A stainless steel sheet blanking device
By designing automatic conveying, positioning, mold switching and material export mechanisms, the problem of safety risks and inability to automatically collect stainless steel sheets after being cut is solved, and automatic punching and finished product collection is realized, improving work efficiency and safety.
Patent Information
- Application Number
- CN202411557779.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-04
- Publication Date
- 2025-06-20
- Estimated Expiration
- 2044-11-04
AI Technical Summary
Existing stainless steel sheets need to be removed manually after punching and forming, which poses safety risks and cannot be collected automatically, reducing work efficiency.
A stainless steel plate punching equipment is designed, including an automatic conveying mechanism, a positioning mechanism, a mold switching mechanism, an automatic material export mechanism and a limit discharge mechanism to realize the automatic conveying, positioning, punching and finished product collection of the plate.
Through automated processes, the safety and efficiency of stainless steel sheet punching operations are improved, the risks and burdens of manual operations are reduced, and the effect of automatically collecting finished materials is achieved.
Smart Images

Figure CN119056944B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of punching equipment, and in particular to a stainless steel plate punching equipment. Background Art
[0002] Stainless steel plate has a smooth surface, high plasticity, toughness and mechanical strength, and is resistant to corrosion by acid, alkaline gas, solution and other media. It is an alloy steel that is not easy to rust, but it is not absolutely rust-proof. Stainless steel plate refers to steel plate that is resistant to corrosion by weak media such as atmosphere, steam and water, while acid-resistant steel plate refers to steel plate that is resistant to corrosion by chemically corrosive media such as acid, alkali and salt.
[0003] Blanking is a stamping process that uses a die to separate sheet materials, including blanking, punching, notching, cutting, trimming, etc. It can be used to make parts or prepare blanks for bending, drawing, forming and other processes. Punching parts (or blanks) of the required shape from sheet materials is called blanking, and punching holes of the required shape on the workpiece (the material punched out is waste) is called punching.
[0004] Stainless steel sheets need to be processed using punching equipment.
[0005] After the existing stainless steel plates are punched and formed, workers need to manually take them out, which means that the workers' hands are placed under the mold, increasing the work risk. At the same time, the punched and formed plates cannot be collected centrally and need to be picked up manually, reducing work efficiency.
[0006] Therefore, it is necessary to invent a stainless steel sheet punching device to solve the above problems. Summary of the invention
[0007] The object of the present invention is to provide a stainless steel plate blanking device to solve the problem in the above background technology that manual removal has safety risks and cannot automatically collect materials.
[0008] To achieve the above object, the present invention provides the following technical solutions: A blanking device for stainless steel sheets, comprising a device base, on the top of the device base is fixed an installation table, inside the installation table is provided an automatic conveying mechanism, above the automatic conveying mechanism is placed a sheet to be processed, on one side of the automatic conveying mechanism is provided a positioning mechanism, on one side of the positioning mechanism is provided a waste pulling-out mechanism, on the top of the installation table is fixed a die switching mechanism, inside the die switching mechanism is provided a first disassembly and assembly mechanism, on one side of the first disassembly and assembly mechanism is provided a second disassembly and assembly mechanism, below the installation table is provided a material automatic export mechanism, on the top of the material automatic export mechanism is placed a formed sheet, on one side of the material automatic export mechanism is provided a limit discharging mechanism, on one side of the limit discharging mechanism is provided a finished product collection box, below the waste pulling-out mechanism is provided a waste collection box; The automatic conveying mechanism includes a first driving motor fixedly installed outside the installation table, the first driving motor is connected to a driving shaft to a driving rotating shaft, on the outer wall of the driving rotating shaft is fixed a driving sprocket, on the outer wall of the driving sprocket is connected a chain, inside the chain is connected multiple driven sprockets; The positioning mechanism includes a first mounting block fixed inside the installation table, at the bottom of the first mounting block is installed an infrared emitter, below the infrared emitter is provided a second mounting block, on the top of the second mounting block is fixedly installed an infrared receiver; The die switching mechanism includes a support frame fixed on the top of the installation table, on the side of the support frame is fixed a third driving motor, the third driving motor is connected to a driving shaft to a second single-threaded lead screw, on the outer wall of the second single-threaded lead screw is connected a third nut, the third nut is installed inside a movable plate, on the top of the movable plate is fixed an electric cylinder, inside the electric cylinder is connected a telescopic shaft, at the bottom end of the telescopic shaft is fixed a convex plate; The material automatic export mechanism includes a rectangular frame fixed above the device base, inside the rectangular frame is fixed a fourth driving motor, the fourth driving motor is connected to a driving shaft to a third single-threaded lead screw, the third single-threaded lead screw is connected to a quadrilateral movable frame through a sixth nut, on the top of the quadrilateral movable frame is fixed a support plate, on the top of the support plate is fixed a connecting frame, above the connecting frame is provided a second electric telescopic rod, above the second electric telescopic rod is provided a turning plate; The limit discharging mechanism includes a wedge-shaped frame provided on one side of the rectangular frame, inside the wedge-shaped frame is provided a conveyor belt, on the side of the wedge-shaped frame is fixed a third electric telescopic rod, at one end of the third electric telescopic rod is fixed a limit pushing plate.
[0009] Preferably, the automatic conveying mechanism further includes a driven rotating shaft fixed inside the driven sprocket, a conveying roller fixedly connected to the outer wall of the driven rotating shaft, a first fixing block installed on the top of the installation table, a fixed shaft installed on the side of the first fixing block, and a limiting roller connected to the outer wall of the fixed shaft.
[0010] Preferably, the waste pulling-out mechanism includes a second driving motor installed on the end side of the installation table. The second driving motor is connected to a first one-way threaded lead screw through a driving shaft. A first nut is connected to the outer wall of the first one-way threaded lead screw. The first nut is installed inside a moving plate. A first guiding rod is connected inside the moving plate. A fixed frame is installed on the top of the moving plate.
