A dry-type transformer assembly welding device

By designing a welding device for dry transformer components, using multiple sets of extrusion components for limit fixation and docking, and welding processing in combination with welding mechanism, the problems of terminal tube deformation and welding efficiency are solved, and efficient and stable welding quality is achieved.

CN119057299BActive Publication Date: 2025-05-16TAIZHOU SHENLONG ELECTRIC MFG CO LTD
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Patent Information

Application Number
CN202411571485.X
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-11-06
Publication Date
2025-05-16
Estimated Expiration
2044-11-06

AI Technical Summary

Technical Problem

When welding dry transformer components, the existing welding methods can easily lead to deformation of the C-section of the terminal tube, affecting the welding quality, and low welding efficiency.

Method used

A dry transformer component welding device is designed, and the fixing seat and terminal tube are limitedly fixed and docked through multiple sets of extrusion components, and combined with the welding mechanism to perform welding processing to reduce the number of disassembly and assembly times and improve processing efficiency.

Benefits of technology

Through internal and external extrusion fixation, the terminal tube deformation is avoided, the welding quality and efficiency are improved, and more efficient component processing is achieved.

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Abstract

The present invention relates to the field of welding processing technology, and in particular to a dry-type transformer assembly welding device; comprising a base; two support plates are symmetrically installed on the base, and a load-bearing plate is arranged on the opposite surfaces of the two support plates, and shaft columns are arranged on the opposite ends of the two load-bearing plates, and the shaft columns rotate and penetrate the corresponding support plates, and a limiting mechanism is arranged between the two load-bearing plates, and a welding mechanism located above the limiting mechanism is arranged on the base; the present invention externally extrudes and fixes the C-shaped section of the terminal tube by bringing two clamping blocks close to each other, and the clamping blocks will drive the limiting rod to press the inner wall of the C-shaped section of the terminal tube during the movement and clamping process, thereby fixing the terminal tube by internal and external extrusion and fixing, thereby ensuring the stability of the terminal tube and preventing the terminal tube from being damaged by extrusion and deformation.
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Description

Technical Field

[0001] The invention relates to the technical field of welding processing, and in particular to a dry-type transformer component welding device. Background Art

[0002] The terminal block is one of the common components in dry-type transformers. It is used to connect cables, wires or other electrical equipment to ensure the effective connection between the internal circuit and the external circuit of the dry-type transformer. The terminal block consists of a fixing seat for fixing to the base and a terminal tube for clamping and fixing the cable with bolts; the terminal tube is an L-shaped structure, the horizontal section of the terminal tube is a C-shaped structure, which is used to clamp and fix the cable, and the vertical section of the terminal tube is a rectangular structure and is welded to the fixing seat (such as Fig.10 as shown).

[0003] The existing welding method is to squeeze and fix the C-shaped section of the terminal tube through a fixing piece to avoid blocking the lower surface of the rectangular section of the terminal tube, then dock the lower end of the fixed terminal tube with the fixed fixing seat, and then weld the joint.

[0004] However, the following problems exist in the current welding process of the terminal tube and the fixing seat: the C-shaped section of the terminal tube is easily squeezed and deformed by only external clamping and squeezing to fix the terminal tube, thereby affecting subsequent use, and the squeezing and deformation of the terminal tube will cause the position of the terminal tube to change, thereby affecting the quality of welding between the fixing seat and the terminal tube. Secondly, currently only one set of fixing seat and terminal tube can be processed at a time during welding, resulting in low welding efficiency. Summary of the invention

[0005] In view of the above problems, an embodiment of the present application provides a dry-type transformer assembly welding device to solve the above-mentioned technical problems.

[0006] In order to achieve the above-mentioned purpose, the embodiment of the present application provides the following technical solution: the embodiment of the present application provides a dry-type transformer assembly welding device, including a base; two support plates are symmetrically installed on the base, and a load-bearing plate is provided on the opposite surfaces of the two support plates. A shaft column is installed at the opposite ends of the two load-bearing plates, and the shaft column rotates and passes through the corresponding support plate, a limiting mechanism is provided between the two load-bearing plates, and a welding mechanism is provided on the base above the limiting mechanism.

[0007] The limiting mechanism includes a fixed plate, which is installed between two load-bearing plates, and the fixed plate is an inverted structure. A cover plate is installed on the lower end surface of the fixed plate, and a pressure plate is installed on the upper end surface of the fixed plate through a pillar. The lower end of the pillar slides through the horizontal section of the fixed plate and a connecting plate is installed together. A No. 1 cylinder is installed on the lower end surface of the cover plate, and the telescopic end of the No. 1 cylinder slides through the cover plate and is fixedly connected to the connecting plate.

