An automatic detection device and detection method for sculptural products to facilitate appearance design detection

By designing an automated detection device and using components such as hydraulic cylinders, inflators, motors, and panoramic lenses, we can achieve all-round detection of ceramic sculptures and solve the problems of low detection accuracy, low efficiency, high cost, and complex operation in the existing technology. problems, improve detection accuracy and efficiency, and reduce costs.

CN119044200BActive Publication Date: 2025-01-21CENTRAL ACADEMY OF FINE ARTS
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Patent Information

Application Number
CN202411528897.5
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-10-30
Publication Date
2025-01-21
Estimated Expiration
2044-10-30

AI Technical Summary

Technical Problem

In the prior art, the ceramic sculpture appearance design detection method has problems such as low accuracy, low efficiency, high cost and complex operation, and is relatively poor in general.

Method used

An automated detection device is designed, including a detection table, detection mechanism and adjustment mechanism. Through components such as hydraulic cylinders, inflators, motors and panoramic lenses, it can achieve all-round detection of ceramic sculptures, including air tightness detection and crack detection. .

Benefits of technology

It improves the accuracy and efficiency of detection, reduces detection costs, simplifies the operation process, enhances the universality and flexibility of detection, and can effectively determine the air tightness of ceramic sculptures and whether there are cracks.

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Abstract

The technical field of sculpture detection of the present invention specifically discloses an automated detection device for facilitating the detection of the appearance design of sculptures, including a detection table, a protective cover fixedly provided on the upper end of the detection table, two sets of movable doors movably provided on the front side of the upper end of the detection table, a detection mechanism provided on the upper and inner sides of the detection table, an adjustment mechanism provided on the front side and one side of the detection mechanism, and the detection mechanism including a fixed frame fixedly provided on the upper end of the detection table, two sets of hydraulic cylinders fixedly installed on the upper end of the fixed frame, and connecting blocks fixedly provided on the lower sides of the two sets of hydraulic cylinders. The present invention facilitates and intuitively determines whether there are cracks on the appearance of a sculptured porcelain vase, as well as the position and size of the cracks, through the cooperation between the detection mechanism and the adjustment mechanism. This method is simple to operate, does not require complex equipment and advanced technology, and improves the accuracy of the appearance design detection of carved porcelain bottles.
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Description

Technical Field

[0001] The invention belongs to the technical field of sculpture detection, and specifically discloses an automatic detection device and a detection method for sculptures that are convenient for detecting the appearance design. Background Art

[0002] Ceramic sculpture has a long history. During the Song Dynasty, it absorbed pottery, pottery horses, stone carving, clay sculpture and other sculpture arts to improve its skills. In the Ming Dynasty, many finely carved porcelain Buddha statues appeared, which were quite famous. The hollow rotating heart bottle and fairness cup of the Qing Dynasty are all famous porcelain sculpture products. In contemporary Jingdezhen, porcelain sculpture technology has a complete range of crafts, including garden sculpture, pinching sculpture, hollow sculpture, relief sculpture, etc.; the products are diverse, including Buddha statues, flowers, plants, fish and insects, pavilions, animal toys, etc.; the shapes are beautiful, both in form and spirit, in various poses, and lifelike; the decorations are rich, including high-temperature colored glaze, underglaze colorful, etc.; the artistic expression is strong, some are solemn and thick, some are elegant and fresh, and some are magnificent and bright. The traditional method of testing the appearance design of sculpture porcelain bottles is mainly to use the naked eye or various precision instruments to test the appearance of ceramic sculpture bottles. However, the method of manual eye detection is often difficult to detect relatively small and inconspicuous cracks, which makes the accuracy of product appearance detection low and the detection efficiency low. Secondly, the cost of using various precision instruments to test ceramic sculpture bottles is high, and the operation is relatively complicated. Most manufacturers often do not have this condition, and thus the universality is poor. Summary of the invention

[0003] The purpose of the present invention is to solve the shortcomings of the prior art and to propose an automated detection device and method for facilitating the detection of the appearance design of sculptures.

[0004] To achieve the above objectives, the present invention provides an automated inspection device for facilitating the inspection of the appearance design of sculptures, comprising an inspection table, a protective cover is fixedly provided on the upper end of the inspection table, two groups of movable doors are movably provided on the front side of the upper end of the inspection table, an inspection mechanism is provided on the upper and inner sides of the inspection table, an adjustment mechanism is provided on the front side and one side of the inspection mechanism, the inspection mechanism comprises a fixed frame fixedly provided on the upper end of the inspection table, two groups of hydraulic cylinders are fixedly installed on the upper end of the fixed frame, connecting blocks are fixedly provided on the lower sides of the two groups of hydraulic cylinders, connecting plates are fixedly connected to the lower ends of the two groups of connecting blocks, an inflator is fixedly installed near the center of the upper end of the connecting plate, an air pipe is fixedly connected to the lower side of the inflator, an inflation port is fixedly provided on the lower end of the air pipe, a first motor is fixedly installed near one side of the upper end of the connecting plate, a main gear is fixedly connected to the lower end of the first motor, and one side of the main gear A first sub-gear is movably connected thereto, and one side of the first sub-gear is movably connected to a second sub-gear, and the lower end of the connecting plate is fixedly connected to four groups of fixing blocks near the center, and the lower ends of the four groups of fixing blocks are fixedly connected to a first fixing plug, and the lower end of the second sub-gear is fixedly provided with a main screw, the outer side of the main screw is movably connected to a second fixing plug, the inner side of the second fixing plug is movably connected to a sub-screw, and a limiting ring is fixedly provided on the inner side of the sub-screw corresponding to the position of the second fixing plug, and limiting grooves are provided on both sides of the main screw, and a third fixing plug is movably connected to the outer side of the sub-screw, and several groups of sealing rings are fixedly provided on the outer sides of the first fixing plug, the second fixing plug and the third fixing plug, a water tank is fixedly provided on the inner side of the detection table, and a placement plate is movably provided on the upper side of the water tank, a cylinder is movably connected between the detection table and the placement plate, and three groups of slide rails are fixedly provided at the lower end of the detection table near the upper side of the placement plate.