[0011] Preferably, the waste pulling-out mechanism further includes a first electric motor fixedly installed on the top of the fixed frame. The first electric motor is connected to a first left-right rotating lead screw through a driving shaft. The first left-right rotating lead screw is connected to a clamping plate through a second nut. A second guiding rod is connected inside the clamping plate. A rubber anti-slip tooth pattern pad is fixedly connected to the inner side of the clamping plate.
[0012] Preferably, the mold switching mechanism further includes a third guiding rod connected inside the movable plate, four first guiding columns fixed to the bottom of the movable plate, a first limiting block fixed to the bottom end of the first guiding column, four telescopic sleeves fixed to the bottom of the convex plate, and a spring fixed to the bottom side of the telescopic sleeve.
[0013] Preferably, the first disassembly and assembly mechanism includes a first mounting plate fixed to the bottom of the telescopic sleeve. A first electric telescopic rod is fixedly installed on the top of the first mounting plate. An extrusion disc is fixed below the first electric telescopic rod. A second electric motor is fixed to the outside of the first mounting plate.
[0014] Preferably, the first disassembly and assembly mechanism further includes a second left-right rotating lead screw connected to the second electric motor through a driving shaft. The second left-right rotating lead screw is connected to a first guiding plate through a fourth nut. A fourth guiding rod is connected inside the first guiding plate. A square plug is fixed to the side of the first guiding plate. A square limiting slot is provided on the side of the square plug. A frame-shaped blanking die is arranged on one side of the square plug.
[0015] Preferably, the second disassembly and assembly mechanism includes a second mounting plate disposed on one side of the first mounting plate. A third electric motor is fixedly mounted on the outer side of the second mounting plate. The third electric motor is connected to a third left and right screw rod through a drive shaft. The third left and right screw rod is connected to a second guide plate through a fifth nut. A fifth guide rod is connected inside the second guide plate. A connecting block is fixed to the side of the second guide plate. An arc-shaped insertion block is fixed to the side of the connecting block. A cylindrical blanking die is disposed on one side of the arc-shaped insertion block. An arc-shaped limiting slot is formed on the side of the cylindrical blanking die.
[0016] Preferably, the material automatic export mechanism further includes two groups of first semi-U-shaped support blocks fixed to the top of the connecting frame. A first hinge shaft is fixed between the two groups of first semi-U-shaped support blocks. The outer wall of the first hinge shaft is connected to a first semi-U-shaped mounting seat. One end of the second electric telescopic rod is fixed to the bottom of the second semi-U-shaped mounting seat. A second hinge shaft is connected inside the second semi-U-shaped mounting seat. The second hinge shaft is fixed between two groups of second semi-U-shaped support blocks. A third hinge shaft is connected inside the turning plate.
[0017] Preferably, the limiting discharging mechanism further includes a fifth driving motor fixed to the outer side of the wedge-shaped frame. The fifth driving motor is connected to a first pulley through a drive shaft. A pulley group is fixedly connected to the outer wall of the first pulley. A second pulley is fixedly connected inside the pulley group. Two groups of second guide columns are fixed to the side of the limiting push plate. A second limiting block is fixed to one end of the second guide column.
[0018] The technical effects and advantages of the present invention:
[0019] 1. When the present invention performs blanking operations on stainless steel plates, the formed plates are taken out by the material automatic export mechanism. After blanking is completed, the formed plates fall on the top of the turning plate. At this time, operate the fourth driving motor to make the fourth driving motor drive the third one-way threaded screw rod to rotate. The third one-way threaded screw rod drives the quadrilateral movable frame to move up and down through the sixth nut. When the quadrilateral movable frame moves downward, it drives the support plate to move downward. The support plate drives the connecting frame to move downward. The connecting frame drives the formed plates to move downward through the connected turning plate. Then operate the second electric telescopic rod to make the turning plate turn over, so that the formed plates slide downward on the turning plate, so that the formed plates can slide onto the conveyor belt on one side for transmission. Finally, the formed plates are transmitted into the finished product collection box through the conveyor belt, achieving the effect of automatically collecting finished product materials, eliminating the need for manual material collection, improving safety, reducing the labor burden, and improving work efficiency.
