An automated chelating agent filtration and impurity removal process

By using an automated chelating agent filtration and impurity removal device, the problems of low efficiency and low degree of automation of chelating agent filtration and impurity removal in the prior art are solved, efficient chelating agent filtration and impurity separation are achieved, and the workload of staff is reduced.

CN119075458BActive Publication Date: 2025-09-19NANJING XINHAO POLYMER MATERIAL
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Patent Information

Application Number
CN202411189582.2
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-08-28
Publication Date
2025-09-19
Estimated Expiration
2044-08-28

AI Technical Summary

Technical Problem

The existing chelating agent filtration and impurity removal process has low efficiency and low degree of automation, which increases the workload of the staff.

Method used

An automated chelating agent filtering and impurity removal device is used, which includes a main unit and an operating unit. The automatic filtration of the chelating agent and the separation of impurities are achieved through the cooperation of a truncated cone-shaped drum, a filter screen, a transmission assembly and a gear plate.

Benefits of technology

The filtration efficiency of the chelating agent is improved, the workload of the staff is reduced, and the degree of automation is improved.

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Abstract

The present invention discloses an automated chelating agent filtering and impurity removal process, which uses an automated chelating agent filtering and impurity removal device, the automated chelating agent filtering and impurity removal device includes a main unit and an operating unit, the main unit includes a shell; the operating unit includes a truncated cone-shaped drum, a filter screen is provided at the bottom of the truncated cone-shaped drum, a motor is fixedly provided on the right side of the shell, the output end of the motor is fixedly connected to a rotating shaft, a spiral blade is fixedly connected to the rotating shaft, a rotating assembly is provided on the truncated cone-shaped drum, a transmission assembly is provided between the rotating shaft and the rotating assembly, and a loading and unloading assembly is provided on the shell. The present invention allows the user to gradually transport the chelating agent in the truncated cone-shaped drum to the right side by starting the motor, and the chelating agent is filtered and impurities are removed through the filter screen during the transport process. The rotating shaft rotates, so that the truncated cone-shaped drum repeatedly rotates back and forth with the annular tooth plate at a certain angle, accelerating the filtration of the chelating agent and further improving the filtering effect.
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Description

Technical Field

[0001] The invention relates to the technical field of chelating agent processing, in particular to an automated chelating agent filtering and impurity removal process. Background Art

[0002] Chelating agents are compounds that can form stable complexes with metal ions. They typically contain multiple atomic groups that can donate lone pairs of electrons. These groups can form coordination bonds with metal ions, thereby forming chelates. Chelating agents have important applications in many fields, including medicine, industry, and environmental protection.

[0003] During the production and processing of chelating agents, they need to be filtered and impurities removed first. The impurity removal process is mostly carried out by installing a filter screen. The filtration efficiency of the filter screen is low, and after the filtration is completed, the staff is required to remove the impurities on the filter screen, which increases the workload of the staff, resulting in slow and low efficiency in the chelating agent filtration and impurity removal, and a low degree of automation. Summary of the Invention

[0004] The purpose of this section is to summarize some aspects of the embodiments of the present invention and briefly introduce some preferred embodiments. Some simplifications or omissions may be made in this section and the abstract and title of this application to avoid obscuring the purpose of this section, the abstract and the title of the invention, and such simplifications or omissions should not be used to limit the scope of the present invention.

[0005] In order to solve the above technical problems, the present invention provides the following technical solutions:

[0006] An automated chelating agent filtration and impurity removal process uses an automated chelating agent filtration and impurity removal device. The automated chelating agent filtration and impurity removal device includes a main unit and an operating unit. The specific process when using the automated chelating agent filtration and impurity removal device is as follows:

[0007] S1. The user adds a chelating agent into the truncated cone-shaped drum through a feed hopper;

[0008] S2, start the motor to rotate the shaft, gradually transporting the chelating agent in the truncated cone-shaped drum to the right, and filtering the chelating agent through the filter screen during the transportation process;

