A kind of preparation process and device of medical absorbent cotton

By designing a medical cotton preparation device that includes a transmission belt, cleaning tank, water spray rack and cleaning components, the problem of difficulty in completely flushing out blade impurities in existing equipment is solved, and more efficient cleaning and processing is achieved.

CN119083073BActive Publication Date: 2025-04-25湖北欣柔卫生用品股份有限公司
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Patent Information

Application Number
CN202411445621.0
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-10-16
Publication Date
2025-04-25
Estimated Expiration
2044-10-16

AI Technical Summary

Technical Problem

During the cleaning process of existing medical degreased cotton preparation equipment, it is difficult for the impurities of the blade to be completely washed out, causing impurities to adhere to the surface of the cotton fiber or to get stuck inside, affecting processing efficiency.

Method used

A medical cotton preparation device is designed, including a drive belt, a cleaning tank, a water spray rack and a cleaning assembly. The camera detects impurities, tear the miscellaneous cotton fibers into the material separation assembly, and flushing the water spray rack and flip the rack drive the mesh board to scrape off floating impurities to ensure that the impurities are effectively cleaned.

Benefits of technology

It effectively prevents blade debris from adhering to the surface of cotton fibers, improves cleaning efficiency, and ensures the cleanliness and processing efficiency of cotton fibers.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention belongs to the technical field of preparing absorbent cotton, and specifically, is a process and device for preparing medical absorbent cotton, comprising a support frame, a transmission component is arranged on one side of the support frame, a degreasing machine, a cutting machine and a packaging machine are arranged outside the transmission component, a transmission belt is arranged above the support frame, a servo motor for driving the transmission belt is installed at one end of the support frame, a cleaning tank is arranged inside the support frame, a water spray frame is arranged above the support frame, and a cleaning component for cleaning scum is arranged below the water spray frame; the cleaning liquid and blade fragments overflowing from the cleaning tank can be discharged into the interior of a collecting shell through an overflow port, and the turning frame is driven to rotate when the water pump transports the cleaning liquid to the interior of the water spray frame, so that the turning frame can drive the mesh plate to push the blade fragments floating on the liquid surface of the cleaning tank into the interior of the collecting shell, so as to prevent the blade fragments floating on the liquid surface of the cleaning tank from adhering to the surface of the pure cotton fiber.
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Description

Technical Field

[0001] The invention belongs to the technical field of absorbent cotton preparation, in particular to a process and a device for preparing medical absorbent cotton. Background Art

[0002] Cotton wool is a kind of sterile cotton, which is often used in the fields of medicine, cosmetics and household cleaning. In the medical field, cotton wool is used to bandage wounds, wipe skin and clean wounds of patients. During the production of cotton wool, pure cotton fibers need to be prepared, and a cotton wool preparation device is used.

[0003] An existing patent application with publication number CN101023899A discloses a preparation process of medical flax absorbent cotton, in which flax raw materials are processed into medical flax absorbent cotton through processes such as impurity removal, degreasing, bleaching, and drying. Compared with cotton absorbent cotton, flax absorbent cotton has good air permeability, high water absorption, antibacterial, anti-allergic and other properties.

[0004] When the existing medical cotton wool preparation equipment is in use, the raw materials need to be flushed with a cleaning liquid. During the flushing process, impurities in the raw materials will be flushed out, and some leaf-like impurities will float above the cleaning liquid. When the leaf-like impurities accumulate, floating leaves may adhere to the surface of the cleaned raw materials during transportation, and the leaves may be stuck inside the raw materials and difficult to be flushed out, affecting the processing efficiency.

[0005] To this end, the present invention provides a process and device for preparing medical absorbent cotton. Summary of the invention

[0006] In order to make up for the deficiencies of the prior art, at least one technical problem raised in the background technology is solved.