[0020] 2. Before the blanking operation of the stainless steel sheet, the automatic feeding mechanism is used to automatically feed the sheet to be processed. The sheet to be processed is placed above multiple groups of conveyor rollers, and then the first driving motor is operated so that the first driving motor drives the driving shaft to drive the driving rotating shaft to rotate. The driving rotating shaft drives the driving sprocket to rotate, the driving sprocket drives the chain to drive, the chain drives multiple groups of driven sprockets to rotate, and when the multiple groups of driven sprockets rotate, they drive multiple groups of driven rotating shafts to rotate, and the driven rotating shafts drive the conveyor rollers to rotate. In this way, the sheet to be processed can be automatically conveyed, so that it can reach the specified blanking position for blanking operation, without manually pushing the sheet, which improves the automation degree of feeding;
[0021] 3. Before the blanking operation of the stainless steel sheet, the positioning mechanism is used to position the sheet to be processed. When the sheet to be processed reaches below the infrared emitter, the infrared rays emitted by the infrared emitter are blocked, so that the infrared receiver cannot receive the infrared rays. In this way, the connected first driving motor is controlled by the controller to stop working, so that the sheet to be processed stops advancing. At this time, the sheet to be processed can accurately stop at the specified position, so as to achieve the effect of accurate positioning;
[0022] 4. Before the blanking operation of the stainless steel sheet, the die switching mechanism is used to switch and use different dies. The third driving motor is operated so that the third driving motor drives the driving shaft to drive the second single-direction screw rod to rotate. The second single-direction screw rod drives two groups of movable plates to move horizontally through two groups of third screw nuts. When the movable plate where the frame-shaped blanking die is located moves to the corresponding position, at this time, the frame-shaped blanking die can perform the blanking operation, so as to achieve the effect of automatically switching different dies;
[0023] 5. Before the blanking operation of the stainless steel sheet, the first disassembly and assembly mechanism is used to disassemble, assemble and replace the frame-shaped blanking die. The second electric motor is operated so that the second electric motor drives the driving shaft to drive the second left-right screw rod to rotate. The second left-right screw rod drives two groups of first guide plates to move towards or away from each other through two groups of fourth screw nuts. The two groups of first guide plates play a role in driving the two groups of square inserts to move towards or away from each other. In this way, the frame-shaped blanking die can be disassembled, which is convenient for replacing different frame-shaped blanking dies;
[0024] 6. When the present invention performs blanking operations on stainless steel sheets, the waste sheet after blanking is pulled out by a waste sheet pulling mechanism. First, operate the first electric motor so that the first electric motor drives the first left - right screw rod to rotate through the drive shaft. The first left - right screw rod drives two sets of second nuts to drive two sets of clamping plates to move towards each other, thereby being able to clamp and fix the sheet to be processed. Then, operate the second drive motor so that the second drive motor drives the first single - threaded screw rod to rotate. The first single - threaded screw rod drives the moving plate to move towards the installation table side through the first nut, so that the moving plate drives the clamping and fixing mechanism above, thus achieving the effect of pulling the waste sheet. When it is pulled to one end of the installation table, operate the first electric motor again so that the two sets of clamping plates move in opposite directions, so that the two sets of clamping plates release the fixation of the waste sheet. Under the action of gravity, the waste sheet can automatically fall into the waste collection box for centralized collection, thereby improving the recycling efficiency of waste materials. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following will briefly introduce the drawings required for the embodiments. It should be understood that the following drawings only show some embodiments of the present invention, so they should not be regarded as limiting the scope. For those of ordinary skill in the art, without creative efforts, other related drawings can also be obtained based on these drawings.
[0026] Figure 1 It is a schematic diagram of the overall structure of a stainless steel sheet blanking device of the present invention;
[0027] Figure 2 It is an exploded view of the automatic conveying mechanism of a stainless steel sheet blanking device of the present invention;
[0028] Figure 3 It is an exploded view of the positioning mechanism and the waste sheet pulling mechanism of a stainless steel sheet blanking device of the present invention;
[0029] Figure 4 It is an exploded view of the clamping mechanism of a stainless steel sheet blanking device of the present invention;
[0030] Figure 5 It is a schematic diagram of the structure of the mold switching mechanism of a stainless steel sheet blanking device of the present invention;
[0031] Figure 6 It is an exploded view of the blanking mechanism of a stainless steel sheet blanking device of the present invention;
[0032] Figure 7 It is an exploded view of the first disassembly and assembly mechanism of a stainless steel sheet blanking device of the present invention;
[0033] Figure 8Exploded view of the second disassembly and assembly mechanism of a stainless steel sheet blanking device according to the present invention;
[0034] Figure 9 Exploded view of the automatic material discharging mechanism of a stainless steel sheet blanking device according to the present invention;
[0035] Figure 10 Exploded view of the limit discharging mechanism of a stainless steel sheet blanking device according to the present invention.
[0036] In the figure: 1. Equipment base; 2. Installation table; 3. Automatic conveying mechanism; 301. First driving motor; 302. Driving rotating shaft; 303. Driving sprocket; 304. Chain; 305. Driven sprocket; 306. Driven rotating shaft; 307. Conveying roller; 308. First fixing block; 309. Fixed shaft; 310. Limiting roller; 4. Plate to be processed; 5. Positioning mechanism; 501. First mounting block; 502. Infrared emitter; 503. Second mounting block; 504. Infrared receiver; 6. Scrap pulling-out mechanism; 601. Second driving motor; 602. First single-threaded lead screw; 603. First nut; 604. Moving plate; 605. First guiding rod; 606. Fixed frame; 607. First electric motor; 608. First left-right threaded lead screw; 609. Second nut; 610. Clamping plate; 611. Second guiding rod; 612. Rubber anti-slip tooth pattern pad; 7. Die switching mechanism; 701. Support frame; 702. Third driving motor; 703. Second single-threaded lead screw; 704. Third nut; 705. Movable plate; 706. Third guiding rod; 707. First guiding column; 708. First limiting block; 709. Electric cylinder; 710. Telescopic shaft; 711. Convex plate; 712. Telescopic sleeve; 713. Spring; 8. First disassembly and assembly mechanism; 801. First mounting plate; 802. First electric telescopic rod; 803. Extrusion disc; 804. Second electric motor; 805. Second left-right threaded lead screw; 806. Fourth nut; 807. First guiding plate; 808. Fourth guiding rod; 809. Square insertion block; 810. Frame-shaped blanking die; 811. Square limiting slot; 9. Second disassembly and assembly mechanism; 901. Second mounting plate; 902. Third electric motor; 903. Third left-right threaded lead screw; 904. Fifth nut; 905. Second guiding plate; 906. Fifth guiding rod; 907. Connecting block; 908. Arc-shaped insertion block; 909. Cylindrical blanking die; 910. Arc-shaped limiting slot; 10. Automatic material discharging mechanism; 1001. Rectangular frame; 1002. Fourth driving motor; 1003. Third single-threaded lead screw; 1004. Sixth nut; 1005. Quadrilateral movable frame; 1006. Support plate; 1007. Connecting frame; 1008. First half-U-shaped support block; 1009. First hinge shaft; 1010. First half-U-shaped mounting seat; 1011. Second electric telescopic rod; 1012. Second half-U-shaped mounting seat; 1013. Second hinge shaft; 1014. Second half-U-shaped support block; 1015. Flipping plate; 1016. Third hinge shaft; 11. Formed plate; 12. Limited discharging mechanism; 1201. Wedge-shaped frame; 1202. Fifth driving motor; 1203. First pulley; 1204. Pulley group; 1205. Second pulley; 1206. Conveyor belt; 1207. Third electric telescopic rod; 1208. Limiting push plate; 1209. Second guiding column; 1210. Second limiting block; 13. Finished product collection box; 14. Scrap collection box. Detailed implementation manners
[0037] To make the objectives, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Therefore, the following detailed description of the embodiments of the present invention provided in the drawings is not intended to limit the scope of the claimed invention, but merely represents selected embodiments of the present invention. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.
