Mattress foxing mark sewing, cutting and splicing all-in-one machine

By designing a mattress mattress cut and splicing machine and integrating multiple functional modules, the label sewing, cutting and splicing of the mattress is automated, which solves the problem of inefficiency in the existing technology and improves processing efficiency.

CN119102041AActive Publication Date: 2024-12-10GUANGZHOU XIDENGBAO MATTRESS MASCH CO LTD
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Patent Information

Application Number
CN202411385261.X
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-09-30
Publication Date
2024-12-10
Estimated Expiration
2044-09-30

AI Technical Summary

Technical Problem

During the processing process of existing mattress mattress strips, it is impossible to complete the label sewing, cutting and splicing on one device, resulting in inefficiency.

Method used

Design a mattress mattress cutting and splicing machine, integrating cloth feeding device, cloth pulling device, length measuring unit, label storage device, sewing label device, folding device, cutting device, clamping mobile device and splicing device. Realize automatic conveying of fabrics, label sewing, cutting and splicing.

Benefits of technology

The automatic completion of label sewing, cutting and splicing of the enclosure strips is achieved, the processing efficiency is improved, and the shortcomings of operation of multiple equipment in the prior art are overcome.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of mattress processing equipment, in particular to a mattress foxing label sewing, cutting and splicing all-in-one machine which comprises a rack, a cloth feeding device, a cloth pulling device, a label storage device, a label taking device, a label sewing device, a folding device, a cutting device, a clamping and moving device and a splicing device, the cloth conveying device is used for conveying cloth, the cloth pulling device is used for outputting the cloth, and the label taking device is used for taking out labels in the label storage device and placing the taken-out labels on the cloth conveyed on a workbench of the rack. The sewing label device is used for sewing the label and the cloth; the cutting device is used for cutting off the cloth; the folding device is used for folding the two ends of the cut-off cloth; and the splicing device is used for sewing and splicing the overlapped positions of the two ends of the cloth to form the mattress foxing strip, so that the work of label sewing, tailoring and splicing of the foxing strip can be completed on one device, and the processing efficiency of the foxing strip is improved.
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Description

Technical Field

[0001] The invention relates to the technical field of mattress processing equipment, and in particular to an all-in-one machine for cutting and splicing mattress surrounding strips and seam labels. Background Art

[0002] A mattress is an item placed between the human body and the bed to ensure that consumers get a healthy and comfortable sleep. The mattress usually has strips sewn around the sides, also known as edges.

[0003] At present, in the processing process of mattress strips, the rolled strip fabric needs to be measured in length and dotted after the edge locking process and the process of sewing straight lines, patterns and other patterns, and then cut by a cutting machine. The cut strips are then sewn with trademarks and labels by a sewing machine, and finally the cut strips are sewn and spliced ​​from head to tail by manually operated sewing equipment to complete the production of mattress strips. Obviously, the existing multiple processing processes of mattress strips usually require multiple single-process equipment (referring to only one processing process of the strips), such as cutting the strips requires one equipment, sewing the labels on the strips requires one equipment, and splicing the ends of the cut strips requires one equipment. After each process is completed, the fabric needs to be replaced with different equipment for processing again. It is impossible to complete the label sewing, cutting and splicing of the strips on one equipment, resulting in low processing efficiency of the strips. Summary of the invention

[0004] One of the purposes of the present invention is to provide a mattress skirt strip sewing, label cutting and splicing integrated machine, which solves the technical problem in the prior art that it is impossible to complete the skirt strip label sewing, skirt strip cutting and skirt strip splicing work on one device, resulting in low skirt strip processing efficiency.

[0005] In order to achieve the above-mentioned object, the present invention provides a mattress girder seam label cutting and splicing integrated machine, comprising:

[0006] A frame, wherein a workbench is arranged on the frame;

[0007] A cloth feeding device is arranged on the frame and at the front end of the workbench, and is used to transport the cloth;

[0008] The cloth pulling device is arranged on the frame and at the rear end of the workbench, and is used to pull the cloth so that the cloth is output from the cloth feeding device, passes through the workbench, and then enters the cloth pulling device for output.

[0009] A length measuring unit is arranged on the frame and is used to measure the length of the cloth output from the cloth pulling device;

[0010] A label storage device, disposed on the frame and used for storing labels;

[0011] A label taking device, arranged on the frame, for taking out labels from the label storage device and placing the taken out labels on the fabric conveyed on the workbench;

[0012] A label sewing device, arranged on the frame, for pressing the label placed on the upper surface of the cloth by the label removing device against the cloth, and sewing the label on the cloth;

[0013] The folding device comprises a first linear drive module and a clamping mechanism, wherein the first linear drive module is arranged on a frame, the first linear drive module is inclined from bottom to top along the direction of conveying the cloth, the clamping mechanism is drivingly connected to the first linear drive module, the first linear drive module drives the clamping mechanism to move along the inclination of the first linear drive module, the clamping mechanism is used to clamp the end of the cloth output from the cloth pulling device, and the end of the cloth clamped by the clamping mechanism can be moved to overlap with the part of the cloth output from the cloth pulling device and to be cut;

[0014] A cutting device, arranged on the frame, for cutting off the position where the end of the cloth clamped by the clamping mechanism overlaps with the portion of the cloth output from the cloth pulling device and to be cut;

[0015] The clamping and moving device is arranged on the frame, and is used to clamp the cut cloth and move the cut cloth to the sewing and splicing station, and keep the two ends of the cut cloth overlapped;

[0016] The splicing device is arranged on the frame and is used to move the clamping moving device to the overlapping position of the two ends of the cloth at the sewing and splicing station for sewing and splicing to form a mattress strip.

[0017] Furthermore, the label storage device includes a first storage box for storing a first type of label; the label retrieval device includes an X-axis drive module, a Y-axis drive module, a mounting plate and a first grasping mechanism, the first grasping mechanism includes a first lifting device and a first adsorption component, the direction of the cloth conveying is set to the X-axis direction, and the direction horizontally perpendicular to the X-axis direction is set to the Y-axis direction, the Y-axis drive module is arranged on the top of the frame along the Y-axis direction, the X-axis drive module is arranged along the X-axis direction and is driven and connected to the Y-axis drive module, the mounting plate is driven and connected to the X-axis drive module along the X-axis direction, the first lifting device is vertically arranged on the mounting plate, the lifting end of the first lifting device is driven and connected to the first adsorption component, and the first adsorption group is used to adsorb and grasp the first type of label.

[0018] Furthermore, the first grasping mechanism also includes a connecting plate, two first telescopic devices and two clamping assemblies, the two first telescopic devices are respectively arranged on opposite sides of the mounting plate, the telescopic ends of the two first telescopic devices are telescoped vertically, the opposite ends of the connecting plate are respectively drivingly connected to the telescopic ends of the two first telescopic devices, the connecting plate extends along the X-axis and is located below the mounting plate, second telescopic devices are arranged on opposite sides of the connecting plate along the X-axis, the telescopic end of each second telescopic device is telescoped along the X-axis, the two clamping assemblies are respectively drivingly connected to the telescopic ends of the two second telescopic devices, and the two clamping assemblies are respectively located on opposite sides of the first adsorption assembly.

[0019] Furthermore, the clamping assembly includes a connecting seat, a fourth telescopic device, an L-shaped plate and a fifth telescopic device. The connecting seat is drivingly connected to the telescopic end of the second telescopic device, the fourth telescopic device is arranged on the connecting seat, the telescopic end of the fourth telescopic device is telescopic along the Y axis, the first end of the L-shaped plate is fixed to the telescopic end of the fourth telescopic device, the second end of the L-shaped plate extends along the X axis, the fifth telescopic device is fixed to the first end of the L-shaped plate, the telescopic end of the fifth telescopic device is telescopic vertically and a clamping channel for clamping the first type of label is formed between the telescopic end of the fifth telescopic device and the second end of the L-shaped plate.

[0020] Furthermore, the label storage device also includes a feeding device, a label folding device, a second storage box and a pressing device, the second storage box is used to store the second type of labels, a placement platform is provided on one side outside the second storage box, and a through-slot is provided on the placement platform that runs through its upper and lower surfaces; the feeding device is used to grab the second type of labels in the second storage box one by one and place them on the upper surface of the placement platform; the label folding device includes a second lifting device and a sixth telescopic device, the lifting end of the second lifting device is telescopically extended and retracted vertically, the lifting and lowering of the second lifting device is driven and connected with the sixth telescopic device, the sixth telescopic device can enter or extend out of the through-slot, and the telescopic end of the sixth telescopic device is telescopic and retracted horizontally; the pressing device includes a third lifting device and a U-shaped pressing member, the third lifting device is provided on one side of the placement platform, the lifting end of the third lifting device is vertically driven and connected with one end of the U-shaped pressing member, the other end of the U-shaped pressing member is used to press the second type of labels placed on the placement platform, and the through-slot is located in the U-shaped groove of the U-shaped pressing member.