[0008] The rear side of the fixing plate is provided with a fixing part for fixing the terminal tube and docking with the fixing seat, the fixing plate is provided with an extrusion part for fixing the fixing seat, the fixing plate is also provided with a pushing part for pushing the welded terminal out for unloading, and the fixing part is provided with an inner support member for supporting the inner wall of the terminal tube.

[0009] As a preferred embodiment, the extrusion part includes an extrusion assembly, and the upper end surface of the fixed plate is installed with multiple groups of extrusion assemblies located below the pressure plate from left to right, and the extrusion assembly is composed of two left-right symmetrical pushing plates, and a slide groove is opened at a position corresponding to the pushing plate on the fixed plate, and a block fixedly connected to the corresponding pushing plate is slidably installed in the slide groove, and a return spring is installed between the block and the inner wall of the slide groove, and an extrusion block is installed at a position corresponding to the pushing plate on the lower end surface of the pressure plate, and the position where the extrusion block contacts the pushing plate is an inclined surface, and a prefabricated fixture for pre-fixing the fixed seat is arranged between each group of pushing plates.

[0010] As a preferred embodiment, the fixed part includes a supporting plate, and the front side of the fixed plate is installed with a supporting plate by means of a No. 1 electric slider for sliding up and down. A sliding assembly is provided at a position where the front end surface of the supporting plate corresponds to the extrusion assembly. The sliding assembly is composed of two left-right symmetrical slide plates. A linkage member is provided between the two slide plates in the same group. The upper end surfaces of the slide plates are installed with L-shaped plates. The opposite surfaces of the horizontal sections of the two L-shaped plates in the same group are installed with clamping blocks through connecting blocks. The opposite surfaces of the two clamping blocks in the same group are provided with arc grooves that cooperate with the horizontal sections of the terminal tubes. The opposite ends of the two clamping blocks in the same group are installed with rectangular plates. The opposite surfaces of the two rectangular plates in the same group are installed with positioning plates through No. 2 compression springs. The opposite ends of the two clamping blocks in the same group are provided with inner supports.

[0011] As a preferred embodiment, the internal support member includes guide columns, the rear end faces of the clamping blocks are all equipped with guide columns, a limit plate is arranged on the guide columns, a disc is fixedly installed between two limit plates in the same group, guide grooves are evenly provided on the disc along its circumference, limit rods are slidably installed in the guide grooves, a No. 1 connecting plate is installed between two adjacent limit plates, a vertical plate is symmetrically installed on the upper end face of the supporting plate, the vertical plate is fixedly connected to the corresponding limit plate through a No. 2 connecting plate, and a driving member is arranged on the disc for driving the limit rod to contact the inner wall of the horizontal section of the terminal tube.

[0012] As a preferred embodiment, the pushing part includes a pushing plate, which is slidably installed on the fixed plate between the two pushing plates of the same group, and a column is symmetrically installed on the lower end surface of the pushing plate. No. 3 waist grooves are opened at positions corresponding to the columns on the fixed plate, and a waist plate is installed together after the columns on the same pushing plate slide through the corresponding No. 3 waist grooves. A shaft rod is rotatably installed at the lower end surface of the horizontal section of the fixed plate and the waist plate at positions corresponding to the waist plate. A push-pull rod is installed on the shaft rod, and a waist groove is opened at the other end of the push-pull rod. A roller shaft that slides through the corresponding waist groove is installed on the lower end surface of the waist plate, and an actuator for driving the push-pull rod to rotate is arranged on the fixed plate.

[0013] As a preferred embodiment, the driving member includes a turntable, and the turntable is rotatably installed at the rear end of the disc through a rotating shaft. Arc-shaped waist grooves are provided at positions on the turntable corresponding to the limit rods, and the limit rods slide through the corresponding arc-shaped waist grooves. A No. 2 waist groove is provided on the limit plate, and a connecting rod is rotatably installed after the guide column slides through the corresponding No. 2 waist groove, and the other end of the connecting rod is eccentrically hinged to the corresponding turntable.

[0014] As a preferred embodiment, the actuator includes a No. 1 spur gear, and the shaft rod is provided with a No. 1 spur gear located below the push-pull rod. The lower end surface of the horizontal section of the fixed plate is provided with a support plate which is slidable left and right through a No. 2 electric slider, and a No. 1 rack which meshes with the corresponding No. 1 spur gear is installed at a position on the support plate corresponding to the No. 1 spur gear.

[0015] As a preferred solution, the welding mechanism includes a support frame, which is installed on the base and has an inverted structure. A support rod is installed on the lower end surface of the horizontal section of the support frame for sliding left and right through a No. 3 electric slider, and a welding assembly is installed on the lower end surface of the support rod.

