A tilted truss steel structure transfer layer structure and installation method thereof
Through the combination of hoop structure and high-precision steel wedges, the problem of stable connection of the inclined truss steel structure transfer layer is solved, efficient connection without welding and vertical positioning of the main steel beam are achieved, and the stability and aesthetics of the structure are improved.
Patent Information
- Application Number
- CN202411385218.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-30
- Publication Date
- 2025-10-03
- Estimated Expiration
- 2044-09-30
AI Technical Summary
Traditional fixing methods are unable to effectively cope with the lateral forces generated by the tilt angle of the inclined truss, which causes the steel structure transfer layer to be prone to deformation or instability during long-term use. Welding or bolt connection methods are difficult to ensure the strength and stiffness requirements of the node in the tilted state.
A clamp structure combined with high-precision steel wedges and the removal of fire-retardant paint between the main steel beam and the inclined truss are adopted. High-strength wire rods are used to connect the main steel beam and the inclined truss to ensure a stable connection. High-precision steel wedges are used to level the main steel beam to a vertical angle with the ground.
It achieves a stable connection without welding, reduces quality problems caused by welding, ensures the stability and aesthetics of the structure, and avoids structural performance degradation or failure due to tilt angles.
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Figure CN119083601B_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of building decoration, and in particular to an inclined truss steel structure transfer layer structure and an installation method thereof. Background Art
[0002] With the rapid development of modern construction technology, the structural design of high-rise buildings is becoming increasingly complex. Inclined trusses and steel transfer decks, due to their unique structural form, can effectively address the challenges of large spans, high loads, and complex loads. Traditional fixing methods often struggle to effectively handle the lateral forces generated by the tilt angle of inclined trusses, resulting in deformation or instability of steel transfer decks over long-term use. Furthermore, welding or bolted connection methods struggle to maintain the required strength and stiffness of the joints in the tilted state. Summary of the Invention
[0003] In response to the above problems, the purpose of this application is to provide an inclined truss steel structure transition layer structure and its installation method. This application ensures that the steel structure transition layer can remain stable when bearing loads, avoiding structural performance degradation or failure caused by truss tilt, by designing more reasonable and reliable connection nodes, adopting a clamp structure combined with high-precision steel wedges and removing the fire-retardant coating on the contact surface between the main steel beam and the inclined truss.
[0004] According to one aspect of the present application, the present application provides an inclined truss steel structure transfer layer structure, comprising:
[0005] The main steel beam is made of Q235H steel with specifications of HM244*175*7*11;
[0006] The clamp structure includes four rectangularly distributed first angle irons, the lower part of the first angle irons clamps the inclined truss in the vertical direction, and the upper part of the first angle irons clamps the main steel beam in the horizontal direction; the lower end of the first angle iron is connected by two second angle irons in the first direction, and the six angle irons at the lower end are fixed by two high-strength wire bolts in the second direction; the upper end of the first angle iron is connected by two second angle irons in the first direction, and the six angle irons at the upper end are fixed by two high-strength wire bolts in the second direction; the first angle iron is connected by two third angle irons in the second direction at the connection position between the inclined truss and the main steel beam, and the six angle irons at the connection position are fixed by two high-strength wire bolts in the first direction.
[0007] Furthermore, in some embodiments, before installing the main steel beam and the hoop structure, the fire retardant coating on the contact surface between the main steel beam and the inclined truss needs to be removed.
[0008] Furthermore, in some embodiments, it also includes: high-precision steel wedges, which are placed between the main steel beam and the inclined truss to ensure that the main steel beam is at a vertical angle to the ground.
[0009] Furthermore, in some embodiments, the first angle iron, the second angle iron, and the third angle iron are made of L-shaped steel with a cross-section of L50*3.
[0010] Furthermore, in some embodiments, the high-strength screw rod is an M12 high-strength screw rod with a grade of 8.8.
[0011] Furthermore, in some embodiments, the inclined truss steel structure transfer layer structure includes at least two groups of main steel beams and hoop structures, and each group of the main steel beams and hoop structures is evenly arranged on the inclined truss at intervals of 3m.
