A diode filling machine
By designing a diode filling machine that includes a rotating mechanism, a flip ring and a bending mechanism, the problems of positive and negative electrode errors and pin breaks during diode installation in the prior art are solved, and automated positive and negative electrode identification and pin bending are realized, which improves installation efficiency and accuracy.
Patent Information
- Application Number
- CN202411562131.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-05
- Publication Date
- 2025-05-06
- Estimated Expiration
- 2044-11-05
AI Technical Summary
During the installation process, existing diode filling machines are prone to positive and negative electrode errors and pin breakage, and require manual identification of polarity and bent pins.
A diode filling machine including a rotating mechanism, a flip ring and a bending mechanism is designed. The diode is distinguished and flipped through the rotating mechanism and the flip ring, so that its positive and negative electrodes are consistent, and the pins are automatically bent through the bending mechanism to reduce the errors and risks of manual operation.
It effectively reduces the possibility of negative and negative electrode errors during diode installation, avoids pin breaking due to improper operation, and improves installation efficiency and accuracy.
Smart Images

Figure CN119076830B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of diode transportation, and in particular relates to a diode filling machine. Background Art
[0002] A diode is a basic semiconductor device with unidirectional conductivity. It is composed of two semiconductor materials. Its basic working principle is to achieve unidirectional conductivity by allowing current to flow in one direction through a PN junction while preventing it from flowing in the other direction. In power adapters, diodes are used to convert the current in the AC power supply into DC current for use in circuits or devices. In switching circuits, diodes can quickly open and close the flow of current and are used in digital circuits and switching circuits. In signal processing circuits, it can be used to shape the signal waveform and remove unnecessary parts. Diodes are an indispensable part of today's electronics industry.
[0003] Most existing circuit boards solder diodes onto printed circuits. A diode filling machine is a machine used to assist in diode installation. It can transport diodes to the installation station, but subsequent installation operations are still performed manually by bending and soldering. In addition, the positive and negative poles need to be manually identified during the diode installation process, which can easily lead to errors and reverse connection of the pins. At the same time, manual bending of the pins can easily lead to pin breakage due to improper operation. Summary of the invention
[0004] The technical problem to be solved by the present invention is to overcome the disadvantages of the above-mentioned prior art and provide a diode filling machine.
[0005] The technical solution adopted to solve the above technical problems is: a diode filling machine, comprising a bottom plate, one end of the upper surface of the bottom plate is fixedly connected to a loading mechanism, the upper surface of the end of the bottom plate away from the loading mechanism is fixedly connected to a unloading mechanism, the upper surface of the end of the bottom plate close to the loading mechanism is fixedly connected to a rotating mechanism, a flip ring is rotatably connected in the rotating mechanism, and the upper surface of the end of the bottom plate close to the unloading mechanism is fixedly connected to a bending mechanism;
[0006] The rotating mechanism comprises a slide rail fixedly connected to the upper surface of the bottom plate, a second bracket is fixedly connected to the upper surface of the bottom plate, a bearing is fixedly connected inside the second bracket, the flip ring comprises a rotating sleeve rotatably connected inside the bearing, a first pneumatic telescopic rod is fixedly connected to the upper surface of the bottom plate, a rack is fixedly connected to the output end of the first pneumatic telescopic rod, a gear is fixedly provided on the outer fixed sleeve of the rotating sleeve, and the rack and the gear are meshed with each other;
[0007] A second fixing frame is fixedly connected inside the rotating sleeve, and a pair of extrusion conveyor belts are fixedly connected on both sides of the second fixing frame.
[0008] Through the above technical scheme, by using the rotating mechanism, the flip ring and the bending mechanism, the positive and negative poles of the diode can be identified, so that the positive and negative poles of the cut diodes are oriented in the same direction, and the pin bending operation is performed in advance, which greatly reduces the possibility of positive and negative pole errors in the subsequent installation and welding process, and there is no need for manual bending operations, which avoids pin breakage and damage due to improper operation.
[0009] Furthermore, the upper end of the second bracket is fixedly connected to a top plate, the upper surface of the top plate is fixedly connected to a control box, the lower end of one side of the top plate is fixedly connected to a first brush, the lower end of the top plate close to the first brush is fixedly connected to a third brush, the lower side of an end of the top plate away from the first brush is fixedly connected to a second brush, the lower side of an end of the top plate close to the second brush is fixedly connected to a fourth brush, and the end of the second bracket away from the slide rail is fixedly connected to a unloading slide.
