A marine thrust bearing performance test device and test method

By designing a performance testing device for marine thrust bearings, using directional adjustment mechanism and inclination detection components to simulate fixed contact points friction, the problem that the prior art cannot effectively test the bearings in harsh environments is solved, and an accurate assessment of the bearing's continuous operation capability is achieved.

CN119086065BActive Publication Date: 2025-06-24ZHANGJIAGANG SHUANGLONG WUYOU SLIDE BEARING CO LTD
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Patent Information

Application Number
CN202411595964.5
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-11-11
Publication Date
2025-06-24
Estimated Expiration
2044-11-11

AI Technical Summary

Technical Problem

The existing marine thrust bearing performance testing device cannot effectively test the bearing's operation when the inner ring and outer ring parts have fixed contact points friction, making it difficult to evaluate the bearing's continuous operation ability in harsh environments.

Method used

A marine thrust bearing performance testing device is designed. Through the directional adjustment mechanism and inclination detection component, the inclination state of the inner ring and outer ring parts are simulated, fixed contact points are made, and the number of rotation rings of the working shaft is recorded through the ring meter to evaluate the operation of the bearing.

Benefits of technology

The device can effectively test whether the bearing can continue to operate to design requirements in the event of fixed contact points friction, improving the accuracy and representativeness of the test.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses a performance testing device and method for a marine thrust bearing, specifically relating to the field of bearing performance testing. The performance testing device for the marine thrust bearing includes a frame, on which a detection table is installed. On the detection table, a first bearing seat and a second bearing seat are installed, and both the first bearing seat and the second bearing seat are used for installing bearing components. A first driving motor is also installed on the first bearing seat. A universal joint component is connected between the working shaft at the center of the bearing component and the output end of the first driving motor. A steering mechanism is provided at one end of the working shaft away from the first driving motor. An inclination detection component is provided between the first bearing seat and the second bearing seat. By tilting the inner ring to the extreme state, fixed contact points 1 and 2 are created between the outer ring and the inner ring, and then tilting in the reverse direction to create fixed contact points 3 and 4, the present invention meets the test conditions for whether the bearing component can continue to operate to meet the design requirements under the condition of fixed contact point friction between the outer ring and the inner ring during testing.
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Description

Technical Field

[0001] The present invention relates to the technical field of bearing performance testing, and more specifically, to a marine thrust bearing performance testing device and a testing method thereof. Background Art

[0002] A bearing is an important component in modern mechanical equipment. Its main function is to support a mechanical rotating body, reduce the friction coefficient during its movement, and ensure its rotational accuracy.

[0003] In the application field of electric ships, bearings are widely used. For example, a large number of bearing structures (such as deep groove ball bearings) are adopted between the propeller rotating shaft of a ship or other thrust components to provide thrust to the hull.

[0004] In a ship, some special bearings are also used. While providing rotational support to the shaft, they can also provide thrust to the shaft. And to improve the waterproof effect of the bearing, a small gap needs to be maintained between the inner ring and the outer ring of the bearing. In actual applications, for example, in some harsh environments, due to certain factors, the rotating shaft tilts, which in turn causes the axis of the inner ring to be inclined to a certain extent with respect to the axis of the outer ring, and as a result, contact may occur at the edge. Since the outer ring is fixed to the equipment and the inner ring rotates with the working shaft, fixed contact point friction will occur between the two ends of the inner ring and the outer ring. This fixed contact point friction continues. Therefore, for this type of thrust bearing, it is necessary to conduct friction tests on the fixed contact points between the two ends of the inner ring and the outer ring.

[0005] However, the existing marine thrust bearing performance testing devices do not consider the above situation. Therefore, there is a need for a device that can test the number of revolutions that the thrust bearing can operate when a fault occurs in the above-mentioned type of thrust bearing, resulting in fixed contact point friction between the inner ring and the outer ring. The purpose is to test whether the thrust bearing can continue to operate to meet the design requirements under the condition of fixed contact point friction between the inner ring and the outer ring. Summary of the Invention

[0006] A marine thrust bearing performance testing device and a testing method provided by the present invention aim to solve the problem of how to test whether the thrust shaft can meet the design requirements under continuous operation when a fault occurs in the existing marine thrust bearing performance testing device, resulting in fixed contact point friction between the inner ring and the outer ring.

[0007] To achieve the above object, the present invention provides the following technical solution: A marine thrust bearing performance testing device, including a frame, a detection table is installed on the frame, a bearing seat one and a bearing seat two are installed on the detection table, and both the bearing seat one and the bearing seat two are used for installing bearing parts; A driving motor one is also installed on the bearing seat one, and a universal joint component is connected between the working shaft at the center of the bearing part and the output end of the driving motor one. A direction adjusting mechanism is provided at one end of the working shaft away from the driving motor one. An inclination detection component is provided between the bearing seat one and the bearing seat two. When the direction adjusting mechanism drives the working shaft to tilt in the horizontal direction, the inclination angle of the working shaft between the bearing seat one and the bearing seat two is detected by the inclination detection component. The direction adjusting mechanism includes a linear driving mechanism one, a revolution counter is provided at the output end of the linear driving mechanism one, and the revolution counter is installed at one end of the working shaft away from the driving motor one.