[0038] In the description of the present invention, it should be noted that the orientation or positional relationship indicated by the terms "center", "upper", "lower", "vertical", "horizontal", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings, or the orientation or positional relationship in which the product of the present invention is usually placed during use. It is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as a limitation to the present invention. In addition, the terms "first", "second", "third", etc. are only used for descriptive distinction and cannot be understood as indicating or implying relative importance.
[0039] In addition, the terms "horizontal", "vertical", etc. do not mean that the components are required to be absolutely horizontal or hanging vertically, but may be slightly inclined. For example, "horizontal" only means that its direction is more horizontal relative to "vertical", and does not mean that the structure must be completely horizontal, but may be slightly inclined.
[0040] In the description of the present invention, it should also be noted that unless otherwise clearly specified and limited, the terms "set", "installed", "connected", "connected" should be understood in a broad sense. For example, it may be a fixed connection, a detachable connection, or an integral connection; it may be directly connected, or indirectly connected through an intermediate medium, and may be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific situations.
[0041] The present invention provides as Figure 1-10A blanking device for stainless steel plates shown in the figure includes a device base 1. A mounting table 2 is fixed on the top of the device base 1, and the mounting table 2 serves to mount the blanking device. An automatic conveying mechanism 3 is arranged inside the mounting table 2, and the automatic conveying mechanism 3 serves to automatically convey materials. A to-be-processed plate 4 is arranged above the automatic conveying mechanism 3, and the to-be-processed plate 4 is a to-be-processed stainless steel plate. A positioning mechanism 5 is arranged on one side of the automatic conveying mechanism 3, and the positioning mechanism 5 moves the to-be-processed plate 4 to a certain position and stops, so that the blanking mechanism can perform blanking accurately. A waste pulling-out mechanism 6 is arranged on one side of the positioning mechanism 5, and the waste pulling-out mechanism 6 serves to facilitate pulling out the waste plates generated after blanking. A mold switching mechanism 7 is fixed on the top of the mounting table 2, and the mold switching mechanism 7 serves to switch different types of molds. A first disassembly and assembly mechanism 8 is arranged inside the mold switching mechanism 7, and the first disassembly and assembly mechanism 8 serves to facilitate the disassembly and replacement of the frame-shaped blanking mold 810. A second disassembly and assembly mechanism 9 is arranged on one side of the first disassembly and assembly mechanism 8, and the second disassembly and assembly mechanism 9 serves to facilitate the disassembly and replacement of the column-shaped blanking mold 909. A material automatic export mechanism 10 is arranged below the mounting table 2, and the material automatic export mechanism 10 serves to export the formed plate 11 after blanking. The formed plate 11 is arranged on the top of the material automatic export mechanism 10. A limit discharging mechanism 12 is arranged on one side of the material automatic export mechanism 10, and the limit discharging mechanism 12 serves to export the formed plate 11 into the finished product collection box 13. A finished product collection box 13 is arranged on one side of the limit discharging mechanism 12, and the finished product collection box 13 serves to collect the formed plate 11. A waste collection box 14 is arranged below the waste pulling-out mechanism 6, and the waste collection box 14 serves to collect the waste plates generated after blanking; The automatic conveying mechanism 3 includes a first driving motor 301 fixedly installed outside the mounting table 2, and the first driving motor 301 serves to drive the active rotating shaft 302 to rotate. The first driving motor 301 is connected to the active rotating shaft 302 through a driving shaft, and the active rotating shaft 302 serves to drive the active sprocket 303 to rotate. The active sprocket 303 is fixed on the outer wall of the active rotating shaft 302, and the active sprocket 303 serves to drive the chain 304 to transmit. The outer wall of the active sprocket 303 is connected to the chain 304, and the chain 304 serves to drive multiple driven sprockets 305 to rotate. The inner side of the chain 304 is connected to multiple driven sprockets 305, and the multiple driven sprockets 305 serve to drive multiple driven rotating shafts 306 to rotate; The positioning mechanism 5 includes a first mounting block 501 fixed inside the mounting table 2, and the first mounting block 501 serves to fixedly install the infrared emitter 502. The infrared emitter 502 is installed at the bottom of the first mounting block 501, and the infrared emitter 502 serves to emit infrared rays.Below the infrared emitter 502, there is a second mounting block 503, and the second mounting block 503 functions to mount the infrared receiver 504. The infrared receiver 504 is fixedly mounted on the top of the second mounting block 503, and the infrared receiver 504 functions to receive infrared rays. When the infrared receiver 504 fails to receive infrared rays, the first drive motor 301 will stop operating at this time; The mold switching mechanism 7 includes a support frame 701 fixedly arranged on the top of the mounting table 2, and the support frame 701 functions to mount the mold switching mechanism 7. A third drive motor 702 is fixed on the side of the support frame 701, and the third drive motor 702 functions to drive the second one-way threaded lead screw 703 to rotate. The third drive motor 702 is connected to the second one-way threaded lead screw 703 through a drive shaft, and the second one-way threaded lead screw 703 functions to drive the third nut 704 to move. The outer wall of the second one-way threaded lead screw 703 is connected to the third nut 704, and the third nut 704 functions to drive the movable plate 705 to move horizontally. The third nut 704 is installed inside the movable plate 705, and the movable plate 705 functions to drive the blanking component below to move horizontally. An electric cylinder 709 is fixed on the top of the movable plate 705, and the electric cylinder 709 functions to drive the telescopic shaft 710 to move up and down. The telescopic shaft 710 is connected inside the electric cylinder 709, and the telescopic shaft 