A device for recovering slag from a galvanizing bath and a method thereof

Abstract

The present application relates to the technical field of galvanizing pool residue fishing, and provides a galvanizing pool residue fishing device and method, which comprises a galvanizing pool, a horizontal frame and a sliding seat, the sliding seat moves forward and backward through an external transmission mechanism; a wire feeding box is located inside the left and right ends of the sliding seat, and a pulling rope in front of the wire feeding box is connected to the horizontal frame to drive the horizontal frame to perform residue fishing; side plates are arranged on the front and back of the bottom of the horizontal frame, and a dense mesh plate and a sparse mesh plate on the bottom of the horizontal frame are used to fish residues in the galvanizing pool and form a limit for the fished residues to achieve a storage effect to prevent leakage. The present application can replace the traditional filter screen mechanism, can form storage and limitation for residues during fishing, effectively avoids leakage, improves the efficiency of residue fishing, reduces the working difficulty of workers, protects the safety of the workers, automatically scrapes off residues on the inner wall of the galvanizing pool during fishing, ensures sufficient fishing, facilitates subsequent fishing, and finally, the installation of the side pipe can also discharge residues at the first time after fishing, which is convenient for the next fishing.

Description

Technical Field

[0001] This invention relates to the field of slag removal technology for galvanized pools, and more specifically, to a slag removal device and method for galvanized pools. Background Technology

[0002] During the galvanizing process, iron and zinc undergo a metallurgical reaction to form a zinc-iron alloy, i.e., zinc dross. This zinc dross mainly includes floating dross and bottom dross, which reduce the fluidity of the zinc bath and affect the coating quality. Therefore, dross removal from the galvanizing bath has become an important step in the field of hot-dip galvanizing technology.

[0003] Currently, the existing slag removal operations in galvanizing pools mostly use filter screens to scoop slag from the pool. This method is inefficient and affects efficiency, and the mesh of the filter screen is prone to slag leakage, resulting in insufficient slag removal and requiring repeated scooping, which affects the use of subsequent galvanizing operations.

[0004] To address the aforementioned problems, this application proposes a slag removal device and method for galvanizing tanks. Summary of the Invention

[0005] The purpose of this invention is to provide a slag removal device and method for galvanizing tanks, which can effectively solve the problems mentioned in the background art.

[0006] The objective of this invention can be achieved through the following technical solutions:

[0007] A slag removal device for a galvanizing tank includes: a galvanizing tank, a crossbeam, and a slide block. The slide block moves back and forth via an external transmission mechanism. A wire release box is located inside the left and right ends of the slide block and is connected to the crossbeam via a pull rope in front of it to drive it to perform slag removal operations.

[0008] The bottom front and rear sides of the cross frame are provided with side plates. The dense mesh plate and sparse mesh plate at the bottom front and rear are used to scoop out the residue inside the galvanizing tank and limit the scooped residue to achieve the effect of storage and prevent leakage.

[0009] The bottom of the side plate is equipped with a scraper for installing a dense mesh plate and a sparse mesh plate. At the bottom of the cross frame, there are two back-to-back base frames for installing a horizontal dense mesh plate and a sparse mesh plate. These, together with the vertical dense mesh plate and sparse mesh plate, form a limiting space to fix the residue in a certain area for easy retrieval operations.

[0010] The base frame and the adjacent end face of the scraper are provided with scraping edges and are connected to each other to form a seal. The scraping edge located at the lower end of the scraper is used to scrape the inner wall of the galvanizing tank so that the residue falls off and achieves the effect of fully removing the slag.

[0011] A side pipe is provided above the cross frame, which is used to blow the wind generated by the fan above the cross frame into the interior of the dense mesh plate and the sparse mesh plate after the residue is removed by the dense mesh plate and the sparse mesh plate, so as to achieve the effect of discharging the residue.

[0012] The above technical solution, which combines dense and sparse mesh plates and is vertically assembled to replace the traditional filter screen mechanism, can limit the residue between the two during slag removal operations, preventing leakage and achieving the effect of storage, which is convenient for centralized cleaning and use. Compared with the existing slag removal methods, it has the effect of high efficiency and thorough slag removal.

[0013] As a further optimization of the present invention, the left and right sides of the vertical dense mesh plate and sparse mesh plate are provided with plate mechanisms that connect the two, and are also used to scrape slag from the left and right inner walls of the galvanizing pool to facilitate retrieval.

[0014] As a further optimization of the present invention, a connecting rod that is fixed to the cross frame is provided above both the base frame and the scraper.