[0021] Furthermore, the sewing label device includes a Y-axis driving device, a first automatic sewing machine and an auxiliary sewing device, wherein the Y-axis driving device is arranged on a frame and is used to drive the first automatic sewing machine to move along the Y-axis, and the sewing platform of the first automatic sewing machine is located on the upper surface of the workbench and contacts with the bottom surface of the cloth; the auxiliary sewing device includes a first pressing plate, a connecting block, a sliding seat, a second pressing plate, a third pressing plate, an X-axis linear driving module, a Y-axis linear driving module and a fourth lifting device, wherein the Y-axis linear driving module is arranged on the frame and is used to drive the X-axis linear driving module to move along the Y-axis, and the X-axis linear driving module is drivingly connected to the sliding seat and is used to drive the sliding seat to move along the X-axis The first end of the connecting block is connected to the sliding seat, the first end of the connecting block is also connected to the first pressing plate, the second end of the connecting block is connected to the second pressing plate, the connecting block is located on the side of the sewing needle of the first automatic sewing machine in the X-axis direction, the middle part of the first pressing plate is hollowed out, the third pressing plate is drivingly connected to the X-axis linear driving module, the third pressing plate is located below the first pressing plate, a sewing area is provided on the third pressing plate that runs through its relative surface, the sewing area is located in the hollow part of the first pressing plate, the second pressing plate is located in the sewing area, and the fourth lifting device is arranged on the sliding seat, for driving the connecting block to rise and fall vertically.

[0022] Furthermore, the splicing device includes a second automatic sewing machine and a pressing sewing mechanism, the second automatic sewing machine is arranged on a frame along the X-axis direction, the sewing splicing station is arranged on the sewing platform of the second automatic sewing machine, and the clamping moving device drives the cloth clamped by itself to move along the Y-axis direction at the sewing splicing station, so that the two ends of the cloth are overlapped after the sewing needle of the second automatic sewing machine is sewed and cut; the pressing sewing mechanism is used to press the cloth at the sewing splicing station to assist the second automatic sewing machine in sewing the overlapping positions of the two ends of the cloth.

[0023] Further, the pressing sewing mechanism includes a power device, a transmission shaft, a linkage rod, two swing arms and a seventh telescopic device, wherein the power device is arranged on the frame, the power device is drivingly connected to the transmission shaft, the transmission shaft extends along the X-axis direction and is rotatably arranged on the frame, the first ends of the two swing arms are rotatably arranged on the transmission shaft, the second ends of the two swing arms are free ends, the two swing arms are spaced apart along the X-axis direction, so that the two swing arms are respectively located on opposite sides of the sewing needle of the second automatic sewing machine, the seventh telescopic device is arranged on the frame, the telescopic end of the seventh telescopic device is hinged to the first end of one of the swing arms, the seventh telescopic device is used to drive the two swing arms to swing synchronously around the transmission shaft, the first end of the swing arm is rotatably provided with a driving pulley, the driving pulley is fixed on the transmission shaft, the two driving pulleys are located between the two swing arms, the second ends of the two swing arms are rotatably provided with a passive pulley, the passive pulley on each of the swing arms is transmission-connected to the driving pulley with a double-sided tooth conveyor belt, and the double-sided tooth conveyor belt is used to press the cloth at the sewing and splicing station.

[0024] Furthermore, the clamping and moving device includes a second linear drive module, a first connecting member, a fifth lifting device, a sixth lifting device, a first clamping member and a second clamping member. The second linear drive module is arranged on the frame along the Y-axis direction and is used to drive the first connecting member to move along the Y-axis. The fifth lifting device and the sixth lifting device are both fixed on the first connecting member. The first clamping member and the second clamping member extend along the Y-axis direction. The first clamping member and the second clamping member are respectively connected to the lifting ends of the fifth lifting device and the sixth lifting device, and the first clamping member and the second clamping member are arranged vertically opposite to each other.

[0025] Furthermore, the label retrieval device also includes a second grabbing mechanism, which is arranged on the mounting plate and is used to grab the second type of labels stored in the second storage box or grab the folded labels pressed on the placement platform. The second grabbing mechanism is also used to place the labels it grabs on the fabric.

[0026] Compared with the prior art, the present invention has the following beneficial effects:

[0027] When the mattress circumference strip seam label cutting and splicing machine of the present invention is in use, one end of the quilted fabric (referring to the fabric that has been processed with patterns and does not need to be sewn in straight lines or patterns) roll enters the fabric feeding device, the workbench, the fabric pulling device in sequence, and is finally fixed on the clamping mechanism on the folding device. Under the transportation of the fabric feeding device and the pulling of the fabric pulling device, the quilted fabric is continuously transported. During this process, the label stored in the label storage device is taken out by the label taking device and the taken out label is placed on the fabric transported on the workbench; then, the label placed on the upper surface of the fabric by the label taking device is pressed against the fabric by the label sewing device, and the label is sewed on the fabric; after the label sewing action on the fabric is completed, the length of the fabric output from the fabric pulling device is measured by the length measuring unit, and when it is detected that the length of the fabric output from the fabric pulling device reaches a preset length value When the fabric is cut, the clamping mechanism of the folding device clamps the end of the fabric and moves it to overlap with the part of the fabric output from the fabric pulling device and to be cut, and at the same time, the cutting device cuts the end of the fabric clamped by the clamping mechanism and the part of the fabric output from the fabric pulling device and to be cut at the position where they overlap with each other; after the fabric is cut, it is clamped by the clamping moving device, and at the same time, the clamping moving device keeps the two ends of the cut fabric in an overlapping state, and then moves the fabric clamped by itself to the sewing and splicing station by the clamping moving device; finally, the splicing device sews and splices the two ends of the fabric on the sewing and splicing station at the overlapping position to complete the processing of the mattress surrounding strips, so that the present invention can complete the label sewing, cutting and splicing of the surrounding strips, and overcomes the defect that the prior art cannot complete the label sewing, cutting and splicing of the surrounding strips on one device. BRIEF DESCRIPTION OF THE DRAWINGS

[0028] Figure 1 It is a structural schematic diagram of the mattress girder seam label cutting and splicing integrated machine of the present invention;

[0029] Figure 2 for Figure 1 A schematic diagram of the structure from another angle;

[0030] Figure 3 for Figure 2 A schematic diagram of the structure from another angle;

[0031] Figure 4 It is a top view of the mattress girth strip seam label cutting and splicing integrated machine of the present invention;

[0032] Figure 5 for Figure 3 A schematic diagram of the structure from another angle;

[0033] Figure 6 It is a schematic diagram of the internal structure of the mattress girder seam label cutting and splicing integrated machine of the present invention;

[0034] Figure 7 for Figure 6 A schematic diagram of the structure from another angle;

[0035] Figure 8 It is a structural schematic diagram of the connection between the cloth feeding device and the first limiting device according to an embodiment of the present invention;

[0036] Fig. 9 It is a structural schematic diagram of a cloth pulling device according to an embodiment of the present invention;

[0037] Fig.10 for Fig. 9 A schematic diagram of the structure from another angle;

[0038] Fig.11 This is a structural schematic diagram of an embodiment of the present invention in which the label removing device is removed from the X-axis driving module and the Y-axis driving module;

[0039] Fig.12 for Fig.11 A schematic diagram of the structure from another angle;

[0040] Fig.13 It is a structural schematic diagram of a label folding device according to an embodiment of the present invention in a state where the label is pressed tightly;

[0041] Fig.14 This is a structural schematic diagram of an embodiment of the present invention in which a feeding device is in a feeding state for a label folding device;

[0042] Fig.15 It is a structural schematic diagram of a folding device according to an embodiment of the present invention;

[0043] Fig.16 It is a structural schematic diagram of a cutting device according to an embodiment of the present invention;

[0044] Fig.17 for Fig.16 A schematic diagram of the structure from another angle;

[0045] Fig.18 It is a structural schematic diagram of a clamping and moving device according to an embodiment of the present invention;

[0046] Fig.19 It is a structural schematic diagram of a splicing device according to an embodiment of the present invention;

[0047] Fig. 20 for Fig.19 Another angle structural diagram;

[0048] Fig.21 It is a structural schematic diagram of the mattress girder seam label cutting and splicing integrated machine of the present invention, with the frame being provided with a box door;

[0049] Fig. 22 for Fig.21 Another angle diagram of the structure.