[0009] S3, the rotating shaft rotates, driving the active transmission wheel to rotate, and the two driven transmission wheels are driven to rotate through the transmission belt, so that the first incomplete gear and the second incomplete gear rotate in the same direction as the first round rod and the second round rod. The cooperation between the annular gear plate and the first and second incomplete gears and their teeth causes the truncated cone-shaped drum to rotate back and forth repeatedly at a certain angle with the annular gear plate, thereby accelerating the filtration of the chelating agent;

[0010] S4, the filtered chelating agent is transported downward through the discharge hopper to be collected, and the filtered impurities are transported to the right side of the second partition and discharged through the discharge port;

[0011] The main unit includes a shell, a plurality of supporting legs are symmetrically fixedly connected to the shell, and a first partition and a second partition are respectively fixedly connected inside the shell;

[0012] The operating unit includes a truncated cone-shaped drum, which is rotatably connected to the first partition and the second partition. A filter is provided at the bottom of the truncated cone-shaped drum. A motor is fixedly installed on the right side of the shell. The output end of the motor is fixedly connected to a rotating shaft. A spiral blade is fixedly connected to the rotating shaft. The spiral blade is in contact with the inner wall of the truncated cone-shaped drum. A rotating assembly is provided on the truncated cone-shaped drum. A transmission assembly is provided between the rotating shaft and the rotating assembly. A loading and unloading assembly is provided on the shell.

[0013] As a preferred solution of the automated chelating agent filtration and impurity removal process described in the present invention, the rotating assembly includes an annular gear plate, which is fixedly connected to the truncated cone-shaped drum, and the first round rod and the second round rod are respectively rotated and interspersed on the shell and the second partition, and the first round rod and the second round rod are respectively fixedly connected to the first incomplete gear and the second incomplete gear, and a plurality of teeth are fixedly connected to the inner wall of the annular gear plate, the annular gear plate cooperates with the first incomplete gear, and the teeth cooperate with the second incomplete gear.

[0014] As a preferred solution of the automated chelating agent filtration and impurity removal process described in the present invention, the transmission assembly includes an active transmission wheel, which is fixedly connected to the rotating shaft, and a driven transmission wheel is fixedly connected to the first round rod and the second round rod, and a transmission belt is provided between the driven transmission wheel and the active transmission wheel.

[0015] As a preferred solution of the automated chelating agent filtration and impurity removal process described in the present invention, the upper and lower material components include a feed hopper, the feed hopper is fixedly connected to the shell, the end of the feed hopper is rotatably connected to the truncated cone-shaped roller, the bottom of the shell is fixedly connected to a discharge hopper, and a discharge port is opened on the right bottom wall of the shell.

[0016] As a preferred solution of the automated chelating agent filtration and impurity removal process described in the present invention, a plurality of arc-shaped plates are rotatably connected to the truncated cone-shaped drum, and fixed rods are symmetrically fixedly connected between the arc-shaped plates and the inner wall of the shell.

[0017] As a preferred solution of the automated chelating agent filtration and impurity removal process of the present invention, the top of the discharge hopper is symmetrically fixedly connected with an inclined plate, and the inclined plate is inclined inward.

[0018] As a preferred solution of the automated chelating agent filtration and impurity removal process of the present invention, a U-shaped plate is fixedly connected to the right side wall of the shell, and the motor is fixedly arranged on the inner wall of the U-shaped plate.

[0019] As a preferred solution of the automated chelating agent filtration and impurity removal process of the present invention, an observation window is provided on the shell, and the observation window is made of a transparent resin material.

[0020] Beneficial effects of the present invention:

[0021] 1. The user adds the chelating agent into the truncated cone drum through the feed hopper, and then starts the motor to rotate the shaft, gradually transporting the chelating agent in the truncated cone drum to the right. During the transportation process, the chelating agent is filtered and removed through the filter to ensure the filtering effect.