[0015] As a further optimization of the present invention, side frames are provided on both the front and rear sides of the cross frame, and the guide rods inside the left and right sides form a sliding connection and support effect on the side plates.

[0016] As a further optimization of the present invention, the middle interior of the side frame is provided with a transmission screw that is rotatably connected to the boss below the cross frame, and the outer side of the transmission screw is helically connected to the side plate to drive it to move back and forth.

[0017] As a further optimization of the present invention, a transmission gear shaft is rotatably installed between adjacent bosses and docked with a transmission screw. A rotary motor is provided on the outside of the rotary motor on the rear side of the cross frame, which drives the transmission gear shaft and the transmission screw to rotate through the gear mechanism at its front end.

[0018] As a further optimization of the present invention, the outer side of the boss is provided with a conduit tube that connects to the side of the side tube, and the lower end of the side tube is provided with a connecting pipe for connecting the side tube and the cross frame.

[0019] As a further optimization of the present invention, the outer side of the convex tube is a convex thick structure.

[0020] As a further optimization of the present invention, the end of the conduit is provided with a limiting strip that engages with the mounting seat inside the positioning groove on the outside of the convex tube to form a seal and limit the movement.

[0021] A method for removing slag from a galvanizing tank, applied to the slag removal device for a galvanizing tank as described above, comprises the following steps:

[0022] S1: During the waiting period after galvanizing, lower the wire box to pull the rope down, so that the dense mesh plate and the sparse mesh plate enter the interior of the galvanizing bath;

[0023] S2: The scraper located below the dense mesh plate and the sparse mesh plate first scrapes the front and back sides of the galvanizing tank to remove the residue on the inner wall.

[0024] S3: When the base frame touches the bottom, the drive rotary motor uses the transmission screw to drive the side plate to retract. At this time, the residue enters the cavity formed between the loose mesh plate and the dense mesh plate through the loose mesh plate, forming a limit and storage.

[0025] S4: When adjacent scraping edges are joined, the pull rope is used to pull them upward. At this time, the residue that is limited to the inside of the adjacent sparse mesh plate enters the inside of the transverse dense mesh plate and sparse mesh plate, and the residue is fully dredged to prevent leakage. S5: In addition, when adjacent scraping edges are joined, the guide tube at the end of the side tube is joined to the convex tube, so that the limiting strip is engaged in the inside of the positioning groove to form a limiting and sealing effect.

[0026] S6: Finally, after the side plate is removed, the fan above the cross frame is driven to transmit the air force to the interior of the vertically adjacent dense and sparse mesh plates through the convex pipe, duct, side pipe and transfer pipe, so that the stored residue is discharged outward, which is convenient for the next slag removal operation.

[0027] The beneficial effects of this invention are:

[0028] This invention replaces the traditional filter screen mechanism by using a combination of dense and sparse mesh plates and vertical assembly. During slag removal operations, the residue can be confined between the two plates, preventing leakage and achieving a storage effect that facilitates centralized cleaning and use. Compared with existing slag removal methods, it has the effect of high efficiency and thorough slag removal.

[0029] In addition, during the operation, the residue on the inner wall of the galvanizing tank can be scraped off first by scraping the edge to clean the inner wall and ensure the effect of the slag removal operation, which is convenient for subsequent galvanizing operations.

[0030] The invention, by adding a side pipe, allows the air force generated by the blower to be directed between the dense mesh plate and the sparse mesh plate, thereby enabling the rapid discharge of internal residues during cleaning, reducing the difficulty of manual handling, and facilitating efficient slag removal and cleaning operations. Attached Figure Description

[0031] To more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, for those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0032] Figure 1 This is a schematic diagram of the overall appearance and structure of the present invention;

[0033] Figure 2 for Figure 1 A schematic diagram of the crossbeam and the decomposed galvanizing tank structure in the middle;

[0034] Figure 3 for Figure 1A schematic diagram of the internal structure below the crossbeam;

[0035] Figure 4 for Figure 2 A schematic diagram of the connection between adjacent scrapers and the base frame;

[0036] Figure 5 for Figure 1 A schematic diagram of the connection between adjacent side plates and crossbeams;

[0037] Figure 6 for Figure 1 A schematic diagram of the side tube section in the middle;

[0038] The attached diagram lists the components represented by each number as follows:

[0039] In the diagram: 1. Galvanizing tank; 2. Horizontal frame; 3. Slide block;

[0040] 201. Side plate; 202. Side frame; 203. Side tube; 204. Boss;

[0041] 2011. Dense mesh board; 2012. Loose mesh board; 2013. Base frame; 2014. Scraper; 2015. Connecting rod; 2016. Edge scraper;