[0008] In a preferred embodiment, the direction adjusting mechanism further includes an arc-shaped seat, a movable seat is slidably provided on the top of the arc-shaped seat, the revolution counter is fixedly installed on the movable seat, the output end of the linear driving mechanism one is rotatably connected to the movable seat, and a guiding component is installed on the movable seat. When the linear driving mechanism one pushes the movable seat to move, the movable seat swings in an arc around the connection point of the universal joint component through the guiding component.

[0009] In a preferred embodiment, the guiding component includes a guiding column, the guiding column is fixedly connected to the movable seat, and the movable seat penetrates through the inside of the arc-shaped seat. A limiting disc is sleeved at the bottom end of the guiding column. A ball groove is opened at the top of the limiting disc. A ball is rollingly provided in the ball groove. An elastic sleeve component is fixedly provided between the outer side of the ball and the inner wall of the ball groove. A limiting nut is provided at the bottom of the limiting disc, and the limiting nut is threadedly connected to the guiding column. The limiting nut is used to limit the limiting disc so that the top of the limiting disc is closely attached to the bottom of the arc-shaped seat.

[0010] In a preferred embodiment, a linear guide rail is installed at the bottom of the driving motor one, and the linear guide rail is used to support the driving motor one to slide axially along the working shaft. A linear driving mechanism two is provided at one end of the driving motor one away from the working shaft, and the linear driving mechanism two is used to push the driving motor one to move. A pressure sensor is provided between the driving motor one and the linear driving mechanism two, and the pressure sensor is used to monitor the axial thrust of the linear driving mechanism two on the driving motor one.

[0011] In a preferred embodiment, the inclination detection component includes an angle sensor transmitting end and an angle sensor receiving end. The angle sensor receiving end is tilted. The angle sensor transmitting end transmits monitoring light to the working shaft, and receives the monitoring light reflected by the working shaft through the angle sensor receiving end. A control box is provided on one side of the drive motor one, and the control box is used to control the speed of the drive motor one. A mounting seat is provided on one side of the bearing seat one, and a temperature detector is installed on the mounting seat, and the temperature detector is used to monitor the temperature of the bearing parts on the bearing seat one and the bearing seat two. The angle sensor transmitting end and the angle sensor receiving end are both installed on the mounting seat. A main control box is also installed on the frame, and the main control box is located above the test bench. The main control box is used to provide power. A display screen is embedded in the main control box, and the display screen is used to display data of the control box, the temperature detector, the circle counter, the pressure sensor and the inclination detection component.

[0012] In a preferred embodiment, bearing seat one and bearing seat two both include a base, on which a shaft seat is mounted, and on which a positioning bolt is threadedly connected, and the positioning bolt is used to position the bearing member in the shaft seat, and one side of bearing seat one and bearing seat two is provided with a ring adjusting mechanism, and the ring adjusting mechanism is used to adjust the rotation angle of the outer ring.

[0013] In a preferred embodiment, the circle adjusting mechanism includes a motor box, a circle adjusting wheel is installed on the motor box, a linear drive mechanism three is installed at the bottom of the motor box, a drive motor two is installed inside the motor box, and the drive motor two is connected to the circle adjusting wheel by transmission. The motor box is driven upward by the linear drive mechanism three, so that the circle adjusting wheel abuts against the outer ring, and the outer ring rotates synchronously by rotating the circle adjusting wheel.

[0014] In a preferred embodiment, a transmission component 1 and a transmission component 2 are installed on the base, and the transmission component 1 and the transmission component 2 are respectively located on both sides of the end of the shaft seat, and the output ends of the transmission component 1 and the transmission component 2 are rotatably connected to the guide wheels. When the motor box moves downward, the corresponding guide wheels are made close to the outer side of the bearing member through the transmission component 1 and the transmission component 2, and the guide wheels slide along the outer surface of the bearing member. The transmission component 1 and the transmission component 2 both include a transmission rod 1, one end of the transmission rod 1 is rotatably connected to the transmission rod 2 and the transmission rod 3, and the transmission rod 2 and the transmission rod 3 are fixedly connected, the guide wheel is rotatably installed on the transmission rod 2, and the end of the transmission rod 3 away from the transmission rod 1 is rotatably connected to the transmission rod 4, and extension rods are installed at both ends of the motor box, and the extension rod is rotatably connected to the transmission rod 4. When the motor box moves upward, the guide wheel is kept away from the outer side of the bearing member through the extension rod and the corresponding transmission component 1 and the transmission component 2.

[0015] In a preferred embodiment, an angle disc is provided between the third transmission rod and the fourth transmission rod. When the bearing member is moved out from the inside of the shaft seat, the angle disc is in close contact with the outer side of the outer ring, so that the angle disc and the outer ring rotate synchronously. The end of the third transmission rod is rotatably connected to the rotating shaft, the end of the fourth transmission rod is fixed to the rotating shaft, and an indicating needle is fixedly provided at one end of the rotating shaft. The indicating needle is rotatably arranged on one side of the angle disc.