[0010] Through the above technical solution, power can still be provided to the elastic metal sheet and the double-headed motor during the rotation of the flip ring.
[0011] Furthermore, a first half slip ring is provided on a fixed sleeve on one side outside the rotating sleeve, a second half slip ring is provided on a fixed sleeve on one side outside the rotating sleeve away from the first half slip ring, a first slip ring and a second slip ring are provided on a fixed sleeve outside the rotating sleeve, the first slip ring is electrically connected to the fourth brush, the second slip ring is electrically connected to the third brush, and the first brush and the second brush are electrically connected to the first half slip ring and the second half slip ring, respectively.
[0012] Through the above technical solution, the diode can be tested for power supply. When power is on, the extrusion conveyor belt continues to run to send out the diode. When power is off, the first pneumatic telescopic rod drives the rack to move, and the rack and the gear cooperate to drive the flip ring to rotate 180 degrees, so that the diode flips, so that the first brush contacts the second half slip ring, and the second brush contacts the first half slip ring. As the diode flips, the positive and negative poles are in the correct direction, so that current is turned on. The positive and negative poles of the diode can be detected by the rotating sleeve and the positive and negative poles of the diode are in the same direction.
[0013] Furthermore, a rubber roller is fixedly connected to the outer side of one end of the extrusion conveyor belt close to the first half slip ring, a double-headed motor is fixedly connected to the upper and lower ends of the rotating sleeve away from the rubber roller, a second active roller is fixedly connected to the output ends of both ends of the double-headed motor, a second belt is arranged outside the second active roller, a plurality of supporting rollers are rotatably connected inside the extrusion conveyor belt, a second driven roller is arranged inside the end of the second belt away from the second active roller, the second driven roller is fixedly connected to the supporting roller, a pair of supporting plates are fixedly connected to both ends of the second fixed frame, and elastic metal sheets are arranged between the supporting plates.
[0014] Through the above technical solution, when the diode enters the rotating sleeve, the double-headed motor drives the extrusion conveyor belt to rotate, so that the pins of the diode are clamped by the elastic metal sheet. At this time, the current passes through the first brush, the second brush and the first half slip ring, the second half slip ring to perform power supply test on the diode.
[0015] Furthermore, the feeding mechanism includes a first bracket fixedly connected to the upper surface of the base plate, a pair of first fixed frames fixedly connected to the upper surface of the base plate, a hopper fixedly connected to the first bracket, a rotating roller rotatably connected in the hopper, a plurality of feeding grooves are provided on the rotating roller, a plurality of first grooves are provided on the first fixed frame, and a first motor is fixedly connected to one side of the first fixed frame.
[0016] Through the above technical scheme, the first motor drives the rotating shaft to rotate, so that the disc and the first driven roller rotate, and the disc drives the support plate to rotate through the eccentric roller, so that the diodes are transported one by one to the rotating mechanism, and the first driven roller drives the rotating roller to rotate, so that the diodes in the hopper can be unloaded one by one onto the first fixed frame.
[0017] Furthermore, a pair of rotating shafts are penetrated and rotatably connected on a pair of the first fixed frames, a disc is fixedly connected between the pair of rotating shafts, an eccentric roller is fixedly connected between the discs, the eccentric roller penetrates a rotatably connected support plate, a second groove is provided on the upper surface of the support plate, one end of the rotating shaft away from the disc is fixedly connected to a first active roller, a first active roller is provided with a first belt outside the first active roller, a first driven roller is provided inside the end of the first belt away from the first active roller, the first driven roller is fixedly connected to the rotating roller, and a button is fixedly connected to the end of the first fixed frame away from the first bracket.
[0018] Through the above technical scheme, the rotating shaft drives the disc and the first active roller to rotate respectively, the disc drives the eccentric roller to rotate, and the eccentric roller drives the support plate to rotate eccentrically. When the rotating sleeve rotates, the rubber roller on the extrusion conveyor belt releases the button to stop the first motor, thereby preventing the feeding mechanism from sending the diode into the rotating mechanism during the rotation of the rotating sleeve. The first motor will only start when the rubber roller squeezes the button.