[0042] 2021, Guide rod; 2022, Transmission screw;

[0043] 2031. Convex tube; 2032. Guide tube; 2033. Limiting strip; 2034. Positioning groove; 2035. Adapter tube;

[0044] 2041. Transmission gear shaft; 2042. Rotary motor;

[0045] 301. Cable tray;

[0046] 3011. Pull rope. Detailed Implementation

[0047] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0048] Please see Figure 1-6 This invention provides an embodiment of a slag removal device and method for galvanizing pools:

[0049] Reference Figure 1 , Figure 2 and Figure 3A slag removal device for a galvanizing tank includes: a galvanizing tank 1, a crossbeam 2 and a slide block 3. The slide block 3 moves back and forth through an external transmission mechanism. A wire release box 301 is located inside the left and right ends of the slide block 3 and is connected to the crossbeam 2 through a pull rope 3011 in front of it to drive it to perform slag removal operations.

[0050] The bottom front and rear sides of the cross frame 2 are provided with side plates 201. The dense mesh plate 2011 and the sparse mesh plate 2012 at the bottom front and rear are used to scoop out the residue inside the galvanizing pool 1 and limit the scooped residue to achieve the effect of storage and prevent leakage.

[0051] The bottom of the side plate 201 is provided with a scraper 2014 for installing the dense mesh plate 2011 and the sparse mesh plate 2012. At the bottom of the cross frame 2, there are two back-to-back base frames 2013 for installing the horizontal dense mesh plate 2011 and the sparse mesh plate 2012. These, together with the vertical dense mesh plate 2011 and the sparse mesh plate 2012, form a limiting space to fix the residue in a certain area to facilitate the salvage operation.

[0052] The base frame 2013 and the scraper 2014 are both provided with scraping edges 2016 on their adjacent end faces and are connected to each other to form a seal. The scraping edge 2016 located at the lower end of the scraper 2014 is used to scrape the inner wall of the galvanizing tank 1 so that the residue falls off and achieves the effect of fully removing the slag.

[0053] A side pipe 203 is provided above the cross frame 2. After the residue is removed from the dense mesh plate 2011 and the slack mesh plate 2012, the wind generated by the fan above the cross frame 2 is blown into the interior of the dense mesh plate 2011 and the slack mesh plate 2012 to achieve the effect of discharging the residue.

[0054] This embodiment provides a slag removal mechanism for effectively removing galvanized residue. It utilizes vertical and horizontal dense mesh plates 2011 and sparse mesh plates 2012 in combination to replace the traditional filter screen mechanism. This mechanism can store and limit the residue during the slag removal process, effectively preventing leakage. In addition, it automatically scrapes off the residue from the inner wall of the galvanizing tank 1 during the slag removal process, ensuring sufficient slag removal and facilitating subsequent slag removal operations. Finally, the addition of side pipes 203 allows the residue to be discharged immediately after slag removal, facilitating the next slag removal operation.

[0055] Reference Figure 2 The vertical dense mesh plate 2011 and sparse mesh plate 2012 are provided with plate mechanisms on the left and right sides to connect the two. They are also used to scrape slag from the left and right inner walls of the galvanizing pool 1 to facilitate retrieval and prevent the formation of dirt that may affect subsequent galvanizing and cleaning operations.

[0056] Reference Figure 3 and Figure 4The base frame 2013 and the scraper 2014 are both provided with connecting rods 2015 that are connected and fixed to the cross frame 2, which are used to support the dense mesh plate 2011 and the sparse mesh plate 2012.

[0057] Reference Figure 3 The front and rear sides of the cross frame 2 are equipped with side frames 202. The guide rods 2021 inside the left and right sides form a sliding connection and support effect to the side plate 201, thus limiting its front and rear path.

[0058] Reference Figure 3 The middle interior of the side frame 202 is provided with a transmission screw 2022 that is rotatably connected to the boss 204 below the cross frame 2. The outer side of the transmission screw 2022 is spirally connected to the side plate 201 to drive it to move back and forth.

[0059] Reference Figure 3 A transmission gear shaft 2041 is rotatably installed between adjacent bosses 204, and is connected to the transmission screw 2022. A rotary motor 2042 is provided on the outside of the rear side of the cross frame 2. The rotary motor 2042 drives the transmission gear shaft 2041 and the transmission screw 2022 to rotate through the gear mechanism at its front end. The gear mechanism is rotatably installed between adjacent bosses 204.