710 functions to drive the convex plate 711 below to move up and down. The bottom end of the telescopic shaft 710 is fixed with a convex plate 711, and the convex plate 711 functions to mount the first disassembly and assembly mechanism 8; The automatic material export mechanism 10 includes a rectangular frame 1001 fixedly arranged above the equipment base 1, and the rectangular frame 1001 functions to mount the fourth drive motor 1002. The fourth drive motor 1002 is fixed inside the rectangular frame 1001, and the fourth drive motor 1002 functions to drive the third one-way threaded lead screw 1003 to rotate. The fourth drive motor 1002 is connected to the third one-way threaded lead screw 1003 through a drive shaft, and the third one-way threaded lead screw 1003 drives the quadrilateral movable frame 1005 to move up and down through the sixth nut 1004. The third one-way threaded lead screw 1003 is connected to the quadrilateral movable frame 1005 through the sixth nut 1004, and the quadrilateral movable frame 1005 functions to drive the support plate 1006 above to move up and down. The support plate 1006 is fixed on the top of the quadrilateral movable frame 1005, and the support plate 1006 functions to fixedly connect the frame 1007. The connecting frame 1007 is fixed on the top of the support plate 1006, and the connecting frame 1007 functions to mount the lifting mechanism. Above the connecting frame 1007, there is a second electric telescopic rod 1011, and the second electric telescopic rod 1011 functions to drive the second semi-U-shaped mounting seat 1012 to move.Above the second electric telescopic rod 1011, there is a flip plate 1015, where the flip plate 1015 plays a role in driving the forming plate 11 to flip; the limiting discharging mechanism 12 includes a wedge-shaped frame 1201 provided on one side of the rectangular frame 1001, where the wedge-shaped frame 1201 plays a role in installing the limiting discharging mechanism 12. Inside the wedge-shaped frame 1201, there is a conveyor belt 1206, where the conveyor belt 1206 plays a role in conveying the forming plate 11. On the side of the wedge-shaped frame 1201, a third electric telescopic rod 1207 is fixed, where the third electric telescopic rod 1207 plays a role in driving the limiting push plate 1208. At one end of the third electric telescopic rod 1207, a limiting push plate 1208 is fixed, where the limiting push plate 1208 plays a role in pushing the forming plate 11, so that the forming plate 11 can neatly enter the finished product collection box 13.
[0042] Before the blanking operation of the stainless steel plate, the automatic conveying mechanism 3 is used to convey materials. The automatic conveying mechanism 3 further includes a driven rotating shaft 306 fixed inside the driven sprocket 305. A conveying roller 307 is fixedly connected to the outer wall of the driven rotating shaft 306. A first fixing block 308 is installed on the top of the installation table 2. A fixing shaft 309 is installed on the side of the first fixing block 308. A limiting roller 310 is connected to the outer wall of the fixing shaft 309. Among them, the driven rotating shaft 306 plays a role in driving the conveying roller 307 to rotate. Multiple groups of conveying rollers 307 play a role in driving the plate to be processed 4 to move. Two groups of first fixing blocks 308 play a role in installing the fixing shaft 309. The fixing shaft 309 enables the limiting roller 310 to rotate on its outer wall, and the limiting roller 310 plays a role in preventing the plate to be processed 4 from bouncing.
[0043] When this solution performs blanking operations on stainless steel plates, the waste pulling mechanism 6 pulls out and collects the waste plates generated after blanking. The waste pulling mechanism 6 includes a second drive motor 601 installed on the end side of the installation table 2. The second drive motor 601 is connected to a first one-way threaded lead screw 602 through a drive shaft. The outer wall of the first one-way threaded lead screw 602 is connected to a first nut 603. The first nut 603 is installed inside a moving plate 604. Inside the moving plate 604 is connected a first guide rod 605. On the top of the moving plate 604 is installed a fixed frame 606. Among them, the second drive motor 601 functions to drive the first one-way threaded lead screw 602 to rotate. The first one-way threaded lead screw 602 functions to drive the moving plate 604 to move horizontally through the first nut 603. The moving plate 604 functions to drive the fixed frame 606 to move horizontally. The first guide rod 605 functions to guide the movement of the moving plate 604. The waste pulling mechanism 6 further includes a first electric motor 607 fixedly installed on the top of the fixed frame 606. The first electric motor 607 is connected to a first left and right threaded lead screw 608 through a drive shaft. The first left and right threaded lead screw 608 is connected to a clamping plate 610 through a second nut 609. Inside the clamping plate 610 is connected a second guide rod 611. On the inner side of the clamping plate 610 is fixedly connected a rubber anti-slip tooth pattern pad 612. Among them, the first electric motor 607 functions to drive the first left and right threaded lead screw 608 to rotate. The first left and right threaded lead screw 608 functions to drive the two clamping plates 610 to move towards each other through two second nuts 609. The two clamping plates 610 function to clamp and fix the plate 4 to be processed. The second guide rod 611 functions to guide the movement of the two clamping plates 610. The rubber anti-slip tooth pattern pad 612 functions to prevent slipping during clamping.
[0044] Before this solution performs blanking operations on stainless steel plates, the die switching mechanism 7 can switch and use different dies. The die switching mechanism 7 further includes a third guide rod 706 connected inside the movable plate 705. At the bottom of the movable plate 705 are fixed four first guide posts 707. At the bottom end of the first guide posts 707 are fixed first limit blocks 708. At the bottom of the convex plate 711 are fixed four telescopic sleeves 712. At the bottom side of the telescopic sleeves 712 are fixed springs 713. Among them, the third guide rod 706 functions to guide the movement of the two movable plates 705. The four first guide posts 707 function to guide the movement of the movable plate 705. The first limit blocks 708 function to prevent the convex plate 711 from detaching from the first guide posts 707. The four telescopic sleeves 712 function to buffer the stamping movement of the first mounting plate 801, thereby improving the blanking effect. The spring 713 provides a buffering force for the telescopic sleeves 712.
