A honeycomb composite rock slab with good sound insulation effect and its usage method

By adopting a combined structure of lightweight aluminum honeycomb layer and ceramic rock slab layer in the honeycomb composite rock slab, and combining the design of fixed frames, sound insulation cotton layer and moisture-proof layer, the existing honeycomb composite rock slabs have solved the problems of corner curling and damage detection during use, achieving better sound insulation effect and service life.

CN119078308BActive Publication Date: 2025-06-27HAIAN HELITECH HONEYCOMB TECH DEV CO LTD
View PDF 7 Cites 0 Cited by

Patent Information

Application Number
CN202411576394.5
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-11-06
Publication Date
2025-06-27
Estimated Expiration
2044-11-06

AI Technical Summary

Technical Problem

During the use of existing honeycomb composite rock slabs, there are problems such as corner curling, difficulty in detecting damage, poor flatness and aesthetics, and complicated dismantling and maintenance steps, resulting in poor sound insulation effect and service life.

Method used

The combined structure of lightweight aluminum honeycomb layer and ceramic rock slab layer is adopted, and the stability and sound insulation effect of the structure are improved by fixing the frame, fixing components, sound insulation cotton layer, keel layer, seam abrasive agent and moisture-proof layer, while simplifying the disassembly and maintenance process.

Benefits of technology

It improves the sound insulation effect and service life of honeycomb composite rock slabs, enhances edge protection and connection stability, simplifies damage detection and maintenance processes, and reduces construction time and labor costs.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN119078308B_ABST
    Figure CN119078308B_ABST
Patent Text Reader

Abstract

The present invention discloses a honeycomb composite rock slab with good sound insulation effect and its usage method, which relates to the technical field of honeycomb composite rock slabs and includes a first ceramic rock slab layer. A first fixed frame is installed on the outer side of the outer wall of the first ceramic rock slab layer. By adopting the honeycomb structure of the lightweight aluminum honeycomb layer, the present invention not only provides good mechanical support, but also has excellent sound insulation effect due to its unique air layer design. Through the settings of the first fixed frame, the second fixed frame and the third fixed frame, the edges of the first ceramic rock slab layer, the lightweight aluminum honeycomb layer and the second ceramic rock slab layer are respectively covered and protected to prevent the corners of the ceramic rock slab from warping. At the same time, by adding a sound insulation cotton layer in the opened cavity, the sound insulation effect is further improved. Furthermore, through the first fixing component and the second fixing component, the connection stability of each structure of the honeycomb composite rock slab is improved, thereby achieving the effects of improving the service life and sound insulation of the honeycomb composite rock slab.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The present invention relates to the technical field of honeycomb composite rock slabs, and specifically provides a honeycomb composite rock slab with good sound insulation effect and its usage method. Background Art

[0002] A honeycomb panel is composed of two surface plates and a honeycomb intermediate layer filled therein to ensure that the two surface plates work together. A honeycomb composite rock slab is a plate prepared by using an ultra-thin ceramic rock slab to bond the honeycomb intermediate layer. The honeycomb structure adopted is a bionic design, with a hexagonal structure inside, having high strength and stiffness, capable of bearing a large weight, and at the same time having good sound insulation and heat insulation properties.

[0003] The existing defects of honeycomb composite rock slabs are as follows:

[0004] 1. The patent document US08017212B2 discloses a paper honeycomb core composite board. However, after long-term use of the paper honeycomb core composite board in the above document, its corners are prone to warping, which further leads to technical problems such as reduced service life and sound insulation effect;

[0005] 2. The patent document US07186310B2 discloses a method for forming a honeycomb sandwich composite board. However, when a corner of multiple honeycomb sandwich composite boards in the above document is damaged and warped, there is a lack of a prompting structure, making it difficult to quickly detect the damaged position;

[0006] 3. The patent document JP2006076035A discloses a bolt connection structure for a composite board. However, the above document lacks structures such as a moisture-proof layer and a caulking agent, resulting in technical problems of poor flatness and aesthetics of the composite board after installation;

[0007] 4. The patent document CN109098380B discloses a stone honeycomb core composite board. However, when the stone honeycomb core composite board in the above document is disassembled, repaired, or installed, there are technical problems such as cumbersome steps, long construction time, and high labor cost. Summary of the Invention

[0008] The purpose of the present invention is to provide a honeycomb composite rock slab with good sound insulation effect and its usage method to solve the technical problems raised in the above background art.