[0050] Reference numerals in the accompanying drawings:

[0051] 1. Frame; 10. Material rack; 101. Material tray; 102. Fabric; 103. Sewing machine; 11. Transition device; 110. Power unit; 111. Active guide roller; 112. Passive guide roller; 13. Conveying device; 130. First conveyor belt device; 131. Second conveyor belt device; 14. Workbench; 2. Fabric feeding device; 20. Driving motor; 21. Active roller; 22. Passive roller; 23. First limit device; 230. Fixed block; 231. First guide shaft; 232. Second guide shaft; 233. Third guide shaft; 3. Fabric pulling device; 31. Marking device; 310. Ninth lifting device; 311. Imprint stamp; 32. Second limit device; 320. Fixed seat; 321. Limit baffle; 4. Marking Label storage device; 40, first storage box; 41, second storage box; 410, placement platform; 411, notch; 42, third storage box; 43, feeding device; 430, first moving cylinder; 431, lifting cylinder; 432, first pneumatic adsorption component; 44, label folding device; 440, second lifting device; 441, sixth telescopic device; 45, pressing device; 450, second moving cylinder; 451, third lifting device; 452, U-shaped pressing member; 5, label taking device; 50, X-axis driving module; 51, Y-axis driving module; 52, mounting plate; 53, first grabbing mechanism; 530, first lifting device; 531, first adsorption component; 532, connecting plate; 534, first telescopic device; 535, clamping assembly; 536, connecting seat; 537, fourth telescopic device; 538, L-shaped plate; 539, fifth telescopic device; 54, second grabbing mechanism; 541, third pneumatic adsorption assembly; 542, fourth pneumatic adsorption assembly; 6, sewing label device; 60, Y-axis driving device; 61, first automatic sewing machine; 610, first sewing platform; 62, auxiliary sewing device; 620, first pressing plate; 621, connecting block; 622, sliding seat; 623, second pressing plate; 6230, sewing groove; 624, X-axis linear driving module; 625, third pressing plate; 6250, sewing area; 7, folding device; 70, first linear driving module; 701, clamping mechanism; 7012, second connecting member; 7 013, seventh lifting device; 7014, eighth lifting device; 7015, third clamping member; 7016, fourth clamping member; 71, cutting device; 710, lifting structure; 711, cutter; 8, clamping and moving device; 80, second linear drive module; 81, first connecting member; 82, fifth lifting device; 83, sixth lifting device; 84, first clamping member; 85, second clamping member; 9, splicing device; 90, second automatic sewing machine; 901, second sewing platform; 91, pressing sewing mechanism; 910, power device; 912, transmission shaft; 913, linkage rod; 914, swing arm; 915, seventh telescopic device; 916, passive pulley; 917, active pulley; 918, double-sided tooth conveyor belt. DETAILED DESCRIPTION

[0052] It should be understood that the specific embodiments described herein are only used to explain the present invention, and are not used to limit the present invention.

[0053] In the description of the present invention, it is necessary to understand that the orientations or positional relationships indicated by terms such as "width", "up", "down", "front", "back", "top" and "bottom" are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0054] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "install", "connect", "connect", and "set" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection, a direct connection, or an indirect connection through an intermediate medium, and it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0055] In the present invention, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may include that the first and second features are in direct contact, or may include that the first and second features are not in direct contact but are in contact through another feature between them. Moreover, a first feature being "above", "above" and "above" a second feature includes that the first feature is directly above and obliquely above the second feature, or simply indicates that the first feature is higher in level than the second feature. A first feature being "below", "below" and "below" a second feature includes that the first feature is directly below and obliquely below the second feature, or simply indicates that the first feature is lower in level than the second feature.

[0056] Please refer to Figure 1 - Fig. 22 The present invention provides a mattress girder seam label cutting and splicing machine, comprising a frame 1, a material rack 10, a transition device 11, a cloth feeding device 2, a marking device 31, a cloth pulling device 3, a length measuring unit, a label storage device 4, a label taking device 5, a sewing label device 6, a folding device 7, a cutting device 71, a clamping and moving device 8, a splicing device 9 and a conveying device 13.

[0057] Among them, refer to Figure 1, the direction of fabric conveying is set as X-axis direction, and the direction horizontally perpendicular to the X-axis direction is set as Y-axis direction; the material rack 10 is arranged at the front end of the frame 1 in the X-axis direction, and a material tray 101 is rotatably arranged on the material rack 10, and the rotation axis of the material tray 101 extends along the Y-axis direction, and the material tray 101 is used to place the roll of quilting fabric; a workbench 14 is arranged on the frame 1; the cloth feeding device 2 is arranged on the frame 1, and the cloth feeding device 2 is arranged at the front end of the workbench 14 in the X-axis direction, and the cloth feeding device 2 is located between the material tray and the workbench 14, and the cloth feeding device 2 is used to convey cloth.

[0058] Reference Figure 1 - Figure 7The cloth pulling device 3 is arranged on the frame 1 and at the rear end of the workbench 14 in the X-axis direction, and is used to pull the cloth so that the cloth is output from the cloth feeding device 2 and then passes through the workbench 14 into the cloth pulling device 3 for output; the length measuring unit is arranged on the frame 1, and the length measuring unit is a length measuring sensor, which is used to measure the length of the cloth output from the cloth pulling device 3; the label storage device 4 is arranged on the frame 1, and the label storage device 4 is located on one side of the workbench 14 in the Y-axis direction, and the label storage device 4 is used to store labels; the label taking device 5 is arranged on the frame 1, and is used to take out the labels in the label storage device, and put them The removed label is placed on the cloth conveyed on the workbench 14; the sewing label device 6 is arranged on the frame 1, and the sewing label device 6 is located on the other side of the Y-axis direction of the workbench 14. The sewing label device 6 is used to press the label placed on the upper surface of the cloth by the label taking device 5 and the cloth, and sew the label on the cloth; the folding device 7 is arranged on the frame 1 and located at the rear end of the workbench 14. The folding device 7 includes a first linear drive module 70 and a clamping mechanism 701. The first linear drive module 70 is arranged on the frame 1, and the first linear drive module 70 is moved along the conveying cloth. The direction is inclined from bottom to top, the clamping mechanism 701 is connected to the first linear drive module 70, the first linear drive module 70 drives the clamping mechanism 701 to move along the inclination of the first linear drive module 70, the clamping mechanism 701 is used to clamp the end of the cloth output from the cloth pulling device 3, the end of the cloth clamped by the clamping mechanism 701 can be moved to overlap with the part of the cloth output from the cloth pulling device 3 and to be cut; the cutting device 71 is arranged on the frame 1, the cutting device 71 is located at the rear end of the cloth pulling device 3, and the cutting device 71 is used to clamp the end of the cloth clamped by the clamping mechanism 701 with the cloth The parts output from the cloth pulling device 3 and to be cut are cut at the overlapping position; the clamping and moving device 8 is arranged on the frame 1, and the clamping and moving device 8 is located at the left position of the rear end of the cutting device 71. The clamping and moving device 8 is used to clamp the cut cloth and move the cut cloth to the sewing and splicing station, and keep the two ends of the cut cloth overlapping; the splicing device 9 is arranged on the frame 1, and the splicing device 9 is located at the left side of the cutting device 71 and the front end position of the clamping and moving device 8. The splicing device 9 is used to move the clamping and moving device 8 to the overlapping position of the two ends of the cloth at the sewing and splicing station for sewing and splicing.

[0059] When the mattress girder seam label cutting and splicing machine of the present invention is in use, the quilted fabric (referring to the fabric that has been processed with patterns and does not need to be sewn in straight lines or patterns) is rolled up and put on the material tray, and one end of the quilted fabric roll enters the fabric feeding device 2, the workbench 14, the fabric pulling device 3 in sequence, and is finally fixed on the clamping mechanism 701 on the folding device 7. Under the transportation of the fabric feeding device 2 and the pulling of the fabric pulling device 3, the quilted fabric is continuously transported from front to back in the X-axis direction. In the process of transporting the quilted fabric, the label stored in the label storage device is taken out by the label taking device 5 and the taken out label is placed on the fabric transported on the workbench 14; then the label placed on the upper surface of the fabric by the label taking device 5 is pressed against the fabric by the label sewing device 6, and the label is sewed on the fabric; after the label sewing action on the fabric is completed, the length of the fabric output from the fabric pulling device 3 is measured by the length measuring unit, and when it is detected that the length of the fabric output from the fabric pulling device 3 reaches a preset length value At the same time, the end of the cloth clamped by the clamping mechanism 701 of the folding device 7 is moved to overlap with the part of the cloth output from the cloth pulling device 3 and to be cut, and at the same time, the end of the cloth clamped by the clamping mechanism 701 and the part of the cloth output from the cloth pulling device 3 and to be cut are cut by the cutting device 71, so as to ensure that the two ends of the cloth after being cut are aligned; after the cloth is cut, it is clamped by the clamping moving device 8, and at the same time, the clamping moving device 8 keeps the two ends of the cut cloth in an overlapping state, and then the clamping moving device 8 moves the cloth clamped by itself to the sewing and splicing station; finally, the splicing device 9 sews and splices the overlapping positions of the two ends of the cloth on the sewing and splicing station to complete the processing of the mattress skirt strip, so that the mattress skirt strip sewing label cutting and splicing integrated machine of the present invention can complete the label sewing, cutting and splicing of the skirt strip, and overcomes the defect that the prior art cannot complete the label sewing, cutting and splicing of the skirt strip on one device.