[0005] In the above technical scheme, preferably, a first panoramic lens is fixedly installed at the lower end of the inflation port, the fixed frame is movably provided with a movable rod on one side, a spiral strip is fixedly provided on the outer side of the movable rod, a control block is fixedly provided at one end of the connecting plate, a main synchronous wheel is fixedly provided on the outer side of the movable rod near the lower side, a secondary synchronous wheel is movably provided on the upper side of the detection table, a movable groove is opened on the upper side of the detection table corresponding to the position of the secondary synchronous wheel, and a synchronous belt is movably sleeved on the outer sides of the main synchronous wheel and the secondary synchronous wheel.

[0006] In the above technical solution, preferably, the adjusting mechanism includes a connecting pipe fixedly arranged at the front position of the inflator, an electric valve is fixedly installed on the lower side of the connecting pipe, an outer cover is fixedly connected to the rear side of the electric valve, a piston is movably arranged on the inner side of the outer cover, limiting blocks are fixedly arranged on both sides of the piston, limiting grooves are provided on the inner side of the outer cover corresponding to the positions of the two groups of limit blocks, a movable rod is fixedly arranged on the upper side of the piston, a fixed box is fixedly arranged on the upper side of the movable rod, a second motor is fixedly installed on the front end of the fixed box, a first gear is fixedly connected to the rear side of the second motor, a second gear is movably arranged on the upper side of the first gear, a movable shaft frame is fixedly arranged on the upper end of the fixed box, the front and rear sides of the second gear are fixedly connected to fixed shafts, and a second panoramic lens is fixedly arranged on one end of the two groups of fixed shafts.

[0007] In the above technical solution, preferably, the telescopic rods of the two groups of hydraulic cylinders pass through the upper side of the fixed frame and are connected to the two groups of connecting blocks, the connecting plates are movably connected to the first sub-gear and the second sub-gear respectively, and the air pipes pass through the connecting plates, the second sub-gear, the main screw, the third fixed plug and are connected to the inflation port.

[0008] In the above technical solution, preferably, a control valve is fixedly installed inside the inflation port, the rotating shaft of the first motor passes through the connecting plate and is connected to the main gear, the first sub-gear is meshed with the main gear and the second sub-gear respectively, the main screw and the second fixing plug are threadedly connected, a groove is provided on the inner side of the second fixing plug corresponding to the position of the limit ring, and the sub-screw and the third fixing plug are threadedly connected.

[0009] In the above technical solution, preferably, square bars are fixedly provided on the inner side of the auxiliary screw corresponding to the two groups of limiting grooves, the placement plate is movably connected to the three groups of slide rails, and a plurality of groups of concentric rings are fixedly provided on the upper end of the placement plate.

[0010] In the above technical solution, preferably, the movable rod is movably connected to the detection table and the fixed frame respectively, the control block is threadedly connected to the screw bar, and the auxiliary synchronous wheel is limited to move at the inner position of the movable groove.

[0011] In the above technical solution, preferably, the outer cover is fixedly connected to the auxiliary synchronous wheel, the piston limit sliding is set on the inner side of the outer cover, the first gear is movably connected to the fixed box, the first gear and the second gear are meshingly set, and the two groups of fixed shafts are movably connected to the movable shaft frame.

[0012] Also provided is an automated detection method for sculptural products to facilitate appearance design detection, which is used to operate an automated detection device for sculptural products to facilitate appearance design detection, and comprises the following steps:

[0013] S1: Start the first motor to drive the main gear to rotate, and then the first sub-gear and the second sub-gear that are meshed are rotated, so that the main screw is rotated, and the second fixed plug connected by the thread is driven to move downward through the main screw. At the same time, the main screw drives the sub-screw to rotate synchronously, and cooperates with the setting of the limit ring and the inner groove of the second fixed plug to drive the sub-screw to move downward synchronously, and then the sub-screw drives the third fixed plug connected by the thread to move downward, so that the first fixed plug, the second fixed plug, and the third fixed plug are moved to three different heights, and the tops of ceramic sculpture bottles of different specifications are sealed by the first fixed plug, the second fixed plug, and the third fixed plug;

[0014] S2: Secondly, the hydraulic cylinder is started to drive the connection block and the connection plate to descend, so that the air pipe and the inflation port enter the interior of the ceramic sculpture bottle, and at the same time, the first fixed plug or the second fixed plug and the third fixed plug seal the top of the sculpture bottle and fix it, and the cylinder is started to drive the placement plate to move to one side. At this time, the hydraulic cylinder drives the porcelain bottle to continue to descend and enter the inside of the water tank, and the inflation port is started to inflate the porcelain bottle by starting the inflator, and the bubbles in the water inside the water tank are observed, and then the air tightness of the porcelain bottle is detected, so as to determine whether there is a crack;

[0015] S3: Finally, when the carved porcelain bottle is placed at the center of the placement plate, the hydraulic cylinder drives the connecting plate to descend, and at the same time, the control block and the screw-shaped strip are connected in a threaded connection to drive the movable rod and the main synchronous wheel to rotate. The main synchronous wheel rotates to drive the synchronous belt and the auxiliary synchronous wheel to rotate, so that the outer cover drives the second panoramic lens to rotate around the porcelain bottle, and the first panoramic lens and the second panoramic lens are used to perform a full range of inspections on the inside and outside of the porcelain bottle.