[0016] The present invention also provides a method for testing the performance of a marine thrust bearing, which specifically includes the following steps:

[0017] S1. Fix and install two groups of bearing members on the first bearing seat and the second bearing seat respectively, pass the working shaft through the inner rings of the two groups of bearing members, and then connect the working shaft to the output end of the first driving motor through a universal joint;

[0018] S2. Drive the working shaft to deflect around the universal joint through the first linear driving mechanism, deflect to the required test angle, and make the axis of the inner ring and the axis of the outer ring inclined relative to each other;

[0019] S3. Drive the working shaft to rotate through the first driving motor, and calculate the number of rotations of the working shaft by a revolution counter to determine whether the working shaft rotates normally within the specified number of rotations. If so, proceed to the next step; if not, determine that the bearing member is unqualified;

[0020] S4. Drive the working shaft to deflect in the opposite direction around the universal joint through the first linear driving mechanism to another required test angle, and repeat step S3;

[0021] S5. Remove and take out the two groups of bearing members from the first bearing seat and the second bearing seat. After rotating the outer ring of the bearing member, repeat steps S1 to S4 until the detection is completed, and determine that the bearing member is qualified.

[0022] The beneficial effects of the present invention are as follows:

[0023] By tilting the inner ring to the extreme state, fixed contact point 1 and fixed contact point 2 are created between the outer ring and the inner ring, and then fixed contact point 3 and fixed contact point 4 are created by tilting in the opposite direction, so as to meet the test conditions of whether the bearing member can continue to operate to meet the design requirements under the condition of fixed contact point friction between the outer ring and the inner ring.

[0024] The present invention accurately adjusts the rotation angle of the bearing member through the revolution adjusting mechanism, divides the space between the outer ring and the inner ring into several groups of fixed contact points, obtains more representative fixed contact point data, and ensures the accuracy of the test results. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 is a schematic diagram of the overall structure of the present invention.

[0026] Figure 2 is a schematic diagram of the structure of the detection platform of the present invention.

[0027] Figure 3 Schematic side view of the detection platform of the present invention.

[0028] Figure 4 Top view schematic of the detection platform structure of the present invention.

[0029] Figure 5 Schematic cross-sectional view of the arc-shaped seat of the present invention.

[0030] Figure 6 Schematic cross-sectional view of the limit disc of the present invention.

[0031] Figure 7 Schematic diagram of the inclination direction 1 of the inner ring cross-sectional structure of the present invention.

[0032] Figure 8 Schematic diagram of the inclination direction 2 of the inner ring cross-sectional structure of the present invention.

[0033] Figure 9 Schematic diagram of the structure of bearing seat 1 of the present invention.

[0034] Figure 10 Installation schematic of the ring adjusting mechanism of the present invention.

[0035] Figure 11 Schematic diagram of the structure of the ring adjusting mechanism of the present invention.

[0036] Figure 12 Flowchart of the detection method of the present invention.

[0037] The reference numerals are: 1, frame; 2, inspection table; 21, first bearing seat; 211, base; 212, shaft seat; 213, bearing member; 2131, outer ring; 2132, inner ring; 214, positioning bolt; 22, second bearing seat; 23, first drive motor; 231, working shaft; 232, linear guide; 233, control box; 234, universal joint member; 24, mounting seat; 241, temperature detector; 242, angle sensor transmitter; 243, angle sensor receiver; 25, alignment mechanism; 251, arc seat; 252, movable seat; 253, first linear drive mechanism; 254, revolution counter; 255, guide post; 256, limit disc; 2561, ball groove; 2562, ball; 2563, elastic sleeve member; 257, limit nut; 26, second linear drive mechanism; 27, pressure sensor; 3, main control box; 4, coil adjusting mechanism; 40, motor box; 401, second drive motor; 402, extension rod; 41, coil adjusting wheel; 42, third linear drive mechanism; 43, first transmission assembly; 431, first transmission rod; 432, second transmission rod; 433, third transmission rod; 434, fourth transmission rod; 44, second transmission assembly; 45, guide wheel; 46, angle disc; 461, indicating needle; A1, first contact point; A2, second contact point; B1, third contact point; B2, fourth contact point. Detailed implementation manners

[0038] The present application will be further described in detail below with reference to the accompanying drawings. It is necessary to point out here that the following detailed implementation manners are only used to further illustrate the present application and should not be construed as limiting the protection scope of the present application. Those skilled in the art can make some non-essential improvements and adjustments to the present application based on the above application content.