[0012] According to another aspect of the present application, the present application provides a method for installing a tilted truss steel structure transfer layer, comprising:
[0013] Prefabricated main steel beams and hoop structure components;
[0014] Splicing and installing the clamp structure: distribute the four first angle irons according to the preset length and width rectangle, place the first angle iron at the preset connection position between the inclined truss and the main steel beam, connect them through two third angle irons in the second direction, and fix the six angle irons at the connection position through two high-strength wire rod bolts in the first direction; place the lower part of the first angle iron on the inclined truss, connect the lower end of the first angle iron through two second angle irons in the first direction, and fix the six angle irons at the lower end in the second direction through two high-strength wire rod bolts, and the lower part of the first angle iron clamps the inclined truss in the vertical direction; place the main steel beam on the upper part of the first angle iron, connect the upper end of the first angle iron through two second angle irons in the first direction, and fix the six angle irons at the upper end in the second direction through two high-strength wire rod bolts, and the upper part of the first angle iron clamps the main steel beam in the horizontal direction.
[0015] Furthermore, in some embodiments, before splicing and installing the hoop structure, the fire retardant coating on the contact surface between the main steel beam and the inclined truss needs to be removed.
[0016] Furthermore, in some embodiments, before the main steel beam is placed on the upper part of the first angle iron, a high-precision steel wedge is placed between the main steel beam and the inclined truss to ensure that the main steel beam is at a vertical angle to the ground.
[0017] Furthermore, in some embodiments, the inclined truss steel structure transfer layer structure includes at least two groups of main steel beams and hoop structures, and each group of the main steel beams and hoop structures are evenly arranged on the inclined truss at intervals of 3m.
[0018] It should be understood that within the scope of this application, the above-mentioned technical features of this application and the technical features described in detail below (such as in the embodiments) can be combined with each other to form new or preferred technical solutions. Due to space limitations, they will not be listed here one by one.
[0019] Compared with the existing technology, this application has the following technical effects:
[0020] This application uses clamps to connect the steel structure transfer layer and the inclined truss, without the need for welding. Before installation, the fire-retardant paint on the contact surface between the transfer layer steel frame and the inclined truss can be removed to prevent slippage. At the same time, steel wedges are used to level the transfer layer steel frame and the inclined truss to ensure that the transfer layer steel beam is at a vertical angle to the ground. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] The above and other features and advantages of the present application will become more apparent by describing in detail example embodiments thereof with reference to the accompanying drawings.
[0022] Figure 1 A structural schematic diagram of an inclined truss steel structure transfer layer structure of the present application is shown.
[0023] Figure 2 A three-dimensional structural diagram of an inclined truss steel structure transfer layer structure of the present application is shown.
[0024] Reference numerals:
[0025] Main steel beam 1, hoop structure 2, first angle iron 201, inclined truss 3, second angle iron 202, high-strength wire rod 203, third angle iron 204, high-precision steel wedge 4. DETAILED DESCRIPTION
[0026] To make the purpose, technical solutions, beneficial effects, and significant improvements of the embodiments of this application more clear, the technical solutions in the embodiments of this application will be clearly and completely described below in conjunction with the embodiments of this application. Obviously, all the embodiments described are only some of the embodiments of this application, not all of them; based on the embodiments in this application, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of this application.
[0027] The present application will be further described below in conjunction with specific implementations. It should be understood that these embodiments are only used to illustrate the present application and are not intended to limit the scope of the present application.
[0028] References to "embodiments" herein mean that a particular feature, structure, or characteristic described in connection with the embodiment may be included in at least one embodiment herein. The appearance of such phrases in various places in the specification does not necessarily refer to the same embodiment, nor does it limit mutually exclusive independent or alternative embodiments. Those skilled in the art will appreciate that an embodiment herein may be combined with other embodiments as long as no structural conflicts arise.
[0029] In the description herein, unless otherwise specified or limited, the technical terms "installed," "connected," and "connected" should be understood broadly, and may refer to a movable connection, a fixed connection or integration, or connection via a connector. Those skilled in the art will understand the specific meanings of these terms in the embodiments of this application based on the specific circumstances.
[0030] In the description of this document, terms indicating orientation or positional relationships, such as "up", "down", "left", "right", "horizontal", "vertical", "height", "length", and "width", are intended to accurately describe the embodiments and simplify the description, but are not intended to limit the parts or structures involved to having a specific orientation, being installed or operated in a specific orientation, and should not be understood as limiting the embodiments in this document.
[0031] In the description herein, terms such as "first" and "second" are used only to distinguish different objects and should not be understood to indicate relative importance or to limit the quantity, specific order, or primary and secondary relationship of the described technical features. In the description herein, "plurality" means at least two.