[0009] To achieve the above purpose, the present invention provides the following technical solution: A honeycomb composite rock slab with good sound insulation effect, including a first ceramic rock slab layer. A first fixed frame is installed on the outer side of the outer wall of the first ceramic rock slab layer. A second fixed frame is installed on the front surface of the first fixed frame, and a third fixed frame is installed on the front surface of the second fixed frame;

[0010] A lightweight aluminum honeycomb layer is fitted and installed on the inner wall of the second fixed frame, and a second ceramic rock board layer is fitted and installed on the inner wall of the third fixed frame. A first cavity is formed between the first fixed frame and the second fixed frame, and the inner wall of the first cavity is filled with a first sound insulation cotton layer. The back surface of the first sound insulation cotton layer is adhered to the front surface of the first ceramic rock board layer by an adhesive, and the front surface of the first sound insulation cotton layer is adhered to the back surface of the lightweight aluminum honeycomb layer by an adhesive. A second cavity is formed between the second fixed frame and the third fixed frame, and the inner wall of the second cavity is filled with a second sound insulation cotton layer. The back surface of the second sound insulation cotton layer is adhered to the front surface of the lightweight aluminum honeycomb layer by an adhesive, and the front surface of the second sound insulation cotton layer is adhered to the back surface of the second ceramic rock board layer by an adhesive;

[0011] A number of first fixing components are installed on the outer walls of the first fixed frame and the second fixed frame. The first fixing components are used to improve the stability of the connection and installation between the first fixed frame and the second fixed frame. A number of second fixing components are installed on the outer walls of the second fixed frame and the third fixed frame. The second fixing components are used to improve the stability of the connection and installation between the second fixed frame and the third fixed frame.

[0012] Preferably, the first fixing component includes a set of installation grooves, which are respectively opened at the front end of the outer wall of the first fixed frame and the tail end of the outer wall of the second fixed frame. Fixed pieces are installed on the inner walls of the installation grooves, and a set of fixing bolts are installed on one side of the fixed pieces.

[0013] Preferably, the second fixing component includes a number of first limiting grooves. One ends of the first limiting grooves are respectively opened at the four corners of the back surface of the third fixed frame, and the other ends of the first limiting grooves are respectively opened at the four corners of the front surface of the third fixed frame. A limiting rod is movably connected to the inner wall of the first limiting groove. A limiting ring is fixedly connected to the outer wall of the limiting rod. A first pressure spring is movably connected to the back surface of the limiting ring, and the outer wall of the first pressure spring is movably connected to the tail end of the inner wall of the first limiting groove. A phosphor layer is fitted and installed at the front end of the outer wall of the limiting rod.

[0014] Preferably, a limiting hole is movably connected to the tail end of the outer wall of the limiting rod, a fixing hole is opened at the tail end of the outer wall of the limiting rod, a threaded hole is opened on one side of the inner wall of the limiting hole, a threaded rod is installed and threadedly connected to the inner wall of the threaded hole, and one end of the outer wall of the threaded rod is movably connected to the inner wall of the fixing hole.

[0015] Preferably, a keel layer is movably connected to the outer walls of the first fixed frame, the second fixed frame and the third fixed frame. A number of fixing grooves are arranged on the front surface of the keel layer, and a honeycomb composite rock board is movably connected to the inner wall of the fixing groove. A sealant is filled in the connection gap between the fixing groove and the honeycomb composite rock board.

[0016] Preferably, a moisture-proof layer is installed at the end of the inner wall of the fixing groove, and the front surface of the moisture-proof layer is installed on the back surfaces of the first fixing frame and the first ceramic rock board layer.

[0017] Preferably, a number of second limiting grooves are formed on both sides of the inner wall of the fixing groove. Fixing rods are installed on both sides of the inner wall of the second limiting groove. Second pressure springs are installed on the outer walls of the fixing rods. Moving plates are installed through the outer walls of one side of the fixing rods. And both ends of the other side of the moving plate are movably connected to one end of the second pressure spring. A limiting block is installed on the other side of the moving plate. The outer wall of the limiting block is movably connected to the inner wall of the limiting hole, and the limiting holes are formed on both sides of the second fixing frame.

[0018] Preferably, a number of collecting grooves are formed on the front surface of the keel layer. A collecting roller is installed on the inner wall of the collecting groove. A cross-shaped opening is formed at one end of the collecting roller. Ropes are wound and installed at the front end and the tail end of the outer wall of the collecting roller. The other ends of the outer walls of the ropes are movably connected to guiding rollers, and the guiding rollers are installed at one end of the second limiting groove. And the other ends of the ropes are fixedly connected to the middle parts of the other sides of the moving plates through the guiding of the guiding rollers.

