Insulating joint and auxiliary equipment for assembling the same

By improving the structure of insulated joints and assembly auxiliary equipment, the problem of poor insulation effect of insulated joints during assembly is solved, and the insulation effect and assembly efficiency are improved.

CN119103422BActive Publication Date: 2025-09-02CHANGSHU NO 2 CHEM ENG EQUIP PLANT
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Patent Information

Application Number
CN202411562078.2
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-11-05
Publication Date
2025-09-02
Estimated Expiration
2044-11-05

AI Technical Summary

Technical Problem

During the assembly process, existing insulated joints are prone to gaps between the lower conduit and the insulating sleeve, resulting in poor insulation effect and problems such as cathode protection current loss and galvanic corrosion.

Method used

The insulated joint design is adopted, including a first conduit, a second conduit, a connector, a sealing gasket, an insulating cylinder and a sleeve. The gap between the sleeve and the second conduit is filled with an insulating filling layer, and precise assembly is used to ensure the insulation effect.

Benefits of technology

It effectively reduces the discharge gap, ensures the insulation effect, prevents the cathode protection current loss, reduces the interference of galvanic corrosion and stray current, and improves assembly efficiency and product consistency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present application relates to an insulating joint and auxiliary assembly equipment thereof. The insulating joint comprises a first conduit, a second conduit, a first connector, a second connector, a first sealing gasket, an insulating gasket, an insulating sleeve, a sleeve, and an insulating filling layer. The first connector is disposed on the first conduit, and the second connector is disposed on the second conduit; the first sealing gasket is placed on the first connector, the insulating gasket is disposed on the first sealing gasket and contacts the first connector; the end of the second connector away from the second conduit contacts the insulating gasket and the first sealing gasket; the insulating sleeve is sleeved on the second conduit, and the end of the insulating sleeve away from the second conduit contacts the first connector, with the second conduit located within the insulating sleeve; the sleeve is sleeved on the second conduit and connected to the first connector, with the insulating sleeve located within the sleeve; and the insulating filling layer is located between the sleeve and the second conduit. The present application has the effect of ensuring insulation.
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Description

Technical Field

[0001] The present application relates to the technical field of pipeline components, and in particular to an insulating joint and auxiliary assembly equipment thereof. Background Art

[0002] Insulating joints for pipelines are used in gas transmission and distribution pipelines and oil transmission pipelines to implement insulation isolation connections between pipelines of limited length to form gas and oil pipelines of required length.

[0003] At present, Chinese patent application number 992263794 discloses an integral insulating joint, including an upper conduit, a lower conduit, and an insulating gasket. A shoulder is provided at one end of the upper conduit, and a conical circle is provided above the shoulder circle. A shoulder is provided at one end of the lower conduit, and a sealing gasket is provided outside the insulating gasket. The sealing gasket contacts the shoulder surfaces of the upper and lower conduits. A sleeve is provided outside the shoulder circles of the upper and lower conduits, and an insulating sleeve is provided in the sleeve hole. The insulating sleeve contacts the lower conduit, and the sleeve is fastened to the conical surface of the upper conduit.

[0004] Because the insulating sleeve located in the sleeve hole is in conflict with the downcomer, during assembly, a gap will appear between the insulating sleeve and the downcomer, resulting in a discharge gap between the downcomer and the insulating sleeve, causing problems with the insulation effect. Summary of the Invention

[0005] In order to ensure the insulation effect, the present application provides an insulating joint and auxiliary equipment for assembling the same.

[0006] In the first aspect, the present application provides an insulating joint, which adopts the following technical solution:

[0007] An insulating joint includes a first conduit, a second conduit, a first connector, a second connector, a first sealing gasket, an insulating gasket, an insulating tube, a sleeve and an insulating filling layer, wherein the first connector is arranged on the first conduit, and the second connector is arranged on the second conduit; the first sealing gasket is placed on the first connector, the insulating gasket is arranged on the first sealing gasket and contacts the first connector; the end of the second connector away from the second conduit contacts the insulating gasket and the first sealing gasket; the insulating tube is sleeved on the second conduit, and the end of the insulating tube away from the second conduit contacts the first connector, and the second connector is located in the insulating tube; the sleeve is sleeved on the second conduit and connected to the first conduit, and the insulating tube is located in the sleeve; the insulating filling layer is located between the sleeve and the second conduit.

[0008] By adopting the above technical solution, since the first connector and the second connector both contact the insulating gasket, an insulating environment is formed at the end where the first connector and the second connector are close to each other; since the insulating tube is sleeved on the second conduit and contacts the first connector, the first sealing gasket can also form an insulating situation; one end of the sleeve is connected to the first connector and the other end is sleeved on the second conduit, which can protect the insulating tube; an insulating material is poured between the sleeve and the second conduit to form an insulating filling layer, which reduces the gap between the sleeve and the second conduit, thereby reducing the discharge gap, thereby ensuring the insulation effect, preventing the loss of cathodic protection current, reducing galvanic corrosion and interference from stray currents, etc.

