T-shaped platform (12) penetrates through the rectangular groove (232) and abuts against the corresponding sliding plate (220). An inclined groove (235) is formed on the push plate (234). The inclined groove (235) slopes downward from the side away from the center of the inverted T-shaped platform (12) towards the side close to the center of the inverted T-shaped platform (12). A third guide post (236) that slidably penetrates through the corresponding inclined groove (235) is fixedly installed at the lower end of the support column (230). An actuator (4) for synchronously driving the first fixing part (21), the second fixing part (22), and the pushing part (23) is provided on the inverted T-shaped platform (12).
2. A water making machine purification component processing and forming device according to claim 1, characterized in that: The first fixing part (21) includes a U-shaped plate. A U-shaped plate is fixedly installed at the lower end of the inverted T-shaped platform (12). A support tube (210) is coaxially and fixedly installed at the upper end of the horizontal section of the U-shaped plate and the fixed tube (32). The upper end of the support tube (210) movably penetrates through the fixed tube (32) and is fixedly installed with a support disc (211). Notches are evenly formed on the support disc (211) along its circumference. A pressing plate (212) is arranged in the notch. The pressing plate (212) has a V-shaped structure. The corner position of the pressing plate (212) is rotatably connected to the support disc (211) through a shaft column. A pressing block (213) is rotatably installed at one end of the pressing plate (212) away from the center of the support disc (211) through a torsion spring rod.
3. A water making machine purification component processing and forming device according to claim 2, characterized in that: The actuator (4) includes a hydraulic cylinder (40). A hydraulic cylinder (40) is fixedly installed at the lower end of the base (11). The telescopic section of the hydraulic cylinder (40) slidably penetrates through the base (11) and is fixedly installed with a fixed disc (41). A pushing member (45) is arranged between the fixed disc (41) and the sliding plate (220). A shaft rod (42) is fixedly installed at the upper end of the fixed disc (41). The upper end of the shaft rod (42) slidably penetrates through the U-shaped frame and the support tube (210) and is fixedly installed with a support disc (43). A pushing and pulling member (44) is arranged between the support disc (43) and the pressing plate (212).
4. A water making machine purification component processing and forming device according to claim 3, characterized in that: The pushing and pulling member (44) includes a first support plate (440). A first support plate (440) corresponding to the pressing plate (212) is fixedly installed at the lower end of the support disc (43). A first waist-shaped groove is formed on a section of the pressing plate (212) close to the center of the support disc (43). A first guide post (441) that slidably penetrates through the corresponding first waist-shaped groove is installed on the first support plate (440).
5. The water making machine purification component processing and forming device according to claim 3, characterized in that: The pushing member (45) includes a second support plate (450). A second support plate (450) corresponding to the sliding plate (220) is fixedly installed on the circumferential outer wall of the fixed disc (41). A second waist-shaped groove is formed at one end of the second support plate (450) away from the fixed disc (41). A second guide post (451) that slidably penetrates through the corresponding second waist-shaped groove is installed on the sliding plate (220).
6. The water making machine purification component processing and forming device according to claim 1, characterized in that: The driving part (34) comprises a No. 1 motor (340), the No. 1 motor (340) is fixedly mounted at the lower end of the base (11), the output shaft of the No. 1 motor (340) rotates and penetrates the base (11), and a No. 1 synchronous wheel (341) and a No. 2 synchronous wheel (342) are fixedly mounted on the output shaft of the No. 1 motor (340) in sequence from top to bottom, the No. 1 synchronous wheel (341) is connected to the slip ring (30) through a No. 1 belt (343), and the No. 2 synchronous wheel (342) is connected to the fixed tube (32) through a No. 2 belt (344).
7. The water making machine purification component processing and forming device according to claim 1, characterized in that: The welding starting points of the No. 1 welding assembly (31) and the No. 2 welding assembly (33) are respectively located on the left and right sides of the axis of the inverted T-shaped platform (12).
Citation Information
Patent Citations
Pipe fitting welding equipment with quick positioning function
CN114871655A
Workpiece welding clamp
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