[0019] Furthermore, the bending mechanism includes a pair of third brackets fixedly connected to the upper surface of the bottom plate, a pair of sliding rods fixedly connected between the pair of third brackets, a double-headed screw rod rotatably connected through the third brackets, a second motor fixedly connected to one side of the third bracket, an output end of the second motor is fixedly connected to the double-headed screw rod, the thread directions of the two ends of the double-headed screw rod are opposite, both ends of the double-headed screw rod are threadedly connected with a bending movable plate, a third fixed frame is fixedly connected to the bending movable plate, a second pneumatic telescopic rod is fixedly connected to the third fixed frame, an extrusion roller is fixedly and rotatably connected to the output end of the second pneumatic telescopic rod, the upper surface of the bending movable plate is arranged in a circular arc, and the bending movable plate is arranged at an incline.
[0020] Through the above technical solution, when the diode falls onto the bending movable plate, the diode will move to the bottom of the third fixed frame due to the inclined setting of the bending movable plate and the obstruction of the third fixed frame. Then the second pneumatic telescopic rod drives the extrusion roller to press down, and the extrusion roller cooperates with the bending movable plate to bend the pin and make the diode fall onto the unloading belt. If you want to change the bending width of the pin, the double-headed screw is driven to rotate by the second motor to make the bending movable plate move closer or apart along the sliding rod.
[0021] Furthermore, the unloading mechanism includes a fourth bracket fixedly connected to the upper surface of the base plate, a third motor is fixedly connected to one side of the fourth bracket, a unloading belt is rotatably connected between the fourth brackets, the third motor drives the unloading belt to rotate, and a plurality of baffles are fixedly connected to the unloading belt.
[0022] Through the above technical solution, the third motor drives the unloading belt to rotate, and pushes the diode to move to the worker's operating station through the baffle.
[0023] The beneficial effects of the present invention are as follows: (1) The present invention uses a feeding mechanism, and the first motor drives the rotating shaft to rotate, so that the disc and the first driven roller rotate. The disc drives the support plate to rotate through the eccentric roller, and the diodes are transported to the rotating mechanism one by one. The first driven roller drives the rotating roller to rotate, so that the diodes in the hopper can be fed one by one to the first fixed frame, avoiding interference caused by too many diodes being fed at one time, so that the diodes can be moved at intervals, thereby facilitating subsequent positive and negative pole detection and pin bending; (2) The present invention cooperates with the rotating mechanism and the flip ring. When the diode enters the rotating sleeve, the double-headed motor drives the extrusion conveyor belt to rotate, so that the pins of the diode are clamped by the elastic metal sheet. At this time, the current is tested by the cooperation between the first brush, the second brush and the first half slip ring and the second half slip ring to supply power to the diode. When power is turned on, the extrusion conveyor belt continues to run. The diode is sent out. When the power is off, the first pneumatic telescopic rod drives the rack to move. The rack and the gear cooperate to drive the flip ring to rotate 180 degrees, so that the diode flips, so that the first brush contacts the second half slip ring, and the second brush contacts the first half slip ring. As the diode flips, the positive and negative poles are in the correct direction, so that the current is turned on. The positive and negative poles of the diode can be detected by the rotating sleeve and the positive and negative poles of the diode are aligned; (3) The present invention uses a bending mechanism to drive the bending movable plate to move by the second motor, thereby changing the bending distance of the diode pin, which is convenient for adapting to different installation requirements. Then, the second pneumatic telescopic rod drives the extrusion roller to press down, cooperates with the bending movable plate, bends the pin, and pushes the diode to the unloading mechanism below. The unloading mechanism transports the bent diode to the operating station. The worker only needs to weld it without distinguishing the positive and negative poles and bending the pins. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 It is a first perspective structural diagram of the present invention;
[0025] Figure 2 It is a second viewing angle structural diagram of the present invention;
[0026] Figure 3 yes Figure 2 A magnified image of point A;
[0027] Figure 4 It is a three-dimensional structural diagram of the present invention;
[0028] Figure 5 It is a structural diagram of the feeding mechanism of the present invention;
[0029] Figure 6 is a cross-sectional view of a feeding mechanism of the present invention;
[0030] Figure 7 It is an exploded view of the feeding mechanism of the present invention;
[0031] Figure 8 This is a structural diagram of the rotating mechanism of the present invention from a first viewing angle;
[0032] Fig. 9 is a structural diagram of the rotating mechanism of the present invention from a second viewing angle;
[0033] Fig.10 It is a right side view of the rotating mechanism of the present invention;
[0034] Fig.11 It is a left side view of the rotating mechanism of the present invention;
[0035] Fig.12 It is a stereogram of the flip ring of the present invention;
[0036] Fig.13 It is the internal structure diagram of the flip ring of the present invention;
[0037] Fig.14 yes Fig.13 The enlarged view of point B;
[0038] Fig.15 It is a structural diagram of the blanking mechanism and the bending mechanism of the present invention;
[0039] Fig.16 It is a front view of the bending movable plate of the present invention.