[0016] Compared with the prior art, the present invention has the following beneficial effects:

[0017] By starting the first motor to drive the main gear to rotate, the first sub-gear and the second sub-gear that are meshed are rotated, so that the main screw is rotated, and the second threaded fixing plug is driven downward by the main screw. At the same time, the main screw drives the sub-screw to rotate synchronously, and cooperates with the setting of the limit ring and the inner groove of the second fixing plug to drive the sub-screw to move downward synchronously, and then the sub-screw drives the threaded third fixing plug to move downward, so that the first fixing plug, the second fixing plug and the third fixing plug are moved to three different heights, and the tops of different ceramic sculpture bottles are sealed by the first fixing plug, the second fixing plug and the third fixing plug, so that the flexibility is high, the operation is convenient, and the practicability is strong, which provides high convenience for the later ceramic sculpture bottle to be inflated into water to detect air tightness and cracks.

[0018] Secondly, the hydraulic cylinder is started to drive the connecting block and the connecting plate to descend, so that the air pipe and the inflation port enter the interior of the ceramic sculpture bottle, and at the same time, the first fixed plug or the second fixed plug and the third fixed plug seal the top of the sculpture bottle and fix it at the same time, and the placement plate is driven to move to one side by starting the cylinder. At this time, the hydraulic cylinder drives the porcelain bottle to continue to descend and enter the inside of the water tank, and the inflation port is used to inflate the porcelain bottle by starting the inflator, and the bubbles in the water inside the water tank are observed, thereby realizing the detection of the air tightness of the porcelain bottle, thereby judging whether there are cracks, and the method is highly intuitive, that is, the location and size of the leak can be directly judged by observing the generation of bubbles, and the method is simple to operate and does not require complex equipment and advanced technology.

[0019] In addition, when the carved porcelain bottle is placed at the center of the placement plate, the hydraulic cylinder drives the connecting plate to descend, and at the same time, the control block and the threaded connection of the screw strip are coordinated to drive the movable rod and the main synchronous wheel to rotate. The main synchronous wheel drives the synchronous belt and the auxiliary synchronous wheel to rotate, so that the outer cover drives the second panoramic lens to rotate 360 ​​degrees around the porcelain bottle, and the first panoramic lens and the second panoramic lens can be used to perform a full range of inspections on the inside and outside of the porcelain bottle, thereby improving the comprehensiveness of the inspection, reducing maintenance costs, and improving the efficiency of the inspection.

[0020] Finally, the electric valve is started to input the airflow into the outer cover through the connecting pipe, so that the airflow pushes up the piston, thereby raising the movable rod and the second panoramic lens, so that the second panoramic lens can be raised to different heights, which is convenient for the actual detection needs of engraved porcelain bottles. By starting the second motor to drive the first gear to rotate, and then the meshing second gear is rotated, the angle of the second panoramic lens is adjusted, and the second panoramic lens can be used to perform multi-angle detection of the engraved porcelain bottle, thereby avoiding blind spots caused by unevenness when detecting the hollow part of the porcelain bottle, thereby improving the accuracy of the appearance design detection of the engraved porcelain bottle. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 This is a schematic diagram of the overall structure of an automated inspection device for facilitating the inspection of the appearance design of a sculpture proposed by the present invention;

[0022] Figure 2 A partial right-side structural schematic diagram of an automated inspection device for sculptural products for easy inspection of appearance design proposed by the present invention;

[0023] Figure 3 A schematic diagram of a partial cross-section structure of an automated inspection device for facilitating the inspection of the appearance design of a sculpture proposed by the present invention;

[0024] Figure 4 The invention proposes an automatic detection device for sculptural products to facilitate appearance design detection. Figure 3 A schematic diagram of the enlarged structure of part A;

[0025] Figure 5 A schematic diagram of a partial upward view of the structure of an automated inspection device for facilitating the inspection of the appearance design of a sculpture proposed by the present invention;

[0026] Figure 6 A schematic diagram of the partial structure of an automated inspection device for facilitating the inspection of the appearance design of a sculpture proposed by the present invention;

[0027] Figure 7 The invention proposes an automatic detection device for sculptural products to facilitate appearance design detection. Figure 6 A schematic diagram of the enlarged structure of part B;

[0028] Figure 8 This is a schematic diagram of the partial cross-section structure of the adjustment mechanism of an automated detection device for facilitating the detection of the appearance design of a sculpture proposed by the present invention.