[0045] Before the blanking operation on the stainless steel sheet, the first disassembly and assembly mechanism 8 can conveniently disassemble, assemble and replace the frame blanking die 810. The first disassembly and assembly mechanism 8 includes a first mounting plate 801 fixed to the bottom of the telescopic sleeve 712. A first electric telescopic rod 802 is fixedly installed on the top of the first mounting plate 801. A pressing disc 803 is fixed below the first electric telescopic rod 802. A second electric motor 804 is fixed to the outside of the first mounting plate 801. The first mounting plate 801 serves to mount the first disassembly and assembly mechanism 8. The first electric telescopic rod 802 serves to drive the pressing disc 803 to move up and down. When the pressing disc 803 moves downward, the formed sheet 11 stuck in the frame blanking die 810 can be separated from the frame blanking die 810, thereby preventing the formed sheet 11 from jamming. The second electric motor 804 serves to drive the second left and right screw rod 805 to rotate. The first disassembly and assembly mechanism 8 further includes a second left and right screw rod 805 connected to the second electric motor 804 through a drive shaft. The second left and right screw rod 805 is connected to a first guide plate 807 through a fourth nut 806. A fourth guide rod 808 is connected inside the first guide plate 807. A square insertion block 809 is fixed to the side of the first guide plate 807. A frame blanking die 810 is arranged on one side of the square insertion block 809. Square limit slots 811 are formed on the side of the frame blanking die 810. The second left and right screw rod 805 drives two groups of first guide plates 807 to move towards or away from each other through two groups of fourth nuts 806. The two groups of first guide plates 807 move towards or away from each other, so as to drive the two groups of square insertion blocks 809 to move towards or away from each other. The two groups of square insertion blocks 809 serve to insert into the two groups of square limit slots 811, thereby being able to limit and fix the frame blanking die 810. The frame blanking die 810 serves to blank the square formed sheet 11. The two groups of square limit slots 811 allow the two groups of square insertion blocks 809 to be inserted therein.
[0046] Before the blanking operation on the stainless steel sheet, the cylindrical blanking die 909 can be conveniently disassembled, assembled and replaced through the second disassembly and assembly mechanism 9. The second disassembly and assembly mechanism 9 includes a second mounting plate 901 arranged on one side of the first mounting plate 801. A third electric motor 902 is fixedly installed on the outer side of the second mounting plate 901. The third electric motor 902 is connected with a third left and right screw rod 903 through a drive shaft. The third left and right screw rod 903 is connected with a second guide plate 905 through a fifth nut 904. A fifth guide rod 906 is connected inside the second guide plate 905. A connecting block 907 is fixed on the side surface of the second guide plate 905. An arc-shaped insertion block 908 is fixed on the side surface of the connecting block 907. A cylindrical blanking die 909 is arranged on one side of the arc-shaped insertion block 908. An arc-shaped limit slot 910 is formed on the side surface of the cylindrical blanking die 909. The second mounting plate 901 functions to mount the second disassembly and assembly mechanism 9. The third electric motor 902 functions to drive the third left and right screw rod 903 to rotate. The third left and right screw rod 903 drives two second guide plates 905 to move towards or away from each other through two fifth nuts 904. The fifth guide rod 906 functions to guide the movement of the two second guide plates 905. The connecting block 907 functions to fix the arc-shaped insertion block 908. The two arc-shaped insertion blocks 908 function to be inserted into the two arc-shaped limit slots 910, so that the cylindrical blanking die 909 can be fixed. The cylindrical blanking die 909 functions to process the circular formed sheet 11. The two arc-shaped limit slots 910 allow the two arc-shaped insertion blocks 908 to be inserted therein.
[0047] When this solution performs blanking operations on stainless steel sheets, the automatic material export mechanism 10 can automatically remove the formed sheets 11 generated by blanking. The automatic material export mechanism 10 further includes two groups of first semi-U-shaped support blocks 1008 fixed to the top of the connection frame 1007. A first hinge shaft 1009 is fixed between the two groups of first semi-U-shaped support blocks 1008. The outer wall of the first hinge shaft 1009 is connected to a first semi-U-shaped mounting seat 1010. One end of the second electric telescopic rod 1011 is fixed to the bottom of the second semi-U-shaped mounting seat 1012. The inside of the second semi-U-shaped mounting seat 1012 is connected to a second hinge shaft 1013. The second hinge shaft 1013 is fixed between two groups of second semi-U-shaped support blocks 1014. The inside of the flip plate 1015 is connected to a third hinge shaft 1016. Among them, the two groups of first semi-U-shaped support blocks 1008 play a role in fixing the first hinge shaft 1009. The first hinge shaft 1009 enables the first semi-U-shaped mounting seat 1010 to rotate on its outer wall. The second semi-U-shaped mounting seat 1012 plays a role in fixing and installing the second electric telescopic rod 1011. The second semi-U-shaped mounting seat 1012 can rotate outside the second hinge shaft 1013. The second hinge shaft 1013 enables the second semi-U-shaped mounting seat 1012 to rotate on its outer wall. The two groups of second semi-U-shaped support blocks 1014 play a role in fixing the second hinge shaft 1013. The third hinge shaft 1016 enables the flip plate 1015 to flip on its outer wall.