[0016] As a preferred solution, the linkage part includes a No. 2 spur gear, and a No. 2 spur gear is rotatably installed on the supporting plate between the two skateboards in the same group through a torsion spring rod. A No. 2 rack is meshed on the upper and lower sides of the No. 2 spur gear, and the two No. 2 racks in the same group are respectively fixedly connected to the corresponding two skateboards. A driving plate is commonly fixedly installed on the lower ends of the skateboards on the left side in each group of sliding assemblies, and a No. 2 cylinder is installed on the front end surface of the vertical plate on the left side, and a pressure block is installed on the telescopic section of the No. 2 cylinder, and the pressure block is slidably connected to the supporting plate, and the surfaces that contact between the pressure block and the driving plate are both inclined surfaces.

[0017] As a preferred solution, the prefabricated device includes a circular groove, and the portion of the fixed plate located between the two pushing plates in the same group is symmetrically provided with a circular groove, a limiting column is installed in the circular groove through a No. 1 compression spring, and the upper part of the limiting column is a truncated cone structure with a small upper part and a large lower part.

[0018] The above one or more technical solutions in the embodiments of the present invention have at least one of the following technical effects: 1. The present invention limits, fixes and docks multiple fixing seats and terminal tubes respectively through multiple fixing parts corresponding to multiple groups of extrusion components, and then welds the multiple docked fixing seats and terminal tubes through a welding mechanism, thereby reducing the number of disassembly and assembly, thereby improving the processing efficiency of the terminal blocks.

[0019] 2. The present invention externally squeezes and fixes the C-shaped section of the terminal tube by bringing two clamping blocks closer to each other, and the clamping blocks drive the limit rod to press the inner wall of the C-shaped section of the terminal tube during movement and clamping, thereby ensuring the stability of the terminal tube and preventing the terminal tube from being squeezed, deformed and damaged by fixing.

[0020] Additional aspects and advantages of the present invention will be given in part in the following description and in part will be obvious from the following description, or will be learned through practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on the provided drawings without paying creative work.

[0022] Figure 1 This is a schematic diagram of the structure when welding and processing the fixing seat and terminal tube in this application.

[0023] Figure 2 for Figure 1 A magnified view of the structure in Figure 2.

[0024] Figure 3 for Figure 1 Schematic diagram of the structure from another perspective.

[0025] Figure 4 for Figure 3 Enlarged view of the structure at B in the figure.

[0026] Figure 5 This is a partial structural schematic diagram of the extrusion part of the present application.

[0027] Figure 6 This is a cross-sectional view of the prefabricated device of the present application.

[0028] Figure 7 This is a partial structural exploded view of the driving component of the present application.

[0029] Figure 8 This is a schematic diagram of the structure of the pusher part of the present application.

[0030] Fig. 9 for Figure 8 Enlarged view of the structure at position C in the figure.

[0031] Fig.10 It is a schematic diagram of the three-dimensional structure of the terminal block.

[0032] Figure numerals: 10, base; 11, support plate; 12, load-bearing plate; 13, shaft column; 2, limit mechanism; 20, fixed plate; 21, cover plate; 22, pillar; 23, pressure plate; 24, connecting plate; 25, No. 1 cylinder; 26, extrusion part; 260, pushing plate; 261, block; 262, return spring; 263, extrusion block; 4, prefabricated part; 40, No. 1 compression spring; 41, limit column; 27, fixed part; 270, support plate; 271, slide plate; 272, L-shaped plate; 273, clamping block; 274, No. 2 compression spring; 275, positioning plate; 5, linkage; 50, No. 2 spur gear; 51, Rack No. 2; 52. Drive plate; 53. Cylinder No. 2; 54. Pressure block; 6. Inner support; 60. Guide column; 61. Limit plate; 62. Disc; 63. Guide groove; 64. Limit rod; 65. Connecting plate No. 1; 66. Vertical plate; 67. Connecting plate No. 2; 8. Drive member; 80. Turntable; 81. Arc waist groove; 82. Connecting rod; 28. Pushing part; 280. Pushing plate; 281. Waist plate; 282. Shaft; 283. Push-pull rod; 9. Actuator; 90. Spur gear No. 1; 91. Support plate; 92. Rack No. 1; 3. Welding mechanism; 30. Support frame; 31. Support rod; 32. Welding assembly. DETAILED DESCRIPTION

[0033] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the specific embodiments of the present invention are described in detail below in conjunction with the accompanying drawings. In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention can be implemented in many other ways different from those described herein, and those skilled in the art can make similar improvements without violating the connotation of the present invention, so the present invention is not limited by the specific embodiments disclosed below.

[0034] like Figure 1 As shown, a dry-type transformer assembly welding device includes a base 10; two support plates 11 are symmetrically installed on the base 10, and a load-bearing plate 12 is provided on the opposite sides of the two support plates 11, and shaft columns 13 are installed on the opposite ends of the two load-bearing plates 12, and the shaft columns 13 rotate and penetrate the corresponding support plates 11, a limiting mechanism 2 is provided between the two load-bearing plates 12, and a welding mechanism 3 located above the limiting mechanism 2 is provided on the base 10.