[0029] In the figure: 1, detection table; 2, protective cover; 3, movable door; 4, detection mechanism; 41, fixed frame; 42, hydraulic cylinder; 43, connecting block; 44, connecting plate; 45, inflator; 46, air pipe; 47, inflating port; 48, first motor; 49, main gear; 410, first sub-gear; 411, second sub-gear; 412, fixed block; 413, first fixing plug; 414, main screw; 415, second fixing plug; 416, sub-screw; 417, limit ring; 418, limit groove; 419, third fixing plug; 420, sealing ring; 421, water tank; 422, Placement plate; 423, cylinder; 424, slide rail; 425, first panoramic lens; 426, movable rod; 427, screw strip; 428, control block; 429, main synchronous wheel; 430, auxiliary synchronous wheel; 431, movable groove; 432, synchronous belt; 5, adjustment mechanism; 51, connecting pipe; 52, electric valve; 53, outer cover; 54, piston; 55, limit block; 56, limit groove; 57, movable rod; 58, fixed box; 59, second motor; 510, first gear; 511, second gear; 512, movable shaft frame; 513, fixed shaft; 514, second panoramic lens. DETAILED DESCRIPTION

[0030] In order to more clearly understand the above-mentioned objects, features and advantages of the present invention, the present invention is further described in detail below with reference to the accompanying drawings and specific embodiments.

[0031] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0032] like Figure 1-Figure 8The automatic detection device for facilitating the detection of the appearance design of a sculpture shown in the figure comprises a detection table 1, a protective cover 2 is fixedly arranged on the upper end of the detection table 1, two sets of movable doors 3 are movably arranged on the front side of the upper end of the detection table 1, a detection mechanism 4 is arranged on the upper side and inner side of the detection table 1, and an adjustment mechanism 5 is arranged on the front side and one side of the detection mechanism 4. The detection mechanism 4 comprises a fixed frame 41 fixedly arranged on the upper end of the detection table 1, two sets of hydraulic cylinders 42 are fixedly installed on the upper end of the fixed frame 41, and the lower side positions of the two sets of hydraulic cylinders 42 are fixed A connecting block 43 is fixedly provided, and a connecting plate 44 is fixedly connected to the lower ends of the two groups of connecting blocks 43. An inflator 45 is fixedly installed near the center of the upper end of the connecting plate 44. An air pipe 46 is fixedly connected to the lower side of the inflator 45. An inflating port 47 is fixedly provided at the lower end of the air pipe 46. A first motor 48 is fixedly installed near one side of the upper end of the connecting plate 44. A main gear 49 is fixedly connected to the lower end of the first motor 48. A first sub-gear 410 is movably connected to one side of the main gear 49. One side of the first sub-gear 410 is movably connected to There is a second sub-gear 411, four sets of fixed blocks 412 are fixedly connected to the lower end of the connecting plate 44 near the center, the lower ends of the four sets of fixed blocks 412 are fixedly connected to the first fixed plug 413, the lower end of the second sub-gear 411 is fixedly provided with a main screw 414, the outer side of the main screw 414 is movably connected to the second fixed plug 415, the inner side of the second fixed plug 415 is movably connected to the sub-screw 416, the inner side of the sub-screw 416 is fixedly provided with a limit ring 417 corresponding to the position of the second fixed plug 415, and both sides of the main screw 414 are A limiting groove 418 is provided, and a third fixed plug 419 is movably connected to the outer side of the auxiliary screw 416, and a plurality of sealing rings 420 are fixedly provided on the outer sides of the first fixed plug 413, the second fixed plug 415 and the third fixed plug 419. A water tank 421 is fixedly provided on the inner side of the detection table 1, and a placement plate 422 is movably provided on the upper side of the water tank 421. A cylinder 423 is movably connected between the detection table 1 and the placement plate 422, and three sets of slide rails 424 are fixedly provided at the lower end of the detection table 1 near the upper side of the placement plate 422.

[0033] The telescopic rods of the two groups of hydraulic cylinders 42 pass through the upper side of the fixed frame 41 and are connected to the two groups of connecting blocks 43. The connecting plate 44 is movably connected to the first sub-gear 410 and the second sub-gear 411 respectively. The air pipe 46 passes through the connecting plate 44, the second sub-gear 411, the main screw 414, the third fixed plug 419 and is connected to the inflation port 47. A control valve is fixedly arranged inside the inflation port 47. The rotating shaft of the first motor 48 passes through the connecting plate 44 and is connected to the main gear 49. The first sub-gear 410 is respectively It is meshed with the main gear 49 and the second sub-gear 411, the main screw 414 is threadedly connected to the second fixing plug 415, a groove is provided on the inner side of the second fixing plug 415 corresponding to the position of the limit ring 417, the sub-screw 416 is threadedly connected to the third fixing plug 419, and square bars are fixedly provided on the inner side of the sub-screw 416 corresponding to the two groups of limiting grooves 418, the placement plate 422 is movably connected to the three groups of slide rails 424, and a plurality of groups of concentric rings are fixedly provided on the upper end of the placement plate 422.