[0060] In this embodiment, refer to Figure 5 and Figure 8 The cloth feeding device 2 includes a driving motor 20, an active roller 21 and a passive roller 22. The driving motor 20 is fixed on the frame 1, and the driving motor 20 is connected to the active roller 21. The active roller 21 is rotatably arranged on the frame 1 along the Y axis, and the passive roller 22 is rotatably arranged on the frame 1 along the Y axis. The cloth passes through the gap between the active roller 21 and the passive roller 22. Driven by the driving motor 20, the cloth is continuously transported backward in the X axis direction.

[0061] In addition, refer to Figure 1 and Figure 8A first limiting device 23 is provided at the front end of the cloth feeding device 2. The first limiting device 23 is fixed on the frame 1. The first limiting device 23 includes two fixed blocks 230 and three guide shafts. The two fixed blocks 230 are arranged at intervals along the Y axis. The two ends of the three guide shafts are respectively rotatably arranged on the two fixed blocks 230. The three guide shafts are respectively a first guide shaft 231, a second guide shaft 232 and a third guide shaft 233. The first guide shaft 231 and the second guide shaft 232 are in the same horizontal plane, and the third guide shaft 233 is located above the first guide shaft 231 and the second guide shaft 232. One end of the cloth passes through the gap between the first guide shaft 231 and the third guide shaft 233, the gap between the third guide shaft 233 and the second guide shaft 232, and then passes through the gap between the active roller 21 and the passive roller 22. In this way, the first limiting device 23 can play the role of limiting the cloth and prevent the cloth from deviating during the conveying process.

[0062] In order to better enable the cloth output from the cloth feeding device 2 to enter the workbench 14 smoothly, refer to Figure 5 A guide device is also provided on the front end of the workbench 14, and the guide device includes two guide arc plates, and the two guide arc plates are arranged on the workbench 14 at intervals along the Y axis, and the spacing between the two guide arc plates is equal to the width of the cloth.

[0063] In this embodiment, refer to Fig. 9 and Fig.10 The structure of the cloth pulling device 3 is the same as that of the cloth feeding device 2, and the structure of the cloth pulling device 3 is not described here. Figure 2 and Figure 7 A second limiting device 32 is provided at the rear end of the cloth pulling device 3, and the second limiting device 32 includes a fixed seat 320 and two limiting baffles 321. The fixed seat 320 is fixed on the frame 1, and the two limiting baffles 321 are fixed at opposite sides of the fixed seat 320 along the Y-axis direction. The spacing between the two limiting baffles 321 is equal to the width of the cloth, so that the cloth deviates during the output process.

[0064] In this embodiment, refer to Figure 1The transition device 11 is arranged on the top of the material rack 10, the transition device 11 is located above the material tray, the transition device 11 is located at the front end of the first limit device 23, the transition device 11 includes a power unit 110, an active guide roller 111 and a passive guide roller 112, the power unit 110 is a motor, the power unit 110 drives the active guide roller 111 to rotate, the extension direction of the active guide roller 111 is the same as the extension direction of the active roller 21 of the cloth feeding device 2, the passive guide roller 112 is rotatably arranged on the material rack 10, the passive guide roller 112 is located above the active guide roller 111, and the distance between the passive guide roller 112 and the active guide roller 111 is the transmission distance of the cloth. When the cloth is not quilting cloth, the material tray is removed, and the front end of the frame 1 is connected to other equipment, such as an overlock machine, a straight line machine and other additional equipment. The cloth sewn by the additional equipment passes through the transition device 11 and enters the cloth feeding device 2. In this process, the transition device 11 plays the role of storing and feeding materials.

[0065] In addition, refer to Figure 1 A stitching machine 103 is also provided on the material rack 10, and the stitching machine 103 is located between the material tray and the first limit device 23. The cloth output from the material tray or the transition device passes through the stitching platform of the stitching machine and enters the cloth feeding device 2. The stitching machine is responsible for sewing the end of the cloth with the beginning of the new material after the cloth is consumed, which can save the process of re-loading.

[0066] In this embodiment, refer to Figure 3 , Figure 4 , Figure 6 and Figure 7 The label storage device 4 includes a first storage box 40, a second storage box 41, a third storage box 42, a feeding device 43, a label folding device 44 and a pressing device 45. The first storage box 40 is used to store the first type of labels; the second storage box 41 is used to store the second type of labels; the third storage box 42 is used to store the third type of labels. Among them, the first type of labels are trademark labels; the second type of labels and the third type of labels are both paper labels, the length of the second type of labels is greater than the length of the third type of labels, and the second type of labels can be folded.

[0067] In order to fold the second type of label in half, refer to Figure 3 , Fig.13 , Fig.14A placement platform 410 is provided on one side outside the second storage box 41, and a through slot 411 is provided on the placement platform 410, which penetrates the upper and lower surfaces thereof; a feeding device 43 is used to grab the second type of labels in the second storage box 41 one by one and place them on the upper surface of the placement platform 410. The feeding device 43 comprises a first moving cylinder 430, a lifting cylinder 431 and a first pneumatic adsorption component 432, the first moving cylinder 430 is arranged on the workbench 14 along the X-axis, the lifting cylinder 431 is drivingly connected to the telescopic end of the first moving cylinder 430, the telescopic end of the lifting cylinder 431 is telescopic in the vertical direction, the first pneumatic adsorption component 432 is connected to the telescopic end of the lifting cylinder 431, and the first pneumatic adsorption component 432 is used to adsorb and grab the second type of labels stored in the second storage box 41 and move the second type of labels to place on the placement platform 410. The label folding device 44 includes a second lifting device 440 and a sixth telescopic device 441. The lifting end of the second lifting device 440 is telescopically telescopic in the vertical direction. The second lifting device 440 uses a cylinder. The lifting end of the second lifting device 440 is drivingly connected to the sixth telescopic device 441. The sixth telescopic device 441 uses a cylinder. The sixth telescopic device 441 can enter or extend out of the slot 411. The telescopic end of the sixth telescopic device 441 is telescopic in the horizontal Y-axis direction.

[0068] Reference Fig.13 , Fig.14The clamping device 45 includes a second movable cylinder 450, a third lifting device 451 and a U-shaped clamping member 452. The second movable cylinder 450 is arranged on the workbench 14 along the X-axis direction. The second movable cylinder 450 and the first movable cylinder 430 are arranged relative to the placement platform 410. The telescopic end of the second movable cylinder 450 is driven and connected with the third lifting device 451. The third lifting device 451 uses a cylinder. The third lifting device 451 is arranged on one side of the placement platform 410. The lifting end of the third lifting device 451 is telescopic in the vertical direction and is driven and connected with one end of the U-shaped clamping member 452. The other end of the U-shaped clamping member 452 is used to clamp the second type of label placed on the placement platform 410. The through-notch 411 is located in the U-shaped groove of the U-shaped clamping member 452, that is, the projection of the U-shaped groove of the U-shaped clamping member 452 on the workbench 14 covers the projection of the through-notch 411 on the workbench 14. In this way, when it is necessary to fold the second type of label in half, the third lifting device 451 is first driven by the second mobile cylinder 450 to move along the X-axis, and the third lifting device 451 drives the U-shaped pressing part 452 to rise, and then the first mobile cylinder 430 drives the first pneumatic adsorption component 432 to drive the second type of label adsorbed by the first pneumatic adsorption component 432 to move and place it on the placement platform 410, and then the third lifting device 451 drives the U-shaped pressing part 452 to descend and press the second type of label placed on the placement platform 410, and finally, the second lifting device 440 lifts the sixth telescopic device 441 to extend out of the slot 411 to lift one end of the second type of label on the placement platform 410, and at the same time, the telescopic end of the sixth telescopic device 441 moves along the Y-axis to achieve the folding of the second type of label on the placement platform 410.

