Mobile rotary crane power replacement method and system
By setting up a movable table and sliding unit on the platform components of the mobile battery swap station, and using the drive unit and sliding unit to create a space for avoidance, the problem of battery box collision during the rotary lifting battery swap is solved, and the safety and efficiency of battery swap is improved.
Patent Information
- Application Number
- CN202411539447.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-31
- Publication Date
- 2025-04-11
- Estimated Expiration
- 2044-10-31
AI Technical Summary
When rotary lifting and battery swapping stations are used for rotary lifting, the battery box is prone to horizontal movement during the vertical movement of the rotary lifting arm, which leads to collisions with other battery boxes, affecting battery swapping efficiency and safety.
By providing a movable table and a sliding unit on the platform component, the first driving part drives the battery box to avoid and moves the charging base to create sufficient avoidance space to prevent the battery box from colliding during battery replacement.
It effectively avoids collisions between battery boxes during battery replacement, improves the safety and efficiency of battery replacement, and ensures the improvement of battery boxes and battery replacement capacity of the battery swap station.
Smart Images

Figure CN119037355B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of vehicle battery replacement, and in particular to a mobile rotary crane battery replacement method and system. Background Art
[0002] With the widespread popularity of battery-swap vehicles, the demand for vehicle battery swap is also increasing. Battery-swap vehicles are mainly composed of a vehicle body and a battery-swap seat. By installing a battery box on the battery-swap seat of a battery-swap vehicle, the electricity in the battery box can be used to power the battery-swap vehicle. Since traditional charging methods take a long time, battery-swap vehicles can be quickly recharged by replacing the battery box.
[0003] Due to the high cost of building fixed battery swap stations, when battery swap vehicles are swapped at mobile battery swap stations, the battery boxes are usually hoisted by a rotary lifting unit. However, when the rotary lifting unit moves the vertical arm during the battery box hoisting process, it is often accompanied by horizontal movement, which can cause the hoisted battery box to collide with other adjacent battery boxes. If the distance between adjacent charging stations is increased, the number of battery boxes accommodated in the mobile battery swap station will be small, and the battery swap capacity will be insufficient. Summary of the invention
[0004] In order to solve the problem of difficulty in battery replacement by a mobile rotary crane in battery replacement vehicles, the present invention provides a mobile rotary crane battery replacement method and system.
[0005] In a first aspect, the present invention provides a mobile rotary crane power exchange method, the mobile rotary crane power exchange method comprising:
[0006] Step S10, based on the platform component moving to the battery replacement area, obtaining the charging seat position without a battery box on the platform component;
[0007] Step S20, based on the position of the charging seat without a battery box, the first driving unit drives the battery box that needs to be avoided of the platform component to move to one side in the width direction of the platform component to a first set position, and the first driving unit drives the charging seat without a battery box to move to a second set position in the width direction of the platform component; wherein the battery box that needs to be avoided is adjacent to the charging seat without a battery box;
[0008] Step S30, based on the platform assembly being stationary in the battery swapping area, the rotary hoist unit drives the hoist to grab the battery box on the battery swapping vehicle and move it along the battery swapping channel toward the charging seat without the battery box;
[0009] Step S40, based on the charging seat without a battery box moving to the second set position, the lifting device places the battery box on the battery swapping vehicle that has been grabbed on the charging seat without a battery box;
[0010] Step S50, based on the hoist lowering the battery box on the battery swap vehicle, the hoist grabs the battery box of the platform assembly and moves it to the battery swap seat of the battery swap vehicle.
[0011] In some embodiments, the platform assembly includes a movable platform, the movable platform includes a first section and a second section; the base is disposed between the first section and the second section;
[0012] The step S30 comprises:
[0013] Step S311, based on the platform assembly being stationary in the battery swapping area, the rotary hoist unit drives the hoist to grab the battery box on the battery swapping vehicle;
[0014] Step S312, based on the rotary lifting unit driving the hoist to grab the battery box on the vehicle, driving the battery box on the platform assembly to switch to the first balanced state, the rotary lifting unit drives the hoist to grab the battery box on the battery swap vehicle and move along the battery swap channel toward the charging seat without a battery box; wherein, the first balanced state includes the second interval, the battery box moves along the width direction of the platform assembly toward the side away from the battery swap vehicle to the first balanced position; the charging seat without a battery box is in the first interval.