[0034] The first motor 48 is started to drive the main gear 49 to rotate, thereby rotating the first sub-gear 410 and the second sub-gear 411 which are meshed, so that the main screw 414 rotates, and the second threaded fixing plug 415 is driven downward by the main screw 414, and at the same time, the main screw 414 drives the sub-screw 416 to rotate synchronously, and cooperates with the setting of the limit ring 417 and the inner groove of the second fixing plug 415 to drive the sub-screw 416 to move downward synchronously, so that the sub-screw 416 drives the threaded third fixing plug 419 to move downward, so that the first fixing plug 413, the second fixing plug 415, and the third fixing plug 419 are moved to three different heights, so that the tops of different ceramic sculpture bottles are sealed by the first fixing plug 413, the second fixing plug 415, and the third fixing plug 419, so that the flexibility is high, the operation is convenient, and the practicability is strong, which is very useful for the later ceramic sculpture bottles. Inflation into water to detect air tightness and the presence of cracks provides high convenience. Secondly, by starting the hydraulic cylinder 42, the connecting block 43 and the connecting plate 44 are driven to descend, so that the air pipe 46 and the inflation port 47 enter the interior of the ceramic sculpture bottle, and at the same time, the first fixed plug 413 or the second fixed plug 415 and the third fixed plug 419 seal the top of the sculpture bottle and fix it. By starting the cylinder 423, the placement plate 422 is driven to move to one side. At this time, the hydraulic cylinder 42 drives the porcelain bottle to continue to descend into the inner side of the water tank 421. By starting the inflator 45, the inflation port 47 is used to inflate the porcelain bottle, and the bubbles emerging from the water inside the water tank 421 are observed, thereby realizing the detection of the air tightness of the porcelain bottle, thereby judging whether there are cracks. It is highly intuitive, that is, the location and size of the leak can be directly judged by observing the generation of bubbles. Moreover, this method is simple to operate and does not require complex equipment and advanced technology.

[0035] A first panoramic lens 425 is fixedly installed at the lower end of the inflation port 47, a movable rod 426 is movably provided on one side of the fixed frame 41, a spiral strip 427 is fixedly provided on the outer side of the movable rod 426, a control block 428 is fixedly provided at one end of the connecting plate 44, a main synchronous wheel 429 is fixedly provided on the outer side of the movable rod 426 near the lower side, a secondary synchronous wheel 430 is movably provided on the upper side of the detection table 1, a movable groove 431 is opened on the upper side of the detection table 1 corresponding to the position of the secondary synchronous wheel 430, and a synchronous belt 432 is movably sleeved on the outer sides of the main synchronous wheel 429 and the secondary synchronous wheel 430.

[0036] The movable rod 426 is movably connected to the detection table 1 and the fixed frame 41 respectively, the control block 428 is threadedly connected to the screw bar 427, and the auxiliary synchronous wheel 430 is limited and movable at the inner side position of the movable groove 431.

[0037] In addition, when the carved porcelain bottle is placed at the center of the placement plate 422, the hydraulic cylinder 42 drives the connecting plate 44 to descend, and at the same time, the control block 428 is threadedly connected with the screw-shaped strip 427 to drive the movable rod 426 and the main synchronous wheel 429 to rotate, and the main synchronous wheel 429 drives the synchronous belt 432 and the secondary synchronous wheel 430 to rotate, so that the outer cover 53 drives the second panoramic lens 514 to rotate 360 ​​degrees around the porcelain bottle, so that the first panoramic lens 425 and the second panoramic lens 514 can be used to perform a full-scale inspection of the inside and outside of the porcelain bottle, thereby improving the comprehensiveness of the inspection, reducing the maintenance cost, and improving the efficiency of the inspection.

[0038] The regulating mechanism 5 includes a connecting pipe 51 fixedly arranged at the front side of the inflator 45, an electric valve 52 is fixedly installed on the lower side of the connecting pipe 51, an outer cover 53 is fixedly connected to the rear side of the electric valve 52, a piston 54 is movably arranged on the inner side of the outer cover 53, limiting blocks 55 are fixedly arranged on both sides of the piston 54, and limiting grooves 56 are provided on the inner side of the outer cover 53 corresponding to the positions of the two groups of limiting blocks 55, a movable rod 57 is fixedly arranged on the upper side of the piston 54, a fixed box 58 is fixedly arranged on the upper side of the movable rod 57, a second motor 59 is fixedly installed on the front end of the fixed box 58, a first gear 510 is fixedly connected to the rear side of the second motor 59, a second gear 511 is movably arranged on the upper side of the first gear 510, a movable shaft frame 512 is fixedly arranged on the upper end of the fixed box 58, the front and rear sides of the second gear 511 are fixedly connected to fixed shafts 513, and one end of the two groups of fixed shafts 513 is fixedly arranged with a second panoramic lens 514.

[0039] The outer cover 53 is fixedly connected to the auxiliary synchronous wheel 430, the piston 54 is limitedly slidably set at the inner position of the outer cover 53, the first gear 510 is movably connected to the fixed box 58, the first gear 510 is meshed with the second gear 511, and the two sets of fixed shafts 513 are movably connected to the movable shaft frame 512.

[0040] Finally, the electric valve 52 is started to input the airflow into the outer cover 53 through the connecting pipe 51, so that the airflow pushes up the piston 54, thereby raising the lever 57 and the second panoramic lens 514, so that the second panoramic lens 514 can be raised to different heights, which is convenient for the actual detection needs of the engraved porcelain bottle. By starting the second motor 59 to drive the first gear 510 to rotate, the meshing second gear 511 is rotated to adjust the angle of the second panoramic lens 514, so that the second panoramic lens 514 can perform multi-angle detection of the engraved porcelain bottle, thereby avoiding the blind spots caused by unevenness when detecting the hollow part of the porcelain bottle, thereby improving the accuracy of the appearance design detection of the engraved porcelain bottle.