[0039] Refer to the accompanying drawings of the specification Figures 1 to 8 , a marine thrust bearing performance testing device, including a frame 1, an inspection table 2 is installed on the frame 1, a first bearing seat 21 and a second bearing seat 22 are installed on the inspection table 2, and both the first bearing seat 21 and the second bearing seat 22 are used for installing a bearing member 213. A first drive motor 23 is also installed on the first bearing seat 21. A universal joint member 234 is used to connect the working shaft 231 at the center of the bearing member 213 and the output end of the first drive motor 23. An alignment mechanism 25 is provided at one end of the working shaft 231 away from the first drive motor 23. An inclination detection assembly is provided between the first bearing seat 21 and the second bearing seat 22. When the alignment mechanism 25 drives the working shaft 231 to tilt in the horizontal direction, the inclination angle of the working shaft 231 between the first bearing seat 21 and the second bearing seat 22 is detected by the inclination detection assembly. The alignment mechanism 25 includes a first linear drive mechanism 253. A revolution counter 254 is provided at the output end of the first linear drive mechanism 253, and the revolution counter 254 is installed at one end of the working shaft 231 away from the first drive motor 23.

[0040] It should be noted that when the linear drive mechanism 253 moves in the extending direction, the inner ring 2132 is driven by the working shaft 231 to tilt to one side, so that contact points A1 and A2 are formed between the two ends of the inner wall of the outer ring 2131 and the outer side of the inner ring 2132, and the contact points A1 and A2 are arranged diagonally corresponding to each other. When the linear drive mechanism 253 moves in the contracting direction, the inner ring 2132 is driven by the working shaft 231 to tilt to the other side, so that contact points B1 and B2 are formed between the two ends of the inner wall of the outer ring 2131 and the outer side of the inner ring 2132, and the contact points B1 and B2 are arranged diagonally corresponding to each other. The contact points A1 and B1 are arranged axially corresponding to each other.

[0041] In this embodiment, the implementation scenario is specifically as follows: Two bearing members 213 are respectively installed on the first bearing seat 21 and the second bearing seat 22. The working shaft 231 is driven by the orientation adjustment mechanism 25 to tilt in the horizontal direction. The inclination angle of the working shaft 231 between the first bearing seat 21 and the second bearing seat 22 is detected by the inclination angle detection component. After reaching the required angle for testing, at this time, contact points A1 and A2 are formed between the outer ring 2131 and the inner ring 2132. The first drive motor 23 is started to drive the working shaft 231 to rotate continuously. The number of turns of the inner ring 2132 is obtained through the revolution counter 254. In order to obtain accurate data, the inclination direction of the inner ring 2132 is changed, and the other side of the outer ring 2131 is continued to be tested. The number of turns of this test is the same as that of the previous test. According to the required number of turns of the test, when the required number of operating turns is reached, it can be judged as a qualified product, otherwise it is unqualified. By tilting the inner ring 2132 to the limit state, fixed contact points A1 and A2 are manufactured between the outer ring 2131 and the inner ring 2132, and then fixed contact points B1 and B2 are manufactured by tilting in the reverse direction, so as to meet the test condition of whether the bearing member 213 can reach the design requirements when continuously operating under the condition of friction at the fixed contact points between the outer ring 2131 and the inner ring 2132.

[0042] Furthermore, the orientation adjustment mechanism 25 further includes an arc-shaped seat 251. An activity seat 252 is slidably arranged on the top of the arc-shaped seat 251. The revolution counter 254 is fixedly installed on the activity seat 252. The output end of the linear drive mechanism 253 is rotationally connected with the activity seat 252. A guiding component is installed on the activity seat 252. When the linear drive mechanism 253 pushes the activity seat 252 to move, the activity seat 252 swings in an arc-shaped path with the connection point of the universal joint member 234 as the center through the guiding component.

[0043] It should be noted that the arc-shaped seat 251 is an arc-shaped component, and its center coincides with the center of the universal joint member 234. The activity seat 252 slides along the top of the arc-shaped seat 251 in an arc-shaped path.

[0044] Further, the guiding assembly includes a guiding column 255, which is fixedly connected to the movable seat 252. The movable seat 252 penetrates through the inside of the arc-shaped seat 251. A limiting disk 256 is sleeved at the bottom end of the guiding column 255. A ball groove 2561 is formed at the top of the limiting disk 256. A ball 2562 is rotatably arranged inside the ball groove 2561. An elastic sleeve member 2563 is fixedly arranged between the outer side of the ball 2562 and the inner wall of the ball groove 2561. A limiting nut 257 is arranged at the bottom of the limiting disk 256, and the limiting nut 257 is in threaded connection with the guiding column 255. The limiting nut 257 is used to limit the limiting disk 256, so that the top of the limiting disk 256 is closely attached to the bottom of the arc-shaped seat 251.

[0045] It should be noted that by tightening the limiting nut 257 to make the ball 2562 at the top of the limiting disk 256 press against the bottom of the arc-shaped seat 251, the vertical positioning of the guiding column 255 can be realized, which is convenient for the movable seat 252 to accurately slide along the arc-shaped opening of the arc-shaped seat 251. At the same time, through the arrangement of the elastic sleeve member 2563 for elastic support, it is avoided that the connection between the revolution counter 254 and the working shaft 231 is disconnected when the movable seat 252 has a vertical offset during the working process.