[0069] In this embodiment, refer to Figure 1 , Figure 3 , Figure 5 , Fig.11 and Fig.12The label taking device 5 includes an X-axis driving module 50, a Y-axis driving module 51, a mounting plate 52 and a first grabbing mechanism 53. The first grabbing mechanism 53 includes a first lifting device 530 and a first adsorption component 531. The Y-axis driving module 51 is arranged at the top of the frame 1 along the Y-axis direction. The X-axis driving module 50 is arranged along the X-axis direction and is driven and connected to the Y-axis driving module 51. The mounting plate 52 is driven and connected to the X-axis driving module 50 along the X-axis direction. The first lifting device 530 is vertically arranged on the mounting plate 52. The lifting end of the first lifting device 530 is driven and connected to the first adsorption component 531. The first adsorption component 531 is used to adsorb and grab the first type of label. The first adsorption component 531 includes a grabbing cylinder and a second pneumatic adsorption component. The grabbing cylinder is fixed on the mounting plate 52. The telescopic end of the grabbing cylinder is telescopic vertically. The telescopic end of the grabbing cylinder is driven and connected to the second pneumatic adsorption component. In this way, the control system of the mattress girder seam label cutting and splicing machine controls the second pneumatic adsorption component to move along the X-axis and Y-axis to the top of the corresponding first storage box 40, and then the grabbing cylinder drives the second pneumatic adsorption component to descend to adsorb and grab the first type of label stored in the first storage box 40.

[0070] Reference Figure 1 , Figure 3 , Figure 5 , Fig.11 and Fig.12 Since the first type of label is a trademark label, and the trademark label of the mattress band is usually not a paper label, and its weight is heavier than that of an ordinary paper label, in order to prevent the trademark label pneumatically adsorbed and grasped by the second pneumatic adsorption component from falling off during the process of being moved and placed on the fabric, the first grabbing mechanism 53 also includes a connecting plate 532, two first telescopic devices 534 and two clamping assemblies 535. Along the X-axis direction, the two first telescopic devices 534 are respectively arranged on opposite sides of the mounting plate 52; the telescopic ends of the two first telescopic devices 534 are telescopically extended vertically, and the opposite ends of the connecting plate 532 are respectively driven and connected to the telescopic ends of the two first telescopic devices 534. The connecting plate 532 extends along the X-axis direction and is located below the mounting plate 52. Second telescopic devices are arranged on opposite sides of the connecting plate 532 along the X-axis direction, and the telescopic ends of each second telescopic device are telescopically extended along the X-axis direction. The two clamping assemblies 535 are respectively driven and connected to the telescopic ends of the two second telescopic devices, and the two clamping assemblies 535 are respectively located on opposite sides of the first adsorption assembly 531. In this way, the two ends of the first type of label adsorbed and grasped by the second pneumatic adsorption component can be placed on the two clamping components 535 respectively.

[0071] In this embodiment, refer to Fig.11 and Fig.12The clamping assembly 535 includes a connecting seat 536, a fourth telescopic device 537, an L-shaped plate 538 and a fifth telescopic device 539. The connecting seat 536 is drivingly connected to the telescopic end of the second telescopic device. The fourth telescopic device 537 uses a cylinder. The fourth telescopic device 537 is arranged on the connecting seat 536. The telescopic end of the fourth telescopic device 537 is telescopic along the Y axis. The first end of the L-shaped plate 538 is fixed to the telescopic end of the fourth telescopic device 537. The second end of the L-shaped plate 538 extends along the X axis. The fifth telescopic device 539 is fixed to the first end of the L-shaped plate 538. The telescopic end of the fifth telescopic device 539 is telescopic in the vertical direction and a clamping channel for clamping the first type of label is formed between the fifth telescopic device 539 and the second end of the L-shaped plate 538. It can be understood that after the second pneumatic adsorption component adsorbs and grabs the first type of label, the first lifting device 530 drives the second pneumatic adsorption component to rise a certain distance, so that the two ends of the first type of label adsorbed and grabbed by the second pneumatic adsorption component in the X-axis direction are respectively opposite to the two clamping channels, and then the second telescopic device drives the connecting seat 536 to retract, and then the first telescopic device 534 drives the connecting plate 532 to drive the two clamping components 535 to rise synchronously. At this time, the two ends of the bottom surface of the first type of label adsorbed and grabbed by the second pneumatic adsorption component are respectively placed on the second end upper surface of the two L-shaped plates 538, and then the telescopic end of the fifth telescopic device 539 extends out and presses the first type of label on the second end upper surface of the L-shaped plate 538. At the same time, the second pneumatic adsorption component releases the adsorption of the first type of label, and the first lifting device 530 drives the second pneumatic adsorption component to rise a certain distance. Finally, the control system controls the X-axis drive module 50 and the Y-axis drive module 51 to drive the first grasping mechanism 53 to move the first type of label it grabs to the upper surface of the corresponding cloth conveyed on the workbench 14.

[0072] In this embodiment, refer to Figure 1 and Figure 6 The sewing label device 6 includes a Y-axis driving device 60, a first automatic sewing machine 61 and an auxiliary sewing device 62. The first automatic sewing machine 61 is an existing automatic sewing machine. The Y-axis driving device 60 is an existing first linear driving module 70 or a ball screw driving mechanism, which is not explained here. The Y-axis driving device 60 is arranged on the frame 1. The Y-axis driving device 60 can be arranged on the workbench 14. The Y-axis driving device 60 is used to drive the first automatic sewing machine 61 to move along the Y-axis. The sewing platform of the first automatic sewing machine 61 is located on the upper surface of the workbench 14 and contacts with the bottom surface of the cloth, that is, the sewing platform of the first automatic sewing machine 61 (the first sewing platform 610) is above the workbench 14 and the Y-axis driving device 60, and the cloth is transported from the surface of the sewing platform of the first automatic sewing machine 61 to the cloth pulling device 3.

[0073] Reference Figure 6The auxiliary sewing device 62 includes a first pressing plate 620, a connecting block 621, a sliding seat 622, a first pressing plate 620, a second pressing plate 623, a third pressing plate 625, an X-axis linear driving module 624, a Y-axis linear driving module (not shown) and a fourth lifting device (not shown). The Y-axis linear driving module is arranged on the frame 1. The Y-axis linear driving module is an existing linear driving module, which is used to drive the X-axis linear driving module 624 to move along the Y-axis. The X-axis linear driving module 624 is drivingly connected to the sliding seat 622, which is used to drive the sliding seat 622 to move along the X-axis, so that the sliding seat 622 can move along the X-axis or the Y-axis.

[0074] The first end of the connecting block 621 is connected to the top of the sliding seat 622, the bottom of the first end of the connecting block 621 is connected to the first pressing plate 620, the second end of the connecting block 621 is connected to the second pressing plate 623, and the connecting block 621 is located on the side of the sewing needle of the first automatic sewing machine 61 in the X-axis direction to prevent the connecting block 621 from colliding with the sewing needle of the first automatic sewing machine 61 when moving along the Y-axis or vertically. The middle part of the first pressing plate 620 is hollowed out, the third pressing plate 625 is drivingly connected to the X-axis linear drive module 624, and the third pressing plate 625 is located below the first pressing plate 620, the third pressing plate 625 is in contact with the upper surface of the sewing platform of the first automatic sewing machine 61, and the cloth passes through the gap between the first pressing plate 620 and the third pressing plate 625 and enters the cloth pulling device 3, the third pressing plate 625 is provided with a sewing area 6250 that penetrates its relative surface, and the sewing area 6250 is located in the hollow part of the first pressing plate 620, the second pressing plate 623 is located above the first connecting plate 532 and connected to the connecting block 621, the second pressing plate 623 is opposite to and located in the sewing area, and the fourth lifting device is arranged on the sliding seat 622, for driving the connecting block 621 to lift and lower vertically. Among them, the first pressing plate 620 is used to press the fabric outside the sewing area of ​​the first automatic sewing machine 61, and the second pressing plate 623 is used to press the first type of label grabbed by the first grabbing mechanism 53 onto the fabric, thereby improving the effect of the first automatic sewing machine 61 in sewing the label onto the fabric.