[0041] Also provided is an automated detection method for sculptural products to facilitate appearance design detection, which is used to operate an automated detection device for sculptural products to facilitate appearance design detection, and comprises the following steps:

[0042] S1: Start the first motor 48 to drive the main gear 49 to rotate, and then the first sub-gear 410 and the second sub-gear 411 that are meshed are rotated, so that the main screw 414 is rotated, and the second fixed plug 415 that is threadedly connected is driven to move downward by the main screw 414, and at the same time, the main screw 414 drives the sub-screw 416 to rotate synchronously, and cooperates with the setting of the limit ring 417 and the inner groove of the second fixed plug 415 to drive the sub-screw 416 to move downward synchronously, and then the sub-screw 416 drives the third fixed plug 419 that is threadedly connected to move downward, so that the first fixed plug 413, the second fixed plug 415, and the third fixed plug 419 are moved to three different heights, and the tops of ceramic sculpture bottles of different specifications are sealed by the first fixed plug 413, the second fixed plug 415, and the third fixed plug 419;

[0043] S2: Secondly, the hydraulic cylinder 42 is started to drive the connecting block 43 and the connecting plate 44 to descend, so that the air pipe 46 and the air filling port 47 enter the interior of the ceramic sculpture bottle, and at the same time, the first fixing plug 413 or the second fixing plug 415 and the third fixing plug 419 seal the top of the sculpture bottle and fix it, and the cylinder 423 is started to drive the placement plate 422 to move to one side, and at this time, the hydraulic cylinder 42 drives the porcelain bottle to continue to descend and enter the inside of the water tank 421, and the air filling port 47 is started to inflate the porcelain bottle by the inflator 45, and the bubbles in the water inside the water tank 421 are observed, and then the air tightness of the porcelain bottle is detected, so as to determine whether there is a crack;

[0044] S3: Finally, when the carved porcelain bottle is placed at the center of the placement plate 422, the hydraulic cylinder 42 drives the connecting plate 44 to descend, and at the same time, the control block 428 is threadedly connected with the screw strip 427 to drive the movable rod 426 and the main synchronous wheel 429 to rotate. The main synchronous wheel 429 rotates to drive the synchronous belt 432 and the secondary synchronous wheel 430 to rotate, so that the outer cover 53 drives the second panoramic lens 514 to rotate around the porcelain bottle, and the first panoramic lens 425 and the second panoramic lens 514 are used to perform a full-scale inspection of the inside and outside of the porcelain bottle.

[0045] Working principle: When in use, the first motor 48 is started to drive the main gear 49 to rotate, and then the first sub-gear 410 and the second sub-gear 411 that are meshed are rotated, so that the main screw 414 is rotated, and the second fixed plug 415 that is threadedly connected is driven to move downward, and at the same time, the main screw 414 drives the sub-screw 416 to rotate synchronously, and the setting of the limit ring 417 and the inner groove of the second fixed plug 415 is coordinated to drive the sub-screw 416 to move downward synchronously, and then the sub-screw 416 drives the third fixed plug 419 that is threadedly connected to move downward, so that the first fixed plug 413, the second fixed plug 415, and the third fixed plug 419 are moved to three different heights, so that the first fixed plug 413, the second fixed plug 415, and the third fixed plug 419 are moved to three different heights, and the first fixed plug 413, the second fixed plug 415, and the third fixed plug 419 are realized. 415, the third fixed plug 419 seals the tops of different ceramic sculpture bottles, which is highly flexible, easy to operate, and practical. It provides high convenience for the later ceramic sculpture bottle to be inflated into water to detect air tightness and cracks. Secondly, the hydraulic cylinder 42 is started to drive the connecting block 43 and the connecting plate 44 to descend, so that the air pipe 46 and the inflation port 47 enter the interior of the ceramic sculpture bottle, and at the same time, the first fixed plug 413 or the second fixed plug 415 and the third fixed plug 419 seal the top of the sculpture bottle and fix it at the same time, and the placement plate 422 is driven to move to one side by starting the cylinder 423. At this time, the hydraulic cylinder 42 drives the porcelain bottle to continue to descend and enter the inner side of the water tank 421, and the inflation port 47 is started to inflate the porcelain bottle. , observe the bubbles emerging from the water inside the water tank 421, and then detect the air tightness of the porcelain bottle, so as to determine whether there are cracks. It is highly intuitive, that is, by observing the generation of bubbles, the location and size of the leak can be directly determined. Moreover, this method is simple to operate and does not require complex equipment and advanced technology. In addition, when the carved porcelain bottle is placed at the center of the placement plate 422, the hydraulic cylinder 42 drives the connecting plate 44 to descend while the control block 428 is threadedly connected with the screw strip 427 to drive the movable rod 426 and the main synchronous wheel 429 to rotate. The main synchronous wheel 429 rotates to drive the synchronous belt 432 and the auxiliary synchronous wheel 430 to rotate, so that the outer cover 53 drives the second panoramic lens 514 to rotate 360 ​​degrees around the porcelain bottle. , to achieve a comprehensive inspection of the inside and outside of the porcelain bottle through the first panoramic lens 425 and the second panoramic lens 514, thereby improving the comprehensiveness of the inspection, reducing maintenance costs, and improving the efficiency of the inspection. Finally, the electric valve 52 is started to input the airflow into the outer cover 53 through the connecting pipe 51, so that the airflow lifts the piston 54, thereby raising the active rod 57 and the second panoramic lens 514, so that the second panoramic lens 514 can be raised to different heights, which is convenient for the actual inspection needs of the engraved porcelain bottle. The first gear 510 is driven to rotate by starting the second motor 59, and then the meshing second gear 511 is rotated to adjust the angle of the second panoramic lens 514, so that the second panoramic lens 514 can perform multi-angle inspection on the engraved porcelain bottle.This can avoid blind spots caused by unevenness when inspecting the hollow parts of porcelain bottles, and improve the accuracy of inspection of the appearance of carved porcelain bottles.