[0007] The technical solution adopted by the present invention to solve its technical problems is: a medical absorbent cotton preparation device described in the present invention comprises a support frame, a conveying assembly is arranged on one side of the support frame, a degreasing machine, a cutting machine and a packaging machine are respectively arranged on the outside of the conveying assembly, a transmission belt is arranged above the support frame, a servo motor for driving the transmission belt is installed at one end of the support frame, a cleaning tank is arranged inside the support frame, the middle part of the transmission belt extends into the inside of the cleaning tank, a water spray frame is arranged above the support frame, a mounting frame is fixed above the water spray frame, the mounting frame is fixed to the top end of the support frame, a water pump is installed at one end of the support frame, a cleaning assembly for cleaning scum is arranged below the water spray frame, a support shell is fixed on one side of the top end of the support frame, a feeding pipe is fixed inside the support shell, and a material dividing assembly is arranged inside the support shell.

[0008] Preferably, the cleaning component includes an overflow port opened at the top of the support frame, a collecting shell is fixed to one end of the support frame close to the overflow port, the collecting shell is located below the overflow port, a filter plate is arranged inside the collecting shell, and the bottom end of the collecting shell is connected to the water inlet pipe of the water pump.

[0009] Preferably, a connecting shell is provided above the water pump, a water inlet is fixed on one side of the connecting shell, a water outlet is fixed on the other side of the connecting shell, the top of the connecting shell is fixedly connected to the supporting shell through a connecting rod, the water outlet pipe of the water pump is connected to the water inlet, the water outlet is connected to one end of the water spray frame through a water pipe, the bottom end of the connecting shell is rotatably connected to a flip frame, a water wheel is fixed on the top of the flip frame, the water wheel is rotatably connected to the inside of the connecting shell, the outer diameter of the water wheel matches the inner diameter of the connecting shell, a mesh plate is provided below the flip frame, the bottom of the mesh plate extends to the inside of the cleaning tank, and a plurality of water nozzles are evenly spacedly installed at the bottom of the water spray frame.

[0010] Preferably, the flip frame is composed of six flip rods, each of which is fixed with a support block at both ends, and the mesh plate is fixed with a rotating shaft at both ends, the rotating shaft is rotatably connected to the inside of the support block, and a coil spring is fixed to the outside of the rotating shaft, and the outermost side of the coil spring is fixedly connected to the support block.

[0011] Preferably, a scraper is fixed to one end of the top of the collecting shell away from the overflow port.

[0012] Preferably, the material dispensing assembly includes a camera installed on the top of the inner side of the supporting shell close to the side of the feed pipe, a displacement motor is installed at one end of the supporting shell, two threaded rods are rotatably connected inside the supporting shell, and the outer threads of the threaded rods are connected to a moving block, one end of one of the threaded rods is fixedly connected to the end of the rotating shaft of the displacement motor, and a gear is fixed at the end of the threaded rod away from the displacement motor, and the gears at one end of the two threaded rods are meshingly connected.

[0013] Preferably, guide plates are fixed on both sides of the bottom end of the moving block, an electric telescopic rod is arranged between the two guide plates, the top end of the electric telescopic rod is fixedly connected to the moving block, the bottom end of the electric telescopic rod is fixed with a lifting block, both sides of the lifting block are rotatably connected to the insertion rack, guide sliding holes are opened on both sides of the guide plate, guide rods are fixed on both sides of the bending part of the insertion rack, and the guide rods are slidably connected to the inside of the guide sliding holes.

[0014] Preferably, a pushing frame is provided between the insertion racks, telescopic columns are fixed on both sides of the top of the pushing frame, a guide cylinder is provided above the telescopic column, the top of the telescopic column extends to the interior of the guide cylinder, a spring is fixed to the top of the telescopic column, and the top of the spring is fixedly connected to the inner wall of the guide cylinder.

[0015] The present invention provides a process for preparing medical absorbent cotton, comprising:

[0016] Raw material preparation: Select the finest pure cotton fiber as the raw material, and mix cotton fibers of different fiber lengths in proportion;

[0017] Cleaning: Put the raw cotton fiber into the cleaning machine for cleaning to remove impurities, dust and grease in the cotton. The cleaned cotton fiber also needs to be bleached;

[0018] Degreasing treatment: The cleaned cotton fibers will be soaked in a dilute sulfuric acid solution first, and then the sulfuric acid-treated cotton fibers will be placed in a degreasing machine, and solvents will be added to remove the grease in the cotton fibers;

[0019] Cutting and shaping: The cleaned and bleached cotton fibers are fed into a cutting machine for cutting and shaping to obtain specifications and shapes that meet the requirements for medical use;

[0020] Drying and packaging: Put the cut absorbent cotton into the drying box for drying, and the dried absorbent cotton is packaged by the packaging machine.