[0040] Figure numerals: 1, bottom plate; 2, feeding mechanism; 21, first bracket; 22, first fixed frame; 23, first groove; 24, first motor; 25, rotating shaft; 26, disc; 27, eccentric roller; 28, support plate; 29, second groove; 210, first active roller; 211, first belt; 212, first driven roller; 213, hopper; 214, rotating roller; 215, unloading groove; 216, button; 3, rotating mechanism; 31, slide rail; 32, second bracket; 33, first pneumatic telescopic rod; 34, rack; 35, bearing; 36, top plate; 37, control box; 38, first brush; 39, second brush; 310, third brush; 311, fourth brush; 312, unloading slide; 4, flip Ring; 41, rotating sleeve; 42, gear; 43, first half slip ring; 44, second half slip ring; 45, first slip ring; 46, second slip ring; 47, second fixed frame; 48, extrusion conveyor belt; 49, rubber roller; 410, double-headed motor; 411, second active roller; 412, second belt; 413, support roller; 414, second driven roller; 415, support plate; 416, elastic metal sheet; 5, bending mechanism; 51, third bracket; 52, slide rod; 53, double-headed screw rod; 54, second motor; 55, bending movable plate; 56, third fixed frame; 57, second pneumatic telescopic rod; 58, extrusion roller; 6, unloading mechanism; 61, fourth bracket; 62, unloading belt; 63, baffle; 64, third motor. DETAILED DESCRIPTION
[0041] In order to make the purpose, technical solution and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the present invention.
[0042] like Figure 1-Figure 16 As shown, a diode filling machine of the present embodiment includes a base plate 1, and a discharge mechanism 6 is fixedly connected to the upper surface of one end of the base plate 1 away from the loading mechanism 2, and the discharge mechanism 6 includes a fourth bracket 61 fixedly connected to the upper surface of the base plate 1, and a third motor 64 is fixedly connected to one side of the fourth bracket 61. A discharge belt 62 is rotatably connected between the fourth bracket 61, and the third motor 64 drives the discharge belt 62 to rotate. A plurality of baffles 63 are fixedly connected to the discharge belt 62, and the third motor 64 drives the discharge belt 62 to rotate, and pushes the diode to the worker's operating station through the baffle 63.
[0043] like Figure 5-Figure 7 As shown, one end of the upper surface of the base plate 1 is fixedly connected to a feeding mechanism 2, and the feeding mechanism 2 includes a first bracket 21 fixedly connected to the upper surface of the base plate 1, and a pair of first fixing frames 22 are fixedly connected to the upper surface of the base plate 1. A hopper 213 is fixedly connected to the first bracket 21, and a rotating roller 214 is rotatably connected in the hopper 213. The rotating roller 214 is provided with a plurality of unloading grooves 215, and a plurality of first grooves 23 are provided on the first fixing frame 22. A first motor 24 is fixedly connected to one side of the first fixing frame 22. The diode can be positioned by the arrangement of the first grooves 23 and the unloading grooves 215.