[0046] The hydraulic cylinder 42, inflator 45, first motor 48, cylinder 423, first panoramic lens 425, second motor 59, and second panoramic lens 514 in the present invention are common knowledge in the field, and their working principles are already known technologies. The models are selected according to actual use, so they will not be explained in detail.

[0047] In the present invention, the terms "install", "connect", "connect", "fix" and the like should be understood in a broad sense. For example, "connect" can be a fixed connection, a detachable connection, or an integral connection; it can be connected directly or indirectly through an intermediate medium. For those skilled in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0048] In the description of this specification, if the terms "one embodiment", "some embodiments", "specific embodiments" and the like appear, it means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in any one or more embodiments or examples in a suitable manner.

[0049] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions only describe the principles of the present invention. The present invention may be subject to various changes and improvements without departing from the spirit and scope of the present invention. These changes and improvements fall within the scope of the present invention. The scope of protection claimed by the present invention is defined by the attached claims and their equivalents.

Claims

1. An automated inspection device for facilitating the inspection of the appearance design of a sculpture, comprising an inspection table (1), characterized in that: The upper end of the detection table (1) is fixedly provided with a protective cover (2); the upper front side of the detection table (1) is movably provided with two groups of movable doors (3); the upper and inner sides of the detection table (1) are provided with a detection mechanism (4); the front side and one side of the detection mechanism (4) are provided with an adjustment mechanism (5); the detection mechanism (4) comprises a fixed frame (41) fixedly provided at the upper end of the detection table (1); two groups of hydraulic cylinders (42) are fixedly installed at the upper end of the fixed frame (41); the lower sides of the two groups of hydraulic cylinders (42) are fixedly provided with connection blocks (43); the lower ends of the two groups of connection blocks (43) are fixedly provided with a plurality of movable doors (3); A connecting plate (44) is fixedly connected to the connecting plate (44); an inflator (45) is fixedly installed near the center of the upper end of the connecting plate (44); an air pipe (46) is fixedly connected to the lower side of the inflator (45); an inflation port (47) is fixedly provided at the lower end of the air pipe (46); a first motor (48) is fixedly installed near one side of the upper end of the connecting plate (44); a main gear (49) is fixedly connected to the lower end of the first motor (48); a first sub-gear (410) is movably connected to one side of the main gear (49); a second sub-gear (411) is movably connected to one side of the first sub-gear (410); and the connecting plate (44) is fixedly connected to the lower end of the connecting plate (44); Four groups of fixing blocks (412) are fixedly connected near the center of the lower end of the plate (44), and the lower ends of the four groups of fixing blocks (412) are fixedly connected to first fixing plugs (413). A main screw (414) is fixedly arranged at the lower end of the second secondary gear (411), and a second fixing plug (415) is movably connected to the outer side of the main screw (414), and a secondary screw (416) is movably connected to the inner side of the second fixing plug (415). A limiting ring (417) is fixedly arranged on the inner side of the secondary screw (416) at a position corresponding to the second fixing plug (415), and limiting grooves (413) are provided on both sides of the main screw (414). 8), the outer side of the auxiliary screw (416) is movably connected to a third fixed plug (419), the outer sides of the first fixed plug (413), the second fixed plug (415), and the third fixed plug (419) are all fixedly provided with a plurality of groups of sealing rings (420), the inner side of the detection table (1) is fixedly provided with a water tank (421), the upper side of the water tank (421) is movably provided with a placement plate (422), a cylinder (423) is movably connected between the detection table (1) and the placement plate (422), and the lower end of the detection table (1) is fixedly provided with three groups of slide rails (424) near the upper side of the placement plate (422); A first panoramic lens (425) is fixedly mounted at the lower end of the inflation port (47); a movable rod (426) is movably provided on one side of the fixing frame (41); a screw-shaped strip (427) is fixedly provided on the outer side of the movable rod (426); a control block (428) is fixedly provided on one end of the connecting plate (44); a main synchronous wheel (429) is fixedly provided on the outer side of the movable rod (426) near the lower side; a secondary synchronous wheel (430) is movably provided on the upper side of the detection table (1); a movable groove (431) is provided on the upper side of the detection table (1) corresponding to the position of the secondary synchronous wheel (430); and a synchronous belt (432) is movably sleeved on the outer sides of the main synchronous wheel (429) and the secondary synchronous wheel (430); The regulating mechanism (5) comprises a connecting pipe (51) fixedly arranged at a front position of the inflator (45); an electric valve (52) is fixedly installed on the lower side of the connecting pipe (51); an outer cover (53) is fixedly connected to the rear side of the electric valve (52); a piston (54) is movably arranged inside the outer cover (53); limiting blocks (55) are fixedly arranged on both sides of the piston (54); limiting grooves (56) are provided on the inner side of the outer cover (53) at positions corresponding to the two groups of limiting blocks (55); a movable rod (57) is fixedly arranged on the upper side of the piston (54); A fixed box (58) is fixedly arranged on the upper side of the movable rod (57); a second motor (59) is fixedly installed on the front end of the fixed box (58); a first gear (510) is fixedly connected to the rear side of the second motor (59); a second gear (511) is movably arranged on the upper side of the first gear (510); a movable shaft frame (512) is fixedly arranged on the upper end of the fixed box (58); a fixed shaft (513) is fixedly connected to the front and rear sides of the second gear (511); and a second panoramic lens (514) is fixedly arranged at one end of two sets of the fixed shafts (513).