[0022] 2. The rotating shaft rotates, driving the active transmission wheel to rotate, and the two driven transmission wheels are driven to rotate through the transmission belt, so that the first incomplete gear and the second incomplete gear rotate in the same direction as the first round rod and the second round rod. Through the cooperation of the annular gear plate and the first and second incomplete gears and teeth, the truncated cone-shaped drum rotates back and forth repeatedly at a certain angle with the annular gear plate, thereby accelerating the filtration of the chelating agent, further improving the filtration effect, reducing the workload of the staff, and having a high degree of automation. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for describing the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. Those skilled in the art can also derive other drawings based on these drawings without inventive effort. Among them:

[0024] Figure 1 This is a schematic diagram of the overall front structure of an automated chelating agent filtration and impurity removal device proposed by the present invention;

[0025] Figure 2 for Figure 1 Schematic diagram of the local cross-section structure;

[0026] Figure 3 for Figure 2 Schematic diagram of the local cross-section structure;

[0027] Figure 4 for Figure 2 Schematic diagram of the local structure.

[0028] In the figure: 100, main unit; 101, shell; 102, support leg; 103, first partition; 104, second partition; 105, observation window; 200, working unit; 201, truncated cone-shaped drum; 202, filter screen; 203, arc plate; 204, fixing rod; 205, motor; 206, rotating shaft; 207, spiral blade; 208, rotating assembly; 208a, annular gear plate; 208b, first round rod; 208c, first incomplete gear; 208d, second round rod; 208e, second incomplete gear; 208f, teeth; 209, transmission assembly; 209a, active transmission wheel; 209b, driven transmission wheel; 209c, transmission belt; 210, loading and unloading assembly; 210a, feed hopper; 210b, discharge hopper; 210c, discharge port. DETAILED DESCRIPTION

[0029] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the specific embodiments of the present invention are described in detail below with reference to the accompanying drawings.

[0030] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Those skilled in the art may make similar generalizations without violating the connotation of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0031] Secondly, the term "one embodiment" or "embodiment" herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The phrase "in one embodiment" appearing in various places throughout this specification does not necessarily refer to the same embodiment, nor does it refer to a separate or selective embodiment that is mutually exclusive of other embodiments.

[0032] Furthermore, the present invention is described in detail with reference to schematic diagrams. For ease of illustration, when describing the embodiments of the present invention, cross-sectional views illustrating device structures may be partially enlarged and not to scale. Furthermore, the schematic diagrams are merely illustrative and should not limit the scope of protection of the present invention. Furthermore, in actual production, the three-dimensional dimensions of length, width, and depth should be included.

[0033] Reference Figure 1-4 The present invention provides an automated chelating agent filtration and impurity removal process, which uses an automated chelating agent filtration and impurity removal device. The automated chelating agent filtration and impurity removal device includes a main unit 100 and an operating unit 200. The specific process when using the automated chelating agent filtration and impurity removal device is as follows:

[0034] S1. The user adds a chelating agent into the truncated cone-shaped drum 201 through the feed hopper 210a;

[0035] S2, start the motor 205, so that the rotating shaft 206 rotates, and the chelating agent in the truncated cone drum 201 is gradually transported to the right side. During the transportation process, the chelating agent is filtered and impurities are removed through the filter screen 202;

[0036] S3: The rotating shaft 206 rotates, driving the active transmission wheel 209a to rotate, which in turn drives the two driven transmission wheels 209b to rotate via the transmission belt 209c, causing the first and second incomplete gears 208c and 208e to rotate in the same direction along with the first and second round rods 208b and 208d. The cooperation between the annular gear plate 208a, the first and second incomplete gears 208c and 208e, and the teeth 208f causes the truncated cone-shaped drum 201 to rotate back and forth repeatedly through a certain angle along with the annular gear plate 208a, thereby accelerating the filtration of the chelating agent.

[0037] S4, the filtered chelating agent is transported downward through the discharge hopper 210b and collected, and the filtered impurities are transported to the right side of the second partition 104 and discharged through the discharge port 210c;

[0038] The main unit 100 includes a shell 101, a plurality of support legs 102 are symmetrically fixedly connected to the shell 101, and a first partition 103 and a second partition 104 are fixedly connected to the shell 101;

[0039] The operating unit 200 includes a conical roller 201, which is rotatably connected to the first partition 103 and the second partition 104. A filter screen 202 is provided at the bottom of the conical roller 201. A motor 205 is fixedly installed on the right side of the shell 101. The output end of the motor 205 is fixedly connected to a rotating shaft 206. A spiral blade 207 is fixedly connected to the rotating shaft 206. The spiral blade 207 is in contact with the inner wall of the conical roller 201. A rotating assembly 208 is provided on the conical roller 201. A transmission assembly 209 is provided between the rotating shaft 206 and the rotating assembly 208. A loading and unloading assembly 210 is provided on the shell 101.