[0019] Preferably, the working steps of the honeycomb composite rock board with good sound insulation effect are as follows:

[0020] S1. Through the settings of the first fixing frame, the second fixing frame and the third fixing frame, the edges of the first ceramic rock board layer, the lightweight aluminum honeycomb layer and the second ceramic rock board layer are respectively covered and protected;

[0021] S2. Add a sound insulation cotton layer into the formed cavity, and at the same time use an adhesive to adhesively bond the first ceramic rock board layer, the first sound insulation cotton layer, the lightweight aluminum honeycomb layer, the second sound insulation cotton layer and the second ceramic rock board layer in sequence;

[0022] S3. Use the first fixing component and the second fixing component to sequentially connect the first fixing frame, the second fixing frame and the third fixing frame, and ensure the connection stability;

[0023] S4. Through the settings of the keel layer, the fixing groove and the filled sealant, it is beneficial to improve the flatness and aesthetics between the honeycomb composite rock board and the keel layer;

[0024] S5. Through the setting of the moisture-proof layer, it is beneficial to prevent moisture from penetrating and damaging the structures of the first ceramic rock board layer and the lightweight aluminum honeycomb layer, thereby improving the service life of the honeycomb composite rock board;

[0025] S6. Insert a cross screwdriver into the cross-shaped opening and rotate it, thereby driving the collecting roller to collect the rope. Through the setting of the guiding roller, the movement of the rope pulls the moving plate to move in the second limiting groove, so that the limiting block disengages from the inside of the limiting hole. At this time, the honeycomb composite rock board can be disassembled and repaired.

[0026] Preferably, the step S3 further includes the following steps:

[0027] S31. The fixing piece and the fixing bolt are beneficial to improving the installation stability of the first fixing frame and the second fixing frame. The arrangement of the threaded rod, the limiting rod and the fixing hole is beneficial to the installation stability of the second fixing frame and the third fixing frame. The arrangement of the limiting rod and the phosphor layer enables the first pressure spring to push one end of the limiting rod out of the inside of the first limiting groove when the threaded rod or the fixing hole is damaged during use. The arrangement of the phosphor layer is beneficial to detecting the damaged position, thereby improving the maintenance portability of the honeycomb composite rock board.

[0028] Compared with the prior art, the beneficial effects of the present invention are as follows:

[0029] 1. By adopting the honeycomb structure of the lightweight aluminum honeycomb layer, the present invention not only provides good mechanical support, but also has excellent sound insulation effect due to its unique air layer design. Through the arrangement of the first fixing frame, the second fixing frame and the third fixing frame, the edges of the first ceramic rock board layer, the lightweight aluminum honeycomb layer and the second ceramic rock board layer are respectively covered and protected to prevent the corners of the ceramic rock board from warping. At the same time, by adding a sound insulation cotton layer in the opened cavity, the sound insulation effect is further improved. Through the first fixing component and the second fixing component, the connection stability of each structure of the honeycomb composite rock board is improved, thereby achieving the effects of improving the service life and sound insulation of the honeycomb composite rock board;

[0030] 2. The fixing piece and the fixing bolt are beneficial to improving the installation stability of the first fixing frame and the second fixing frame. The arrangement of the threaded rod, the limiting rod and the fixing hole is beneficial to the installation stability of the second fixing frame and the third fixing frame. The arrangement of the limiting rod and the phosphor layer enables the first pressure spring to push one end of the limiting rod out of the inside of the first limiting groove when the threaded rod or the fixing hole is damaged during use. The arrangement of the phosphor layer is beneficial to detecting the damaged position, thereby improving the maintenance portability of the honeycomb composite rock board;

[0031] 3. The arrangement of the keel layer, the fixing groove and the filling of the caulking agent is beneficial to improving the flatness and aesthetics between the honeycomb composite rock board and the keel layer. The arrangement of the moisture-proof layer is beneficial to preventing moisture penetration from damaging the structures of the first ceramic rock board layer and the lightweight aluminum honeycomb layer, thereby improving the service life of the honeycomb composite rock board;

[0032] 4. In the present invention, one side of the first ceramic rock board layer faces the collection groove. By pressing the honeycomb composite rock board, it is installed in the collection groove, and the limiting block is inserted into the limiting holes opened on both sides of the second fixed frame, thereby improving the installation flexibility of the honeycomb composite rock board and the keel layer. By inserting a cross screwdriver into the cross opening and rotating it, the collection roller is driven to collect the rope. Through the setting of the guiding roller, the movement of the rope pulls the moving plate to move in the second limiting groove, so that the limiting block disengages from the inside of the limiting hole. At this time, the honeycomb composite rock board can be disassembled and repaired, and the steps are simple, which is beneficial to reducing the construction time and labor cost. BRIEF DESCRIPTION OF THE DRAWINGS

[0033] Figure 1 is a schematic cross-sectional structure diagram of the honeycomb composite rock board of the present invention;

[0034] Figure 2 is of the present invention Figure 1 schematic diagram of the structure at A in;

[0035] Figure 3 is a three-dimensional schematic diagram of the overall structure of the present invention;

[0036] Figure 4 is a schematic diagram of the keel layer structure of the present invention;

[0037] Figure 5 is of the present invention Figure 4 schematic diagram of the structure at B in;

[0038] Figure 6 is a schematic diagram of the side structure of the honeycomb composite rock board of the present invention;

[0039] Figure 7 is a three-dimensional schematic diagram of the limiting rod structure of the present invention;

[0040] Figure 8 is a schematic diagram of the working process of the present invention.