[0009] Optionally, the first sealing gasket includes a second sealing gasket and a third sealing gasket, the second sealing gasket is provided with a mounting hole, and the insulating gasket is arranged in the mounting hole; two third sealing gaskets are provided, and the two third sealing gaskets are respectively and integrally arranged on both sides of the second sealing gasket; the first connector and the second connector are both provided with a first placement groove and a second placement groove connected to the first placement groove, the first placement groove on the first connector and the first placement groove on the second connector form a mounting groove, and the second sealing gasket is located in the mounting groove; one of the third sealing gaskets is arranged in the second placement groove of the first connector, and the other third sealing gasket is arranged in the second placement groove of the second connector.

[0010] By adopting the above technical solution, the second placement groove provided can limit the position of the third sealing gasket, so that the second sealing gasket can be better positioned in the first placement groove, and because of the presence of the third sealing gasket, the second sealing gasket can reduce deformation when it is in the first placement groove; and when installing the first sealing gasket, the third sealing gasket on one side of the second sealing gasket can be first positioned in the second placement groove, and when the end of the third sealing gasket away from the second sealing gasket hits the bottom wall of the second placement groove, the second sealing gasket will hit the bottom wall of the first placement groove, thereby realizing rapid installation of the first sealing gasket and reducing the adjustment time during the installation of the first sealing gasket.

[0011] Optionally, a third placement groove is provided on both the first connector and the second connector, and an O-ring is placed in the third placement groove to contact the second sealing gasket.

[0012] By adopting the above technical solution, when the provided O-ring contacts the second sealing gasket, the sealing performance of the second sealing gasket in the first placement groove can be improved.

[0013] Optionally, a supporting block is provided at one end of the first connector close to the first conduit, and an end of the sleeve away from the second conduit is welded to the supporting block.

[0014] By adopting the above technical solution, the support block is provided to facilitate positioning of the sleeve, so that the sleeve can be better connected to the first connector, and the products produced will be consistent, thus becoming standard parts.

[0015] In a second aspect, the present application provides an assembly auxiliary device, which adopts the following technical solution:

[0016] An assembly auxiliary device includes a main body, a first connecting block, a second connecting block, a stabilizing block, a lifting assembly, a first clamping mechanism and a second clamping mechanism, wherein the first connecting block is arranged on the main body; the second connecting block is slidably arranged on the first connecting block through the lifting assembly; the stabilizing block is arranged on the second connecting block and pressed against the sleeve; the first clamping mechanism is arranged on the second connecting block and connected to the sleeve; the second clamping mechanism is arranged on the first connecting block and connected to the first conduit.

[0017] By adopting the above technical solution, when assembling the insulating joint, the first conduit is first placed on the main body, and then the first conduit is clamped by the second clamping mechanism; then a sealing gasket with an insulating gasket is placed on the first connector, and then the second connector on the second conduit is made to contact the first sealing gasket and the insulating gasket, and then the insulating tube is moved from the second conduit toward the direction close to the first conduit, so that the end of the insulating tube away from the second conduit is made to contact the supporting block on the first connector; then the sleeve is moved from the second conduit toward the direction close to the first conduit, so that the sleeve is sleeved on the insulating tube, and the end of the sleeve away from the second conduit is made to contact the supporting block; the first clamping mechanism is started, and the first clamping mechanism adjusts the position of the sleeve on the supporting block; then the lifting assembly is started, and the lifting assembly drives the second connecting block to move toward the direction close to the main body, so that the second connecting block is pressed against the second conduit, and the stabilizing block on the second connecting block is pressed against the sleeve, and then the first clamping mechanism clamps the sleeve; finally, the sleeve and the supporting block are welded.

[0018] Optionally, a third connecting block is provided at one end of the first connecting block away from the second connecting block, and a rotating device is provided on the first connecting block, the rotating device including a first rotating block, a second rotating block and an adjusting mechanism, the first rotating block is rotatably set on the third connecting block, and the second clamping mechanism is set on the first rotating block; the second rotating block is rotatably set on the second connecting block, and the first clamping mechanism and the stabilizing block are both set on the second rotating block; the adjusting mechanism is set on the first connecting block, and the first rotating block and the second rotating block are both connected to the adjusting mechanism.