[0046] Further, a linear guide rail 232 is installed at the bottom of the first driving motor 23, and the linear guide rail 232 is used to support the first driving motor 23 to slide axially along the working shaft 231. A second linear driving mechanism 26 is arranged at one end of the first driving motor 23 away from the working shaft 231, and the second linear driving mechanism 26 is used to push the first driving motor 23 to move. A pressure sensor 27 is arranged between the first driving motor 23 and the second linear driving mechanism 26, and the pressure sensor 27 is used to monitor the axial thrust of the second linear driving mechanism 26 on the first driving motor 23.

[0047] It should be noted that when the outer ring 2131 and the inner ring 2132 are parallel, an axial load is applied to the first driving motor 23 and the working shaft 231 through the second linear driving mechanism 26 to test the axial load performance of the bearing member 213.

[0048] Further, the inclination detection assembly includes an angle sensor transmitting end 242 and an angle sensor receiving end 243. The angle sensor receiving end 243 is inclined. The angle sensor transmitting end 242 emits monitoring light to the working shaft 231, and the monitoring light reflected by the working shaft 231 is received by the angle sensor receiving end 243.

[0049] It should be noted that two groups of the angle sensor receiving ends 243 are arranged on both sides of the angle sensor transmitting end 242. As an example, only one group is arranged in the attached drawings. When the angle sensor receiving end 243 receives the monitoring light signal of the angle sensor transmitting end 242, it indicates that the inclination angle of the working shaft 231 meets the requirements.

[0050] Further, a control box 233 is provided on one side of the first driving motor 23, and the control box 233 is used to control the rotation speed of the first driving motor 23. An installation base 24 is provided on one side of the first bearing seat 21. A temperature detector 241 is installed on the installation base 24, and the temperature detector 241 is used to monitor the temperature of the bearing members 213 on the first bearing seat 21 and the second bearing seat 22. The transmitting end 242 and the receiving end 243 of the angle sensor are both installed on the installation base 24.

[0051] Further, a master control box 3 is also installed on the frame 1. The master control box 3 is located above the detection table 2. The master control box 3 is used to provide power. A display screen is embedded on the master control box 3, and the display screen is used to display the data of the control box 233, the temperature detector 241, the revolution counter 254, the pressure sensor 27, and the inclination detection assembly.

[0052] Refer to the attached Figures 9 to 11 description. Through the above solution, a set of data of the fixed contact points of the first contact point A1 and the second contact point A2, as well as a set of data of the fixed contact points of the third contact point B1 and the fourth contact point B2 can be obtained. In order to obtain more data, more fixed contact points need to be tested.

[0053] To solve this problem, the present invention also provides the following technical solution: Both the first bearing seat 21 and the second bearing seat 22 include a base 211. A shaft seat 212 is installed on the base 211. A positioning bolt 214 is threadedly connected to the shaft seat 212, and the positioning bolt 214 is used to position the bearing member 213 within the shaft seat 212. A ring adjusting mechanism 4 is provided on one side of both the first bearing seat 21 and the second bearing seat 22, and the ring adjusting mechanism 4 is used to adjust the rotation angle of the outer ring 2131.

[0054] It should be noted that the positioning bolt 214 passes through the shaft seat 212 to position the bearing member 213.

[0055] Further, the ring adjusting mechanism 4 includes a motor box 40. A ring adjusting wheel 41 is installed on the motor box 40. A third linear driving mechanism 42 is installed at the bottom of the motor box 40. A second driving motor 401 is installed inside the motor box 40. The second driving motor 401 is drivingly connected to the ring adjusting wheel 41. The third linear driving mechanism 42 drives the motor box 40 to move upward, so that the ring adjusting wheel 41 abuts against the outer ring 2131. By rotating the ring adjusting wheel 41, the outer ring 2131 rotates synchronously.

[0056] It should be noted that the third linear driving mechanism 42 is a cylinder or a linear lead screw. The second driving motor 401 is drivingly connected to the ring adjusting wheel 41 through a belt or a gear.

[0057] Furthermore, a first transmission component 43 and a second transmission component 44 are installed on the base 211, and the first transmission component 43 and the second transmission component 44 are respectively located on both sides of the end of the shaft seat 212. The output ends of the first transmission component 43 and the second transmission component 44 are both rotatably connected with a guide wheel 45. When the motor box 40 moves downward, the corresponding guide wheel 45 is pressed against the outer side of the bearing member 213 through the first transmission component 43 and the second transmission component 44, and the guide wheel 45 slides along the outer surface of the bearing member 213.

[0058] It should be noted that the guide wheel 45 rolls along the axial direction of the bearing member 213 to prevent the bearing member 213 from rotating uncontrollably under external force, which affects the accuracy of the adjustment angle.