[0015] In some embodiments, the first equilibrium state in step S312 also includes the battery boxes in the first interval moving along the width direction of the platform assembly toward the side away from the battery swap vehicle to a second equilibrium position; wherein, the battery boxes in the first interval include the battery boxes in the first interval away from the charging base without a battery box.
[0016] In some embodiments, the step S40 further includes:
[0017] Step S41, based on the charging base without a battery box moving to the second set position, the rotary lifting unit drives the lifting device to grab the battery box on the battery swap vehicle and move it along the battery swap channel to the first battery swap position; wherein the first battery swap position includes the battery box moving along the battery swap channel to a position close to the platform assembly;
[0018] Step S42, based on the battery box on the battery swap vehicle moving along the battery swap channel to the first battery swap position, drive the battery box in the second interval to move along the width direction of the platform assembly toward the direction close to the battery swap vehicle to the third balance position, and the hoist will grab the battery box on the battery swap vehicle and place it on the charging seat without a battery box along the battery swap channel.
[0019] In some embodiments, step S50 includes:
[0020] Step S51, based on the battery box on the battery swapping vehicle being lowered by the hoist, a target battery box position on the platform assembly is obtained; wherein the target battery box is an available battery box closest to the battery swapping vehicle;
[0021] Step S52, based on the target battery box position, the first driving unit drives the platform assembly to move the battery box that needs to be avoided toward one side of the width direction of the platform assembly to a third set position, and the first driving unit drives the target battery box to move toward the width direction of the platform assembly to a fourth set position;
[0022] Step S53, based on the target battery box moving to the fourth set position, drive the hoist to clamp the target battery box and move it to the battery replacement seat.
[0023] In some embodiments, step S53 includes:
[0024] Step S5311, based on the target battery box moving to the fourth set position and the target battery box being on the side of the platform assembly close to the battery swapping vehicle, driving the hoist to grab the target battery box;
[0025] Step S5312, based on the hoist grabbing the target battery box, driving the battery box away from the target battery box to move in the direction away from the battery swap vehicle to a fourth equilibrium position, and the hoist clamps the target battery box and moves it to the battery swap seat.
[0026] In some embodiments, step S53 further includes:
[0027] Step S5321, based on the target battery box moving to the fourth set position and the target battery box being on the side of the platform assembly away from the battery swapping vehicle, driving the hoist to grab the target battery box;
[0028] Step S5322, based on the hoist grabbing the target battery box, driving the battery box away from the target battery box to move to the fifth equilibrium position in the direction close to the battery swapping vehicle, and the hoist clamps the target battery box and moves it to the second battery swapping position; wherein the second battery swapping position includes the position of the target battery box close to the battery swapping vehicle;
[0029] Step S5323, based on the target battery box moving to the second battery exchange position, drive the hoist to clamp the target battery box and move it to the battery exchange seat; the battery box away from the target battery box moves to the sixth balance position in the direction away from the battery exchange vehicle.
[0030] In some embodiments, step S30 includes:
[0031] Step S321, based on the platform component being stationary in the battery swapping area, obtaining height information above the platform component;
[0032] Step S322: based on the height above the battery swapping area being greater than or equal to a height threshold, the rotary hoist unit drives the hoist to grab the battery box on the battery swapping vehicle;
[0033] Step S323, based on the rotary lifting unit, the lifting device is driven to grab the battery box on the vehicle, and the lifting device is driven to move the grabbed battery box on the battery swap vehicle from above the battery box to be avoided toward the charging seat without a battery box.
[0034] In a second aspect, the present invention provides a mobile rotary crane power exchange system, the mobile rotary crane power exchange system is applied to any one of the mobile rotary crane power exchange methods in the first aspect, and the mobile rotary crane power exchange system includes:
[0035] A battery-swapping vehicle, comprising a vehicle body and a battery-swapping seat; the battery-swapping seat is detachably connected to an end of the vehicle body away from the ground;
[0036] A platform assembly, the platform assembly comprising a movable platform, a sliding unit, a battery box, a rotating lifting unit and a sling; the sliding unit is arranged on the movable platform and is detachably connected to the movable platform; the sliding unit comprises a slide rail and a charging seat, the slide rail is slidably connected to the charging seat; the battery box is detachably connected to the charging seat; the rotating lifting unit comprises a base and a rotating lifting arm; the base is fixedly connected to one end of the rotating lifting arm; the base is detachably connected to the movable platform; the sling is detachably connected to one end of the rotating lifting arm away from the base.