[0019] By adopting the above technical solution, in order to facilitate welding of the sleeve and the supporting block; first, the first conduit is placed on the first rotating block and the second clamping mechanism clamps the first conduit, then the lifting assembly drives the second connecting block to move, so that the second rotating block on the second connecting block is pressed against the second conduit, the stabilizing block is pressed against the sleeve, and the first clamping mechanism clamps the sleeve; then the adjusting mechanism is started, and the adjusting mechanism drives the first rotating block and the second rotating block to rotate synchronously, and the first rotating block and the second rotating block will drive the first conduit and the second conduit to rotate synchronously, because the first clamping mechanism that clamps the sleeve is connected to the second rotating block, so when the second rotating block rotates, the sleeve will rotate synchronously with the second conduit, realizing synchronous rotation of the sleeve and the supporting block on the first conduit; the provided rotating device can make the first conduit, the second conduit and the sleeve rotate synchronously, thereby facilitating the operator to weld at different positions.

[0020] Optionally, the adjusting mechanism includes a first rotating shaft, a second rotating shaft, a third rotating shaft, a first bevel gear, a second bevel gear, a third bevel gear, a fourth bevel gear, a first motor and a synchronous block, the first motor is arranged on the first connecting block, the first rotating shaft is arranged on the output shaft of the first motor; the second rotating shaft is provided with two, and the two second rotating shafts are rotatably arranged on the first connecting block; the two second rotating shafts are key-connected to the second bevel gears; the first bevel gears are provided with two, and the two first bevel gears are key-connected to the first rotating shaft, and the two first bevel gears are respectively meshed with the two second bevel gears; the third bevel gear is provided on the first rotating block and the second rotating block; the third connecting block and the second connecting block are both provided with the third rotating shaft, one end of the third rotating shaft is key-connected to the fourth bevel gear meshing with the third bevel gear; the synchronous block is provided on the third rotating shaft, and the second rotating shaft is provided with a synchronous groove that is engaged with the synchronous block.

[0021] By adopting the above technical solution, when the second connecting block moves in the direction close to the third connecting block, the third rotating shaft on the second connecting block moves in the direction close to the second rotating shaft, so that the synchronous block on the third rotating shaft enters the synchronous groove of the second rotating shaft; then the first motor is started, the output shaft of the first motor drives the first rotating shaft to rotate, the first rotating shaft drives the first bevel gear to rotate, the second bevel gear engaged with the first bevel gear drives the second rotating shaft to rotate, the second rotating shaft drives the synchronous block to rotate, the synchronous block drives the third rotating shaft to rotate, the third rotating shaft drives the fourth bevel gear to rotate, and the third bevel gear engaged with the fourth bevel gear will drive the first rotating block or the second rotating block to rotate.

[0022] 18. The swiftly and minutely adjusting device for a wood-planer working table as claimed in claim 15, wherein said linking rod and said adjusting base are pivotally connected to each other with a bolt, and said bolt has a round shank to contact with said linking rod. said linking rod has a round shank to contact with said linking rod. said linking rod has a round shank to contact with said linking rod.

[0023] When the pawl is in the first position and the pawl is in the second position, the pawl will move in a direction close to the first stop and the pawl will move in a direction close to the first stop, so that the pawl will not be engaged with the locking groove on the third shaft.

[0024] Optionally, an adjustment mechanism is provided on the main body, and the adjustment mechanism includes a fixed block, a lifting block, an adjustment shaft and an adjustment assembly, the fixed block is set on the main body, and the lifting block is slidingly set on the fixed block; the adjustment shaft is rotatably set on the lifting block, and the first connecting block is set on the adjustment shaft; the adjustment assembly is set on the main body, and the lifting block and the adjustment shaft are both connected to the adjustment assembly.

[0025] By adopting the above technical solution, when the sleeve needs to be welded to the supporting block, the adjustment component is started, and the adjustment component drives the lifting block to move in the direction away from the main body. When the lifting block moves, the adjustment shaft on the lifting block will drive the first connecting block to rotate, so that the first connecting block changes from a state perpendicular to the main body to a state parallel to the main body. In this way, the position of the sleeve and the supporting block relative to the main body can be adjusted, which is convenient for the operator to weld the sleeve and the supporting block.

[0026] In summary, this application includes at least one of the following beneficial technical effects:

[0027] 1. The insulating joint provided in this application can ensure the insulation effect, prevent the loss of cathodic protection current, reduce galvanic corrosion and interference from stray current, etc.;

[0028] 2. When the provided O-ring contacts the second sealing gasket, the sealing performance of the second sealing gasket in the first placement groove can be improved. BRIEF DESCRIPTION OF THE DRAWINGS

[0029] Figure 1 This is a schematic structural diagram of an insulating joint in an embodiment of the present application;

[0030] Figure 2 This is a cross-sectional view of an insulating joint in an embodiment of the present application;

[0031] Figure 3 This is a schematic structural diagram of the first connector in an embodiment of the present application;

[0032] Figure 4 This is a structural diagram of the assembly auxiliary equipment in the embodiment of the present application;

[0033] Figure 5 This is a schematic diagram of the structure of the adjustment component in the embodiment of the present application;

[0034] Figure 6 This is a structural diagram of the first clamping mechanism in an embodiment of the present application;

[0035] Figure 7 This is a schematic structural diagram of the second rotating shaft in an embodiment of the present application;

[0036] Figure 8 This is a schematic diagram of the structure of the adjustment component in an embodiment of the present application.