[0075] In summary, it can be understood that, taking the sewing of the first type of labels as an example, after the first grabbing mechanism 53 grabs the first type of labels, the control system (the existing PLC control system) controls the X-axis drive module 50 and the Y-axis drive module 51 to drive the first grabbing mechanism 53 to move the grabbed first type of labels to a position corresponding to the sewing area in the Y-axis direction. At the same time, the Y-axis linear drive module drives the X-axis linear drive module 624 to move a certain distance along the Y-axis toward the first grabbing mechanism 53. At this time, the sewing needle of the first automatic sewing machine 61 is on the left side of the second pressing plate 623, and then driven by the fourth lifting device. The connecting block 621 drives the first pressing plate 620 and the second pressing plate 623 to rise synchronously for a certain distance. At this time, the Y-axis driving device 60 drives the first automatic sewing machine 61 to move a certain distance along the right side of the Y-axis direction, so that the cloth passing through the gap between the first pressing plate 620 and the third pressing plate passes through the upper surface of the sewing area. Then, the telescopic end of the fourth telescopic device 537 extends along the left side of the Y-axis direction, so that the first type of label clamped by the two clamping channels moves to the top of the sewing area. At this time, the telescopic end of the fifth telescopic device 539 retracts, and at the same time, the two first telescopic devices 534 drive the two connecting plates 5 32 moves backward along the X-axis, so that the first type of label of the first grabbing mechanism 53 can fall on the label placement area of ​​the cloth (the label placement area refers to the area on the cloth corresponding to the sewing area), and at this time, the fourth lifting device drives the connecting block 621 to drive the first pressing plate 620 and the second pressing plate 623 to descend, and the first type of label placed in the label placement area is pressed by the second pressing plate 623, and the cloth passing between the first pressing plate 620 and the third pressing plate is pressed by the first pressing plate 620, and then the Y-axis linear driving module drives the X-axis linear driving module 624 to move to the left along the Y-axis direction, so that the first pressing plate 620, the third pressing plate and the first pressing plate 623 are pressed down. The second pressing plate 623 and the third pressing plate drive the first type of labels pressed in the label placement area and the cloth pressed between the first pressing plate 620 and the third pressing plate to move to the left along the Y-axis direction. Finally, the control system controls the Y-axis linear drive module and the X-axis linear drive module 624 to drive the first pressing plate 620, the second pressing plate 623, and the third pressing plate to drive the first type of labels pressed in the label placement area and the cloth pressed between the first pressing plate 620 and the third pressing plate to move along the set sewing path, so that the first automatic sewing machine 61 automatically sews the first type of labels on the cloth to complete the sewing of the first type of labels.

[0076] In this embodiment, refer to Fig.11 and Fig.12The label taking device 5 also includes a second grabbing mechanism 54, which is arranged on the mounting plate 52 and is used to grab the second type of labels stored in the second storage box 41 or grab the folded labels pressed on the placement platform 410. The second grabbing mechanism 54 is also used to place the labels grabbed by itself on the cloth. Specifically, the second grabbing mechanism 54 includes a third pneumatic adsorption component 541 and a fourth pneumatic adsorption component 542. The third pneumatic adsorption component 541 is used to grab the second type of labels stored in the second storage box 41 or grab the third type of labels stored in the third storage box 42; the fourth pneumatic adsorption component 542 is used to grab the folded labels pressed on the placement platform 410. The third pneumatic adsorption component 541 and the fourth pneumatic adsorption component 542 are both the structures of the currently selected pneumatic adsorption components, and the structures such as the first pneumatic adsorption component 432 or the second pneumatic adsorption component can also be selected, which will not be explained here.

[0077] Since the second and third labels are paper labels, that is, the sewing conditions of the second and third labels are different from those of the first labels, it is necessary to open a sewing groove 6230 that runs through the opposite surface of the second pressing plate 623 on the right side of the upper surface, and the sewing groove 6230 extends along the X-axis. After the second grabbing mechanism 54 grabs the second or third label, the control system controls the X-axis driving module 50 and the Y-axis driving module 51 to drive the second grabbing mechanism 54 to move the grabbed second or third label to the position corresponding to the sewing area on the Y-axis. At the same time, the Y-axis linear driving module drives the X-axis linear driving module 624 to move a certain distance along the Y-axis toward the first grabbing mechanism 53. At this time, the sewing needle of the first automatic sewing machine 61 is on the left side of the second pressing plate 623. Then, the second grabbing mechanism 54 places the grabbed second or third label on the right side of the upper surface of the sewing area. At the same time, the fourth lifting device drives the connecting block 621 to drive the first pressing plate 620 and the second pressing plate 623 to descend. The second pressing plate 623 presses the second type label or the third type label placed on the right side of the upper surface of the sewing area, and the first pressing plate 620 presses the cloth passing between the first pressing plate 620 and the third pressing plate, and then the Y-axis linear driving module drives the X-axis linear driving module 624 to move along the left side of the Y-axis, so that the first pressing plate 620, the second pressing plate 623, and the third pressing plate drive the second type label or the third type label pressed on the right side of the upper surface of the sewing area and the cloth passing between the first pressing plate 620 and the third pressing plate. Move to the left side along the Y-axis, and finally the control system controls the Y-axis linear drive module and the X-axis linear drive module 624 to drive the first pressing plate 620, the second pressing plate 623, and the third pressing plate to drive the second type label or the third type label pressed on the right side of the upper surface of the sewing area and the cloth pressed between the first pressing plate 620 and the third pressing plate to move along the set sewing path, so that the first automatic sewing machine 61 automatically sews the second type label or the third label on the cloth to complete the sewing of the second type label or the third label.

[0078] In this embodiment, along the X-axis, refer to Figure 6 and Fig.10 The marking device 31 is located at the front end of the cloth pulling device 3, and is located above the cloth. The marking device 31 is responsible for marking the banding. The marking device 31 includes a ninth lifting device 310 and a stamp 311. The ninth lifting device 310 is fixed on the frame 1. The telescopic end of the ninth lifting device 310 is telescopic in the vertical direction and is connected to the stamp 311. The stamp 311 is driven down by the ninth lifting device 310 to mark the cloth after the label is sewn, which is convenient for subsequent tracing.

[0079] In this embodiment, refer to Figure 2 , Fig.16and Fig.17 The cutting device 71 is arranged on the frame 1, and the cutting device 71 is located between the cloth pulling device 3 and the second limiting device 32. The cutting device 71 includes a lifting structure 710 and a cutter 711. The lifting mechanism is arranged on the frame 1. The lifting mechanism uses the existing lifting structure 710. The lifting end of the lifting mechanism is lifted vertically and is connected to the cutter 711. The lifting mechanism drives the cutter 711 to descend to cut the cloth output from the cloth pulling device 3.

[0080] Reference Figure 7 and Fig.18 The clamping and moving device 8 includes a second linear drive module 80, a first connecting member 81, a fifth lifting device 82, a sixth lifting device 83, a first clamping member 84 and a second clamping member 85. The second linear drive module 80 is arranged on the frame 1 along the Y-axis direction, and is used to drive the first connecting member 81 to move along the Y-axis. The fifth lifting device 82 and the sixth lifting device 83 are both fixed on the first connecting member 81. The first clamping member 84 and the second clamping member 85 extend along the Y-axis direction. The first clamping member 84 and the second clamping member 85 are respectively connected to the lifting ends of the fifth lifting device 82 and the sixth lifting device 83, and the first clamping member 84 and the second clamping member 85 are arranged vertically opposite to each other.

[0081] Reference Figure 5 and Fig.15 The clamping mechanism 701 includes a second connecting member 7012, a seventh lifting device 7013, an eighth lifting device 7014, a third clamping member 7015 and a fourth clamping member 7016. The second connecting member 7012 is driven and connected to the first linear drive module 70, so that the second connecting member 7012 moves along the inclination of the first linear drive module 70. The seventh lifting device 7013 and the eighth lifting device 7014 are both fixed on the second connecting member 7012. The third clamping member 7015 and the fourth clamping member 7016 extend along the Y axis. The third clamping member 7015 and the second fourth clamping member 7016 are respectively connected to the lifting ends of the seventh lifting device 7013 and the eighth lifting device 7014. The lifting ends of the seventh lifting device 7013 and the eighth lifting device 7014 are retracted vertically, and the third clamping member 7015 and the fourth clamping member 7016 are arranged opposite to each other up and down.

[0082] In this embodiment, refer to Figure 1 - Figure 6 , Fig.19 , Fig. 20The splicing device 9 includes a second automatic sewing machine 90 and a pressing sewing mechanism 91. The second automatic sewing machine 90 is arranged on the frame 1 along the X-axis direction. A sewing splicing station is arranged on the sewing platform of the second automatic sewing machine 90. The clamping moving device 8 drives the cloth clamped by itself to move along the Y-axis direction at the sewing splicing station, so that the two ends of the cloth are overlapped after the sewing needle of the second automatic sewing machine 90 sews and cuts; the pressing sewing mechanism 91 is used to press the cloth at the sewing splicing station to assist the second automatic sewing machine 90 in sewing the overlapping positions of the two ends of the cloth.