[0021] Preferably, the cleaning process comprises the following steps:

[0022] S1, putting the cotton fiber to be processed into the feed pipe, and discharge it to the top of the transmission belt through the feed pipe;

[0023] S2, taking an image of cotton fibers by a camera, and analyzing the image to determine the cotton fibers containing impurities;

[0024] S3, tearing apart the cotton fibers containing impurities through the insertion rack of the material dividing assembly, so that the impurities inside the cotton fibers are exposed to the outside;

[0025] S4, the cotton fibers are transported to the inside of the cleaning tank, and the internal impurities are washed away by the water spray rack;

[0026] S5, driving the screen plate through the flip frame to scrape the impurities floating on the surface of the cleaning liquid toward the overflow port;

[0027] S6. The cleaned cotton fibers are transported from the cleaning tank to the top of the conveying assembly through a transmission belt for subsequent processing.

[0028] The beneficial effects of the present invention are as follows:

[0029] 1. The medical absorbent cotton preparation process and device described in the present invention can discharge the cleaning liquid and blade fragments overflowing from the cleaning tank into the interior of the collecting shell through the overflow port. When the water pump transports the cleaning liquid to the interior of the water spray frame, it drives the flip frame to rotate, so that the flip frame drives the mesh plate to push the blade fragments floating on the liquid surface of the cleaning tank into the interior of the collecting shell, which can prevent the blade fragments floating on the liquid surface of the cleaning tank from adhering to the surface of the pure cotton fiber.

[0030] 2. The medical absorbent cotton preparation process and device described in the present invention can detect the inside of pure cotton fibers through a camera. If impurities are detected inside the pure cotton fibers, the displacement motor drives the moving block to move to the corresponding position, and then the electric telescopic rod drives the insertion rack to tear the pure cotton fibers apart. After tearing, it is easier for the subsequent water spray rack to rinse the pure cotton fibers. BRIEF DESCRIPTION OF THE DRAWINGS

[0031] The present invention will be further described below in conjunction with the accompanying drawings.

[0032] Figure 1 is a stereogram of the present invention;

[0033] Figure 2 is a three-dimensional diagram of the support frame of the present invention;

[0034] Figure 3 is a three-dimensional diagram of the support frame of the present invention from another viewing angle;

[0035] Figure 4 It is a schematic diagram of the internal structure of the cleaning tank in the present invention;

[0036] Figure 5 It is a schematic diagram of the structure of the water spray rack in the present invention;

[0037] Figure 6 It is a schematic diagram of the structure of the overturning frame in the present invention;

[0038] Figure 7 yes Figure 6 A partial enlarged view of the middle part;

[0039] Figure 8 It is a schematic diagram of the internal structure of the support shell in the present invention;

[0040] Fig. 9 It is a schematic diagram of the internal structure of the guide plate in the present invention;

[0041] Fig.10 It is a schematic diagram of the pusher frame structure in the present invention.

[0042] In the figure: 1. support frame; 11. transmission belt; 12. cleaning tank; 121. overflow port; 2. water spray frame; 21. mounting frame; 22. collecting shell; 221. scraper; 23. water pump; 24. connecting shell; 241. water inlet; 242. water outlet; 25. turning frame; 251. water wheel; 252. support block; 253. coil spring; 26. mesh plate; 3. support shell; 31. feed pipe; 32. displacement motor; 321. moving block; 322. threaded rod; 323. gear; 33. camera; 34. guide plate; 341. guide slide hole; 342. electric telescopic rod; 343. lifting block; 344. material insertion frame; 35. push frame; 351. telescopic column; 352. guide cylinder; 353. spring; 4. transmission component; 5. degreasing machine; 6. cutting machine; 7. packaging machine. DETAILED DESCRIPTION

[0043] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further explained below in conjunction with specific implementation methods.