[0037] 1. First conduit; 12. Second conduit; 13. First connector; 131. First placement groove; 132. Second placement groove; 133. Third placement groove; 14. Second connector; 15. First sealing gasket; 151. Second sealing gasket; 152. Third sealing gasket; 16. Insulating gasket; 17. Insulating tube; 18. Sleeve; 19. O-ring; 101. Support block; 102. Shoulder block; 21. Main body; 22. First connecting block; 221. Cavity; 23. Second connecting block; 24. Stabilizing block; 25. First clamping mechanism; 251. Extension block; 252. Clamping block; 253. Second motor; 254. Bidirectional screw; 26. Second clamping mechanism; 27. Third connecting block; 28. Support block; 29. ​​Moving block; 210. Extension block; 3. Rotating device; 31. First rotating block; 32 , second rotating block; 4, adjusting mechanism; 41, first rotating shaft; 42, second rotating shaft; 43, third rotating shaft; 44, first bevel gear; 45, second bevel gear; 46, third bevel gear; 47, fourth bevel gear; 48, first motor; 49, synchronous block; 5, locking mechanism; 51, locking block; 52, first spring; 53, cylindrical block; 54, unlocking block; 55, adjusting assembly; 551, first adjusting block; 552, second adjusting block; 553, first rack; 554, second rack; 555, adjusting gear; 556, second spring; 557, third spring; 56, positioning block; 6, adjusting mechanism; 61, fixing block; 62, lifting block; 63, adjusting shaft; 64, adjusting assembly; 641, first hydraulic cylinder; 642, adjusting plate; 643, adjusting screw; 644, fifth bevel gear; 645, sixth bevel gear. DETAILED DESCRIPTION

[0038] The following is combined with Figure 1-8 This application is described in further detail.

[0039] An embodiment of the present application discloses an insulating joint.

[0040] refer to Figure 1 and Figure 2 An insulating joint includes a first conduit 11, a first connector 13 is welded to one end of the first conduit 11, and a supporting block 101 is integrally provided on one end of the first connector 13 close to the first conduit 11.

[0041] refer to Figure 2 and Figure 3 A second conduit 12 is provided at one end of the first connector 13 away from the first conduit 11 , and a second connector 14 is welded to one end of the second conduit 12 close to the first connector 13 .

[0042] A first placement slot 131 is defined on the end of the first connector 13 away from the first catheter 11 and on the end of the second connector 14 away from the second catheter 12. The presence of the first placement slot 131 allows the first connector 13 and the second connector 14 to be formed with a shoulder blade block 102. A second placement slot 132 is defined on the bottom wall of the first placement slot 131 on the side of the first connector 13 away from the shoulder blade block 102 and on the bottom wall of the second connector 14 on the side of the first placement slot 131 away from the shoulder blade block 102. A third placement slot 133 is defined on the bottom wall of the first placement slot 131 between the second placement slot 132 and the shoulder blade block 102.

[0043] An O-ring 19 is placed in each of the third placement grooves 133 of the first connector 13 and the second connector 14 .

[0044] refer to Figure 2 and Figure 3 The first placement groove 131 on the first connector 13 and the first placement groove 131 on the second connector 14 form an installation groove, in which a first sealing gasket 15 is placed. The first sealing gasket 15 includes a second sealing gasket 151 located in the installation groove. The inner side wall of the second sealing gasket 151 contacts the shoulder blade block 102. Third sealing gaskets 152 are integrally provided on both sides of the outer side wall of the second sealing gasket 151. The third sealing gasket 152 on one side of the second sealing gasket 151 is located in the second placement groove 132 of the first connector 13, and the third sealing gasket 152 on the other side of the second sealing gasket 151 is located in the second placement groove 132 of the second connector 14. The first connector 13 and the second connector 14 both press against the first sealing gasket 15 formed by the second sealing gasket 151 and the third sealing gasket 152. The O-ring 19 on the first connector 13 and the O-ring 19 on the second connector 14 press against both sides of the second sealing gasket 151.