[0037] In some embodiments, the movable platform includes a first section and a second section; and the base is disposed between the first section and the second section.
[0038] In order to solve the problem of difficulty in battery replacement by mobile rotating crane of battery replacement vehicles, the present invention has the following advantages:
[0039] The battery box can be moved on the platform assembly along the width direction of the platform assembly. When the platform assembly needs to replace the battery of the battery-swapping vehicle, the first driving unit can drive the battery box on the platform assembly that needs to be avoided to move to the first set position toward one side of the width direction of the platform assembly. At the same time, the first driving unit drives the charging seat without the battery box to move to the second set position in the width direction of the platform assembly, so that there is enough avoidance space near the charging seat without the battery box to prevent the battery box from being bumped when the rotating lifting unit places the battery box on the battery-swapping vehicle on the charging seat without the battery box due to the shaking of the battery box. BRIEF DESCRIPTION OF THE DRAWINGS
[0040] Figure 1A schematic diagram of a mobile rotary crane power replacement method according to an embodiment is shown;
[0041] Figure 2 A schematic diagram of a platform component of an embodiment is shown;
[0042] Figure 3 A schematic diagram of a mobile rotary crane power exchange system according to an embodiment is shown;
[0043] Figure 4 A schematic diagram of a mobile rotary crane power exchange system in another embodiment is shown.
[0044] Figure numerals: 01 platform assembly; 11 movable platform; 12 sliding unit; 121 slide rail; 122 charging seat; 13 battery box; 14 rotary lifting unit; 141 base; 142 rotary lifting arm; 15 lifting device; 02 battery exchange vehicle; 21 vehicle body; 22 battery exchange seat. DETAILED DESCRIPTION
[0045] The present disclosure will now be discussed with reference to several exemplary embodiments. It should be understood that these embodiments are discussed only to enable those skilled in the art to better understand and thus implement the present disclosure, rather than implying any limitation on the scope of the present disclosure.
[0046] As used herein, the term "including" and its variants are to be interpreted as open-ended terms meaning "including but not limited to". The term "based on" is to be interpreted as "based at least in part on". The terms "one embodiment" and "an embodiment" are to be interpreted as "at least one embodiment". The term "another embodiment" is to be interpreted as "at least one other embodiment". The orientation or position relationship indicated by the terms "upper", "lower", "left", "right", "front", "back", "top", "bottom", "inner", "outer", "vertical", "horizontal", "lateral", "longitudinal" and the like is based on the orientation or position relationship shown in the accompanying drawings. These terms are mainly for better describing the present application and its embodiments, and are not used to limit the indicated devices, elements or components to have a specific orientation, or to be constructed and operated in a specific orientation. In addition, in addition to being used to indicate an orientation or position relationship, some of the above terms may also be used to indicate other meanings, such as the term "upper" may also be used to indicate a certain dependency or connection relationship in some cases. For those of ordinary skill in the art, the specific meanings of these terms in this application can be understood according to the specific circumstances. In addition, the terms "install", "set", "provided with", "connected" and "connected" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral structure; it can be a mechanical connection, or an electrical connection; it can be directly connected, or indirectly connected through an intermediate medium, or it can be an internal connection between two devices, elements or components. For those of ordinary skill in the art, the specific meanings of the above terms in this application can be understood according to the specific circumstances. In addition, the terms "first", "second", etc. are mainly used to distinguish different devices, elements or components (the specific types and structures may be the same or different), and are not used to indicate or imply the relative importance and quantity of the indicated devices, elements or components. Unless otherwise specified, "plurality" means two or more.