[0044] A pair of rotating shafts 25 are both passed through and rotatably connected on a pair of first fixed frames 22, a disc 26 is fixedly connected between the pair of rotating shafts 25, an eccentric roller 27 is fixedly connected between the discs 26, the eccentric roller 27 passes through and rotatably connects to a support plate 28, a second groove 29 is provided on the upper surface of the support plate 28, one end of the rotating shaft 25 away from the disc 26 is fixedly connected to a first active roller 210, a first belt 211 is provided on the outer sleeve of the first active roller 210, a first driven roller 212 is provided on the inner sleeve of the end of the first belt 211 away from the first active roller 210, the first driven roller 212 is fixedly connected to the rotating roller 214, a button 216 is fixedly connected to the end of the first fixed frame 22 away from the first bracket 21, the diode is placed in the hopper 213, the first motor 24 drives the rotating shaft 25 to rotate, the rotating shaft 25 drives the disc 26 and the first active roller 210 to rotate respectively, and the circular The disk 26 drives the eccentric roller 27 to rotate, and the eccentric roller 27 drives the support plate 28 to rotate eccentrically. The first active roller 210 drives the first driven roller 212 to rotate through the first belt 211, and the first driven roller 212 drives the rotating roller 214 to rotate. At this time, the diode enters the unloading groove 215 and falls from the bottom of the hopper 213 to the first groove 23 on the first fixed frame 22 under the rotation of the rotating roller 214. During the rotation process, the support plate 28 lifts the diode through the second groove 29 and moves it to the next first groove 23, so that the diodes intermittently enter the rotating mechanism 3 one by one. When the rotating sleeve 41 rotates, the rubber roller 49 on the squeezing conveyor belt 48 releases the button 216, so that the first motor 24 stops, to prevent the feeding mechanism 2 from sending the diode into the rotating mechanism 3 during the rotation of the rotating sleeve 41, and the first motor 24 will start only when the rubber roller 49 squeezes the button 216.
[0045] like Figure 8-Figure 11 As shown, a rotating mechanism 3 is fixedly connected to the upper surface of one end of the base plate 1 close to the feeding mechanism 2, and the rotating mechanism 3 includes a slide rail 31 fixedly connected to the upper surface of the base plate 1, a second bracket 32 is fixedly connected to the upper surface of the base plate 1, a bearing 35 is fixedly connected in the second bracket 32, a first pneumatic telescopic rod 33 is fixedly connected to the upper surface of the base plate 1, and a rack 34 is fixedly connected to the output end of the first pneumatic telescopic rod 33. The first pneumatic telescopic rod 33 drives the rack 34 to move along the slide rail 31, and the rack 34 cooperates with the gear 42 to drive the rotating sleeve 41 to rotate 180 degrees, so that the diode is flipped 180 degrees. At this time, the first brush 38 contacts the second half slip ring 44, and the second brush 39 contacts the first half slip ring 43, thereby changing the positive and negative directions of the diode without changing the direction of the current.
[0046] The upper end of the second bracket 32 is fixedly connected to a top plate 36, the upper surface of the top plate 36 is fixedly connected to a control box 37, a first brush 38 is fixedly connected to a lower end of one side of the top plate 36, a third brush 310 is fixedly connected to a lower end of a side of the top plate 36 close to the first brush 38, a second brush 39 is fixedly connected to a lower side of an end of the top plate 36 away from the first brush 38, a fourth brush 311 is fixedly connected to a lower side of an end of the top plate 36 close to the second brush 39, and a discharge chute 312 is fixedly connected to an end of the second bracket 32 away from the slide rail 31. The tested diode falls onto the bending movable plate 55 through the discharge chute 312 driven by the extrusion conveyor belt 48.
[0047] like Figure 10-Figure 14 As shown, a flip ring 4 is rotatably connected inside the rotating mechanism 3, and the flip ring 4 includes a rotating sleeve 41 rotatably connected inside the bearing 35. A fixed sleeve outside the rotating sleeve 41 is provided with a gear 42. The rack 34 and the gear 42 are meshed with each other. A second fixed frame 47 is fixedly connected inside the rotating sleeve 41, and a pair of extrusion conveyor belts 48 are fixedly connected on both sides of the second fixed frame 47. The diode can be driven to move by the arrangement of the extrusion conveyor belt 48.
[0048] A first half slip ring 43 is provided on a fixed sleeve on one side outside the rotating sleeve 41, a second half slip ring 44 is provided on a fixed sleeve on one side outside the rotating sleeve 41 away from the first half slip ring 43, a first slip ring 45 and a second slip ring 46 are provided on the fixed sleeve outside the rotating sleeve 41, the first slip ring 45 is electrically connected to the fourth brush 311, the second slip ring 46 is electrically connected to the third brush 310, the first brush 38 and the second brush 39 are electrically connected to the first half slip ring 43 and the second half slip ring 44 respectively, and the third brush 310, the fourth brush 311, the first slip ring 45 and the second slip ring 46 can provide power to the elastic metal sheet 416 and the double-headed motor 410 during the rotation of the flip ring 4.