[0048] Before this solution performs blanking operations on stainless steel sheets, the limit discharging mechanism 12 limits and discharges the formed sheets 11. The limit discharging mechanism 12 further includes a fifth driving motor 1202 fixed to the outside of the wedge-shaped frame 1201. The fifth driving motor 1202 is connected to a first pulley 1203 through a driving shaft. The outer wall of the first pulley 1203 is fixedly connected to a pulley group 1204. The inside of the pulley group 1204 is fixedly connected to a second pulley 1205. Two groups of second guide posts 1209 are fixed to the side of the limit push plate 1208. One end of the second guide post 1209 is fixed with a second limit block 1210. Among them, the fifth driving motor 1202 plays a role in driving the first pulley 1203 to rotate. The first pulley 1203 plays a role in driving the pulley group 1204 to rotate. The pulley group 1204 plays a role in driving the second pulley 1205 to rotate. The second pulley 1205 plays a role in driving the conveyor belt 1206 to transmit. The two groups of second guide posts 1209 play a role in guiding the movement of the limit push plate 1208. The second limit block 1210 plays a role in preventing the limit push plate 1208 from detaching from the second guide post 1209.
[0049] Working principle: When in use, first place the plate 4 to be processed on the multiple groups of conveyor rollers 307, and then operate the first driving motor 301 to make the multiple groups of conveyor rollers 307 rotate, so that the plate 4 to be processed is automatically fed. When it reaches the specified position, then operate the third driving motor 702 to make the third driving motor 702 drive the second one-way threaded lead screw 703 to rotate through the drive shaft. The second one-way threaded lead screw 703 drives the two movable plates 705 to move horizontally through the two third nuts 704. When one of the movable plates 705 where the frame blanking die 810 or the cylindrical blanking die 909 is located moves to the corresponding position, at this time, the frame blanking die 810 or the cylindrical blanking die 909 can perform the blanking operation. Then operate the electric cylinder 709 to make the electric cylinder 709 drive the convex plate 711 below to move downward through the telescopic shaft 710. In this way, the convex plate 711 drives the installed frame blanking die 810 or the cylindrical blanking die 909 to perform downward stamping, so that the plate 4 to be processed can be blanked, and the effect of forming the formed plate 11 can be achieved. When the blanking is completed, the formed plate 11 falls on the turning plate 1015. At this time, operate the fourth driving motor 1002 to make the fourth driving motor 1002 drive the third one-way threaded lead screw 1003 to rotate. The third one-way threaded lead screw 1003 drives the quadrilateral movable frame 1005 to perform a lifting movement through the sixth nut 1004. When the quadrilateral movable frame 1005 moves downward, it drives the support plate 1006 to move downward. The support plate 1006 drives the connecting frame 1007 to move downward. The connecting frame 1007 drives the formed plate 11 to move downward through the connected turning plate 1015. Then operate the second electric telescopic rod 1011 to make the turning plate 1015 turn over. In this way, the formed plate 11 slides downward on the turning plate 1015, so that the formed plate 11 can slide onto the conveyor belt 1206 on one side for transmission. Finally, the formed plate 11 is transmitted into the finished product collection box 13 through the conveyor belt 1206, achieving the effect of automatically collecting the finished product materials, eliminating the need for manual material collection, improving safety, reducing the labor burden, and improving work efficiency.
[0050] The above are only the preferred embodiments of the present invention and are not intended to limit the present invention. For those skilled in the art, the present invention can have various changes and modifications. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.
Claims
1. A stainless steel sheet blanking device, comprising a device base (1), characterized in that: A mounting platform (2) is fixed on the top of the equipment base (1), an automatic conveying mechanism (3) is arranged inside the mounting platform (2), a plate (4) to be processed is arranged above the automatic conveying mechanism (3), a positioning mechanism (5) is arranged on one side of the automatic conveying mechanism (3), a waste material pulling-out mechanism (6) is arranged on one side of the positioning mechanism (5), a mold switching mechanism (7) is fixed on the top of the mounting platform (2), a first disassembly and assembly mechanism (8) is arranged inside the mold switching mechanism (7), a second disassembly and assembly mechanism (9) is arranged on one side of the first disassembly and assembly mechanism (8), an automatic material export mechanism (10) is arranged below the mounting platform (2), a formed plate (11) is arranged on the top of the automatic material export mechanism (10), a limited discharge mechanism (12) is arranged on one side of the automatic material export mechanism (10), a finished product collection box (13) is arranged on one side of the limited discharge mechanism (12), and a waste material collection box (14) is arranged below the waste material pulling-out mechanism (6); The automatic conveying mechanism (3) comprises a first driving motor (301) fixedly mounted on the outside of the mounting platform (2), the first driving motor (301) being connected to a driving shaft (302) via a driving shaft, a driving sprocket (303) being fixedly mounted on the outer wall of the driving shaft (302), a chain (304) being connected to the outer wall of the driving sprocket (303), and a plurality of groups of driven sprockets (305) being connected to the inner side of the chain (304); the automatic conveying mechanism (3) further comprises a driven shaft (306) fixedly mounted inside the driven sprocket (305), a conveying roller (307) being fixedly connected to the outer wall of the driven shaft (306), a first fixed block (308) being mounted on the top of the mounting platform (2), a fixed shaft (309) being mounted on the side of the first fixed block (308), and a limiting roller (310) being connected to the outer wall of the fixed shaft (309); The positioning mechanism (5) comprises a first mounting block (501) fixedly arranged on the inner side of the mounting platform (2), an infrared transmitter (502) being installed at the bottom of the first mounting block (501), a second mounting block (503) being arranged below the infrared transmitter (502), and an infrared receiver (504) being fixedly installed at the top of the second mounting block (503); The mold switching mechanism (7) comprises a support frame (701) fixed on the top of the mounting platform (2); a third drive motor (702) is fixed on the side of the support frame (701); the third drive motor (702) is connected to a second one-way threaded screw (703) via a drive shaft; the outer wall of the second one-way threaded screw (703) is connected to a third nut (704); the third nut (704) is installed inside a movable plate (705); an electric cylinder (709) is fixed on the top of the movable plate (705); a telescopic shaft (710) is connected inside the electric cylinder (709); a convex plate (711) is fixed to the bottom end of the telescopic shaft (710); The material automatic export mechanism (10) comprises a rectangular frame (1001) fixed above the equipment base (1), a fourth drive motor (1002) being fixed inside the rectangular frame (1001), the fourth drive motor (1002) being connected to a third one-way threaded screw (1003) via a drive shaft, the third one-way threaded screw (1003) being connected to a quadrilateral movable frame (1005) via a sixth nut (1004), a support plate (1006) being fixed to the top of the quadrilateral movable frame (1005), a connection frame (1007) being fixed to the top of the support plate (1006), a second electric telescopic rod (1011) being arranged above the connection frame (1007), and a flip plate (1015) being arranged above the second electric telescopic rod (1011); The position-limiting discharge mechanism (12) comprises a wedge-shaped frame (1201) arranged on one side of the rectangular frame (1001), a conveyor belt (1206) being arranged on the inner side of the wedge-shaped frame (1201), a third electric telescopic rod (1207) being fixed on the side of the wedge-shaped frame (1201), and a position-limiting push plate (1208) being fixed on one end of the third electric telescopic rod (1207).