[0032] Embodiments of the present application will now be described in detail with reference to the accompanying drawings. Reference will now be made in detail to preferred embodiments of the present application, examples of which are illustrated in the accompanying drawings. Wherever possible, the same reference numerals will be used throughout the drawings to refer to the same or similar parts.
[0033] Figure 1 The schematic diagram of the structure of the inclined truss steel structure transfer layer of the present application is shown. Figure 2 The figure shows a three-dimensional structure diagram of a tilted truss steel structure transfer layer structure of the present application. Figure 1-Figure 2 As shown, based on one aspect of the present application, the present application provides an inclined truss steel structure transfer layer structure, comprising:
[0034] The main steel beam 1 is constructed from Q235H steel with specifications of HM244*175*7*11. Q235H steel offers high strength and excellent load-bearing capacity, making it suitable for long-span structures and ensuring their safety and stability. Furthermore, its wide cross-section and superior bending resistance effectively reduce structural deformation and improve overall stability. Furthermore, this material offers a high cost-effectiveness, helping to reduce project costs. Furthermore, H-shaped steel offers excellent seismic resistance, making it suitable for buildings requiring earthquake-resistant design, thereby comprehensively improving the safety and cost-effectiveness of the structure.
[0035] The hoop structure 2 includes four rectangularly distributed first angle irons 201, the lower part of the first angle irons 201 clamps the inclined truss 3 in the vertical direction, and the upper part of the first angle irons 201 clamps the main steel beam 1 in the horizontal direction; the lower end of the first angle iron 201 is connected by two second angle irons 202 in the first direction, and the six angle irons at the lower end are fixed by two high-strength wire rods 203 bolts in the second direction; the upper end of the first angle iron 201 is connected by two second angle irons 202 in the first direction, and the six angle irons at the upper end are fixed by two high-strength wire rods 203 bolts in the second direction; the first angle iron 201 is connected by two third angle irons 204 in the second direction at the connection position of the inclined truss 3 and the main steel beam 1, and the six angle irons at the connection position are fixed by two high-strength wire rods 203 bolts in the first direction.
[0036] As can be understood by those skilled in the art, the present application uses the hoop structure 2 as the main connecting element between the steel structure transfer layer and the inclined truss, which improves the stability and durability of the connection and improves the construction efficiency. The connection method of the hoop structure does not require welding or complex bolt fixation, and is relatively easy to disassemble and adjust, which is more convenient when replacement, repair or adjustment is required. Once welding is completed, disassembly is more difficult and the structure is easily damaged. The hoop structure is connected by a high-strength wire rod, and through precise pre-tightening force control, a stable connection can be achieved, reducing quality problems such as cracks, deformation, and uneven connection strength that may occur during the welding process.
[0037] Furthermore, in some embodiments, before installing the main steel beam 1 and the hoop structure 2, the fire retardant coating on the contact surface between the main steel beam 1 and the inclined truss 3 needs to be removed. As those skilled in the art will appreciate, rigorous and refined treatment of the fire retardant coating on the contact surface between the main steel beam 1 and the inclined truss 3 reduces installation problems caused by poor contact surfaces.
[0038] Furthermore, some embodiments further include: high-precision steel wedges 4, placed between the main steel beam 1 and the inclined trusses 3, to ensure that the main steel beam 1 is perpendicular to the ground. As will be understood by those skilled in the art, the use of high-precision steel wedges 4 for leveling between the main steel beam 1 and the inclined trusses 3 achieves high-precision vertical positioning of the main steel beam 1, improving the overall stability and aesthetics of the structure.
[0039] Furthermore, in some embodiments, the first angle iron 201, the second angle iron 202, and the third angle iron 204 are made of L-shaped steel with a cross-section of L50*3. The L-shaped steel structure of this specification is lightweight and has a strong load-bearing capacity. It can provide reliable support and has good bending and torsion resistance to ensure the stability of the connection. Secondly, L-shaped steel is easy to process and install, and can be quickly fixed through flexible connection methods to improve construction efficiency. In addition, L503 L-shaped steel has a high cost performance and low material cost, is suitable for large-scale use, and is highly durable, has good corrosion resistance and aging resistance, ensuring the long-term stability and durability of the structure.