[0049] The outer side of the extrusion conveyor belt 48 close to the first half slip ring 43 is fixedly connected to a rubber roller 49, the upper and lower ends of the rotating sleeve 41 away from the rubber roller 49 are fixedly connected to a double-headed motor 410, and the output ends of both ends of the double-headed motor 410 are fixedly connected to a second active roller 411, and the outer cover of the second active roller 411 is provided with a second belt 412, and a plurality of support rollers 413 are rotatably connected in the extrusion conveyor belt 48, and the inner cover of the end of the second belt 412 away from the second active roller 411 is provided with a second driven roller 414, and the second driven roller 414 is fixedly connected to the support roller 413, and a pair of support plates 415 are fixedly connected at both ends of the second fixed frame 47, and the support plates 415 are fixedly connected to the second fixed frame 47. 15 are provided with elastic metal sheets 416. When the diode enters the rotating mechanism 3, the double-headed motor 410 drives the second active roller 411 to rotate, the second active roller 411 drives the second driven roller 414 to rotate through the second belt 412, the second driven roller 414 drives the extrusion conveyor belt 48 to rotate through the supporting roller 413, the extrusion conveyor belt 48 clamps the diode pin and drives the diode to move toward the lower feeding mechanism 6. When the diode pin is contacted and clamped by the elastic metal sheet 416, the first brush 38 contacts the first half slip ring 43, the second brush 39 contacts the second half slip ring 44 for power supply, and the positive and negative poles of the diode are detected through the control box 37.
[0050] like Fig.15 and Fig.16 As shown, a bending mechanism 5 is fixedly connected to the upper surface of one end of the bottom plate 1 close to the unloading mechanism 6, and the bending mechanism 5 includes a pair of third brackets 51 fixedly connected to the upper surface of the bottom plate 1, a pair of sliding rods 52 are fixedly connected between the pair of third brackets 51, a double-headed screw rod 53 is rotatably connected through the third brackets 51, a second motor 54 is fixedly connected to one side of the third bracket 51, an output end of the second motor 54 is fixedly connected to the double-headed screw rod 53, the threads at both ends of the double-headed screw rod 53 are in opposite directions, both ends of the double-headed screw rod 53 are threadedly connected with a bending movable plate 55, a third fixed frame 56 is fixedly connected to the bending movable plate 55, and a second pneumatic telescopic rod 5 is fixedly connected to the third fixed frame 56. 7. The output end of the second pneumatic telescopic rod 57 is fixedly rotatably connected with an extrusion roller 58. The upper surface of the bending movable plate 55 is set in an arc shape, and the bending movable plate 55 is set in an inclined shape. When the diode falls on the bending movable plate 55, the diode will move to the bottom of the third fixed frame 56 due to the inclined setting of the bending movable plate 55 and the obstruction of the third fixed frame 56. Then the second pneumatic telescopic rod 57 drives the extrusion roller 58 to press down. The extrusion roller 58 cooperates with the bending movable plate 55 to bend the pin and make the diode fall onto the unloading belt 62. If you want to change the bending width of the pin, the double-headed screw 53 is driven to rotate by the second motor 54 to make the bending movable plate 55 move closer or apart along the sliding rod 52.