[0045] A mounting hole is defined on a side of the second sealing gasket 151 away from the third sealing gasket 152 . An insulating gasket 16 is installed in the mounting hole. The shoulder blocks 102 on the first connector 13 and the second connector 14 are pressed against the insulating gasket 16 .

[0046] refer to Figure 1 and Figure 2 An insulating tube 17 is sleeved on the second conduit 12, and the end of the insulating tube 17 away from the second conduit 12 abuts against the supporting block 101, and the third sealing gasket 152 and the second sealing gasket 151 both abut against the inner wall of the insulating tube 17, and the second connector 14 is located in the insulating tube 17; a sleeve 18 is sleeved on the second conduit 12, and the end of the sleeve 18 away from the second conduit 12 is welded to the supporting block 101, and the insulating tube 17 is located in the sleeve 18.

[0047] An insulating filling layer formed by pouring epoxy resin is provided between the sleeve 18 and the second conduit 12, that is, the epoxy resin fills the gap between the sleeve 18 and the second conduit 12; under the flow properties of the epoxy resin, the epoxy resin can also fill the gap between the insulating tube 17 and the sleeve 18, the gap between the second sealing gasket 151 and the third sealing gasket 152 and the insulating tube 17, the gap between the insulating tube 17 and the second conduit 12, and the gap between the insulating tube 17 and the first connector 13.

[0048] The embodiment of the present application also discloses an assembly auxiliary device.

[0049] refer to Figure 4 and Figure 5 , an assembly auxiliary device includes a main body 21, and an adjustment mechanism 6 is provided on the main body 21. The adjustment mechanism 6 includes a fixed block 61 fixedly connected to the main body 21, and the fixed block 61 is provided with a groove along its vertical direction. A lifting block 62 is slidably connected in the groove, and a first sliding hole communicating with the groove is provided on the lifting block 62; the lifting block 62 is rotatably connected to an adjustment shaft 63 at one end away from the main body 21, one end of the adjustment shaft 63 is located in the first sliding hole and the other end is fixedly connected to the first connecting block 22.

[0050] An adjustment assembly 64 is provided on the main body 21, which includes a first hydraulic cylinder 641 fixedly connected to the main body 21, and the piston rod of the first hydraulic cylinder 641 is connected to the lifting block 62; an adjustment plate 642 is fixedly connected to the fixed block 61, one end of the adjustment plate 642 is located in the first sliding hole of the lifting block 62, and a threaded hole is provided on the adjustment plate 642 located in the first sliding hole; the lifting block 62 is rotatably connected to the end away from the main body 21 with an adjustment screw 643, and the end of the adjustment screw 643 close to the main body 21 passes through the threaded hole on the adjustment plate 642 and is located in the groove of the fixed block 61, and the adjustment screw 643 is threadedly connected to the threaded hole; a fifth bevel gear 644 is keyed to the adjusting screw 643, and a sixth bevel gear 645 meshing with the fifth bevel gear 644 is keyed to the adjustment shaft 63 located in the first sliding hole.

[0051] Start the first hydraulic cylinder 641, and the piston rod of the first hydraulic cylinder 641 drives the lifting block 62 to move, and the lifting block 62 drives the adjusting shaft 63 and the adjusting screw 643 to move relative to the fixed block 61. Because the adjusting plate 642 fixed on the fixed block 61 is threadedly connected to the adjusting screw 643, when the adjusting screw 643 moves relative to the adjusting plate 642, the adjusting screw 643 will also rotate, and the fifth bevel gear 644 on the adjusting screw 643 drives the sixth bevel gear 645 to rotate, and the sixth bevel gear 645 will drive the adjusting shaft 63 to rotate.

[0052] refer to Figure 5 and Figure 6The first connecting block 22 is provided with a cavity 221 and a second sliding hole communicating with the cavity 221. The first connecting block 22 is fixedly connected to the third connecting block 27 on the side of the first connecting block 22 that is away from the adjustment shaft 63 and closer to the main body 21. The end of the first connecting block 22 that is away from the third connecting block 27 is slidably connected to the second connecting block 23. The second connecting block 23 is fixedly connected to the moving block 29. The end of the moving block 29 that is away from the second connecting block 23 passes through the second sliding hole and is located in the cavity 221. The first connecting block 22 is provided with a lifting assembly connected to the second connecting block 23. In this embodiment, the lifting assembly is a second hydraulic cylinder. The piston rod of the second hydraulic cylinder is connected to the second connecting block 23. Alternatively, it may be a motor screw structure or an electric push rod.

[0053] refer to Figure 5 and Figure 6 A rotating device 3 is provided on the first connecting block 22, and the rotating device 3 includes a first rotating block 31 rotatably connected to the third connecting block 27, a second rotating block 32 rotatably connected to the second connecting block 23, and a stabilizing block 24 that resists the sleeve 18 is fixedly connected to the second rotating block 32.