[0040] Furthermore, in some embodiments, the high-strength screw 203 utilizes an M12 high-strength screw with a grade of 8.8. This M12 high-strength screw has high tensile and yield strength, ensuring reliable connections under high loads. It also exhibits excellent fatigue resistance, making it suitable for applications subject to long-term, repetitive loads. Through precise preload control, this screw ensures uniform force distribution, enhances connection stability, and reduces the risk of loosening or slippage.
[0041] Furthermore, in some embodiments, the inclined truss steel transfer layer structure includes at least two sets of main steel beams 1 and hoop structures 2, each set of main steel beams 1 and hoop structures 2 being evenly spaced 3 meters apart on the inclined trusses 3. This design ensures uniform stress distribution, reduces local stress concentration, and improves overall stability and safety. The even spacing of 3 meters helps balance the structure's center of gravity, enhances torsional and lateral resistance, and prevents deformation.
[0042] According to another aspect of the present application, the present application provides a method for installing a tilted truss steel structure transfer layer, comprising:
[0043] Components of prefabricated main steel beam 1 and hoop structure 2;
[0044] Splicing and installing the hoop structure 2: distribute the four first angle irons 201 according to the preset length and width rectangle, place the first angle iron 201 at the preset connection position between the inclined truss 3 and the main steel beam 1, connect them in the second direction through two third angle irons 204, and fix the six angle irons at the connection position through two high-strength wire rods 203 bolts in the first direction; place the lower part of the first angle iron 201 on the inclined truss 3, connect the lower end of the first angle iron 201 through two second angle irons 202 in the first direction, and fix the six angle irons at the lower end through two high-strength wire rods 203 bolts in the second direction, and the lower part of the first angle iron 201 clamps the inclined truss 3 in the vertical direction; place the main steel beam 1 on the upper part of the first angle iron 201, connect the upper end of the first angle iron 201 through two second angle irons in the first direction, and fix the six angle irons at the upper end through two high-strength wire rods 203 bolts in the second direction, and the upper part of the first angle iron 201 clamps the main steel beam 1 in the horizontal direction.
[0045] Furthermore, in some embodiments, before splicing and installing the clamp structure 2, the fire retardant coating on the contact surface between the main steel beam 1 and the inclined truss 3 needs to be removed. Specifically, before splicing and installing the clamp structure 2, the contact surface between the main steel beam 1 and the inclined truss 3 is finely processed to remove the fire retardant coating. If necessary, mechanical polishing or chemical cleaning is performed to ensure that the contact surface is clean and free of impurities, thereby enhancing friction and reducing the problem of slippage caused by poor contact surface.
[0046] Furthermore, in some embodiments, before the main steel beam 1 is placed on top of the first angle iron 201, a high-precision steel wedge 4 is placed between the main steel beam 1 and the inclined truss 3 to ensure that the main steel beam 1 is perpendicular to the ground. This application introduces high-precision steel wedges 4 as a leveling tool between the main steel beam 1 and the inclined truss 3 to ensure that the main steel beam 1 is perpendicular to the ground, achieving high-precision vertical positioning of the main steel beam 1 and reducing the risk of stress concentration and structural damage caused by verticality deviation.
[0047] Furthermore, in some embodiments, the inclined truss steel structure transfer layer structure includes at least two groups of main steel beams 1 and hoop structures 2, and each group of the main steel beams 1 and hoop structures 2 are evenly arranged on the inclined truss 3 at intervals of 3m.
[0048] In summary, the inclined truss steel structure transfer layer structure and its installation method of the present application have the following beneficial effects compared with the prior art:
[0049] 1. This application uses a special clamp structure as the primary connection between the main steel beam and the inclined truss. The clamp structure is designed with a high-strength screw connection structure. Through precise preload control, it achieves a stable connection and reduces quality problems caused by welding.
[0050] 2. Before installation, this application shall carry out fine treatment on the contact surface between the main steel beam and the inclined truss, remove the fire retardant coating, and adopt mechanical grinding or chemical cleaning if necessary to ensure that the contact surface between the main steel beam and the inclined truss is clean and free of impurities, enhance friction, and reduce the problem of sliding caused by poor contact surface.
[0051] 3. This application introduces high-precision steel wedges for leveling the main steel beams, ensuring their vertical positioning relative to the ground, reducing stress concentration and structural damage risks caused by verticality deviations, and improving the overall stability and aesthetics of the structure.