[0051] The working principle of this embodiment is as follows: a diode is placed in the hopper 213, the first motor 24 drives the rotating shaft 25 to rotate, the rotating shaft 25 drives the disc 26 and the first active roller 210 to rotate respectively, the disc 26 drives the eccentric roller 27 to rotate, the eccentric roller 27 drives the support plate 28 to rotate eccentrically, the first active roller 210 drives the first driven roller 212 to rotate through the first belt 211, the first driven roller 212 drives the rotating roller 214 to rotate, at this time, the diode enters the unloading groove 215 and falls from the bottom of the hopper 213 to the first groove 23 on the first fixed frame 22 under the rotation of the rotating roller 214, and the support plate 28 lifts the diode through the second groove 29 and moves it to the next first groove 23 during the rotation process, so that the diodes intermittently enter the rotating mechanism 3 one by one;
[0052] When the diode enters the rotating mechanism 3, the double-headed motor 410 drives the second active roller 411 to rotate, the second active roller 411 drives the second driven roller 414 to rotate through the second belt 412, the second driven roller 414 drives the extrusion conveyor belt 48 to rotate through the support roller 413, the extrusion conveyor belt 48 clamps the diode pin and drives the diode to move toward the lower feeding mechanism 6, when the diode pin is contacted and clamped by the elastic metal sheet 416, the first brush 38 contacts the first half slip ring 43, the second brush 39 contacts the second half slip ring 44 to supply power, and the diode is powered by the control box 37. Perform positive and negative pole detection. When the current is on, it indicates that the positive and negative poles of the diode are facing in the correct direction. When the current is not on, the first pneumatic telescopic rod 33 drives the rack 34 to move along the slide rail 31. The rack 34 cooperates with the gear 42 to drive the rotating sleeve 41 to rotate 180 degrees, so that the diode flips 180 degrees. At this time, the first brush 38 contacts the second half slip ring 44, and the second brush 39 contacts the first half slip ring 43, thereby changing the positive and negative pole direction of the diode without changing the current direction. The diode that passes the test falls onto the bending movable plate 55 through the unloading slide 312 driven by the extrusion conveyor belt 48;
[0053] When the rotating sleeve 41 rotates, the rubber roller 49 on the squeezing conveyor belt 48 releases the button 216, so that the first motor 24 stops, and the feeding mechanism 2 is prevented from feeding the diode into the rotating mechanism 3 during the rotation of the rotating sleeve 41. The first motor 24 will start only when the rubber roller 49 squeezes the button 216;
[0054] When the diode falls onto the bending movable plate 55, the diode will move to the bottom of the third fixed frame 56 due to the inclined setting of the bending movable plate 55 and the obstruction of the third fixed frame 56, and then the second pneumatic telescopic rod 57 drives the squeezing roller 58 to press down, and the squeezing roller 58 cooperates with the bending movable plate 55 to bend the pin and make the diode fall onto the unloading belt 62. If you want to change the bending width of the pin, the double-headed screw 53 is driven to rotate by the second motor 54 to make the bending movable plate 55 move closer or apart along the slide bar 52;
[0055] Finally, the unloading belt 62 is driven to rotate by the third motor 64, and the diode is pushed to move to the worker's operating station through the baffle 63.
[0056] The above description is only a preferred embodiment of the present invention and is not intended to limit the protection scope of the present invention.
Claims
1. A diode filling machine, comprising a base plate (1), characterized in that: One end of the upper surface of the bottom plate (1) is fixedly connected to a loading mechanism (2), the upper surface of the end of the bottom plate (1) away from the loading mechanism (2) is fixedly connected to a unloading mechanism (6), the upper surface of the end of the bottom plate (1) close to the loading mechanism (2) is fixedly connected to a rotating mechanism (3), a flip ring (4) is rotatably connected inside the rotating mechanism (3), and the upper surface of the end of the bottom plate (1) close to the unloading mechanism (6) is fixedly connected to a bending mechanism (5); The rotating mechanism (3) comprises a slide rail (31) fixedly connected to the upper surface of the base plate (1); a second bracket (32) is fixedly connected to the upper surface of the base plate (1); a bearing (35) is fixedly connected inside the second bracket (32); the flip ring (4) comprises a rotating sleeve (41) rotatably connected inside the bearing (35); a first pneumatic telescopic rod (33) is fixedly connected to the upper surface of the base plate (1); a rack (34) is fixedly connected to the output end of the first pneumatic telescopic rod (33); a gear (42) is provided on the fixed sleeve outside the rotating sleeve (41); the rack (34) and the gear (42) are meshed with each other; A second fixing frame (47) is fixedly connected inside the rotating sleeve (41), and a pair of extrusion conveyor belts (48) are fixedly connected on both sides of the second fixing frame (47); The upper end of the second bracket (32) is fixedly connected to a top plate (36), the upper surface of the top plate (36) is fixedly connected to a control box (37), the lower end of one side of the top plate (36) is fixedly connected to a first brush (38), the lower end of the top plate (36) close to the first brush (38) is fixedly connected to a third brush (310), the lower side of an end of the top plate (36) away from the first brush (38) is fixedly connected to a second brush (39), the lower side of an end of the top plate (36) close to the second brush (39) is fixedly connected to a fourth brush (311), and the end of the second bracket (32) away from the slide rail (31) is fixedly connected to a material discharge slide (312); A first half slip ring (43) is provided on a fixed sleeve on one side outside the rotating sleeve (41); a second half slip ring (44) is provided on a fixed sleeve on one side outside the rotating sleeve (41) away from the first half slip ring (43); a first slip ring (45) and a second slip ring (46) are provided on the fixed sleeve outside the rotating sleeve (41); the first slip ring (45) and a fourth brush (311) are electrically connected; the second slip ring (46) and a third brush (310) are electrically connected; and the first brush (38) and the second brush (39) are electrically connected to the first half slip ring (43) and the second half slip ring (44), respectively.