[0035] like Figure 1 and Figure 3As shown, the limiting mechanism 2 includes a fixed plate 20, which is installed between the two load-bearing plates 12, and the fixed plate 20 is an inverted structure. A cover plate 21 is installed on the lower end surface of the fixed plate 20, and a pressure plate 23 is installed on the upper end surface of the fixed plate 20 through a support 22. The lower end of the support 22 slides through the horizontal section of the fixed plate 20 and is jointly installed with a connecting plate 24. A No. 1 cylinder 25 is installed on the lower end surface of the cover plate 21, and the telescopic end of the No. 1 cylinder 25 slides through the cover plate 21 and is fixedly connected to the connecting plate 24.

[0036] like Figure 1 , Figure 3 and Fig.10 As shown, the rear side of the fixing plate 20 is provided with a fixing portion 27 for fixing the terminal tube and docking with the fixing seat, the fixing plate 20 is provided with an extrusion portion 26 for fixing the fixing seat, and the fixing plate 20 is also provided with a pushing portion 28 for pushing the welded terminal out of the material.

[0037] During the specific work, the fixing seat is manually placed at the position of the extrusion part 26, and then the terminal tube is placed at the position of the fixing part 27. Then the No. 1 cylinder 25 pushes the connecting plate 24 to move downward. The connecting plate 24 drives the pressure plate 23 to move downward through the support 22 so that the pressure plate 23 squeezes and limits the fixing seat from top to bottom. At the same time, the left and right sides of the fixing seat are squeezed and limited by the extrusion part 26. Then the fixing part 27 clamps and fixes the terminal tube, and fits the terminal tube to the fixing seat. Then the welding mechanism 3 welds the connection between the terminal tube and the fixing seat. After the welding is completed, the pressure plate 23, the extrusion part 26 and the fixing part 27 release the limit on the fixing seat and the terminal tube. Then the pushing part 28 pushes the welded terminal out for blanking. Then the fixing seat and the terminal tube to be welded are placed. Repeat the above operation for welding.

[0038] like Figure 3 , Figure 5 , Figure 6 and Figure 7 As shown, the extrusion portion 26 includes an extrusion assembly, and a plurality of groups of extrusion assemblies located below the pressure plate 23 are installed on the upper end surface of the fixed plate 20 from left to right, and the extrusion assembly is composed of two left-right symmetrical pushing plates 260. A slide groove is provided at a position corresponding to the pushing plates 260 on the fixed plate 20, and a block 261 fixedly connected to the corresponding pushing plate 260 is slidably installed in the slide groove, and a return spring 262 is installed between the block 261 and the inner wall of the slide groove. An extrusion block 263 is installed at a position corresponding to the pushing plate 260 on the lower end surface of the pressure plate 23, and the position where the extrusion block 263 contacts the pushing plate 260 is an inclined surface, and a prefabricated fixture 4 for pre-fixing the fixed seat is arranged between each group of pushing plates 260.

[0039] like Figure 6 and Figure 7As shown, the prefabricated component 4 includes a circular groove, and the portion of the fixed plate 20 located between the two pushing plates 260 of the same group is symmetrically provided with a circular groove, in which a limiting column 41 is installed through a No. 1 compression spring 40, and the upper part of the limiting column 41 is a truncated cone structure with a small upper part and a large lower part.

[0040] During specific work, the fixing plate 20 is manually pushed from front to back between the two pushing plates 260 of the same group, and the fixing seat will conflict with the limiting column 41. As the fixing seat is pushed forward, the limiting column 41 is squeezed and moved downward, so that the fixing seat can continue to move backward until the screw hole on the rear side of the fixing seat moves to the position of the limiting column 41. The limiting column 41 moves upward under the action of the No. 1 compression spring 40 to conflict with the screw hole of the fixing seat to pre-position the fixing seat, and then the No. 1 cylinder 25 drives the pressure plate 23 to move downward through the connecting plate 24 and the support 22, and the pressure plate 23 drives the extrusion block 263 to conflict with the pushing plate 260, so that the two pushing plates 260 of the same group move toward the corresponding fixing seat to squeeze and fix the fixing seat to limit its left and right movement. At the same time, the pressure plate 23 pushes the fixed seat to fit with the fixed plate 20 to limit the up and down movement of the fixed seat.