[0044] like Figures 1 to 4 As shown, a medical absorbent cotton preparation device described in an embodiment of the present invention comprises a support frame 1, a conveying assembly 4 is arranged on one side of the support frame 1, a degreasing machine 5, a cutting machine 6 and a packaging machine 7 are arranged outside the conveying assembly 4, a transmission belt 11 is arranged above the support frame 1, a servo motor for driving the transmission belt 11 is installed at one end of the support frame 1, a cleaning tank 12 is arranged inside the support frame 1, and the middle part of the transmission belt 11 extends into the inside of the cleaning tank 12, a water spray frame 2 is arranged above the support frame 1, a mounting frame 21 is fixed above the water spray frame 2, the mounting frame 21 is fixed to the top of the support frame 1, a water pump 23 is installed at one end of the support frame 1, a cleaning assembly for cleaning scum is arranged below the water spray frame 2, a support shell 3 is fixed on one side of the top of the support frame 1, a feed pipe 31 is fixed inside the support shell 3, and a material dividing assembly is arranged inside the support shell 3;

[0045] When preparing medical absorbent cotton, pure cotton fiber is put into the inside of the feed pipe 31. At this time, the feed pipe 31 guides the pure cotton fiber to the top of the transmission belt 11. The servo motor drives the transmission belt 11 to transport the pure cotton fiber. During the transportation process, the material separation component pulls the inside of the pure cotton fiber to separate the pure cotton fiber from the leaves. Then the pure cotton fiber is transported to the inside of the cleaning tank 12, and the water pump 23 transports the cleaning liquid to the water spray rack 2. The cleaning liquid is sprayed through the water spray rack 2 to rinse the pure cotton fiber. During the rinsing, the cleaning component cleans the floating leaves, and then the transmission belt 11 transports the cleaned pure cotton fiber to the outside. Then the pure cotton The fibers fall on the top of the conveying component 4, and the conveying component 4 conveys the cleaned pure cotton fibers. The pure cotton fibers at the top of the conveying component 4 are degreased by the degreasing machine 5, and then continue to be conveyed by the conveying component 4. Then the pure cotton fibers pass through the inside of the cutting machine 6 and are cut into the required shape and size. Finally, the conveying component 4 conveys the cut pure cotton fibers to the packaging machine 7. The pure cotton fibers are first dried by the built-in drying box of the packaging machine 7. After drying, the packaging machine 7 packages the pure cotton fibers. The packaged pure cotton fibers are transported to the outside through the conveying component 4, and the preparation of the absorbent cotton can be completed.

[0046] like Figures 1 to 5 As shown, the cleaning assembly includes an overflow port 121 opened at the top of the support frame 1, and a collecting shell 22 is fixed to one end of the support frame 1 close to the overflow port 121. The collecting shell 22 is located below the overflow port 121. A filter plate is arranged inside the collecting shell 22. The bottom end of the collecting shell 22 is connected to the water inlet pipe of the water pump 23.

[0047] When flushing pure cotton fibers, the water level inside the cleaning tank 12 is flush with the bottom of the overflow port 121, and the water spray rack 2 sprays cleaning liquid to flush the pure cotton fibers. During the flushing process, the water level inside the cleaning tank 12 will continue to rise. At this time, the blade fragments flushed out will rise with the water level. When the water level rises, the cleaning liquid will flow into the interior of the collecting shell 22 through the overflow port 121. At this time, the blade fragments will flow into the interior of the collecting shell 22 at the same time as the cleaning liquid. The filter plate inside the collecting shell 22 can filter out impurities in the cleaning liquid, and then the cleaning liquid can be recycled by extraction by the water pump 23.

[0048] like Figures 1 to 7As shown, a connecting shell 24 is provided above the water pump 23, a water inlet 241 is fixed on one side of the connecting shell 24, a water outlet 242 is fixed on the other side of the connecting shell 24, the top of the connecting shell 24 is fixedly connected to the supporting shell 3 through a connecting rod, the water outlet pipe of the water pump 23 is connected to the water inlet 241, the water outlet 242 is connected to one end of the water spraying frame 2 through a water pipe, the bottom end of the connecting shell 24 is rotatably connected to a turning frame 25, the top end of the turning frame 25 is fixed with a water wheel 251, the water wheel 251 is rotatably connected to the inside of the connecting shell 24, the outer diameter of the water wheel 251 matches the inner diameter of the connecting shell 24, a mesh plate 26 is provided below the turning frame 25, the bottom of the mesh plate 26 extends to the inside of the cleaning tank 12, and a plurality of water spray nozzles are installed at equal intervals at the bottom end of the water spraying frame 2;