[0047] In this embodiment, with the development of battery-swapping vehicles 02, the demand for vehicle battery-swapping is also increasing. Battery-swapping vehicles 02 are replaced by platform components 01, which greatly improves the battery-swapping efficiency of battery-swapping vehicles 02 and is conducive to the rapid development of battery-swapping vehicles 02. However, when battery-swapping vehicles 02 are replaced by platform components 01, it is necessary to grab the battery box 13 by the rotating lifting unit 14 to achieve the battery-swapping operation. The process of moving the battery box 13 by the rotating lifting unit 14 is often accompanied by shaking, so that the battery box 13 may collide with other battery boxes 13 on the platform component 01. Figure 1 As shown, this embodiment provides a mobile rotary crane power replacement method, which may include steps S10 to S50, and each step is described in detail as follows:
[0048] In step S10, based on the platform component 01 moving to the battery swapping area, the position of the charging seat 122 without a battery box 13 on the platform component 01 can be obtained. When the platform component 01 moves, the battery box 13 on the platform component 01 can be moved closer to the middle of the platform component 01 to increase the driving safety of the platform component 01. Among them, the charging seat without a battery box can be the charging seat without a battery box that is closest to the battery swapping vehicle.
[0049] In step S20, Figure 4 As shown, based on the position of the charging seat 122 without a battery box 13, the first driving unit can drive the battery box 13 that needs to be avoided of the platform component 01 to move to the first set position on one side in the width direction of the platform component 01, and the first driving unit drives the charging seat 122 without a battery box 13 to move to the second set position in the width direction of the platform component 01. By moving the battery box 13 that needs to be avoided, a certain avoidance space can be left between the battery box 13 that needs to be avoided and the charging seat 122 without a battery box 13, and at the same time, the charging seat 122 without a battery box 13 is moved to the second set position, so that a battery replacement channel can be left near the charging seat 122 without a battery box 13, to prevent the subsequent rotary crane unit 14 from colliding when grabbing the battery box 13 on the battery replacement vehicle 02 and placing it on the platform component 01. Among them, the battery box 13 that needs to be avoided is adjacent to the charging seat 122 without a battery box 13.
[0050] In step S30, based on the platform assembly 01 being stationary in the battery exchange area, the rotary hoist unit 14 can drive the hoist 15 to grab the battery box 13 on the battery exchange vehicle 02 and move it along the battery exchange channel toward the charging seat 122 without the battery box 13.
[0051] In step S40, based on the charging seat 122 without the battery box 13 being moved to the second set position, the hoist 15 can place the captured battery box 13 on the battery swap vehicle 02 on the charging seat 122 without the battery box 13, so that the battery box 13 on the battery swap vehicle 02 can be charged on the charging seat 122 of the platform assembly 01, and also allows subsequent new battery boxes 13 to be placed on the battery swap vehicle 02.
[0052] In step S50, if Figure 3 As shown, based on the hoist 15 lowering the battery box 13 on the battery swap vehicle 02 , the hoist 15 can grab the battery box 13 of the platform assembly 01 and move it to the battery swap seat 22 of the battery swap vehicle 02 .
[0053] In this embodiment, the platform assembly 01 may include a movable platform 11, and the movable platform 11 may include a first section and a second section. The base 141 may be disposed between the first section and the second section.
[0054] Step S30 may include steps S311 to S312, and each step is described in detail as follows:
[0055] In step S311 , based on the platform assembly 01 being stationary in the battery swapping area, the rotary hoist unit 14 can drive the hoist 15 to grab the battery box 13 on the battery swapping vehicle 02 .
[0056] In step S312, based on the rotating hoist unit 14 driving the hoist 15 to grab the battery box 13 on the vehicle, the battery box 13 on the platform component 01 can be driven to switch to the first equilibrium state, and the rotating hoist unit 14 can drive the hoist 15 to grab the battery box 13 on the battery swap vehicle 02 and move it along the battery swap channel toward the charging seat 122 without the battery box 13. Among them, the first equilibrium state can include the second interval battery box 13 moves along the width direction of the platform component 01 toward the side away from the battery swap vehicle 02 to the first equilibrium position, and the charging seat 122 without the battery box 13 is in the first interval. Since the battery box 13 is heavy, when the rotary lifting unit 14 grabs the battery box 13 on the battery swap vehicle 02, the center of gravity of the platform assembly 01 may shift due to the long rotary lifting arm 142 of the rotary lifting unit 14, and even the platform assembly 01 may tilt. The battery box 13 in the second section can be driven to move to the first balance position along the width direction of the platform assembly 01 toward the side away from the battery swap vehicle 02, thereby reducing the center of gravity shift caused by the rotary lifting unit 14 grabbing the battery box 13 on the battery swap vehicle 02, so that the platform assembly 01 can maintain balance during the battery swap process.