[0040] The rotating assembly 208 includes an annular gear plate 208a, which is fixedly connected to the truncated cone-shaped drum 201. The shell 101 and the second partition 104 are respectively interspersed with a first round rod 208b and a second round rod 208d that rotate together. The first round rod 208b and the second round rod 208d are respectively fixedly connected to a first incomplete gear 208c and a second incomplete gear 208e. The inner wall of the annular gear plate 208a is fixedly connected to a plurality of teeth 208f. The annular toothed plate 208a cooperates with the first incomplete gear 208c, and the teeth 208f cooperate with the second incomplete gear 208e, so that when the first incomplete gear 208c and the second incomplete gear 208e rotate in the same direction, the cooperation between the annular toothed plate 208a and the first incomplete gear 208c and the second incomplete gear 208e and the teeth 208f can cause the truncated cone-shaped drum 201 to rotate back and forth repeatedly through a certain angle along with the annular toothed plate 208a, thereby accelerating the filtration of the chelating agent.

[0041] Furthermore, the transmission assembly 209 includes an active transmission wheel 209a, which is fixedly connected to the rotating shaft 206. A driven transmission wheel 209b is fixedly connected to the first round rod 208b and the second round rod 208d. A transmission belt 209c is provided between the driven transmission wheel 209b and the active transmission wheel 209a, so that when the rotating shaft 206 rotates, the active transmission wheel 209a can be driven to rotate, and the driven transmission wheel 209b can be driven to rotate through the transmission belt 209c.

[0042] Furthermore, the upper and lower material components 210 include a feed hopper 210a, which is fixedly connected to the shell 101. The end of the feed hopper 210a is rotatably connected to the conical drum 201. A discharge hopper 210b is fixedly connected to the bottom of the shell 101. A discharge port 210c is provided on the right bottom wall of the shell 101, so that the user can add materials to the conical drum 201 through the feed hopper 210a. The chelating agent after filtration can then be discharged through the discharge hopper 210b, and the impurities screened out can be transported to the right side of the second partition 104 and discharged through the discharge port 210c.

[0043] Furthermore, a plurality of arc plates 203 are rotatably connected to the truncated cone-shaped drum 201 , and fixed rods 204 are symmetrically fixedly connected between the arc plates 203 and the inner wall of the shell 101 . The arrangement of the arc plates 203 and the fixed rods 204 improves the stability of the truncated cone-shaped drum 201 .

[0044] Furthermore, an oblique plate is symmetrically fixedly connected to the top of the discharge hopper 210b, and the oblique plate is inclined inward to guide the filtered chelating agent inward.

[0045] Furthermore, a U-shaped plate is fixedly connected to the right side wall of the housing 101, and the motor 205 is fixedly arranged on the inner wall of the U-shaped plate. The motor 205 is installed by the arrangement of the U-shaped plate to ensure the stability of the motor 205 during operation.

[0046] Furthermore, an observation window 105 is provided on the housing 101 . The observation window 105 is made of a transparent resin material, and a user can observe the interior of the housing 101 through the observation window 105 .

[0047] It should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solutions of the present invention may be modified or replaced by equivalents without departing from the spirit and scope of the technical solutions of the present invention, which should all be included in the scope of the claims of the present invention.