[0049] When the water pump 23 transports the cleaning liquid to the inside of the water spray rack 2, it will pass through the inside of the connecting shell 24. When the cleaning liquid enters the inside of the connecting shell 24, it will drive the water wheel 251 to rotate. At this time, the water wheel 251 drives the flip rack 25 to flip. When the flip rack 25 flips, it drives the mesh plate 26 to move. During the movement of the mesh plate 26, it will push the blade fragments floating in the cleaning tank 12, which can assist the blades to be discharged from the overflow port 121, and can prevent the blades from getting stuck and unable to be cleaned when floating in the overflow port 121. The water spray rack 2 can spray the cleaning liquid onto the surface of the pure cotton fiber through multiple water nozzles, so as to achieve the cleaning of the pure cotton fiber.

[0050] like Figures 1 to 7 As shown, the flip frame 25 is composed of six flip rods, each of which is fixed with a support block 252 at both ends, and a rotating shaft is fixed at both ends of the mesh plate 26, the rotating shaft is rotatably connected to the inside of the support block 252, and a coil spring 253 is fixed to the outside of the rotating shaft, and the outermost side of the coil spring 253 is fixedly connected to the support block 252;

[0051] When the mesh plate 26 flips over and passes through the outer wall of the support frame 1 on the side of the overflow port 121, the mesh plate 26 will be blocked by the support frame 1. At this time, the flip frame 25 continues to rotate and the mesh plate 26 will be pushed and flipped by the support frame 1. At this time, the mesh plate 26 will flip inside the support block 252 through the rotating shafts at both ends. At this time, the coil spring 253 will be tightened by the rotating shaft. When the mesh plate 26 passes the outer wall, the coil spring 253 will drive the mesh plate 26 to flip in the opposite direction through the rotating shaft, and can drive the mesh plate 26 to return to its original position.

[0052] like Figures 1 to 7 As shown, a scraper 221 is fixed to one end of the top of the collecting shell 22 away from the overflow port 121;

[0053] When the mesh plate 26 passes through the scraper 221 , the mesh plate 26 will be lifted up by the scraper 221 . During the lifting process, the scraper 221 will scrape the surface of the mesh plate 26 to clean the surface of the mesh plate 26 and prevent blade fragments from adhering to the surface of the mesh plate 26 .

[0054] like Figures 1 to 8 As shown, the material dispensing assembly includes a camera 33 installed at the top of the inner side of the support shell 3 near the feeding pipe 31, a displacement motor 32 is installed at one end of the support shell 3, two threaded rods 322 are rotatably connected inside the support shell 3, and a moving block 321 is threadedly connected to the outer side of the threaded rod 322, one end of one of the threaded rods 322 is fixedly connected to the end of the rotating shaft of the displacement motor 32, and a gear 323 is fixed at one end of the threaded rod 322 away from the displacement motor 32, and the gears 323 at one end of the two threaded rods 322 are meshed and connected;

[0055] During the process of flushing the pure cotton fiber by the water spray rack 2, the blade fragments may be stuck inside the pure cotton fiber. At this time, the pure cotton fiber at the top of the transmission belt 11 is detected by the camera 33. When the blade fragments are detected inside the pure cotton fiber, the displacement motor 32 is started to drive the threaded rod 322 to rotate, and the threaded rod 322 drives the moving block 321 to move, so that the moving block 321 moves to the position of the pure cotton fiber that needs to be processed. After the moving block 321 moves to the position of the pure cotton fiber, the blade fragments inside the pure cotton fiber can be processed conveniently.