[0041] In the figure: 1, the first ceramic rock board layer; 2, the first fixed frame; 3, the second fixed frame; 4, the third fixed frame; 5, the lightweight aluminum honeycomb layer; 6, the second ceramic rock board layer; 7, the first cavity; 8, the first sound insulation cotton layer; 9, the second cavity; 10, the second sound insulation cotton layer; 11, the installation groove; 12, the fixing piece; 13, the fixing bolt; 14, the first limiting groove; 15, the limiting rod; 16, the limiting ring; 17, the first pressure spring; 18, the phosphor layer; 19, the limiting hole; 20, the fixing hole; 21, the threaded hole; 22, the threaded rod; 23, the keel layer; 24, the fixing groove; 25, the moisture-proof layer; 26, the second limiting groove; 27, the fixing rod; 28, the second pressure spring; 29, the moving plate; 30, the limiting block; 31, the limiting hole; 32, the collection groove; 33, the collection roller; 35, the rope; 36, the guiding roller; 37, the cross opening. Detailed implementation mode

[0042] The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.

[0043] In the description of the present invention, it should be noted that the orientation or positional relationship indicated by the terms "upper", "lower", "inner", "outer", "front end", "rear end", "both ends", "one end", "the other end", etc. is based on the orientation or positional relationship shown in the accompanying drawings. It is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the present invention. In addition, the terms "first" and "second" are only used for descriptive purposes and cannot be construed as indicating or implying relative importance.

[0044] In the description of the present invention, it should be noted that unless otherwise clearly defined and limited, the terms "installed", "provided with", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0045] Example 1: Please refer to Figure 1 , Figure 2 and Figure 6 . An example provided by the present invention: A honeycomb composite rock plate with good sound insulation effect, including a first ceramic rock plate layer 1. A first fixed frame 2 is installed on the outer side of the outer wall of the first ceramic rock plate layer 1. A second fixed frame 3 is installed on the front surface of the first fixed frame 2. A third fixed frame 4 is installed on the front surface of the second fixed frame 3;

[0046] The inner wall of the second fixed frame 3 is fitted with a lightweight aluminum honeycomb layer 5, and the inner wall of the third fixed frame 4 is fitted with a second ceramic rock board layer 6. A first cavity 7 is formed between the first fixed frame 2 and the second fixed frame 3, and the inner wall of the first cavity 7 is filled with a first sound insulation cotton layer 8. The back surface of the first sound insulation cotton layer 8 is adhered to the front surface of the first ceramic rock board layer 1 by an adhesive, and the front surface of the first sound insulation cotton layer 8 is adhered to the back surface of the lightweight aluminum honeycomb layer 5 by an adhesive. A second cavity 9 is formed between the second fixed frame 3 and the third fixed frame 4, and the inner wall of the second cavity 9 is filled with a second sound insulation cotton layer 10. The back surface of the second sound insulation cotton layer 10 is adhered to the front surface of the lightweight aluminum honeycomb layer 5 by an adhesive, and the front surface of the second sound insulation cotton layer 10 is adhered to the back surface of the second ceramic rock board layer 6 by an adhesive;

[0047] A number of first fixing components are installed on the outer walls of the first fixed frame 2 and the second fixed frame 3. The first fixing components are used to improve the connection stability between the first fixed frame 2 and the second fixed frame 3. A number of second fixing components are installed on the outer walls of the second fixed frame 3 and the third fixed frame 4. The second fixing components are used to improve the connection stability between the second fixed frame 3 and the third fixed frame 4;

[0048] Furthermore, by adopting the honeycomb structure of the lightweight aluminum honeycomb layer 5, not only good mechanical support is provided, but also excellent sound insulation effect is achieved due to its unique air layer design. Through the settings of the first fixed frame 2, the second fixed frame 3 and the third fixed frame 4, the edges of the first ceramic rock board layer 1, the lightweight aluminum honeycomb layer 5 and the second ceramic rock board layer 6 are respectively covered and protected to prevent the corners of the ceramic rock board from warping. At the same time, by adding a sound insulation cotton layer in the formed cavity, the sound insulation effect is further improved. Through the first fixing components and the second fixing components, the connection stability of each structure of the honeycomb composite rock board is improved, so as to achieve the effects of improving the service life and sound insulation of the honeycomb composite rock board.