[0041] like Figure 1 , Figure 2 , Figure 3 and Figure 4 As shown, the fixing portion 27 includes a supporting plate 270, and the front side of the fixing plate 20 is installed with the supporting plate 270 for sliding up and down through a No. 1 electric slider, and a sliding component is arranged at a position where the front end surface of the supporting plate 270 corresponds to the extrusion component, and the sliding component is composed of two left-right symmetrical slide plates 271, and a linkage member 5 is arranged between the two slide plates 271 in the same group, and the upper end surfaces of the slide plates 271 are installed with L-shaped plates 272, and the opposite surfaces of the horizontal sections of the two L-shaped plates 272 in the same group are installed with clamping blocks 273 through connecting blocks, and the opposite surfaces of the two clamping blocks 273 in the same group are provided with arc grooves that cooperate with the horizontal sections of the terminal tubes, and the opposite ends of the two clamping blocks 273 in the same group are installed with rectangular plates, and the opposite surfaces of the two rectangular plates in the same group are installed with positioning plates 275 through No. 2 compression springs 274, and the opposite ends of the two clamping blocks 273 in the same group are provided with inner support members 6.

[0042] like Figure 2 , Figure 3 , Figure 4 and Figure 7As shown, the inner support member 6 includes a guide column 60, and the rear end face of the clamping block 273 is installed with a guide column 60, and a limit plate 61 is arranged on the guide column 60, and a disc 62 is fixedly installed between the two limit plates 61 in the same group, and guide grooves 63 are evenly opened on the disc 62 along its circumference, and a limit rod 64 is slidably installed in the guide groove 63, and a No. 1 connecting plate 65 is installed between two adjacent limit plates 61, and a vertical plate 66 is symmetrically installed on the upper end face of the supporting plate 270, and the vertical plate 66 is fixedly connected to the corresponding limit plate 61 through a No. 2 connecting plate 67, and a driving member 8 for driving the limit rod 64 to contact the inner wall of the horizontal section of the terminal tube is arranged on the disc 62.

[0043] like Figure 1 and Figure 2 As shown, the linkage member 5 includes a No. 2 spur gear 50, and a No. 2 spur gear 50 is rotatably installed on the supporting plate 270 between the two slides 271 of the same group through a torsion spring rod. A No. 2 rack 51 is meshed on the upper and lower sides of the No. 2 spur gear 50, and the two No. 2 racks 51 of the same group are respectively fixedly connected with the corresponding two slides 271, and the lower ends of the slides 271 on the left side of each group of sliding components are commonly fixedly installed with a driving plate 52, and the front end surface of the vertical plate 66 on the left side is installed with a No. 2 cylinder 53, and the telescopic section of the No. 2 cylinder 53 is installed with a pressure block 54, and the pressure block 54 is slidably connected to the supporting plate 270, and the surfaces that contact between the pressure block 54 and the driving plate 52 are both inclined surfaces.

[0044] like Figure 3 , Figure 4 and Figure 7 As shown, the driving member 8 includes a turntable 80, and the turntable 80 is rotatably installed at the rear end of the disc 62 through a rotating shaft. Arc-shaped waist grooves 81 are provided at positions on the turntable 80 corresponding to the limiting rods 64, and the limiting rods 64 slide through the corresponding arc-shaped waist grooves 81, and a No. 2 waist groove is provided on the limiting plate 61. After the guide column 60 slides through the corresponding No. 2 waist groove, a connecting rod 82 is rotatably installed, and the other end of the connecting rod 82 is eccentrically hinged to the corresponding turntable 80.

[0045] During specific operation, the terminal tube is manually sleeved on the corresponding limit rod 64 and fits with the corresponding disc 62, and then the No. 2 cylinder 53 pushes the pressure block 54 to move downward, and the pressure block 54 will push the driving plate 52 to move to the right, and the driving plate 52 drives the slide plate 271 on the left side of the same group to move to the right, and the moving slide plate 271 drives the corresponding other slide plate 271 to move toward the corresponding terminal tube through the cooperation of the No. 2 spur gear 50 and the No. 1 rack 92, so that the two slide plates 271 of the same group drive the corresponding two clamping blocks 273 to move toward the corresponding terminal tube through the L-shaped plate 272, and as the clamping block 273 moves, the positioning plate 275 will conflict with the vertical section of the corresponding terminal tube, and the terminal tube will be pre-aligned by the two positioning plates 275 of the same group, and then as The continued movement of the clamping block 273 will squeeze and fix the terminal tube, and during the movement, the clamping block 273 will push the corresponding connecting rod 82 through the guide column 60, and the connecting rod 82 will push the corresponding turntable 80 to rotate. During the rotation of the turntable 80, the inner wall of the arc waist groove 81 pushes the limit rod 64 to move toward the inner wall of the corresponding terminal tube, so that the limit rod 64 contacts the inner wall of the terminal tube, thereby improving the stability of the terminal tube. At the same time, the terminal tube is squeezed and fixed inside and outside by the clamping block 273 and the limit rod 64, which can ensure that the terminal tube is evenly stressed and prevent the terminal tube from being deformed due to squeezing; after the terminal tube is fixed, the No. 1 electric slider (not shown in the figure) drives the supporting plate 270 to move downward, and the supporting plate 270 drives the fixed terminal tube to fit with the corresponding fixing seat for subsequent welding processing.