2. The stainless steel sheet blanking equipment according to claim 1, characterized in that: The waste pulling mechanism (6) comprises a second driving motor (601) mounted on the end side of the mounting platform (2); the second driving motor (601) is connected to a first one-way threaded screw (602) via a driving shaft; the outer wall of the first one-way threaded screw (602) is connected to a first nut (603); the first nut (603) is mounted inside a movable plate (604); the inside of the movable plate (604) is connected to a first guide rod (605); and a fixing frame (606) is mounted on the top of the movable plate (604).
3. A stainless steel sheet blanking device according to claim 2, characterized in that: The waste pulling mechanism (6) further comprises a first electric motor (607) fixedly mounted on the top of the fixed frame (606); the first electric motor (607) is connected to a first left-right screw rod (608) via a drive shaft; the first left-right screw rod (608) is connected to a clamping plate (610) via a second nut (609); the interior of the clamping plate (610) is connected to a second guide rod (611); and the inner side of the clamping plate (610) is fixedly connected to a rubber anti-slip toothed pad (612).
4. The stainless steel sheet blanking equipment according to claim 1, characterized in that: The mold switching mechanism (7) also includes a third guide rod (706) connected to the inside of the movable plate (705), four groups of first guide columns (707) are fixed to the bottom of the movable plate (705), a first limit block (708) is fixed to the bottom end of the first guide column (707), four groups of telescopic sleeves (712) are fixed to the bottom of the convex plate (711), and a spring (713) is fixed to the bottom side of the telescopic sleeve (712).
5. The stainless steel sheet blanking equipment according to claim 4, characterized in that: The first disassembly and assembly mechanism (8) comprises a first mounting plate (801) fixed to the bottom of the telescopic sleeve (712), a first electric telescopic rod (802) being fixedly mounted on the top of the first mounting plate (801), a squeezing plate (803) being fixed below the first electric telescopic rod (802), and a second electric motor (804) being fixed on the outside of the first mounting plate (801).
6. The stainless steel sheet blanking equipment according to claim 5, characterized in that: The first disassembly and assembly mechanism (8) further comprises a second left-right rotating screw rod (805) connected to the second electric motor (804) via a drive shaft, the second left-right rotating screw rod (805) being connected to a first guide plate (807) via a fourth nut (806), the interior of the first guide plate (807) being connected to a fourth guide rod (808), a square plug block (809) being fixed to a side surface of the first guide plate (807), a frame-shaped punching die (810) being provided on one side of the square plug block (809), and a square limiting slot (811) being provided on a side surface of the frame-shaped punching die (810).
7. The stainless steel sheet blanking equipment according to claim 5, characterized in that: The second disassembly and assembly mechanism (9) comprises a second mounting plate (901) arranged on one side of the first mounting plate (801); a third electric motor (902) is fixedly mounted on the outer side of the second mounting plate (901); the third electric motor (902) is connected to a third left-right screw rod (903) via a drive shaft; the third left-right screw rod (903) is connected to a second guide plate (905) via a fifth nut (904); the interior of the second guide plate (905) is connected to a fifth guide rod (906); a connecting block (907) is fixed to the side of the second guide plate (905); an arc-shaped insert block (908) is fixed to the side of the connecting block (907); a columnar punching die (909) is arranged on one side of the arc-shaped insert block (908); and an arc-shaped limiting slot (910) is provided on the side of the columnar punching die (909).
8. The stainless steel sheet blanking equipment according to claim 1, characterized in that: The automatic material export mechanism (10) further comprises two groups of first semi-U-shaped support blocks (1008) fixed on the top of the connection frame (1007), a first hinge shaft (1009) being fixed between the two groups of the first semi-U-shaped support blocks (1008), an outer wall of the first hinge shaft (1009) being connected to a first semi-U-shaped mounting seat (1010), one end of the second electric telescopic rod (1011) being fixed to the bottom of the second semi-U-shaped mounting seat (1012), the interior of the second semi-U-shaped mounting seat (1012) being connected to a second hinge shaft (1013), the second hinge shaft (1013) being fixed between the two groups of second semi-U-shaped support blocks (1014), and the interior of the flip plate (1015) being connected to a third hinge shaft (1016).
9. The stainless steel sheet blanking equipment according to claim 1, characterized in that: The position-limiting discharge mechanism (12) further comprises a fifth drive motor (1202) fixedly arranged on the outer side of the wedge-shaped frame (1201); the fifth drive motor (1202) is connected to a first pulley (1203) via a drive shaft; a pulley group (1204) is fixedly connected to the outer wall of the first pulley (1203); a second pulley (1205) is fixedly connected to the inside of the pulley group (1204); two groups of second guide columns (1209) are fixedly connected to the side of the position-limiting push plate (1208); and a second position-limiting block (1210) is fixedly connected to one end of the second guide column (1209).
Citation Information
Patent Citations
Bending device for spare and accessory parts of metal furniture
CN118558805A
Sheet metal surface processing equipment
JP5354826B1