[0083] In summary, after the label sewing process and the printing process at the front end are completed, if the length measuring unit detects that the length of the cloth output from the cloth pulling device 3 reaches the preset length, the length measuring unit feeds back a signal to the control system, and the control system controls the cloth pulling device 3 and the cloth feeding device 2 to stop conveying the cloth. At this time, the first linear drive module 70 drives the clamping mechanism 701 to move downward along the slope of the first linear drive module 70, so that the end of the cloth clamped by the third clamping member 7015 and the fourth clamping member 7016 overlaps with the part of the cloth output from the cloth pulling device 3 and to be cut. At this time, the control system controls the second linear drive module 80 to drive the first clamping structure (the first clamping structure is composed of the first clamping member 84 and the second clamping member 85) to move to the right along the Y-axis, so that the first clamping structure in the open state is in the second clamping structure (the second clamping structure is composed of the third clamping member 7015 and the fourth clamping member 7016) The rear end of the first clamping structure (composed of four clamping members 7016) clamps the cloth at the rear end of the cloth pulling device 3. At this time, the fifth lifting device 82 and the sixth lifting device 83 descend, so that the first clamping structure clamps the cloth at the rear end of the cloth pulling device 3. Then, the second clamping structure releases the clamping of the cloth. After the second clamping structure is released, the two ends of the cloth at the rear end of the cloth pulling device 3 overlap. At this time, the cutting knife 711 is driven to descend by the lifting mechanism of the cutting device 71 to cut off the overlapping positions of the two ends of the cloth at the rear end of the cloth pulling device 3. Then, the control system controls the second linear drive module 80 to drive the first clamping structure to move to the left along the Y-axis to the sewing and splicing station of the second automatic sewing machine 90. Finally, the first clamping structure clamps the cut cloth and continues to move to the left along the Y-axis, so that the sewing needle of the second automatic sewing machine 90 sews and splices the overlapping positions of the two ends of the cloth clamped by the first clamping structure.

[0084] It should be noted that when the length measuring unit detects that the length of the cloth output from the cloth pulling device 3 reaches the preset length and the cloth pulling device 3 and the cloth feeding device 2 stop conveying the cloth, the part of the cloth just passing through the cloth pulling device 3 is the part of the cloth to be cut.

[0085] In this embodiment, refer to Figure 2 , Fig.19 and Fig. 20The pressing sewing mechanism 91 includes a power device 910, a transmission shaft 912, a linkage rod 913, two swing arms 914 and a seventh telescopic device 915. The power device 910 is arranged on the frame 1, and the power device 910 is drivingly connected to the transmission shaft 912. The power device 910 uses an existing structure, such as a motor; the transmission shaft 912 extends along the X-axis and is rotatably arranged on the frame 1. The first ends of the two swing arms 914 are rotatably arranged on the transmission shaft 912, and the second ends of the two swing arms 914 are free ends. The two swing arms 914 are spaced apart along the X-axis, so that the two swing arms 914 are respectively located on the opposite sides of the sewing needle of the second automatic sewing machine 90. The seventh telescopic device 915 uses a cylinder. The seventh telescopic device 915 is arranged on the frame 1. The telescopic end of the seventh telescopic device 915 is hinged to the first end of the swing arm 914. The seventh telescopic device 915 is used to drive the two swing arms 914 to swing synchronously around the transmission shaft 912. The two swing arms 914 are located above the sewing platform of the second automatic sewing machine 90. The first end of the swing arm 914 is rotatably provided with a driving pulley, and the driving pulley is fixed on the transmission shaft 912. The two driving pulleys are located between the two swing arms 914. The second ends of the two swing arms 914 are rotatably provided with a passive pulley. The passive pulley 916 on each of the swing arms 914 is transmission-connected to the driving pulley 917 with a double-sided tooth conveyor belt 918. The double-sided tooth conveyor belt 918 is used to press the fabric at the sewing and splicing station.

[0086] When the second linear drive module 80 drives the first clamping structure to move to the left along the Y-axis to the sewing and splicing station of the second automatic sewing machine 90, the seventh telescopic device 915 drives the swing arm 914 to swing upward around the transmission shaft 912 at a certain angle, so that the distance between the free ends of the two swing arms 914 and the sewing platform (second sewing platform 901) of the second automatic sewing machine 90 is greater than the distance between the first ends of the two swing arms 914 and the sewing platform of the second automatic sewing machine 90. This is beneficial for the first clamping structure to clamp the cut fabric and move it to the left along the Y-axis into the distance between the free end of the swing arm 914 and the sewing platform of the second automatic sewing machine 90. When the sewing needle of the second automatic sewing machine 90 sews and splices the overlapping positions of the two ends of the cloth clamped by the first clamping structure, the control system controls the first clamping structure to clamp the cut cloth and continue to move to the left along the Y-axis. At the same time, the seventh telescopic device 915 drives the two swing arms 914 to swing downward synchronously around the transmission shaft 912, so that the two double-sided tooth conveyor belts press the cloth on both sides of the sewing path to avoid loosening of needles and threads at the sewing splicing positions at both ends of the cloth, thereby improving the sewing and splicing effect of the cloth.

[0087] In this embodiment, refer to Figure 2 and Fig. 22The conveying device 13 is arranged at the bottom of the rearmost end of the frame 1 in the X-axis direction. The conveying device 13 includes a first conveyor belt device 130 for conveying along the X-axis and a second conveyor belt device 131 for conveying along the Y-axis. The first conveyor belt device 130 and the second conveyor belt device 131 both adopt the existing belt conveying device 13, which will not be described here. After the cut cloth is overlapped and sewn at both ends to form a strip, the first clamping structure releases the clamping of the strip, so that the strip falls into the first conveyor belt device 130 or the second conveyor belt device 131 for output. Among them, the first conveyor belt device 130 is located at the bottom of the rear end of the second automatic sewing machine 90, and the second conveyor belt device 131 is located on the right side of the first conveyor belt device 130. When it is necessary to drop the strip clamped by the first clamping structure into the second conveyor belt device 131, the second linear drive module 80 drives the first clamping structure to move rightward along the Y-axis, and then drives the first clamping structure to release the clamping, so that the strip falls into the second conveyor belt device 131 and is output by the second conveyor belt device 131.

[0088] It should be noted that all lifting devices or telescopic devices can use cylinders.

[0089] In addition, a shooting unit (not shown) is also provided on the frame 1. The shooting unit is a camera. After the cutting device 71 cuts the cloth output from the cloth pulling device 3 for the first time, in order to realize continuous processing of the equipment, the shooting unit can be used to shoot whether the cutting device 71 cuts the cloth, and the recognition result is fed back to the control system, so that the control system controls the folding device 7 to clamp the end of the cloth output from the cloth pulling device 3.

[0090] Of course, the identification unit may also be used to identify whether the end of the cloth clamped by the clamping mechanism 701 overlaps with the portion of the cloth output from the cloth pulling device 3 and to be cut.

[0091] The mattress girder seam label cutting and splicing integrated machine of the present invention is monitored by sensors during the whole process during use, so as to ensure that the machine can produce uninterruptedly. When a problem occurs in any of the above-mentioned processing steps, the control system will control the alarm on the machine to perform alarm shutdown processing.

[0092] The above description is only a preferred embodiment of the present invention, and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the present invention specification and drawings, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.

Claims

1. A mattress girth strip seam label cutting and splicing machine, characterized in that: include: A frame, wherein a workbench is arranged on the frame; A cloth feeding device is arranged on the frame and at the front end of the workbench, and is used to transport the cloth; The cloth pulling device is arranged on the frame and at the rear end of the workbench, and is used to pull the cloth so that the cloth is output from the cloth feeding device, passes through the workbench, and then enters the cloth pulling device for output. A length measuring unit is arranged on the frame and is used to measure the length of the cloth output from the cloth pulling device; A label storage device, disposed on the frame and used for storing labels; A label taking device, arranged on the frame, for taking out labels from the label storage device and placing the taken out labels on the fabric conveyed on the workbench; A label sewing device, arranged on the frame, for pressing the label placed on the upper surface of the cloth by the label removing device against the cloth, and sewing the label on the cloth; The folding device comprises a first linear drive module and a clamping mechanism, wherein the first linear drive module is arranged on a frame, the first linear drive module is inclined from bottom to top along the direction of conveying the cloth, the clamping mechanism is drivingly connected to the first linear drive module, the first linear drive module drives the clamping mechanism to move along the inclination of the first linear drive module, the clamping mechanism is used to clamp the end of the cloth output from the cloth pulling device, and the end of the cloth clamped by the clamping mechanism can be moved to overlap with the part of the cloth output from the cloth pulling device and to be cut; A cutting device, arranged on the frame, for cutting off the position where the end of the cloth clamped by the clamping mechanism overlaps with the portion of the cloth output from the cloth pulling device and to be cut; The clamping and moving device is arranged on the frame, and is used to clamp the cut cloth and move the cut cloth to the sewing and splicing station, and keep the two ends of the cut cloth overlapped; The splicing device is arranged on the frame and is used to move the clamping moving device to the overlapping position of the two ends of the cloth at the sewing and splicing station for sewing and splicing to form a mattress strip.