2. A diode filling machine according to claim 1, characterized in that: The outer side of the end of the extrusion conveyor belt (48) close to the first half slip ring (43) is fixedly connected to a rubber roller (49); the upper and lower ends of the rotating sleeve (41) away from the rubber roller (49) are fixedly connected to a double-headed motor (410); the output ends of both ends of the double-headed motor (410) are fixedly connected to a second active roller (411); the outer cover of the second active roller (411) is provided with a second belt (412); the extrusion conveyor belt (48) is rotatably connected to a plurality of support rollers (413); the inner cover of the end of the second belt (412) away from the second active roller (411) is provided with a second driven roller (414); the second driven roller (414) is fixedly connected to the support roller (413); the two ends of the second fixed frame (47) are fixedly connected to a pair of support plates (415); elastic metal sheets (416) are provided between the support plates (415).
3. A diode filling machine according to claim 1, characterized in that: The feeding mechanism (2) comprises a first bracket (21) fixedly connected to the upper surface of the bottom plate (1), a pair of first fixed frames (22) fixedly connected to the upper surface of the bottom plate (1), a hopper (213) fixedly connected to the first bracket (21), a rotating roller (214) rotatably connected inside the hopper (213), a plurality of feeding grooves (215) formed on the rotating roller (214), a plurality of first grooves (23) formed on the first fixed frame (22), and a first motor (24) fixedly connected to one side of the first fixed frame (22).
4. A diode filling machine according to claim 3, characterized in that: A pair of rotating shafts (25) are rotatably connected to each other through the pair of first fixed frames (22); a disk (26) is fixedly connected between the pair of rotating shafts (25); an eccentric roller (27) is fixedly connected between the disks (26); the eccentric roller (27) is rotatably connected to a support plate (28); a second groove (29) is provided on the upper surface of the support plate (28); one end of the rotating shaft (25) away from the disk (26) is fixedly connected to a first active roller (210); a first belt (211) is provided on the outer sleeve of the first active roller (210); a first driven roller (212) is provided on the inner sleeve of the end of the first belt (211) away from the first active roller (210); the first driven roller (212) is fixedly connected to a rotating roller (214); and a button (216) is fixedly connected to the end of the first fixed frame (22) away from the first bracket (21).
5. The diode filling machine according to claim 1, characterized in that: The bending mechanism (5) comprises a pair of third brackets (51) fixedly connected to the upper surface of the bottom plate (1), a pair of sliding rods (52) fixedly connected between the pair of third brackets (51), a double-headed screw (53) rotatably connected through the third brackets (51), a second motor (54) fixedly connected to one side of the third bracket (51), an output end of the second motor (54) fixedly connected to the double-headed screw (53), the threads of the two ends of the double-headed screw (53) are in opposite directions, both ends of the double-headed screw (53) are threadedly connected through a bending movable plate (55), a third fixed frame (56) fixedly connected to the bending movable plate (55), a second pneumatic telescopic rod (57) fixedly connected to the third fixed frame (56), an extrusion roller (58) fixedly rotatably connected to the output end of the second pneumatic telescopic rod (57), an upper surface of the bending movable plate (55) is arranged in a circular arc, and the bending movable plate (55) is arranged in an inclined manner.
6. The diode filling machine according to claim 1, characterized in that: The unloading mechanism (6) comprises a fourth bracket (61) fixedly connected to the upper surface of the bottom plate (1), a third motor (64) being fixedly connected to one side of the fourth bracket (61), a unloading belt (62) being rotatably connected between the fourth brackets (61), the third motor (64) driving the unloading belt (62) to rotate, and a plurality of baffles (63) being fixedly connected to the unloading belt (62).
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