Claims

1. An automated chelating agent filtration and impurity removal process, which uses an automated chelating agent filtration and impurity removal device, the automated chelating agent filtration and impurity removal device comprising a main unit (100) and an operating unit (200), characterized in that: The specific process when using the above-mentioned automated chelating agent filtration and impurity removal device is as follows: S1. A user adds a chelating agent into the frustum-shaped drum (201) through the feed hopper (210a); S2, starting the motor (205), causing the rotating shaft (206) to rotate, gradually transporting the chelating agent in the truncated cone-shaped drum (201) to the right, and filtering and removing impurities from the chelating agent through the filter (202) during the transport process; S3, the rotating shaft (206) rotates, driving the active transmission wheel (209a) to rotate, and the two driven transmission wheels (209b) to rotate through the transmission belt (209c), so that the first incomplete gear (208c) and the second incomplete gear (208e) rotate in the same direction as the first round rod (208b) and the second round rod (208d), and the truncated cone-shaped drum (201) rotates back and forth repeatedly at a certain angle along with the annular gear plate (208a) through the cooperation of the first incomplete gear (208c) and the second incomplete gear (208e) and the teeth (208f), thereby accelerating the filtration of the chelating agent; S4, the filtered chelating agent is transported downward through the discharge hopper (210b) to be collected, and the filtered impurities are transported to the right side of the second partition (104) and discharged through the discharge port (210c); The main unit (100) comprises a shell (101), a plurality of support legs (102) are symmetrically fixedly connected to the shell (101), and a first partition (103) and a second partition (104) are respectively fixedly connected inside the shell (101); The operating unit (200) comprises a truncated cone-shaped roller (201), wherein the truncated cone-shaped roller (201) is rotatably connected to a first partition (103) and a second partition (104), a filter screen (202) is provided at the bottom of the truncated cone-shaped roller (201), a motor (205) is fixedly provided on the right side of the housing (101), an output end of the motor (205) is fixedly connected to a rotating shaft (206), a spiral blade (207) is fixedly connected to the rotating shaft (206), and the spiral blade (207) is in contact with the inner wall of the truncated cone-shaped roller (201), a rotating assembly (208) is provided on the truncated cone-shaped roller (201), a transmission assembly (209) is provided between the rotating shaft (206) and the rotating assembly (208), and a loading and unloading assembly (210) is provided on the housing (101); The rotating assembly (208) includes an annular tooth plate (208a), the annular tooth plate (208a) is fixedly connected to the truncated cone-shaped roller (201), the housing (101) and the second partition (104) are respectively interspersed with a first round rod (208b) and a second round rod (208d) that rotate together, the first round rod (208b) and the second round rod (208d) are respectively fixedly connected to a first incomplete gear (208c) and a second incomplete gear (208e), a plurality of teeth (208f) are fixedly connected to the inner wall of the annular tooth plate (208a), the annular tooth plate (208a) cooperates with the first incomplete gear (208c), and the teeth (208f) cooperate with the second incomplete gear (208e); A plurality of arc-shaped plates (203) are rotatably connected to the truncated cone-shaped roller (201), and fixed rods (204) are symmetrically fixedly connected between the arc-shaped plates (203) and the inner wall of the shell (101).

2. The automated chelating agent filtration and impurity removal process according to claim 1, characterized in that: The transmission assembly (209) comprises a driving transmission wheel (209a), the driving transmission wheel (209a) being fixedly connected to the rotating shaft (206), a driven transmission wheel (209b) being fixedly connected to the first round rod (208b) and the second round rod (208d), and a transmission belt (209c) being provided between the driven transmission wheel (209b) and the driving transmission wheel (209a).

3. The automated chelating agent filtration and impurity removal process according to claim 2, characterized in that: The loading and unloading assembly (210) comprises a feed hopper (210a), the feed hopper (210a) being fixedly connected to the housing (101), the end of the feed hopper (210a) being rotatably connected to the frustum-shaped roller (201), a discharge hopper (210b) being fixedly connected to the bottom of the housing (101), and a discharge port (210c) being provided on the right bottom wall of the housing (101).

4. The automated chelating agent filtration and impurity removal process according to claim 3, characterized in that: An oblique plate is symmetrically fixedly connected to the top of the discharge hopper (210b), and the oblique plate is inclined inward.

5. The automated chelating agent filtration and impurity removal process according to claim 4, characterized in that: A U-shaped plate is fixedly connected to the right side wall of the housing (101), and the motor (205) is fixedly arranged on the inner wall of the U-shaped plate.

6. The automated chelating agent filtration and impurity removal process according to claim 5, characterized in that: An observation window (105) is provided on the housing (101), and the observation window (105) is made of a transparent resin material.

Citation Information

Patent Citations

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