[0056] like Figures 1 to 9 As shown, guide plates 34 are fixed on both sides of the bottom of the moving block 321, an electric telescopic rod 342 is arranged between the two guide plates 34, the top of the electric telescopic rod 342 is fixedly connected to the moving block 321, a lifting block 343 is fixed to the bottom of the electric telescopic rod 342, both sides of the lifting block 343 are rotatably connected to the insertion rack 344, guide sliding holes 341 are opened on both sides of the inside of the guide plate 34, guide rods are fixed on both sides of the bending part of the insertion rack 344, and the guide rods are slidably connected to the inside of the guide sliding holes 341;

[0057] When the moving block 321 moves and drives the insertion rack 344 to be located on both sides of the blade fragments, the electric telescopic rod 342 is started to push the lifting block 343 downward. At this time, the lifting block 343 pushes the insertion rack 344 to move downward. When the insertion rack 344 moves downward, the guide rods at both ends slide inside the guide sliding hole 341. Under the guidance of the guide sliding hole 341, the insertion rack 344 will move straight downward first. During the straight downward movement of the insertion rack 344, the oblique rod at the bottom end will be inserted into the interior of the pure cotton fiber. When the insertion rack 344 moves to the bending area of ​​the guide sliding hole 341, the guidance of the bending area of ​​the guide sliding hole 341 can make the insertion rack 344 expand to both sides. In this process, the insertion rack 344 pulls the pure cotton fiber to move to both sides. At this time, the insertion rack 344 can tear the pure cotton fiber apart, Fig. 9It can be seen that the two material insertion racks 344 are symmetrically arranged, and the bottom ends of the material insertion racks 344 are inclined rods. The inclined rods at the bottom ends of the two material insertion racks 344 are close to the middle. At this time, the material insertion racks 344 can be inserted into the cotton fiber to be closer to the center of the pure cotton fiber. Tearing the pure cotton fiber from the more central part will make it easier to expose the leaf fragments in the pure cotton fiber. After the leaf fragments are exposed, they are fixed and easier to separate from the pure cotton fiber. Through subsequent flushing, the leaf fragments can be more easily flushed out of the pure cotton fiber, and a better flushing effect can be achieved when the water spray rack 2 flushes the pure cotton fiber.

[0058] like Figures 1 to 10 As shown, a material pushing frame 35 is arranged between the material insertion racks 344, telescopic columns 351 are fixed on both sides of the top of the material pushing frame 35, a guide cylinder 352 is arranged above the telescopic column 351, the top of the telescopic column 351 extends to the inside of the guide cylinder 352, a spring 353 is fixed to the top of the telescopic column 351, and the top of the spring 353 is fixedly connected to the inner wall of the guide cylinder 352;

[0059] After the material insertion rack 344 tears the pure cotton fiber, the electric telescopic rod 342 drives the lifting block 343 to rise. At this time, the material insertion rack 344 is easy to clamp the pure cotton fiber. To prevent this problem, a pushing frame 35 is set between the material insertion racks 344. When the pushing frame 35 is stuck between the two material insertion racks 344, the spring 353 is in a compressed state. When the material insertion rack 344 is opened, the pushing frame 35 is released, and then the spring 353 releases the elastic force to push the telescopic column 351, and the telescopic column 351 pushes the pushing frame 35 to move downward When the pushing frame 35 moves downward, it will push the pure cotton fibers downward, so that the pure cotton fibers can be separated from the insertion rack 344, and the pure cotton fibers can be prevented from being clamped when the insertion rack 344 is raised. At the same time, when the insertion rack 344 is raised, the guide of the guide slide hole 341 will gather the pure cotton fibers. At this time, the insertion rack 344 can clamp the pushing frame 35 and move the pushing frame 35 upward through the guidance of the insertion rack 344. During the movement of the pushing frame 35, the telescopic column 351 is driven to squeeze the spring 353 into the guide cylinder 352.

[0060] A process for preparing medical absorbent cotton comprises:

[0061] Raw material preparation: Select the finest pure cotton fiber as the raw material, and mix cotton fibers of different fiber lengths in proportion;

[0062] Cleaning: Put the raw cotton fiber into the cleaning machine for cleaning to remove impurities, dust and grease in the cotton. The cleaned cotton fiber also needs to be bleached;

[0063] Degreasing treatment: The cleaned cotton fibers are first soaked in a dilute sulfuric acid solution, and the cotton fibers treated with sulfuric acid are placed in a degreasing machine 5, where solvent is added to remove the grease in the cotton fibers;

[0064] Cutting and shaping: The cleaned and bleached cotton fibers are fed into a cutting machine 6 for cutting and shaping to obtain specifications and shapes that meet medical use requirements;

[0065] Drying and packaging: The cut absorbent cotton is placed in a drying box for drying, and the dried absorbent cotton is packaged by a packaging machine 7.