[0054] refer to Figure 5 、 Figure 6 and Figure 7 , an adjusting mechanism 4 is provided on the first connecting block 22, and the adjusting mechanism 4 includes a first motor 48 fixedly connected to the first connecting block 22, and a first rotating shaft 41 is connected to the output shaft of the first motor 48, the first rotating shaft 41 is located in the cavity 221, and two first bevel gears 44 are keyed to the first rotating shaft 41; a supporting block 28 is fixedly connected to the first connecting block 22, and a second rotating shaft 42 is rotatably connected to the support block 28, and an end of the first connecting block 22 close to the third connecting block 27 is also rotatably connected to a second rotating shaft 42; the ends of the two second rotating shafts 42 close to the first rotating shaft 41 are both keyed to second bevel gears 45, and the two second bevel gears 45 on the two second rotating shafts 42 are respectively meshed with the two first bevel gears 44 on the first rotating shaft 41.

[0055] The first rotating block 31 and the second rotating block 32 are both connected to a third bevel gear 46 .

[0056] The third rotating shaft 43 is rotatably connected to the second connecting block 23 and the third connecting block 27, and a second through hole is provided on the second connecting block 23, the moving block 29 and the third connecting block 27. A part of the third rotating shaft 43 on the second connecting block 23 is rotatably arranged in the second through hole of the second connecting block 23, and a part of the third rotating shaft 43 on the second connecting block 23 is rotatably arranged in the second through hole of the moving block 29. One end of the third rotating shaft 43 on the second connecting block 23 is keyed to the fourth bevel gear 47 that meshes with the third bevel gear 46 on the second rotating block 32, and the other end of the third rotating shaft 43 passes through the second sliding hole and is located in the cavity 221; the third rotating shaft 43 on the third connecting block 27 is rotatably arranged in the second through hole of the third connecting block 27, and one end of the third rotating shaft 43 on the third connecting block 27 is keyed to the fourth bevel gear 47 that meshes with the third bevel gear 46 on the first rotating block 31 and the other end is located in the cavity 221.

[0057] refer to Figure 5 、 Figure 7 and Figure 8 A synchronization block 49 is fixedly connected to the third rotating shaft 43 located in the cavity 221, and a synchronization groove engaged with the synchronization block 49 is opened on the second rotating shaft 42; in other embodiments, the third rotating shaft 43 on the third connecting block 27 and the second rotating shaft 42 on the first connecting block 22 close to the third connecting block 27 are fixedly arranged.

[0058] When the second connecting block 23 moves in the direction close to the third connecting block 27, the second connecting block 23 moves in the vertical direction from top to bottom, and the moving block 29 moves in the vertical direction from top to bottom in the second sliding hole; the third rotating shaft 43 on the second connecting block 23 moves in the direction close to the second rotating shaft 42, that is, the third rotating shaft 43 on the second connecting block 23 moves from top to bottom, so that the synchronous block 49 on the third rotating shaft 43 enters the synchronous groove of the second rotating shaft 42 from top to bottom; then the first motor 48 is started, and the output shaft of the first motor 48 drives the first rotating shaft 41 to rotate, and the third rotating shaft 43 on the second connecting block 23 moves in the direction close to the second rotating shaft 42. A rotating shaft 41 drives the first bevel gear 44 to rotate, the first bevel gear 44 drives the second bevel gear 45 to rotate, the second bevel gear 45 drives the second rotating shaft 42 to rotate, the second rotating shaft 42 drives the synchronous block 49 to rotate, the synchronous block 49 drives the third rotating shaft 43 to rotate, the third rotating shaft 43 drives the fourth bevel gear 47 to rotate, the fourth bevel gear 47 drives the third bevel gear 46 to rotate, and the third bevel gear 46 will drive the first rotating block 31 or the second rotating block 32 to rotate; in this way, when the two third rotating shafts 43 are rotating, the first rotating block 31 and the second rotating block 32 will rotate synchronously.

[0059] refer to Figure 5 、 Figure 7 and Figure 8 The second rotating shaft 42 is provided with a first through hole communicating with the synchronous groove, and the moving block 29 is provided with a communicating groove communicating with the second through hole.

[0060] The first connecting block 22 is provided with a locking mechanism 5, which includes a locking block 51 slidably connected to the connecting groove. The third rotating shaft 43, located in the second through-hole of the movable block 29, has a locking groove formed therein, which engages with the locking block 51. A first spring 52 is provided in the connecting groove, connecting the movable block 29 and the locking block 51. A cylindrical block 53 is fixedly connected to the synchronization block 49, and the end of the cylindrical block 53, which is away from the synchronization block 49, can pass through the synchronization groove and be located in the first through-hole.