[0059] Furthermore, both the first transmission component 43 and the second transmission component 44 include a first transmission rod 431. One end of the first transmission rod 431 is rotatably connected with a second transmission rod 432 and a third transmission rod 433, and the second transmission rod 432 and the third transmission rod 433 are fixedly connected. The guide wheel 45 is rotatably installed on the second transmission rod 432. The end of the third transmission rod 433 away from the first transmission rod 431 is rotatably connected with a fourth transmission rod 434. Extension rods 402 are installed at both ends of the motor box 40, and the extension rods 402 are rotatably connected with the fourth transmission rod 434. When the motor box 40 moves upward, the guide wheel 45 is moved away from the outer side of the bearing member 213 through the extension rods 402 and the corresponding first transmission component 43 and second transmission component 44.

[0060] It should be noted that the second transmission rod 432 and the third transmission rod 433 are connected at a fixed angle. When one end of the second transmission rod 432 approaches the bearing member 213, one end of the third transmission rod 433 moves away from the bearing member 213.

[0061] Even further, an angle disk 46 is provided between the third transmission rod 433 and the fourth transmission rod 434. When the bearing member 213 is moved out of the shaft seat 212, the angle disk 46 is pressed against the outer side of the outer ring 2131, so that the angle disk 46 and the outer ring 2131 rotate synchronously. The end of the third transmission rod 433 is rotatably connected with a rotating shaft, the end of the fourth transmission rod 434 is fixed to the rotating shaft, and an indicating needle 461 is fixedly provided at one end of the rotating shaft. The indicating needle 461 is rotatably arranged on one side of the angle disk 46.

[0062] It should be noted that the angle disk 46 rotates synchronously with the bearing member 213. Angle lines are engraved on the side surface of the angle disk 46. The rotation adjustment angle of the bearing member 213 can be known through the cooperation of the indicating needle 461 and the angle lines. In order to ensure that both the adjusting ring wheel 41 and the angle disk 46 rotate synchronously with the bearing member 213, anti-slip sleeves are sleeved on the outer peripheries of the adjusting ring wheel 41 and the angle disk 46.

[0063] In this embodiment, the implementation scenario is as follows: First, unlock the positioning bolt 214 from the bearing member 213, then remove the revolution counter 254 from the working shaft 231. Push one-third of the bearing member 213 out of the shaft seat 212 by the linear drive mechanism two 26. At this time, the guide wheels 45 on both sides roll axially along the outer side of the bearing member 213 to play a guiding role. Start the linear drive mechanism three 42 to drive the ring adjusting mechanism 4 to rise, so that the ring adjusting wheel 41 contacts the outer side of the bearing member 213. At this time, the angle dial 46 also contacts the outer side of the bearing member 213, and the guide wheels 45 disengage from the outer side of the bearing member 213. Drive the ring adjusting wheel 41 to rotate by the drive motor two 401, so that the outer ring 2131 rotates, and the angle dial 46 rotates with the outer ring 2131. Observe the angle line indicated by the indicating needle 461 to determine the adjusted angle of the outer ring 2131. Pull down the motor box 40 to make the guide wheels 45 contact the outer side of the bearing member 213 again. Retract the bearing member 213 back into the shaft seat 212 by the linear drive mechanism two 26. Finally, install the revolution counter 254 to perform the test work. Overall, by accurately adjusting the rotation angle of the bearing member 213, the space between the outer ring 2131 and the inner ring 2132 is divided into several groups of fixed contact points, obtaining more representative fixed contact point data to ensure the accuracy of the test results.

[0064] The present invention also provides a method for testing the performance of a marine thrust bearing, which specifically includes the following steps:

[0065] S1. Fix and install two groups of bearing members 213 on the bearing seat one 21 and the bearing seat two 22 respectively, and pass the working shaft 231 through the inner rings 2132 of the two groups of bearing members 213. Then connect the working shaft 231 to the output end of the drive motor one 23 through a universal joint;

[0066] S2. Drive the working shaft 231 to deflect around the universal joint by the linear drive mechanism one 253, and deflect to the required test angle, and make the axis of the inner ring 2132 tilt relative to the axis of the outer ring 2131;

[0067] S3. Drive the working shaft 231 to rotate by the drive motor one 23, and calculate the number of rotations of the working shaft 231 by the revolution counter 254 to determine whether the working shaft 231 rotates normally within the specified number of rotations. If so, proceed to the next step. If not (phenomena such as the working shaft 231 cannot rotate, jitter occurs, or rotation is blocked), then determine that the bearing member 213 is unqualified;

[0068] S4. Drive the working shaft 231 to deflect reversely around the universal joint to another required test angle by the linear drive mechanism one 253, and repeat step S3;

[0069] S5. Remove and take out two sets of bearing parts 213 from the first bearing housing 21 and the second bearing housing 22. After rotating the outer ring 2131 of the bearing part 213 (the rotation angle can be any angle within 360° except 180° and 360°, and repeat steps S1 to S4), detect multiple sets of data until the detection is completed. In each detection of the bearing part 213, within the specified number of turns, the working shaft 231 can rotate normally, that is, it is determined that the bearing part 213 is qualified.

[0070] Working principle:

[0071] Install the two bearing parts 213 on the first bearing housing 21 and the second bearing housing 22 respectively, and detect the inclination angle of the working shaft 231 located between the first bearing housing 21 and the second bearing housing 22 through the inclination detection component.