[0057] In this embodiment, the first equilibrium state in step S312 also includes the first interval portion of the battery boxes 13 moving along the width direction of the platform assembly 01 toward the side away from the battery swap vehicle 02 to the second equilibrium position. Among them, the first interval portion of the battery boxes 13 include the battery boxes 13 in the first interval away from the charging seat 122 without the battery boxes 13, that is, the battery boxes 13 other than the battery boxes 13 that need to be avoided in the first interval. By moving the first interval portion of the battery boxes 13 along the width direction of the platform assembly 01 toward the side away from the battery swap vehicle 02 to the second equilibrium position, the center of gravity offset caused by the rotating hoist unit 14 grabbing the battery boxes 13 on the battery swap vehicle 02 is further reduced, so that the platform assembly 01 can maintain balance during the battery swap process.
[0058] In this embodiment, step S40 may include step S41 to step S42, and each step is described in detail as follows:
[0059] In step S41, based on the charging base 122 without the battery box 13 moving to the second set position, the rotary hoist unit 14 can drive the hoist 15 to grab the battery box 13 on the battery swap vehicle 02 and move it along the battery swap channel to the first battery swap position. Among them, the first battery swap position may include the battery box 13 moving along the battery swap channel to a position close to the platform assembly 01. In the process of the hoist 15 grabbing the battery box 13 on the battery swap vehicle 02 and moving it along the battery swap channel toward the platform assembly 01, due to the reduction in the distance between the battery box 13 on the battery swap vehicle 02 and the platform assembly 01, the degree of displacement of the center of gravity of the platform assembly 01 toward the battery swap vehicle 02 is reduced.
[0060] In step S42, based on the battery box 13 on the battery swap vehicle 02 moving to the first battery swap position along the battery swap channel, the battery box 13 in the second section can be driven to move to the third equilibrium position along the width direction of the platform assembly 01 toward the direction close to the battery swap vehicle 02, and the hoist 15 can place the captured battery box 13 on the battery swap vehicle 02 along the battery swap channel on the charging seat 122 without the battery box 13. When the battery box 13 on the battery swap vehicle 02 moves to the first battery swap position along the battery swap channel, the battery box 13 on the battery swap vehicle 02 has little effect on the center of gravity of the platform assembly 01. At this time, the center of gravity of the platform assembly 01 will move away from the battery swap vehicle 02 due to the movement of the battery box 13 in the second section away from the battery swap vehicle 02. Therefore, the battery box 13 in the second section can be driven to move to the fourth set position along the width direction of the platform assembly 01 toward the direction close to the battery swap vehicle 02, reducing the deviation of the center of gravity of the platform assembly 01 away from the battery swap vehicle 02, and ensuring the balance of the platform assembly 01 during the battery swap process.
[0061] In this embodiment, step S50 may include step S51 to step S53, and each step is described in detail as follows:
[0062] In step S51, based on the battery box 13 on the battery swap vehicle 02 being lowered by the hoist 15, the position of the target battery box 13 on the platform assembly 01 can be obtained. Among them, the target battery box 13 can be the available battery box 13 closest to the battery swap vehicle 02. When the position of the target battery box 13 is close to the position of the battery swap vehicle 02, the moving distance of the target battery box 13 during the process of the hoist 15 grabbing the target battery box 13 and moving it to the battery swap vehicle 02 is short, which facilitates the installation of the target battery box 13.
[0063] In step S52, based on the position of the target battery box 13, the first driving unit can drive the platform assembly 01 to move to the third set position on the side of the platform assembly 01 in the width direction of the battery box 13 that needs to be avoided, and the first driving unit can drive the target battery box 13 to move to the fourth set position in the width direction of the platform assembly 01. At this time, the target battery box 13 is adjacent to the charging seat 122 without a battery box 13, so that a certain avoidance space can be reserved near the target battery box 13. Prevent the rotating hanging unit 14 from colliding with the adjacent battery box 13 when clamping the target battery box 13.
[0064] In step S53 , based on the target battery box 13 moving to the fourth set position, the hoist 15 can be driven to clamp the target battery box 13 and move it to the battery replacement seat 22 .