[0060] Reference Figure 5 and Figure 6 The outer side of the boss 204 is provided with a protruding pipe 2031 that connects to the conduit 2032 on the side of the side pipe 203. The lower end of the side pipe 203 is provided with a transfer pipe 2035, which is used to connect the side pipe 203 and the cross frame 2, so that the wind can reach the interior of the dense mesh plate 2011 and the sparse mesh plate 2012.

[0061] Reference Figure 6 The outer side of the convex tube 2031 is a convex thick structure, and the end of the conduit 2032 is provided with a limiting strip 2033 that engages with the mounting seat inside the positioning groove 2034 on the outer side of the convex tube 2031 to form a seal and limit.

[0062] Reference Figure 1-6 A method for removing slag from a galvanizing tank, applied to the aforementioned slag removal device for a galvanizing tank, comprises the following specific steps:

[0063] S1: During the waiting period after galvanizing, the pull rope 3011 is lowered through the wire release box 301, so that the dense mesh plate 2011 and the loose mesh plate 2012 enter the interior of the galvanizing bath 1.

[0064] S2: The scraper 2014 located below the dense mesh plate 2011 and the sparse mesh plate 2012 first scrapes the front and rear sides of the galvanizing tank 1 to remove the residue on the inner wall.

[0065] S3: When the base frame 2013 touches the bottom, the drive rotary motor 2042 uses the transmission screw 2022 to drive the side plate 201 to retract. At this time, the residue enters the cavity formed between the loose mesh plate 2012 and the dense mesh plate 2011 through the loose mesh plate 2012, forming a limit and storage.

[0066] S4: When adjacent scraping edges 2016 are connected, the pull rope 3011 is used to pull them up. At this time, the residue that is limited to the inside of the adjacent netting plate 2012 enters the inside of the horizontal dense netting plate 2011 and netting plate 2012 to fully remove the residue and prevent leakage.

[0067] S5: In addition, when adjacent scraping edges 2016 are joined, the conduit 2032 located at the end of the side tube 203 is joined to the convex tube 2031, so that the limiting strip 2033 is engaged in the interior of the positioning groove 2034 to form a limiting and sealing effect.

[0068] S6: Finally, after the side plate 201 is removed, the fan above the cross frame 2 is driven to transmit the air force to the interior of the vertically adjacent dense mesh plate 2011 and sparse mesh plate 2012 through the convex pipe 2031, duct 2032, side pipe 203 and transfer pipe 2035, so that the stored residue is discharged outward, which is convenient for the next slag removal operation.

[0069] Understandably, this invention can replace the traditional filter screen mechanism, forming a storage limit for residue during the retrieval process, effectively preventing leakage, thereby improving the efficiency of slag removal operations, reducing the difficulty of workers' work, and protecting their own safety. In addition, it automatically scrapes off the residue on the inner wall of the galvanizing tank 1 during the retrieval process, ensuring sufficient retrieval for subsequent retrieval operations. Finally, the addition of the side pipe 203 allows the residue to be discharged immediately after retrieval, facilitating the next retrieval operation.

[0070] In the description of this invention, unless otherwise stated, "a plurality of" means two or more; it should be understood that the terms "opening", "upper", "lower", "thickness", "top", "middle", "length", "inner", "around", etc., which indicate orientation or positional relationship, are only for the convenience of describing this invention and simplifying the description, and do not indicate or imply that the components or elements referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as limiting this invention.

[0071] Finally, it should be noted that the above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. A device for skimming slag from a galvanizing bath, characterized in that Include: Galvanizing pool (1), cross frame (2) and slide (3), slide (3) through the external drive mechanism moves forward and backward; Wire box (301) is located in the left and right two ends of the slide (3) inside, through its front pull rope (3011) to interface cross frame (2) to drive its to carry out the salvage operation; The bottom of the cross frame (2) is provided with side plate (201) on both sides, through the bottom of the dense mesh plate (2011) and sparse mesh plate (2012) in layers to salvage the residue in the galvanizing pool (1), and the salvaged residue is limited to achieve the effect of storage to prevent leakage; The bottom of the side plate (201) is provided with a scraper (2014) for installing the dense mesh plate (2011) and the sparse mesh plate (2012), and the bottom of the cross frame (2) is provided with two back-to-back chassis (2013) for installing the transverse dense mesh plate (2011) and the sparse mesh plate (2012), which is matched with the vertical dense mesh plate (2011) and the sparse mesh plate (2012) to form a limiting space, so that the residue is fixed in a certain area to facilitate the salvage operation; The adjacent end faces of the chassis (2013) and the scraper (2014) are provided with scraping edges (2016) and are mutually butted to form a seal, and the scraping edge (2016) at the lower end of the scraper (2014) is used to scrape the inner wall of the galvanizing pool (1) to make the residue fall off to achieve the effect of full salvage operation; The upper side of the cross frame (2) is provided with a side pipe (203), which is used to blow the wind generated by the fan above the cross frame (2) into the inside of the dense mesh plate (2011) and the sparse mesh plate (2012) after the residue is salvaged and removed, to achieve the effect of discharging the residue.