[0049] Example 2: Please refer to Figure 2 、 Figure 6 and Figure 7 The first fixing component includes a set of mounting grooves 11, which are respectively opened at the front end of the outer wall of the first fixed frame 2 and the tail end of the outer wall of the second fixed frame 3. Fixed pieces 12 are installed on the inner walls of the mounting grooves 11, and a set of fixing bolts 13 are installed on one side of the fixed pieces 12;

[0050] The second fixing assembly includes a plurality of first limiting grooves 14, and one end of the first limiting grooves 14 is respectively opened at the four corners of the back side of the third fixed frame 4, and the other end of the first limiting grooves 14 is respectively opened at the four corners of the front side of the third fixed frame 4, the inner wall of the first limiting groove 14 is movably connected with a limiting rod 15, the outer wall of the limiting rod 15 is fixedly connected with a limiting ring 16, the back side of the limiting ring 16 is movably connected with a first pressure spring 17, and the outer wall of the first pressure spring 17 is movably connected to the tail end of the inner wall of the first limiting groove 14, and the front end of the outer wall of the limiting rod 15 is embedded with a fluorescent powder layer 18;

[0051] The tail end of the outer wall of the limiting rod 15 is movably connected with a limiting hole 19, the tail end of the outer wall of the limiting rod 15 is provided with a fixing hole 20, a threaded hole 21 is provided on one side of the inner wall of the limiting hole 19, a threaded rod 22 is threadedly installed on the inner wall of the threaded hole 21, and one end of the outer wall of the threaded rod 22 is movably connected to the inner wall of the fixing hole 20;

[0052] Furthermore, the fixing plate 12 and the fixing bolt 13 are helpful to improve the installation stability of the first fixed frame 2 and the second fixed frame 3. The setting of the threaded rod 22, the limiting rod 15 and the fixing hole 20 is helpful to improve the installation stability of the second fixed frame 3 and the third fixed frame 4. Through the setting of the limiting rod 15 and the fluorescent powder layer 18, when the threaded rod 22 or the fixing hole 20 is damaged during use, the first pressure spring 17 can push one end of the limiting rod 15 out of the first limiting groove 14. The setting of the fluorescent powder layer 18 is helpful to detect the damaged position, thereby improving the maintenance portability of the honeycomb composite rock plate.

[0053] Example 3: Please refer to Figure 1 , Figure 3 and Figure 4 , an embodiment provided by the present invention: the outer walls of the first fixed frame 2, the second fixed frame 3 and the third fixed frame 4 are movably connected with a keel layer 23, a plurality of fixing grooves 24 are arranged on the front of the keel layer 23, and the inner walls of the fixing grooves 24 are movably connected with a honeycomb composite rock board, and the connection gap between the fixing grooves 24 and the honeycomb composite rock board is filled with a caulking agent;

[0054] A moisture-proof layer 25 is installed at the tail end of the inner wall of the fixing groove 24, and the front side of the moisture-proof layer 25 is installed on the back side of the first fixing frame 2 and the first ceramic rock board layer 1;

[0055] Furthermore, the provision of the keel layer 23, the fixing groove 24 and the filling caulking agent can help improve the flatness and aesthetics between the honeycomb composite rock board and the keel layer 23. The provision of the moisture-proof layer 25 can help prevent moisture penetration from damaging the first ceramic rock board layer 1 and the lightweight aluminum honeycomb layer 5 structure, thereby improving the service life of the honeycomb composite rock board.

[0056] Example 4: Please refer to Figure 2 , Figure 4 and Figure 5 , an embodiment provided by the present invention: On both sides of the inner wall of the fixing groove 24, a plurality of second limiting grooves 26 are opened. On both sides of the inner wall of the second limiting groove 26, fixing rods 27 are installed. On the outer walls of the fixing rods 27, second pressure springs 28 are installed. On one side of the outer walls of the fixing rods 27, moving plates 29 are installed through. And both ends of the other side of the moving plate 29 are movably connected to one end of the second pressure spring 28. On the other side of the moving plate 29, a limiting block 30 is installed. The outer wall of the limiting block 30 is movably connected to the inner wall of the limiting hole 31, and the limiting hole 31 is opened on both sides of the second fixing frame 3;

[0057] On the front surface of the keel layer 23, a plurality of collecting grooves 32 are opened. Inside the inner wall of the collecting groove 32, a collecting roller 33 is installed. At one end of the collecting roller 33, a cross-shaped opening 37 is opened. At the front end and the tail end of the outer wall of the collecting roller 33, ropes 35 are wound and installed. At the other ends of the outer walls of the ropes 35, guiding rollers 36 are movably connected respectively, and the guiding rollers 36 are installed at one end of the second limiting groove 26, and the other ends of the ropes 35 are fixedly connected to the middle of the other side of the moving plate 29 through the guiding of the guiding rollers 36;

[0058] Further, by facing one side of the first ceramic rock board layer 1 to the collecting groove 32, pressing the honeycomb composite rock board to install it in the collecting groove 32, and inserting the limiting block 30 into the limiting holes 31 opened on both sides of the second fixing frame 3, the installation flexibility of the honeycomb composite rock board and the keel layer 23 can be improved. By inserting a cross screwdriver into the cross-shaped opening 37 and rotating it, the collecting roller 33 is driven to collect the ropes 35. Through the arrangement of the guiding rollers 36, the ropes 35 move to pull the moving plate 29 to move in the second limiting groove 26, so that the limiting block 30 is disengaged from the inside of the limiting hole 31. At this time, the honeycomb composite rock board can be disassembled and repaired, and the steps are simple, which is beneficial to reducing the construction time and labor cost.