[0065] In this embodiment, step S53 includes step S5311 to step S5312, and each step is described in detail as follows:
[0066] Step S5311, based on the target battery box 13 moving to the fourth set position and the target battery box 13 being on the side of the platform assembly 01 close to the battery swap vehicle 02, the hoist 15 can be driven to grab the target battery box 13. When the target battery box 13 is on the side of the platform assembly 01 close to the battery swap vehicle 02, the hoist 15 can grab the target battery box 13 from the side close to the battery swap vehicle 02 and move it toward the battery swap vehicle 02. At this time, the center of gravity of the platform assembly 01 shifts toward the direction close to the battery swap vehicle 02.
[0067] Step S5312, based on the lifting device 15 grabbing the target battery box 13, the battery box 13 away from the target battery box 13 can be driven to move to the fourth equilibrium position in the direction away from the battery swapping vehicle 02, and the center of gravity of the platform assembly 01 is reduced in the process of moving the target battery box 13. The lifting device 15 can clamp the target battery box 13 and move it to the battery swapping seat 22.
[0068] In this embodiment, step S53 may include step S5321 to step S5323, and each step is described in detail as follows:
[0069] Step S5321, based on the target battery box 13 moving to the fourth set position and the target battery box 13 being on the side of the platform assembly 01 away from the battery swap vehicle 02, the hoist 15 can be driven to grab the target battery box 13. When the target battery box 13 is on the side away from the battery swap vehicle 02, after the hoist 15 grabs the target battery box 13, it needs to move a certain distance away from the battery swap vehicle 02 to prevent the target battery box 13 from colliding with other battery boxes 13 during the process of being removed from the platform assembly 01. At this time, the center of gravity of the platform assembly 01 will shift with the movement of the target battery box 13.
[0070] Step S5322, based on the hoist 15 grabbing the target battery box 13, when the target battery box 13 moves in the direction away from the battery swap vehicle 02, the center of gravity of the platform assembly 01 will move in the direction away from the battery swap vehicle 02 along with the movement of the target battery box 13. The battery box 13 away from the target battery box 13 can be driven to move to the fifth equilibrium position in the direction close to the battery swap vehicle 02, so that the platform assembly 01 can maintain balance. The hoist 15 can clamp the target battery box 13 and move it to the second battery swap position. The second battery swap position can be the position where the platform assembly 01 is close to the battery swap vehicle 02.
[0071] Step S5323, based on the target battery box 13 moving to the second battery exchange position, the hoist 15 can be driven to clamp the target battery box 13 and move it to the battery exchange seat 22. The battery box 13 away from the target battery box 13 can be moved to the sixth equilibrium position in the direction away from the battery exchange vehicle 02. When the target battery box 13 moves from the second battery exchange position to the battery exchange seat 22, the target battery box 13 will move in the direction away from the platform assembly 01 to the battery exchange vehicle 02. At this time, the center of gravity of the platform assembly 01 will gradually tilt toward the direction close to the battery exchange vehicle 02. At this time, the battery box 13 away from the target battery box 13 can be driven to move in the direction away from the battery exchange vehicle 02 to reduce the degree of deviation of the center of the platform assembly 01 toward the battery exchange vehicle 02, thereby ensuring the balance of the platform assembly 01.
[0072] In this embodiment, step S30 may include steps S321 to S323:
[0073] Step S321, based on the platform component 01 being stationary in the battery swapping area, the height information above the platform component 01 can be obtained.
[0074] Step S322, based on the height above the battery swap area being greater than or equal to the height threshold, the rotary hoist unit 14 can drive the hoist 15 to grab the battery box 13 on the battery swap vehicle 02.
[0075] Step S323, based on the rotary lifting unit 14 driving the hoist 15 to grab the battery box 13 on the vehicle, the hoist 15 can be driven to move the grabbed battery box 13 on the battery swap vehicle 02 from above the required avoidance battery box 13 and move it toward the charging seat 122 without the battery box 13. When the height above the battery swap area is large, the hoist 15 can be driven to move the grabbed battery box 13 on the battery swap vehicle 02 from above the avoidance battery box 13 and place it on the charging seat 122 without the battery box 13, thereby reducing the moving distance of the battery box 13 on the battery swap vehicle 02 grabbed by the hoist 15, and also making the extended length of the rotary lifting arm 142 shorter, thereby reducing the degree of shaking of the battery box 13 on the battery swap vehicle 02 during the movement, and ensuring the stability of the battery swap process.