2. The mattress strip seam label cutting and splicing machine according to claim 1, characterized in that: The label storage device includes a first storage box for storing first-class labels; the label retrieval device includes an X-axis drive module, a Y-axis drive module, a mounting plate and a first grasping mechanism, the first grasping mechanism includes a first lifting device and a first adsorption component, the direction of the cloth conveying is set to the X-axis direction, and the direction horizontally perpendicular to the X-axis direction is set to the Y-axis direction, the Y-axis drive module is arranged on the top of the frame along the Y-axis direction, the X-axis drive module is arranged along the X-axis direction and is driven and connected to the Y-axis drive module, the mounting plate is driven and connected to the X-axis drive module along the X-axis direction, the first lifting device is vertically arranged on the mounting plate, the lifting end of the first lifting device is driven and connected to the first adsorption component, and the first adsorption group is used to adsorb and grasp the first-class labels.

3. The mattress strip seam label cutting and splicing machine according to claim 2, characterized in that: The first grasping mechanism also includes a connecting plate, two first telescopic devices and two clamping assemblies, the two first telescopic devices are respectively arranged on opposite sides of the mounting plate, the telescopic ends of the two first telescopic devices are telescoped vertically, the opposite ends of the connecting plate are respectively drivingly connected to the telescopic ends of the two first telescopic devices, the connecting plate extends along the X-axis and is located below the mounting plate, second telescopic devices are arranged on opposite sides of the connecting plate along the X-axis, the telescopic ends of each second telescopic device are telescoped along the X-axis, the two clamping assemblies are respectively drivingly connected to the telescopic ends of the two second telescopic devices, and the two clamping assemblies are respectively located on opposite sides of the first adsorption assembly.

4. The mattress strip seam label cutting and splicing machine according to claim 3, characterized in that: The clamping assembly includes a connecting seat, a fourth telescopic device, an L-shaped plate and a fifth telescopic device. The connecting seat is drivingly connected to the telescopic end of the second telescopic device. The fourth telescopic device is arranged on the connecting seat. The telescopic end of the fourth telescopic device is telescopic along the Y axis. The first end of the L-shaped plate is fixed to the telescopic end of the fourth telescopic device. The second end of the L-shaped plate extends along the X axis. The fifth telescopic device is fixed to the first end of the L-shaped plate. The telescopic end of the fifth telescopic device is telescopic in the vertical direction and a clamping channel for clamping the first type of label is formed between the telescopic end of the fifth telescopic device and the second end of the L-shaped plate.

5. The mattress strip seam label cutting and splicing machine according to claim 2, characterized in that: The label storage device also includes a feeding device, a label folding device, a second storage box and a pressing device. The second storage box is used to store the second type of labels. A placement platform is provided on one side outside the second storage box. A through-slot is provided on the placement platform and runs through the upper and lower surfaces of the second storage box. The feeding device is used to grab the second type of labels in the second storage box one by one and place them on the upper surface of the placement platform. The label folding device includes a second lifting device and a sixth telescopic device. The lifting end of the second lifting device is telescopically extended and retracted vertically. The lifting and lowering of the second lifting device is driven and connected with the sixth telescopic device. The sixth telescopic device can enter or extend out of the through-slot, and the telescopic end of the sixth telescopic device is telescopic and retracted horizontally. The pressing device includes a third lifting device and a U-shaped pressing member. The third lifting device is provided on one side of the placement platform. The lifting end of the third lifting device is driven and connected with one end of the U-shaped pressing member vertically. The other end of the U-shaped pressing member is used to press the second type of labels placed on the placement platform, and the through-slot is located in the U-shaped groove of the U-shaped pressing member.

6. The mattress strip seam label cutting and splicing machine according to claim 1, characterized in that: The sewing label device includes a Y-axis driving device, a first automatic sewing machine and an auxiliary sewing device. The Y-axis driving device is arranged on a frame and is used to drive the first automatic sewing machine to move along the Y-axis. The sewing platform of the first automatic sewing machine is located on the upper surface of the workbench and contacts the bottom surface of the cloth. The auxiliary sewing device includes a first pressing plate, a connecting block, a sliding seat, a second pressing plate, a third pressing plate, an X-axis linear driving module, a Y-axis linear driving module and a fourth lifting device. The Y-axis linear driving module is arranged on the frame and is used to drive the X-axis linear driving module to move along the Y-axis. The X-axis linear driving module is drivingly connected to the sliding seat and is used to drive the sliding seat to move along the X-axis. The first end of the connecting block is connected to the sliding seat, and the first end of the connecting block is also connected to the first pressing plate, and the second end of the connecting block is connected to the second pressing plate. The connecting block is located on the side of the needle of the first automatic sewing machine in the X-axis direction, the middle part of the first pressing plate is hollowed out, and the third pressing plate is drivingly connected to the X-axis linear driving module. The third pressing plate is located below the first pressing plate, and a sewing area is provided on the third pressing plate that runs through its relative surface. The sewing area is located in the hollow part of the first pressing plate, and the second pressing plate is located in the sewing area. The fourth lifting device is arranged on the sliding seat, and is used to drive the connecting block to rise and fall vertically.

7. The mattress strip seam label cutting and splicing machine according to claim 1, characterized in that: The splicing device includes a second automatic sewing machine and a pressing sewing mechanism. The second automatic sewing machine is arranged on a frame along the X-axis direction. The sewing splicing station is arranged on the sewing platform of the second automatic sewing machine. The clamping moving device drives the cloth clamped by itself to move along the Y-axis direction at the sewing splicing station so that the two ends of the cloth are overlapped after the sewing needle of the second automatic sewing machine sews and cuts; the pressing sewing mechanism is used to press the cloth at the sewing splicing station to assist the second automatic sewing machine in sewing the overlapping positions of the two ends of the cloth.

8. The mattress strip seam label cutting and splicing machine according to claim 7, characterized in that: The pressing sewing mechanism comprises a power device, a transmission shaft, a linkage rod, two swing arms and a seventh telescopic device, wherein the power device is arranged on the frame, the power device is drivingly connected to the transmission shaft, the transmission shaft extends along the X-axis direction and is rotatably arranged on the frame, the first ends of the two swing arms are rotatably arranged on the transmission shaft, the second ends of the two swing arms are free ends, the two swing arms are spaced apart along the X-axis direction, so that the two swing arms are respectively located on opposite sides of the sewing needle of the second automatic sewing machine, the seventh telescopic device is arranged on the frame, the telescopic end of the seventh telescopic device is hinged with the first end of one of the swing arms, the seventh telescopic device is used to drive the two swing arms to swing synchronously around the transmission shaft, the first end of the swing arm is rotatably provided with a driving pulley, the driving pulley is fixed on the transmission shaft, the two driving pulleys are located between the two swing arms, the second ends of the two swing arms are rotatably provided with a passive pulley, the passive pulley on each of the swing arms is transmission-connected with a double-sided toothed conveyor belt with the driving pulley, and the double-sided toothed conveyor belt is used to press the cloth at the sewing and splicing station.

9. The mattress strip seam label cutting and splicing machine according to claim 7, characterized in that: The clamping and moving device includes a second linear drive module, a first connecting member, a fifth lifting device, a sixth lifting device, a first clamping member and a second clamping member. The second linear drive module is arranged on the frame along the Y-axis direction, and is used to drive the first connecting member to move along the Y-axis. The fifth lifting device and the sixth lifting device are both fixed on the first connecting member. The first clamping member and the second clamping member extend along the Y-axis direction. The first clamping member and the second clamping member are respectively connected to the lifting ends of the fifth lifting device and the sixth lifting device, and the first clamping member and the second clamping member are arranged vertically opposite to each other.

10. The mattress strip seam label cutting and splicing machine according to claim 5, characterized in that: The label retrieval device also includes a second grabbing mechanism, which is arranged on the mounting plate and is used to grab the second type of labels stored in the second storage box or grab the folded labels pressed on the placement platform. The second grabbing mechanism is also used to place the grabbed labels on the cloth.

Citation Information

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