[0046] like Figure 1 and Figure 3 As shown, the welding mechanism 3 includes a support frame 30, the support frame 30 is installed on the base 10, and the support frame 30 is an inverted shaped structure, and a support rod 31 is installed on the lower end surface of the horizontal section of the support frame 30 through a No. 3 electric slider (not shown in the figure) for left and right sliding, and a welding assembly 32 is installed on the lower end surface of the support rod 31. The welding assembly 32 adopts the existing technology and can realize steering and lifting actions through the existing driving source (such as a motor and an electric push rod) to perform welding operations.

[0047] During specific operation, the No. 3 electric slider (not shown in the figure) drives the welding assembly 32 to move from right to left through the support rod 31. When the welding assembly 32 moves through the connection between the terminal tube and the fixed seat, it will be welded. After a row of terminals is welded, the No. 3 electric slider (not shown in the figure) drives the welding assembly 32 to move to the left side of the vertical plate 66 on the left side through the support plate 11 to avoid interfering with the rotation of the limiting mechanism 2. After the welding assembly 32 moves and resets, the external motor installed on the support plate 11 drives the shaft column 13 to rotate. The shaft column 13 drives the limiting mechanism 2 and the fixed fixing seat and the terminal tube to rotate ninety degrees clockwise through the load-bearing plate 12. Then the No. 3 electric slider (not shown in the figure) drives the welding assembly 32 to move to the right to weld the connection on the other side after the fixing seat and the terminal tube are connected. After welding is completed, the welding assembly 32 further moves to the right away from the corresponding vertical plate 66 to reset, and the external motor drives the limiting mechanism 2 to rotate ninety degrees counterclockwise through the shaft column 13 and the load-bearing plate 12 to reset.

[0048] like Figure 3 , Figure 5 , Figure 8 and Fig. 9 As shown, the pushing part 28 includes a pushing plate 280, and the pushing plate 280 is slidably installed on the fixed plate 20 between the two pushing plates 260 of the same group, and a column (not shown in the figure) is symmetrically installed on the lower end surface of the pushing plate 280, and a No. 3 waist groove is opened at a position corresponding to the column on the fixed plate 20, and a waist plate 281 is installed together after the column on the same pushing plate 280 slides through the corresponding No. 3 waist groove, and the shaft rod 282 is rotatably installed at the lower end surface of the horizontal section of the fixed plate 20 and the waist plate 281 at a position corresponding to the waist plate 281, and a push-pull rod 283 is installed on the shaft rod 282, and a waist groove is opened at the other end of the push-pull rod 283, and a roller shaft sliding through the corresponding waist groove is installed on the lower end surface of the waist plate 281, and an actuator 9 for driving the push-pull rod 283 to rotate is provided on the fixed plate 20.

[0049] like Figure 8 and Fig. 9 As shown, the actuator 9 includes a No. 1 spur gear 90, and the No. 1 spur gear 90 located below the push-pull rod 283 is installed on the shaft 282. The lower end surface of the horizontal section of the fixed plate 20 is slidably installed with a support plate 91 through a No. 2 electric slider (not shown in the figure), and a No. 1 rack 92 meshing with the corresponding No. 1 spur gear 90 is installed at a position on the support plate 91 corresponding to the No. 1 spur gear 90.

[0050] During specific operation, the No. 2 electric slider (not shown in the figure) drives the support plate 91 to move, and the support plate 91 drives the corresponding No. 1 spur gear 90 to rotate through the No. 1 rack 92, and the No. 1 spur gear 90 drives the corresponding push-pull rod 283 to rotate through the corresponding shaft rod 282, and the push-pull rod 283 pushes the corresponding waist plate 281 to move forward, and the waist plate 281 pushes the push plate 280 forward through the column, and the push plate 280 pushes the welding-completed terminal to move forward, and after the fixed seat position is separated from the pressure plate 23, the terminal falls under the action of its own gravity for centralized collection and processing, and then the No. 2 electric slider (not shown in the figure) drives the support plate 91 to move and reset, and at the same time, the corresponding push-pull rod 283 is driven to rotate and reset through the cooperation of the No. 1 rack 92 and the No. 1 spur gear 90, and the push-pull rod 283 pushes the push plate 280 to move backward and reset, and then the fixed seat and terminal tube to be processed are manually placed in the corresponding position, and the above operation is repeated to continue the welding process of the terminal.

[0051] In the description of the present invention, it is necessary to understand that the directions or positional relationships indicated by directional words such as "front, back, up, down, left, right", "lateral, vertical, perpendicular, horizontal" and "top, bottom" are usually based on the directions or positional relationships shown in the drawings. They are only for the convenience of describing the present invention and simplifying the description. Unless otherwise specified, these directional words do not indicate or imply that the devices or elements referred to must have a specific direction or be constructed and operated in a specific direction. Therefore, they cannot be understood as limiting the scope of protection of the present invention. The directional words "inside and outside" refer to the inside and outside relative to the contours of each component itself.