[0072] Start the first driving motor 23 to drive the working shaft 231 to rotate continuously, and obtain the number of turns of the inner ring 2132 rotating through the revolution counter 254 in order to obtain accurate data.

[0073] Change the inclination direction of the inner ring 2132 and continue to test the other side of the outer ring 2131.

[0074] First release the locking of the bearing part 213 by the positioning bolt 214, then remove the revolution counter 254 from the working shaft 231, and push one-third of the bearing part 213 out of the shaft seat 212 through the push of the second linear drive mechanism 26.

[0075] Start the third linear drive mechanism 42 to drive the ring adjusting mechanism 4 to rise, so that the ring adjusting wheel 41 contacts the outer side of the bearing part 213, drive the ring adjusting wheel 41 to rotate through the second driving motor 401, so that the outer ring 2131 rotates, and the angle dial 46 rotates following the outer ring 2131.

[0076] Observe the angle line indicated by the indicating needle 461 to determine the angle adjusted by the outer ring 2131.

[0077] The above embodiments only represent several implementation manners of the present invention, and their descriptions are relatively specific and detailed, but they should not be construed as limiting the scope of the patent of the present invention. It should be noted that for those of ordinary skill in the art, without departing from the concept of the present invention, several deformations and improvements can still be made, and these all belong to the protection scope of the present invention.

Claims

1. A marine thrust bearing performance testing device, characterized in that: It comprises a frame (1), a detection platform (2) is mounted on the frame (1), a bearing seat 1 (21) and a bearing seat 2 (22) are mounted on the detection platform (2), and the bearing seat 1 (21) and the bearing seat 2 (22) are both used to mount a bearing member (213); A driving motor (23) is also mounted on the bearing seat (21); a working shaft (231) at the center of the bearing member (213) is connected to an output end of the driving motor (23) via a universal joint member (234); and a direction adjustment mechanism (25) is provided at one end of the working shaft (231) away from the driving motor (23); An inclination detection component is provided between the bearing seat 1 (21) and the bearing seat 2 (22); when the direction adjustment mechanism (25) drives the working shaft (231) to incline in the horizontal direction, the inclination angle of the working shaft (231) between the bearing seat 1 (21) and the bearing seat 2 (22) is detected by the inclination detection component; the direction adjustment mechanism (25) comprises a linear drive mechanism 1 (253); a revolution counter (254) is provided at the output end of the linear drive mechanism 1 (253), and the revolution counter (254) is installed at an end of the working shaft (231) away from the drive motor 1 (23); The direction adjustment mechanism (25) further comprises an arc seat (251), a movable seat (252) is slidably provided on the top of the arc seat (251), the circle counter (254) is fixedly mounted on the movable seat (252), an output end of the linear drive mechanism (253) is rotatably connected to the movable seat (252), a guide assembly is mounted on the movable seat (252), and when the linear drive mechanism (253) pushes the movable seat (252) to move, the movable seat (252) is swung in an arc path with the connection point of the universal joint component (234) as the center through the guide assembly; The guide assembly comprises a guide column (255), the guide column (255) being fixedly connected to a movable seat (252), and the movable seat (252) passing through the interior of the arc-shaped seat (251); a limit plate (256) is sleeved on the bottom end of the guide column (255); a ball groove (2561) is provided on the top of the limit plate (256); a ball (2562) is rolled inside the ball groove (2561); an elastic sleeve component (2563) is fixedly provided between the outer side of the ball (2562) and the inner wall of the ball groove (2561); a limit nut (257) is provided on the bottom of the limit plate (256), and the limit nut (257) is threadedly connected to the guide column (255); the limit nut (257) is used to limit the limit plate (256) so that the top of the limit plate (256) is in close contact with the bottom of the arc-shaped seat (251).

2. A marine thrust bearing performance testing device according to claim 1, characterized in that: A linear guide rail (232) is installed at the bottom of the driving motor (23), and the linear guide rail (232) is used to support the driving motor (23) to slide axially along the working axis (231); a linear drive mechanism (26) is provided at one end of the driving motor (23) away from the working axis (231), and the linear drive mechanism (26) is used to push the driving motor (23) to move; a pressure sensor (27) is provided between the driving motor (23) and the linear drive mechanism (26), and the pressure sensor (27) is used to monitor the axial thrust of the linear drive mechanism (26) on the driving motor (23).

3. A marine thrust bearing performance testing device according to claim 2, characterized in that: The inclination detection component comprises an angle sensor transmitting end (242) and an angle sensor receiving end (243), wherein the angle sensor receiving end (243) is arranged to be inclined, wherein the angle sensor transmitting end (242) transmits monitoring light to the working shaft (231), and receives the monitoring light reflected by the working shaft (231) through the angle sensor receiving end (243), wherein a control box (233) is provided on one side of the driving motor (23), and the control box (233) is used to control the rotation speed of the driving motor (23), wherein a mounting seat (24) is provided on one side of the bearing seat (21), and a temperature detector (2 41), and the temperature detector (241) is used to monitor the temperature of the bearing member (213) on the bearing seat 1 (21) and the bearing seat 2 (22), the angle sensor transmitting end (242) and the angle sensor receiving end (243) are both mounted on the mounting seat (24), and a main control box (3) is also mounted on the frame (1), the main control box (3) is located above the detection table (2), the main control box (3) is used to provide power, and a display screen is embedded in the main control box (3), and the display screen is used to display data of the control box (233), the temperature detector (241), the circle counter (254), the pressure sensor (27) and the inclination detection component.