[0076] This embodiment discloses a mobile rotary crane power exchange system. The mobile rotary crane system can be applied to any of the above mobile rotary crane power exchange methods. The mobile rotary crane power exchange system may include:
[0077] The battery swap vehicle 02 may include a vehicle body 21 and a battery swap seat 22. The battery swap seat 22 is detachably connected to the end of the vehicle body 21 away from the ground. The battery box 13 may be installed on the battery swap seat 22, thereby transmitting electrical energy to the battery swap vehicle 02 through the battery swap seat 22, providing power for the battery swap vehicle 02.
[0078] Platform component 01, such as Figure 2 As shown, the platform assembly 01 may include a movable platform 11, a sliding unit 12, a battery box 13, a rotating suspension unit 14 and a sling 15. The sliding unit 12 may be arranged on the movable platform 11 and detachably connected to the movable platform 11. The sliding unit 12 may include a slide rail 121 and a charging seat 122, and the slide rail 121 is slidably connected to the charging seat 122. The battery box 13 is detachably connected to the charging seat 122. The charging seat 122 may move along the width direction of the platform assembly 01 on the slide rail 121, thereby driving the battery box 13 to move on the slide rail 121. The rotating suspension unit 14 may include a base 141 and a rotating suspension arm 142. The base 141 may be fixedly connected to one end of the rotating suspension arm 142. The base 141 is detachably connected to the movable platform 11. The sling 15 is detachably connected to one end of the rotating suspension arm 142 away from the base 141. By moving the battery box 13 on the sliding unit 12 , when the rotary lifting unit grabs the battery box 13 , other battery boxes 13 can avoid it, so as to prevent collision between the battery boxes 13 .
[0079] In this embodiment, the movable platform 11 may include a first section and a second section; the base 141 may be arranged between the first section and the second section. The base 141 is arranged between the first section and the second section, so that the distance between the rotating hanging unit 14 grabbing the battery box 13 in the first section and the second section during the battery replacement process is close, so that the length of the rotating hanging arm 142 can be slightly shortened, increasing the stability of the rotating hanging unit 14 in the process of grabbing the battery box 13 and moving.
[0080] Those skilled in the art will appreciate that the above-mentioned embodiments are specific examples for implementing the present disclosure, and in actual applications, various changes may be made thereto in form and detail without departing from the scope of the present disclosure.
Claims
1. A mobile rotary crane power replacement method, characterized in that: The mobile rotary crane power replacement method comprises: Step S10, based on the platform component moving to the battery replacement area, obtaining the charging seat position without a battery box on the platform component; Step S20, based on the position of the charging seat without a battery box, the first driving unit drives the battery box that needs to be avoided of the platform component to move to one side in the width direction of the platform component to a first set position, and the first driving unit drives the charging seat without a battery box to move to a second set position in the width direction of the platform component; wherein the battery box that needs to be avoided is adjacent to the charging seat without a battery box; Step S30, based on the platform assembly being stationary in the battery swapping area, the rotary hoist unit drives the hoist to grab the battery box on the battery swapping vehicle and move it along the battery swapping channel toward the charging seat without the battery box; The platform assembly includes a movable platform, and the movable platform includes a first section and a second section; the base is arranged between the first section and the second section; The step S30 comprises: Step S311, based on the platform assembly being stationary in the battery swapping area, the rotary hoist unit drives the hoist to grab the battery box on the battery swapping vehicle; Step S312, based on the rotary lifting unit driving the hoist to grab the battery box on the vehicle, driving the battery box on the platform assembly to switch to the first balanced state, the rotary lifting unit drives the hoist to grab the battery box on the battery swap vehicle and move it along the battery swap channel toward the charging seat without a battery box; wherein, the first balanced state includes the second interval in which the battery box moves along the width direction of the platform assembly toward the side away from the battery swap vehicle to the first balanced position; the charging seat without a battery box is in the first interval; Step S40, based on the charging seat without a battery box moving to the second set position, the lifting device places the battery box on the battery swapping vehicle that has been grabbed on the charging seat without a battery box; The step S40 further includes: Step S41, based on the charging base without a battery box moving to the second set position, the rotary lifting unit drives the lifting device to grab the battery box on the battery swap vehicle and move it along the battery swap channel to the first battery swap position; wherein the first battery swap position includes the battery box moving along the battery swap channel to a position close to the platform assembly; Step S42, based on the battery box on the battery swap vehicle moving to the first battery swap position along the battery swap channel, the battery box in the second interval is driven to move to the third equilibrium position along the width direction of the platform assembly toward the direction close to the battery swap vehicle, and the lifting device places the captured battery box on the battery swap vehicle along the battery swap channel on the charging seat without a battery box; Step S50, based on the lifting device lowering the battery box on the battery swapping vehicle, the lifting device grabs the battery box of the platform assembly and moves it to the battery swapping seat of the battery swapping vehicle; The step S50 comprises: Step S51, based on the battery box on the battery swapping vehicle being lowered by the hoist, a target battery box position on the platform assembly is obtained; wherein the target battery box is an available battery box closest to the battery swapping vehicle; Step S52, based on the target battery box position, the first driving unit drives the platform assembly to move the battery box that needs to be avoided toward one side of the width direction of the platform assembly to a third set position, and the first driving unit drives the target battery box to move toward the width direction of the platform assembly to a fourth set position; Step S53, based on the target battery box moving to the fourth set position, drive the hoist to clamp the target battery box and move it to the battery replacement seat.