[0061] An extension block 210 is fixedly connected to the support block 28. The extension block 210 defines an adjustment cavity, and a third through hole and a fourth through hole are defined in the extension block 210, communicating with the adjustment cavity. An adjustment assembly 55 is provided on the extension block 210. The adjustment assembly 55 includes a first adjustment block 551 slidably connected within the third through hole. A positioning block 56 corresponding to the cylindrical block 53 is fixedly connected to the first adjustment block 551. When the cylindrical block 53 is not fully located within the first through hole, the end of the positioning block 56 away from the first adjustment block 551 is located within the first through hole of the second rotating shaft 42. A second adjustment block 552 slidably connects to the fourth through hole. An unlocking block 54 corresponding to the locking block 51 is fixedly connected to the second adjustment block 552. A first rack 553 is fixedly connected to the first adjustment block 551, and a second rack 554 is fixedly connected to the second adjustment block 552. An adjustment gear 555 is rotatably connected within the adjustment chamber and is positioned between the first rack 553 and the second rack 554. Both the first rack 553 and the second rack 554 engage with the adjustment gear 555. A second spring 556, which is connected to the extension block 210, is connected to the first adjustment block 551, and a third spring 557, which is also connected to the extension block 210, is connected to the second adjustment block 552.

[0062] When the synchronizing block 49 has not fully entered the synchronizing groove, the locking block 51 is engaged with the locking groove on the third rotating shaft 43, the first spring 52, the second spring 556, and the third spring 557 are all in a normal state, the unlocking block 54 does not interfere with the locking block 51, and the end of the positioning block 56 away from the first adjusting block 551 is located in the first through hole of the second rotating shaft 42. When the moving block 29 drives the third rotating shaft 43 to move, the cylindrical block 53 of the synchronizing block 49 on the third rotating shaft 43 passes through the synchronizing groove on the second rotating shaft 42 and enters the first through hole. When the synchronous block 49 is completely located in the synchronous groove, the cylindrical block 53 is completely located in the first through hole, the cylindrical block 53 will interfere with the positioning block 56 and drive the positioning block 56 to move, so that the end of the positioning block 56 away from the first adjusting block 551 is no longer located in the first through hole of the second rotating shaft 42, the positioning block 56 drives the first adjusting block 551 to move, the first rack 553 on the first adjusting block 551 drives the adjusting gear 555 to rotate, the adjusting gear 555 drives the second rack 554 to move, and the second rack 554 drives the second adjusting block 552 to move, and the movement direction of the second adjusting block 552 is opposite to that of the first adjusting block 551, the second adjusting block 552 drives the unlocking block 54 to move in the direction close to the locking block 51, and the locking block 51 will push the locking block 51 to move, so that the locking block 51 is no longer engaged with the locking groove on the third rotating shaft 43; at this time, the first spring 52 and the second spring 556 are in a compressed state, and the third spring 557 is in a stretched state. When the second rotating shaft 42 rotates, the positioning block 56 contacts the peripheral side wall of the second rotating shaft 42 .

[0063] refer to Figure 5 and Figure 6 A second clamping mechanism 26 is provided on the first rotating block 31, and a first clamping mechanism 25 is provided on the second rotating block 32. In this embodiment, the first clamping mechanism 25 and the second clamping mechanism 26 have the same structure. The first clamping mechanism 25 and the second clamping mechanism 26 both include an extension block 251. A slide groove is provided on the extension block 251, and the slide groove is slidingly connected to the two clamping blocks 252; a bidirectional screw 254 is rotatably connected to the extension block 251, and the two ends of the bidirectional screw 254 pass through the two clamping blocks 252 respectively, and the two clamping blocks 252 are respectively threadedly connected to the two ends of the bidirectional screw 254; a second motor 253 is fixedly connected to the extension block 251, and the output shaft of the second motor 253 is connected to one end of the bidirectional screw 254. The extension block 251 in the first clamping mechanism 25 is fixedly connected to the second rotating block 32, and the two clamping blocks 252 in the first clamping mechanism 25 clamp the sleeve 18; the extension block 251 in the second clamping mechanism 26 is fixedly connected to the first rotating block 31, and the two clamping blocks 252 in the second clamping mechanism 26 clamp the first conduit 11.

[0064] The second motor 253 is started, and the output shaft of the second motor 253 drives the bidirectional screw 254 to rotate, and the bidirectional screw 254 drives the two clamping blocks 252 to move toward or away from each other.

[0065] In this embodiment, in order to enable the clamping block 252 to better clamp the sleeve 18 and the first conduit 11 , a certain curvature is present at the end of the clamping block 252 away from the extending block 251 .