2. The automatic detection device for facilitating the detection of the appearance design of a sculpture according to claim 1 is characterized in that: The telescopic rods of the two groups of hydraulic cylinders (42) pass through the upper side of the fixing frame (41) and are connected to the two groups of connecting blocks (43); the connecting plate (44) is movably connected to the first sub-gear (410) and the second sub-gear (411); and the air pipe (46) passes through the connecting plate (44), the second sub-gear (411), the main screw (414), the third fixing plug (419), and is connected to the inflation port (47).

3. The automatic detection device for facilitating the detection of the appearance design of a sculpture according to claim 1 is characterized in that: A control valve is fixedly arranged inside the inflation port (47); the rotating shaft of the first motor (48) passes through the connecting plate (44) and is connected to the main gear (49); the first sub-gear (410) is meshed with the main gear (49) and the second sub-gear (411), respectively; the main screw (414) is threadedly connected to the second fixing plug (415); a groove is provided on the inner side of the second fixing plug (415) at a position corresponding to the limit ring (417); and the sub-screw (416) is threadedly connected to the third fixing plug (419).

4. The automatic detection device for facilitating the detection of the appearance design of a sculpture according to claim 1 is characterized in that: Square bars are fixedly provided on the inner side of the auxiliary screw (416) at positions corresponding to the two groups of limiting grooves (418); the placement plate (422) is movably connected to the three groups of slide rails (424); and a plurality of groups of concentric rings are fixedly provided on the upper end of the placement plate (422).

5. The automatic detection device for facilitating the detection of the appearance design of a sculpture according to claim 1 is characterized in that: The movable rod (426) is movably connected to the detection table (1) and the fixed frame (41), respectively; the control block (428) is threadedly connected to the screw bar (427); and the auxiliary synchronous wheel (430) is limitedly movable at an inner position of the movable groove (431).

6. The automatic detection device for facilitating the detection of the appearance design of a sculpture according to claim 1 is characterized in that: The outer cover (53) is fixedly connected to the auxiliary synchronous wheel (430), the piston (54) is limitedly slidably arranged at an inner position of the outer cover (53), the first gear (510) is movably connected to the fixed box (58), the first gear (510) is meshed with the second gear (511), and the two sets of fixed shafts (513) are movably connected to the movable shaft frame (512).

7. An automated detection method for sculptural products for easy appearance design detection, used to operate an automated detection device for sculptural products for easy appearance design detection as claimed in any one of claims 1 to 6, characterized in that: The following steps are involved: S1: The first motor (48) is started to drive the main gear (49) to rotate, thereby rotating the first sub-gear (410) and the second sub-gear (411) that are meshed, thereby rotating the main screw (414), driving the second fixed plug (415) that is threadedly connected to the main screw (414) to move downward, and at the same time, the main screw (414) drives the sub-screw (416) to rotate synchronously, and cooperates with the setting of the limit ring (417) and the inner groove of the second fixed plug (415) to drive the sub-screw (416) to move downward synchronously, thereby causing the sub-screw (416) to drive the third fixed plug (419) that is threadedly connected to the main screw (413), to move downward, and thereby causing the first fixed plug (413), the second fixed plug (415), and the third fixed plug (419) to move to three different heights, and the tops of ceramic sculpture bottles of different specifications are sealed by the first fixed plug (413), the second fixed plug (415), and the third fixed plug (419); S2: Secondly, the hydraulic cylinder (42) is started to drive the connecting block (43) and the connecting plate (44) to descend, so that the air pipe (46) and the inflation port (47) enter the interior of the ceramic sculpture bottle, and at the same time, the first fixing plug (413) or the second fixing plug (415) and the third fixing plug (419) seal and fix the top of the sculpture bottle, and the cylinder (423) is started to drive the placement plate (422) to move to one side. At this time, the hydraulic cylinder (42) drives the porcelain bottle to continue to descend and enter the inside of the water storage tank (421), and the inflation port (47) is started to inflate the porcelain bottle by starting the inflator (45). The situation of bubbles emerging from the water inside the water storage tank (421) is observed, and then the air tightness of the porcelain bottle is detected, so as to determine whether there is a crack; S3: Finally, when the carved porcelain bottle is placed at the center of the placement plate (422), the hydraulic cylinder (42) drives the connecting plate (44) to descend, and the control block (428) and the threaded connection of the screw strip (427) are coordinated to drive the movable rod (426) and the main synchronous wheel (429) to rotate. The main synchronous wheel (429) rotates to drive the synchronous belt (432) and the auxiliary synchronous wheel (430) to rotate, so that the outer cover (53) drives the second panoramic lens (514) to rotate around the porcelain bottle, and the first panoramic lens (425) and the second panoramic lens (514) are used to perform a full range of inspections on the inside and outside of the porcelain bottle.

Citation Information

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