2. A mobile rotary crane power replacement method according to claim 1, characterized in that: The first equilibrium state in step S312 also includes the battery boxes in the first interval moving along the width direction of the platform assembly toward the side away from the battery swap vehicle to a second equilibrium position; wherein, the battery boxes in the first interval include the battery boxes in the first interval away from the charging base without battery boxes.
3. A mobile rotary crane power replacement method according to claim 1, characterized in that: The step S53 comprises: Step S5311, based on the target battery box moving to the fourth set position and the target battery box being on the side of the platform assembly close to the battery swapping vehicle, driving the hoist to grab the target battery box; Step S5312, based on the hoist grabbing the target battery box, driving the battery box away from the target battery box to move in the direction away from the battery swap vehicle to a fourth equilibrium position, and the hoist clamps the target battery box and moves it to the battery swap seat.
4. A mobile rotary crane power replacement method according to claim 1, characterized in that: Step S53 also includes: Step S5321, based on the target battery box moving to the fourth set position and the target battery box being on the side of the platform assembly away from the battery swapping vehicle, driving the hoist to grab the target battery box; Step S5322, based on the hoist grabbing the target battery box, driving the battery box away from the target battery box to move to the fifth equilibrium position in the direction close to the battery swapping vehicle, and the hoist clamps the target battery box and moves it to the second battery swapping position; wherein the second battery swapping position includes the position of the target battery box close to the battery swapping vehicle; Step S5323, based on the target battery box moving to the second battery exchange position, drive the hoist to clamp the target battery box and move it to the battery exchange seat; the battery box away from the target battery box moves to the sixth balance position in the direction away from the battery exchange vehicle.
5. A mobile rotary crane power replacement method according to claim 1, characterized in that: The step S30 comprises: Step S321, based on the platform component being stationary in the battery swapping area, obtaining height information above the platform component; Step S322: based on the height above the battery swapping area being greater than or equal to a height threshold, the rotary hoist unit drives the hoist to grab the battery box on the battery swapping vehicle; Step S323, based on the rotary lifting unit, the lifting device is driven to grab the battery box on the vehicle, and the lifting device is driven to move the grabbed battery box on the battery swap vehicle from above the battery box to be avoided toward the charging seat without a battery box.
6. A mobile rotary crane power exchange system, characterized in that: The mobile rotary crane power exchange system is applied to the mobile rotary crane power exchange method according to any one of claims 1 to 5, and the mobile rotary crane power exchange system includes: A battery-swapping vehicle, comprising a vehicle body and a battery-swapping seat; the battery-swapping seat is detachably connected to an end of the vehicle body away from the ground; A platform assembly, the platform assembly comprising a movable platform, a sliding unit, a battery box, a rotating lifting unit and a sling; the sliding unit is arranged on the movable platform and is detachably connected to the movable platform; the sliding unit comprises a slide rail and a charging seat, the slide rail is slidably connected to the charging seat; the battery box is detachably connected to the charging seat; the rotating lifting unit comprises a base and a rotating lifting arm; the base is fixedly connected to one end of the rotating lifting arm; the base is detachably connected to the movable platform; the sling is detachably connected to one end of the rotating lifting arm away from the base.
7. A mobile rotary crane power exchange system according to claim 6, characterized in that: The movable platform includes a first section and a second section; the base is arranged between the first section and the second section.
Citation Information
Patent Citations
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