[0059] Example 5: Please refer to Figure 8 , an embodiment provided by the present invention: The working steps of the honeycomb composite rock board with good sound insulation effect are as follows:

[0060] S1. Through the settings of the first fixing frame 2, the second fixing frame 3 and the third fixing frame 4, the edges of the first ceramic rock board layer 1, the lightweight aluminum honeycomb layer 5 and the second ceramic rock board layer 6 are respectively covered and protected;

[0061] S2. Add a sound insulation cotton layer into the opened cavity, and at the same time use an adhesive to adhesively bond the first ceramic rock board layer 1, the first sound insulation cotton layer 8, the lightweight aluminum honeycomb layer 5, the second sound insulation cotton layer 10 and the second ceramic rock board layer 6 in sequence;

[0062] S3. Use the first fixing component and the second fixing component to sequentially connect the first fixing frame 2, the second fixing frame 3, and the third fixing frame 4, and ensure the connection stability.

[0063] S4. Through the settings of the keel layer 23, the fixing groove 24, and the filled sealant, it is beneficial to improve the flatness and aesthetics between the honeycomb composite rock board and the keel layer 23.

[0064] S5. Through the setting of the moisture-proof layer 25, it is beneficial to prevent moisture penetration from damaging the structures of the first ceramic rock board layer 1 and the lightweight aluminum honeycomb layer 5, thereby increasing the service life of the honeycomb composite rock board.

[0065] S6. Insert a cross screwdriver into the cross opening 37 and rotate it to drive the collection roller 33 to collect the rope 35. Through the setting of the guide roller 36, the movement of the rope 35 pulls the moving plate 29 to move in the second limiting groove 26, so that the limiting block 30 disengages from the inside of the limiting hole 31. At this time, the honeycomb composite rock board can be disassembled and repaired.

[0066] In S3, the following steps are also included:

[0067] S31. Through the fixing piece 12 and the fixing bolt 13, it is beneficial to improve the installation stability of the first fixing frame 2 and the second fixing frame 3. Through the settings of the threaded rod 22, the limiting rod 15, and the fixing hole 20, it is beneficial to the installation stability of the second fixing frame 3 and the third fixing frame 4. Through the settings of the limiting rod 15 and the phosphor layer 18, when the threaded rod 22 or the fixing hole 20 is damaged during use, the first compression spring 17 can push one end of the limiting rod 15 out of the inside of the first limiting groove 14. Through the setting of the phosphor layer 18, it is beneficial to detect the damaged position, thereby improving the maintenance portability of the honeycomb composite rock board.

[0068] Working principle: By adopting the honeycomb structure of the lightweight aluminum honeycomb layer 5, it not only provides good mechanical support but also has excellent sound insulation effect due to its unique air layer design. Through the settings of the first fixing frame 2, the second fixing frame 3, and the third fixing frame 4, the edges of the first ceramic rock plate layer 1, the lightweight aluminum honeycomb layer 5, and the second ceramic rock plate layer 6 are respectively covered and protected to prevent the corners of the ceramic rock plate from warping. At the same time, by adding a sound insulation cotton layer in the opened cavity, the sound insulation effect is further improved. Then, through the first fixing component and the second fixing component, the connection stability of each structure of the honeycomb composite rock plate is improved, thereby achieving the effects of improving the service life and sound insulation of the honeycomb composite rock plate. The fixing piece 12 and the fixing bolt 13 are beneficial to improving the installation stability of the first fixing frame 2 and the second fixing frame 3. Through the settings of the threaded rod 22, the limiting rod 15, and the fixing hole 20, it is beneficial to the installation stability of the second fixing frame 3 and the third fixing frame 4. Through the settings of the limiting rod 15 and the phosphor layer 18, when the threaded rod 22 or the fixing hole 20 is damaged during use, one end of the limiting rod 15 can be pushed out of the inside of the first limiting groove 14 by the first compression spring 17. The setting of the phosphor layer 18 is beneficial to detecting the damaged position, thereby improving the maintenance portability of the honeycomb composite rock plate. Through the settings of the keel layer 23, the fixing groove 24, and the filled sealant, it is beneficial to improve the flatness and aesthetics between the honeycomb composite rock plate and the keel layer 23. Through the setting of the moisture-proof layer 25, it is beneficial to prevent moisture penetration from damaging the structures of the first ceramic rock plate layer 1 and the lightweight aluminum honeycomb layer 5, thereby improving the service life of the honeycomb composite rock plate. By facing one side of the first ceramic rock plate layer 1 towards the collecting groove 32, pressing the honeycomb composite rock plate to install it in the collecting groove 32, and inserting the limiting block 30 into the limiting holes 31 opened on both sides of the second fixing frame 3, the installation flexibility of the honeycomb composite rock plate and the keel layer 23 can be improved. By inserting a cross screwdriver into the cross opening 37 and rotating it, the collecting roller 33 is driven to collect the rope 35. Through the setting of the guiding roller 36, the rope 35 moves to pull the moving plate 29 to move in the second limiting groove 26, so that the limiting block 30 disengages from the inside of the limiting hole 31. At this time, the honeycomb composite rock plate can be disassembled and repaired, and the steps are simple, which is beneficial to reducing the construction time and labor costs.