[0052] The above describes the preferred embodiments of the present application. It should be understood that the present application is not limited to the above-mentioned specific embodiments, and the devices and structures that are not described in detail should be understood to be implemented in a common manner in the art; any technician familiar with the art can use the above-mentioned disclosed methods and technical contents to make many possible changes and modifications to the technical solutions of the present application without departing from the scope of the technical solutions of the present application, or modify them into equivalent embodiments with equivalent changes, which does not affect the substantive content of the present application. Therefore, any simple modifications, equivalent changes and modifications made to the above embodiments based on the technical essence of the present application that do not depart from the content of the technical solutions of the present application are still within the scope of protection of the technical solutions of the present application.
Claims
1. An inclined truss steel structure transfer layer structure, characterized in that: include: The main steel beam is made of Q235H steel with specifications of HM244*175*7*11; The hoop structure includes four rectangularly distributed first angle irons, wherein the lower portion of the first angle irons clamps the inclined truss in the vertical direction, and the upper portion of the first angle irons clamps the main steel beam in the horizontal direction; the lower end of the first angle iron is connected in the first direction by two second angle irons, and the six angle irons at the lower end are fixed in the second direction by two high-strength wire bolts; the upper end of the first angle iron is connected in the first direction by two second angle irons, and the six angle irons at the upper end are fixed in the second direction by two high-strength wire bolts; the first angle iron is connected in the second direction by two third angle irons at the junction of the inclined truss and the main steel beam, and the six angle irons at the junction are fixed in the first direction by two high-strength wire bolts; Before installing the main steel beam and the hoop structure, the fire retardant coating on the contact surface between the main steel beam and the inclined truss needs to be removed; The transfer layer structure further includes: high-precision steel wedges, which are placed between the main steel beams and the inclined trusses to ensure that the main steel beams are at a vertical angle to the ground.
2. The inclined truss steel structure transfer layer structure according to claim 1, characterized in that: The first angle iron, the second angle iron and the third angle iron are made of L-shaped steel with a cross-section of L50*3.
3. The inclined truss steel structure transfer layer structure according to claim 1, characterized in that: The high-strength screw rod is an M12 high-strength screw rod with a grade of 8.
8.
4. The inclined truss steel structure transfer layer structure according to claim 1, characterized in that: The inclined truss steel structure transfer layer structure includes at least two groups of main steel beams and hoop structures, and each group of main steel beams and hoop structures are evenly arranged on the inclined truss at intervals of 3m.
5. A method for installing a transfer layer of an inclined truss steel structure, characterized in that: The conversion layer structure according to any one of claims 1 to 4, wherein the installation method comprises: Prefabricated main steel beams and hoop structure components; Splicing and installing the clamp structure: distribute the four first angle irons according to the preset length and width rectangle, place the first angle iron at the preset connection position between the inclined truss and the main steel beam, connect them through two third angle irons in the second direction, and fix the six angle irons at the connection position through two high-strength wire rod bolts in the first direction; place the lower part of the first angle iron on the inclined truss, connect the lower end of the first angle iron through two second angle irons in the first direction, and fix the six angle irons at the lower end in the second direction through two high-strength wire rod bolts, and the lower part of the first angle iron clamps the inclined truss in the vertical direction; place the main steel beam on the upper part of the first angle iron, connect the upper end of the first angle iron through two second angle irons in the first direction, and fix the six angle irons at the upper end in the second direction through two high-strength wire rod bolts, and the upper part of the first angle iron clamps the main steel beam in the horizontal direction.
6. The method for installing a transfer layer of an inclined truss steel structure according to claim 5, characterized in that: Before splicing and installing the hoop structure, the fire retardant coating on the contact surface between the main steel beam and the inclined truss needs to be removed.
7. The method for installing a transfer layer of an inclined truss steel structure according to claim 5, characterized in that: The main steel beam is placed before the upper portion of the first angle iron, and a high-precision steel wedge is placed between the main steel beam and the inclined truss to ensure that the main steel beam is perpendicular to the ground.
8. The method for installing a transfer layer of an inclined truss steel structure according to claim 5, characterized in that: The inclined truss steel structure transfer layer structure includes at least two groups of main steel beams and hoop structures, and each group of main steel beams and hoop structures are evenly arranged on the inclined truss at intervals of 3m.
Citation Information
Patent Citations
Installation and construction method for lower transfer layer of inclined truss girder
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Hoop part mounting system for aluminum plate suspended ceiling
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