4. A marine thrust bearing performance testing device according to claim 3, characterized in that: The bearing seat 1 (21) and the bearing seat 2 (22) both comprise a base (211), a shaft seat (212) being mounted on the base (211), a positioning bolt (214) being threadedly connected to the shaft seat (212), and the positioning bolt (214) being used to position the bearing member (213) in the shaft seat (212), and a ring adjustment mechanism (4) is provided on one side of the bearing seat 1 (21) and the bearing seat 2 (22), and the ring adjustment mechanism (4) is used to adjust the rotation angle of the outer ring (2131).

5. A marine thrust bearing performance testing device according to claim 4, characterized in that: The circle adjusting mechanism (4) comprises a motor box (40), a circle adjusting wheel (41) is mounted on the motor box (40), a linear drive mechanism (42) is mounted at the bottom of the motor box (40), a driving motor (401) is mounted inside the motor box (40), the driving motor (401) is connected to the circle adjusting wheel (41) by transmission, the linear drive mechanism (42) drives the motor box (40) to move upward, so that the circle adjusting wheel (41) abuts against the outer ring (2131), and the outer ring (2131) rotates synchronously by rotating the circle adjusting wheel (41).

6. A marine thrust bearing performance testing device according to claim 5, characterized in that: A transmission component 1 (43) and a transmission component 2 (44) are installed on the base (211), and the transmission component 1 (43) and the transmission component 2 (44) are respectively located on both sides of the end of the shaft seat (212). The output ends of the transmission component 1 (43) and the transmission component 2 (44) are both rotatably connected to guide wheels (45). When the motor box (40) moves downward, the corresponding guide wheels (45) are closely attached to the outer side of the bearing member (213) through the transmission component 1 (43) and the transmission component 2 (44), and the guide wheels (45) slide along the outer surface of the bearing member (213). The transmission component 1 (43) and the transmission component 2 (44) both include a transmission rod 1 (431). The transmission rod 1 (431) is One end is rotatably connected to the second transmission rod (432) and the third transmission rod (433), and the second transmission rod (432) and the third transmission rod (433) are fixedly connected. The guide wheel (45) is rotatably mounted on the second transmission rod (432). One end of the third transmission rod (433) away from the first transmission rod (431) is rotatably connected to the fourth transmission rod (434). Both ends of the motor box (40) are mounted with extension rods (402), and the extension rods (402) are rotatably connected to the fourth transmission rod (434). When the motor box (40) moves upward, the guide wheel (45) is moved away from the outer side of the bearing member (213) through the extension rods (402) and the corresponding first transmission assembly (43) and second transmission assembly (44).

7. A marine thrust bearing performance testing device according to claim 6, characterized in that: An angle plate (46) is provided between the transmission rod three (433) and the transmission rod four (434). When the bearing member (213) is moved out from the shaft seat (212), the angle plate (46) is in close contact with the outer side of the outer ring (2131), so that the angle plate (46) and the outer ring (2131) rotate synchronously. The end of the transmission rod three (433) is rotatably connected to the rotating shaft, and the end of the transmission rod four (434) is fixed to the rotating shaft. An indicator needle (461) is fixedly provided at one end of the rotating shaft. The indicator needle (461) is rotatably provided on one side of the angle plate (46).

8. A testing method for the marine thrust bearing performance testing device according to claim 7, characterized in that: The specific steps include: S1. The two sets of bearing components (213) are fixedly mounted on the first bearing seat (21) and the second bearing seat (22), respectively, and the working shaft (231) passes through the inner rings (2132) of the two sets of bearing components (213), and then the working shaft (231) is connected to the output end of the first driving motor (23) through a universal joint; S2, driving the working shaft (231) to deflect around the universal joint through a linear drive mechanism 1 (253) to a desired angle for testing, and making the axis of the inner ring (2132) tilt relative to the axis of the outer ring (2131); S3, driving the working shaft (231) to rotate by driving the first motor (23), and counting the number of rotations of the working shaft (231) by the rotation counter (254), and determining whether the working shaft (231) rotates normally within a specified number of rotations. If so, proceed to the next step; if not, determining that the bearing member (213) is unqualified; S4, driving the working shaft (231) to deflect in the opposite direction to another angle required for the test with the universal joint as the center through the first linear driving mechanism (253), and repeating step S3; S5. Remove and take out the two sets of bearing components (213) from the first bearing seat (21) and the second bearing seat (22), rotate the outer ring (2131) of the bearing component (213), and repeat steps S1 to S4 until the inspection is completed and the bearing component (213) is determined to be qualified.

Citation Information

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