[0069] For those skilled in the art, it is obvious that the present invention is not limited to the details of the above exemplary embodiments, and without departing from the spirit or basic characteristics of the present invention, the present invention can be implemented in other specific forms. Therefore, from any point of view, the embodiments should be regarded as exemplary and non-limiting. The scope of the present invention is defined by the appended claims rather than the above description. Therefore, it is intended to embrace all changes falling within the meaning and scope of the equivalent elements of the claims in the present invention. Any reference signs in the claims should not be regarded as limiting the claimed rights.

Claims

1. A honeycomb composite rock board with good sound insulation effect, comprising a first ceramic rock board layer (1), characterized in that: A first fixed frame (2) is installed on the outer side of the outer wall of the first ceramic rock slab layer (1), a second fixed frame (3) is installed on the front side of the first fixed frame (2), and a third fixed frame (4) is installed on the front side of the second fixed frame (3); A lightweight aluminum honeycomb layer (5) is embedded and installed on the inner wall of the second fixed frame (3), and a second ceramic rock board layer (6) is embedded and installed on the inner wall of the third fixed frame (4); a first cavity (7) is provided between the first fixed frame (2) and the second fixed frame (3); the inner wall of the first cavity (7) is filled with a first sound insulation cotton layer (8), and the back side of the first sound insulation cotton layer (8) is adhered to the front side of the first ceramic rock board layer (1) by adhesive, and the front side of the first sound insulation cotton layer (8) is adhered to the back side of the lightweight aluminum honeycomb layer (5) by adhesive; a second cavity (9) is provided between the second fixed frame (3) and the third fixed frame (4); the inner wall of the second cavity (9) is filled with a second sound insulation cotton layer (10), and the back side of the second sound insulation cotton layer (10) is adhered to the front side of the lightweight aluminum honeycomb layer (5) by adhesive, and the front side of the second sound insulation cotton layer (10) is adhered to the back side of the second ceramic rock board layer (6) by adhesive; A plurality of first fixing components are installed on the outer walls of the first fixed frame (2) and the second fixed frame (3), and the first fixing components are used to improve the stability of the connection and installation between the first fixed frame (2) and the second fixed frame (3); a plurality of second fixing components are installed on the outer walls of the second fixed frame (3) and the third fixed frame (4), and the second fixing components are used to improve the stability of the connection and installation between the second fixed frame (3) and the third fixed frame (4); The second fixing component comprises a plurality of first limiting grooves (14), and one end of the first limiting groove (14) is respectively opened at the four corners of the back side of the third fixed frame (4), and the other end of the first limiting groove (14) is respectively opened at the four corners of the front side of the third fixed frame (4), the inner wall of the first limiting groove (14) is movably connected to a limiting rod (15), the outer wall of the limiting rod (15) is fixedly connected to a limiting ring (16), the back side of the limiting ring (16) is movably connected to a first pressure spring (17), and the outer wall of the first pressure spring (17) is movably connected to the tail end of the inner wall of the first limiting groove (14), and the front end of the outer wall of the limiting rod (15) is embedded with a fluorescent powder layer (18); The tail end of the outer wall of the limiting rod (15) is movably connected to a limiting hole (19), the tail end of the outer wall of the limiting rod (15) is provided with a fixing hole (20), one side of the inner wall of the limiting hole (19) is provided with a threaded hole (21), the inner wall of the threaded hole (21) is provided with a threaded rod (22) threadably connected, and one end of the outer wall of the threaded rod (22) is movably connected to the inner wall of the fixing hole (20).

2. The honeycomb composite rock board with good sound insulation effect according to claim 1 is characterized by: The first fixing assembly comprises a group of mounting grooves (11), the mounting grooves (11) being respectively formed at the front end of the outer wall of the first fixing frame (2) and the rear end of the outer wall of the second fixing frame (3), the inner walls of the mounting grooves (11) being provided with fixing plates (12), and one side of the fixing plates (12) being provided with a group of fixing bolts (13).