[0066] The cleaning process includes the following steps:

[0067] S1, putting the cotton fiber to be processed into the feed pipe 31, and discharge it to the top of the transmission belt 11 through the feed pipe 31;

[0068] S2, taking a cotton fiber image by using the camera 33, and analyzing the image to determine the cotton fiber containing impurities;

[0069] S3, tearing apart the cotton fibers containing impurities through the inserting rack 344 of the material dividing assembly, so that the impurities inside the cotton fibers are exposed to the outside;

[0070] S4, the cotton fibers are transported to the interior of the cleaning tank 12, and the internal impurities are washed away by the water spray rack 2;

[0071] S5, the flip frame 25 drives the screen plate 26 to scrape the impurities floating on the surface of the cleaning liquid toward the overflow port 121;

[0072] S6. The cleaned cotton fibers are transported from the cleaning tank 12 to the top of the conveying assembly 4 via the transmission belt 11 for subsequent processing.

[0073] The above shows and describes the basic principles, main features and advantages of the present invention. It should be understood by those skilled in the art that the present invention is not limited to the above embodiments. The above embodiments and descriptions are only for explaining the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which fall within the scope of the present invention. The scope of protection of the present invention is defined by the attached claims and their equivalents.

Claims

1. A medical absorbent cotton preparation device, characterized in that: The invention comprises a support frame (1), a conveying assembly (4) is arranged on one side of the support frame (1), a degreasing machine (5), a cutting machine (6) and a packaging machine (7) are arranged outside the conveying assembly (4), a transmission belt (11) is arranged above the support frame (1), a servo motor for driving the transmission belt (11) is installed at one end of the support frame (1), a cleaning tank (12) is arranged inside the support frame (1), the middle part of the transmission belt (11) extends into the inside of the cleaning tank (12), a water spray frame (2) is arranged above the support frame (1), and the water spray frame (2) is arranged on the upper side of the support frame (1), and the water spray frame (2) is arranged on the upper side of the support frame (1). A mounting frame (21) is fixed above the support frame (2), and the mounting frame (21) is fixed to the top of the support frame (1). A mounting frame (21) is fixed above the water spray frame (2), and the mounting frame (21) is fixed to the top of the support frame (1). A water pump (23) is installed at one end of the support frame (1), and a cleaning component for cleaning scum is arranged below the water spray frame (2). A support shell (3) is fixed to one side of the top of the support frame (1), a feed pipe (31) is fixed inside the support shell (3), and a material distribution component is arranged inside the support shell (3); The cleaning component comprises an overflow port (121) opened at the top end of the support frame (1); a collecting shell (22) is fixed to one end of the support frame (1) close to the overflow port (121); the collecting shell (22) is located below the overflow port (121); a filter plate is arranged inside the collecting shell (22); and the bottom end of the collecting shell (22) is connected to a water inlet pipe of a water pump (23); A connecting shell (24) is provided above the water pump (23); a water inlet (241) is fixed on one side of the connecting shell (24); a water outlet (242) is fixed on the other side of the connecting shell (24); the top of the connecting shell (24) is fixedly connected to the support shell (3) via a connecting rod; a water outlet pipe of the water pump (23) is connected to the water inlet (241); the water outlet (242) is connected to one end of the water spray frame (2) via a water pipe; and the connecting shell (24) is connected to the support shell (3) via a connecting rod. 4) is rotatably connected to a turning frame (25), a water wheel (251) is fixed to the top of the turning frame (25), the water wheel (251) is rotatably connected to the inside of the connecting shell (24), the outer diameter of the water wheel (251) matches the inner diameter of the connecting shell (24), a mesh plate (26) is arranged below the turning frame (25), the bottom of the mesh plate (26) extends to the inside of the cleaning tank (12), and a plurality of water spray nozzles are installed at equal intervals at the bottom end of the water spray frame (2); The flip frame (25) is composed of six flip rods, each of which is fixed with a support block (252) at both ends, and a rotating shaft is fixed at both ends of the mesh plate (26), the rotating shaft is rotatably connected to the inside of the support block (252), and a coil spring (253) is fixed to the outside of the rotating shaft, and the outermost side of the coil spring (253) is fixedly connected to the support block (252); A scraper (221) is fixed to one end of the top of the collecting shell (22) away from the overflow port (121); The material distribution assembly comprises a camera (33) mounted on the top of the inner side of the support shell (3) near the feeding pipe (31); a displacement motor (32) is mounted on one end of the support shell (3); two threaded rods (322) are rotatably connected to the inner side of the support shell (3); the outer threads of the threaded rods (322) are connected to a moving block (321); one end of one of the threaded rods (322) is fixedly connected to the end of the rotating shaft of the displacement motor (32); a gear (323) is fixed to the end of the threaded rod (322) away from the displacement motor (32); and the gears (323) at one end of the two threaded rods (322) are meshedly connected.