[0052] In addition, the terms "first", "second", "number one", "number two" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first", "second", "number one", "number two" may explicitly or implicitly include at least one of the features. In the description of the present invention, the meaning of "multiple" is at least two, such as two, three, etc., unless otherwise clearly and specifically defined.

[0053] In the description of the present invention, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "set", "connect", "install", and "connect" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0054] The embodiments of this specific implementation method are all preferred embodiments of the present invention, and are not intended to limit the protection scope of the present invention. Therefore, all equivalent changes made based on the structure, shape, and principle of the present invention should be included in the protection scope of the present invention.

Claims

1. A dry-type transformer assembly welding device, comprising a base (10); characterized in that: Two support plates (11) are symmetrically mounted on the base (10), a load-bearing plate (12) is disposed on the opposite sides of the two support plates (11), a shaft column (13) is disposed on the opposite ends of the two load-bearing plates (12), and the shaft column (13) rotates and penetrates the corresponding support plate (11), a limit mechanism (2) is disposed between the two load-bearing plates (12), and a welding mechanism (3) is disposed on the base (10) and is located above the limit mechanism (2), wherein: The limiting mechanism (2) comprises a fixing plate (20), the fixing plate (20) being installed between the two load-bearing plates (12), and the fixing plate (20) being an inverted structure, the lower end surface of the fixing plate (20) being installed with a cover plate (21), the upper end surface of the fixing plate (20) being installed with a pressing plate (23) through a support (22), the lower end of the support (22) slidingly passing through the horizontal section of the fixing plate (20) and then being jointly installed with a connecting plate (24), the lower end surface of the cover plate (21) being installed with a No. 1 cylinder (25), the telescopic end of the No. 1 cylinder (25) slidingly passing through the cover plate (21) and then being fixedly connected with the connecting plate (24); The rear side of the fixing plate (20) is provided with a fixing portion (27) for fixing a plurality of terminal tubes and docking with a fixing seat, the fixing plate (20) is provided with an extrusion portion (26) for fixing a plurality of fixing seats, the fixing plate (20) is also provided with a pushing portion (28) for pushing out the welded connecting terminal for blanking, and the fixing portion (27) is provided with an inner support member (6) for supporting the inner wall of the terminal tube; The extrusion part (26) comprises an extrusion assembly, which is composed of two left-right symmetrical pushing plates (260). An extrusion block (263) is installed at a position corresponding to the lower end surface of the pressing plate (23) and the pushing plate (260). The position where the extrusion block (263) contacts the pushing plate (260) is an inclined surface. A pre-fixed component (4) for pre-fixing the fixing seat is arranged between each group of pushing plates (260); the downward movement of the pressing plate (23) drives the extrusion block (263) to contact the pushing plate (260), so that the two pushing plates (260) in the same group move toward the corresponding fixing seat, so as to squeeze and fix the fixing seat to restrict its left-right movement. At the same time, the pressing plate (23) pushes the fixing seat to fit with the fixing plate (20) to restrict the upward and downward movement of the fixing seat. The fixing part (27) comprises a supporting plate (270), a sliding assembly is arranged at a position corresponding to the extrusion assembly on the front end surface of the supporting plate (270), the sliding assembly is composed of two left-right symmetrical slide plates (271), a linkage member (5) is arranged between the two slide plates (271) in the same group, the upper end surfaces of the slide plates (271) are both installed with L-shaped plates (272), the opposite surfaces of the horizontal sections of the two L-shaped plates (272) in the same group are both installed with clamping blocks (273) through connecting blocks, and the opposite surfaces of the two clamping blocks (273) in the same group are both provided with arc grooves matching the horizontal sections of the terminal tube; the two slide plates (271) in the same group drive the corresponding two clamping blocks (273) to move toward the corresponding terminal tube through the L-shaped plates (272) through the linkage member (5); The inner support member (6) comprises a guide column (60), the rear end surface of each clamping block (273) is provided with a guide column (60), a limit plate (61) is provided on each guide column (60), a disc (62) is fixedly installed between two limit plates (61) in the same group, a guide groove (63) is evenly provided on the disc (62) along its circumference, a limit rod (64) is slidably installed in the guide groove (63), and a driving member (8) is provided on the disc (62) for driving the limit rod (64) to contact the inner wall of the horizontal section of the terminal tube; The driving member (8) comprises a rotating disk (80), the rear end of the circular disk (62) is rotatably mounted with the rotating disk (80) via a rotating shaft, arc-shaped waist grooves (81) are provided at positions on the rotating disk (80) corresponding to the limiting rods (64), and the limiting rods (64) slide through the corresponding arc-shaped waist grooves (81), a second waist groove is provided on the limiting plate (61), and a connecting rod (82) is rotatably mounted after the guide column (60) slides through the corresponding second waist groove, and the other end of the connecting rod (82) is eccentrically hinged to the corresponding rotating disk (80).