3. The honeycomb composite rock board with good sound insulation effect according to claim 2 is characterized by: The outer walls of the first fixed frame (2), the second fixed frame (3) and the third fixed frame (4) are movably connected to a keel layer (23), a front surface of the keel layer (23) is provided with a plurality of fixing grooves (24), and the inner walls of the fixing grooves (24) are movably connected to a honeycomb composite rock plate, and a caulking agent is filled in the connection gaps between the fixing grooves (24) and the honeycomb composite rock plate.

4. The honeycomb composite rock board with good sound insulation effect according to claim 3 is characterized by: A moisture-proof layer (25) is installed at the rear end of the inner wall of the fixing groove (24), and the front side of the moisture-proof layer (25) is installed on the back side of the first fixing frame (2) and the first ceramic rock board layer (1).

5. The honeycomb composite rock board with good sound insulation effect according to claim 4 is characterized by: A plurality of second limiting grooves (26) are provided on both sides of the inner wall of the fixing groove (24), fixing rods (27) are installed on both sides of the inner wall of the second limiting groove (26), and second pressure springs (28) are installed on the outer walls of the fixing rods (27). A movable plate (29) is installed through one side of the outer wall of the fixing rod (27), and both ends of the other side of the movable plate (29) are movably connected to one end of the second pressure spring (28). A limiting block (30) is installed on the other side of the movable plate (29), and the outer wall of the limiting block (30) is movably connected to the inner wall of the limiting hole (31), and the limiting hole (31) is provided on both sides of the second fixing frame (3).

6. The honeycomb composite rock board with good sound insulation effect according to claim 5 is characterized by: A plurality of collecting grooves (32) are provided on the front side of the keel layer (23), a collecting roller (33) is installed on the inner wall of the collecting groove (32), a cross opening (37) is provided at one end of the collecting roller (33), a rope (35) is wound around the front end and the rear end of the outer wall of the collecting roller (33), the other end of the outer wall of the rope (35) is movably connected to a guide roller (36), the guide roller (36) is installed at one end of the second limiting groove (26), and the other end of the rope (35) is fixedly connected to the middle part of the other side of the movable plate (29) through the guidance of the guide roller (36).

7. The method for using the honeycomb composite rock board with good sound insulation effect according to claim 6 is characterized in that: The working steps of the honeycomb composite rock board with good sound insulation effect are as follows: S1. By setting a first fixed frame (2), a second fixed frame (3) and a third fixed frame (4), the edges of the first ceramic rock plate layer (1), the lightweight aluminum honeycomb layer (5) and the second ceramic rock plate layer (6) are covered and protected respectively; S2, adding a sound insulation cotton layer into the opened cavity, and using an adhesive to sequentially adhere the first ceramic rock plate layer (1), the first sound insulation cotton layer (8), the lightweight aluminum honeycomb layer (5), the second sound insulation cotton layer (10) and the second ceramic rock plate layer (6); S3, using the first fixing component and the second fixing component to sequentially connect the first fixing frame (2), the second fixing frame (3) and the third fixing frame (4), and ensuring the stability of the connection; S4. The provision of the keel layer (23), the fixing groove (24) and the filling of the seam-beautifying agent is conducive to improving the flatness and aesthetics between the honeycomb composite rock plate and the keel layer (23); S5. The provision of the moisture-proof layer (25) helps prevent moisture penetration from damaging the structure of the first ceramic rock plate layer (1) and the lightweight aluminum honeycomb layer (5), thereby increasing the service life of the honeycomb composite rock plate; S6. Use a cross screwdriver to insert into the cross opening (37) and rotate it, thereby driving the collecting roller (33) to collect the rope (35). Through the setting of the guide roller (36), the rope (35) moves and pulls the movable plate (29) to move in the second limiting groove (26), thereby causing the limit block (30) to be separated from the inside of the limit hole (31). At this time, the honeycomb composite rock plate can be disassembled and repaired.

8. The method for using the honeycomb composite rock board with good sound insulation effect according to claim 7 is characterized in that: The S3 also includes the following steps: S31. The fixing plate (12) and the fixing bolt (13) are used to improve the installation stability of the first fixed frame (2) and the second fixed frame (3). The setting of the threaded rod (22), the limiting rod (15) and the fixing hole (20) is used to improve the installation stability of the second fixed frame (3) and the third fixed frame (4). The setting of the limiting rod (15) and the fluorescent powder layer (18) allows the first pressure spring (17) to push one end of the limiting rod (15) out of the first limiting groove (14) when damage occurs at the threaded rod (22) or the fixing hole (20) during use. The setting of the fluorescent powder layer (18) is used to detect the damaged position, thereby improving the maintenance portability of the honeycomb composite rock plate.

Citation Information

Patent Citations

  • A type of stone honeycomb core composite board

    CN109098380B

  • Packaging for automatic bending machine

    JP1988000074A

  • Bolt attaching structure of composite panel

    JP2006076035A

  • Method for forming a honeycomb sandwich composite panel

    US7186310B2

  • Paper honeycomb core composite panel

    US8017212B2