2. A device for skimming slag from a galvanizing bath according to claim 1, characterized in that: The left and right sides of the vertical dense mesh plate (2011) and the sparse mesh plate (2012) are provided with plate body mechanism connecting the two, which is also used for scraping the left and right inner walls of the galvanizing pool (1) to facilitate salvage.

3. A device for skimming slag from a galvanizing bath according to claim 1, characterized in that: The upper side of the chassis (2013) and the scraper (2014) is provided with a connecting frame rod (2015) connected and fixed with the cross frame (2).

4. A device for skimming slag from a galvanizing bath according to claim 1, characterized in that: The left and right sides of the cross frame (2) are provided with side frames (202), which are connected with the side plate (201) through the left and right inner guide rods (2021) to form sliding connection and support effect.

5. A device for skimming slag from a galvanizing bath according to claim 4, characterized in that: The middle of the side frame (202) is provided with a transmission screw (2022) rotatably connected with the lower boss (204) of the cross frame (2), and the outer side of the transmission screw (2022) is connected with the side plate (201) to form a spiral connection, which is used to drive the side plate (201) to move forward and backward.

6. A device for skimming slag from a galvanizing bath according to claim 5, characterized in that: Adjacent bosses (204) are rotatably installed with transmission gear shafts (2041), which are connected with the transmission screw (2022), and the outer side of the rotary motor (2042) of the rear side of the cross frame (2) is provided with a rotary motor (2042) which drives the transmission gear shaft (2041) and the transmission screw (2022) to rotate through the gear mechanism at the front end thereof.

7. A device for skimming slag from a galvanizing bath according to claim 5, characterized in that: The outer side of the boss (204) is provided with a convex pipe (2031) connected with the guide pipe (2032) on the side of the side pipe (203), and the lower end of the side pipe (203) is provided with a switching pipe (2035) for connecting the side pipe (203) and the cross frame (2).

8. A device for skimming slag from a galvanizing bath according to claim 7, characterized in that: The outer side of the convex tube (2031) is a convex thick body structure.

9. A device for skimming slag from a galvanizing bath according to claim 7, characterized in that: The end of the conduit (2032) is provided with a limiting strip (2033) clamping mounting seat in the positioning groove (2034) on the outer side of the convex tube (2031) to form a seal and limit.

10. A method for recovering slag from a galvanizing bath, applied to a device for recovering slag from a galvanizing bath according to any one of claims 1 to 9, characterized in that, The specific steps are as follows: S1: In the waiting time after the end of galvanizing, the pull rope (3011) is lowered through the wire box (301), so that the dense mesh plate (2011) and the sparse mesh plate (2012) enter the inside of the galvanizing tank (1); S2: The scraper (2014) located below the dense mesh plate (2011) and the sparse mesh plate (2012) first scrapes the front and rear sides of the galvanizing tank (1), and the residues on the inner wall are scraped off; S3: When the chassis (2013) touches the bottom, the driving rotary motor (2042) drives the side plate (201) to recover by using the transmission screw (2022), at this time the residues enter the cavity formed between the dense mesh plate (2011) and the sparse mesh plate (2012) through the sparse mesh plate (2012), forming limiting and storage; S4: When the adjacent scraping edges (2016) are butt jointed, the recovery of the pull rope (3011) is used to drive the upward floating, at this time the residues limited to the inside of the adjacent sparse mesh plate (2012) enter the inside of the horizontal dense mesh plate (2011) and the sparse mesh plate (2012), fully salvaging the residues to prevent leakage; S5: In addition, when the adjacent scraping edges (2016) are butt jointed, the conduit (2032) at the end of the side tube (203) is butt jointed to the convex tube (2031), so that the limiting strip (2033) is clamped in the inside of the positioning groove (2034) to form limiting and sealing effect; S6: Finally, after the side plate (201) is moved out, the fan above the horizontal frame (2) is driven, the wind force is transmitted to the inside of the vertically adjacent dense mesh plate (2011) and sparse mesh plate (2012) through the convex tube (2031), conduit (2032), side tube (203) and adapter pipe (2035), so that the stored residues are discharged outward, facilitating the next salvaging operation.

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