2. A medical absorbent cotton preparation device according to claim 1, characterized in that: Guide plates (34) are fixed on both sides of the bottom end of the moving block (321); an electric telescopic rod (342) is arranged between the two guide plates (34); the top end of the electric telescopic rod (342) is fixedly connected to the moving block (321); a lifting block (343) is fixed to the bottom end of the electric telescopic rod (342); both sides of the lifting block (343) are rotatably connected to a material insertion rack (344); guide sliding holes (341) are opened on both sides of the guide plate (34); guide rods are fixed on both sides of the bending part of the material insertion rack (344); the guide rods are slidably connected to the inside of the guide sliding holes (341).

3. A medical absorbent cotton preparation device according to claim 2, characterized in that: A material pushing frame (35) is arranged between the material insertion racks (344), telescopic columns (351) are fixed to both sides of the top of the material pushing frame (35), a guide tube (352) is arranged above the telescopic column (351), the top of the telescopic column (351) extends to the inside of the guide tube (352), a spring (353) is fixed to the top of the telescopic column (351), and the top of the spring (353) is fixedly connected to the inner wall of the guide tube (352).

4. A process for preparing medical absorbent cotton, wherein the process uses the medical absorbent cotton preparation device according to any one of claims 1 to 3 to prepare medical absorbent cotton, characterized in that: The steps include: Raw material preparation: Select the finest pure cotton fiber as the raw material, and mix cotton fibers of different fiber lengths in proportion; Cleaning: Put the raw cotton fiber into the cleaning machine for cleaning to remove impurities, dust and grease in the cotton. The cleaned cotton fiber also needs to be bleached; Degreasing treatment: The cleaned cotton fibers are first soaked in a dilute sulfuric acid solution. The cotton fibers treated with sulfuric acid are placed in a degreasing machine (5) and solvent is added to remove the grease in the cotton fibers. Cutting and shaping: The cleaned and bleached cotton fibers are fed into a cutting machine (6) for cutting and shaping to obtain specifications and shapes that meet medical use requirements; Drying and packaging: The cut absorbent cotton is placed in a drying box for drying, and the dried absorbent cotton is packaged by a packaging machine (7).

5. The process for preparing medical absorbent cotton according to claim 4, characterized in that: The cleaning process comprises the following steps: S1, placing the cotton fibers to be processed into the feed pipe (31), and discharging the cotton fibers through the feed pipe (31) to the top of the transmission belt (11); S2, photographing an image of cotton fibers by means of a camera (33), and analyzing the image to determine the cotton fibers containing impurities; S3, tearing apart the cotton fibers containing impurities by means of the inserting rack (344) of the material dividing assembly, so that the impurities inside the cotton fibers are exposed to the outside; S4, the cotton fibers are transported to the interior of the cleaning tank (12), and the impurities inside are washed away by the water spray rack (2); S5, driving the screen plate (26) by the turning frame (25) to scrape impurities floating on the surface of the cleaning liquid toward the overflow port (121); S6. The cleaned cotton fibers are transported from the cleaning tank (12) to the top of the conveying assembly (4) via a transmission belt (11) for subsequent processing.

Citation Information

Patent Citations

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