2. A dry-type transformer assembly welding device according to claim 1, characterized in that: The upper end surface of the fixed plate (20) is provided with a plurality of extrusion components located below the pressure plate (23) from left to right, and a slide groove is provided at a position corresponding to the pushing plate (260) on the fixed plate (20), and a block (261) fixedly connected to the corresponding pushing plate (260) is slidably installed in the slide groove, and a return spring (262) is installed between the block (261) and the inner wall of the slide groove.

3. A dry-type transformer assembly welding device according to claim 1, characterized in that: A supporting plate (270) is installed on the front side of the fixed plate (20) for sliding up and down via a No. 1 electric slider; rectangular plates are installed at the opposite ends of two clamping blocks (273) in the same group; positioning plates (275) are installed on the opposite surfaces of the two rectangular plates in the same group via a No. 2 compression spring (274); and inner support members (6) are provided at the opposite ends of the two clamping blocks (273) in the same group.

4. A dry-type transformer assembly welding device according to claim 1, characterized in that: A No. 1 connecting plate (65) is installed between two adjacent limiting plates (61), and a vertical plate (66) is symmetrically installed on the upper end surface of the supporting plate (270), and the vertical plate (66) is fixedly connected to the corresponding limiting plate (61) through a No. 2 connecting plate (67).

5. A dry-type transformer assembly welding device according to claim 1, characterized in that: The pushing part (28) includes a pushing plate (280), which is slidably installed on the fixed plate (20) between the two pushing plates (260) of the same group. A column is symmetrically installed on the lower end surface of the pushing plate (280). Three waist grooves are opened at positions corresponding to the columns on the fixed plate (20). After the columns on the same pushing plate (280) slide through the corresponding three waist grooves, a waist plate (281) is installed together. A shaft (282) is rotatably installed at the lower end surface of the horizontal section of the fixed plate (20) and the waist plate (281) at positions corresponding to each other. A push-pull rod (283) is installed on the shaft (282). The other end of the push-pull rod (283) is opened with a waist groove. A roller shaft that slides through the corresponding waist groove is installed on the lower end surface of the waist plate (281). An actuator (9) for driving the push-pull rod (283) to rotate is provided on the fixed plate (20).

6. A dry-type transformer assembly welding device according to claim 5, characterized in that: The actuator (9) includes a No. 1 spur gear (90), and the No. 1 spur gear (90) located below the push-pull rod (283) is installed on the shaft (282). A support plate (91) is installed on the lower end surface of the horizontal section of the fixed plate (20) for sliding left and right through a No. 2 electric slider, and a No. 1 rack (92) meshing with the corresponding No. 1 spur gear (90) is installed at a position on the support plate (91) corresponding to the No. 1 spur gear (90).

7. A dry-type transformer assembly welding device according to claim 1, characterized in that: The welding mechanism (3) comprises a support frame (30), the support frame (30) is installed on the base (10), and the support frame (30) is an inverted structure, a support rod (31) is installed on the lower end surface of the horizontal section of the support frame (30) through a third electric slider to slide left and right, and a welding assembly (32) is installed on the lower end surface of the support rod (31).

8. A dry-type transformer assembly welding device according to claim 4, characterized in that: The linkage member (5) comprises a No. 2 spur gear (50), a No. 2 spur gear (50) is rotatably mounted on a supporting plate (270) between two slides (271) of the same group through a torsion spring rod, a No. 2 rack (51) is meshed on the upper and lower sides of the No. 2 spur gear (50), and the two No. 2 racks (51) of the same group are respectively fixedly connected to the corresponding two slides (271), and a driving plate (52) is fixedly mounted on the lower end of the slide (271) on the left side of each group of sliding components, and a No. 2 cylinder (53) is mounted on the front end surface of the vertical plate (66) on the left side, and a pressing block (54) is mounted on the telescopic section of the No. 2 cylinder (53), and the pressing block (54) is slidably connected to the supporting plate (270), and the surfaces contacting between the pressing block (54) and the driving plate (52) are all inclined surfaces.

9. A dry-type transformer assembly welding device according to claim 1, characterized in that: The prefabricated component (4) comprises a circular groove, and the portion of the fixed plate (20) located between the two pushing plates (260) of the same group is symmetrically provided with a circular groove, and a limiting column (41) is installed in the circular groove via a No. 1 compression spring (40), and the upper part of the limiting column (41) is a truncated cone-shaped structure with a small upper part and a large lower part.

Citation Information

Patent Citations

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