[0066] The implementation principle of an assembly auxiliary device in an embodiment of the present application is as follows: the operator places the end of the first tube 11 away from the first connector 13 on the first rotating block 31, and then starts the second motor 253 in the second clamping mechanism 26, so that the two clamping blocks 252 in the second clamping mechanism 26 adjust the position of the first tube 11 on the first rotating block 31 and clamp the first tube 11.

[0067] The operator then places the O-ring 19 into the third placement groove 133 of the first connector 13. The operator then places the third sealing gasket 152 on one side of the second sealing gasket 151 into the second placement groove 132 of the first connector 13. The second sealing gasket 151 contacts the bottom wall of the first placement groove 131 and the shoulder piece 102, and the O-ring 19 on the first connector 13 also contacts the second sealing gasket 151. At this point, the insulating washer 16 on the second sealing gasket 151 contacts the shoulder piece 102 on the first connector 13.

[0068] Then place the O-ring 19 in the third placement groove 133 of the second connector 14, move the second connector 14 and the second conduit 12, so that the third sealing gasket 152 on the other side of the second sealing gasket 151 enters the second placement groove 132 of the second connector 14, and the shoulder block 102 on the second connector 14 and the bottom wall of the first placement groove 131 both contact the second sealing gasket 151, and the shoulder block 102 on the second connector 14 presses against the insulating gasket 16.

[0069] Next, the insulating tube 17 is moved from top to bottom, that is, from the second conduit 12 toward the first conduit 11, so that the end of the insulating tube 17 away from the second conduit 12 abuts against the supporting block 101 on the first connector 13; then, the sleeve 18 is moved from the second conduit 12 toward the first conduit 11, so that the sleeve 18 is sleeved on the insulating tube 17, and the end of the sleeve 18 away from the second conduit 12 abuts against the supporting block 101.

[0070] The operator then activates the second hydraulic cylinder, which drives the second connecting block 23 toward the third connecting block 27. The second connecting block 23 then drives the second rotating block 32 toward the third connecting block 27, causing the second rotating block 32 to press against the end of the second conduit 12 away from the second connector 14, and the stabilizing block 24 on the second rotating block 32 to press against the end of the sleeve 18 away from the first conduit 11. The operator also activates the second motor 253, causing the two clamping blocks 252 in the first clamping mechanism 25 to press against the sleeve 18. When the second rotating block 32 on the second connecting block 23 presses against the second conduit 12, the synchronizing block 49 on the third rotating shaft 43 on the second connecting block 23 enters the synchronizing groove of the second rotating shaft 42.

[0071] Then the first hydraulic cylinder 641 is started to move the lifting block 62 away from the main body 21, and the adjustment shaft 63 drives the first connecting block 22 to rotate, so that the first connecting block 22 changes from a vertical state to a horizontal state, and the first conduit 11 and the second conduit 12 also change from a vertical state to a horizontal state.

[0072] Then start the first motor 48 to make the first rotating block 31 and the second rotating block 32 rotate synchronously, and the first conduit 11, the second conduit 12, and the sleeve 18 will rotate synchronously; then the operator performs groove welding on the part where the sleeve 18 and the supporting block 101 conflict.

[0073] After the welding of the sleeve 18 and the supporting block 101 is completed, the first hydraulic cylinder 641 is started again to change the first conduit 11 and the second conduit 12 from a horizontal state to a vertical state; finally, the operator pours epoxy resin between the sleeve 18 and the second conduit 12 to form an insulating filling layer between the sleeve 18 and the second conduit 12.

[0074] The above are all preferred embodiments of the present application, and are not intended to limit the scope of protection of the present application. Therefore, any equivalent changes made based on the structure, shape, and principle of the present application should be included in the scope of protection of the present application.

Claims

1. An auxiliary device for assembling an insulating joint, characterized in that: The insulating joint comprises a first conduit (11), a second conduit (12), a first connector (13), a second connector (14), a first sealing gasket (15), an insulating washer (16), an insulating tube (17), a sleeve (18) and an insulating filling layer. The first connector (13) is arranged on the first conduit (11), and the second connector (14) is arranged on the second conduit (12); The first sealing gasket (15) is placed on the first connector (13), and the insulating gasket (16) is arranged on the first sealing gasket (15) and contacts the first connector (13); An end of the second connector (14) away from the second conduit (12) contacts the insulating gasket (16) and the first sealing gasket (15); The insulating tube (17) is sleeved on the second conduit (12), and one end of the insulating tube (17) away from the second conduit (12) contacts the first connector (13), and the second connector (14) is located inside the insulating tube (17); The sleeve (18) is sleeved on the second conduit (12) and connected to the first connector (13), and the insulating tube (17) is located inside the sleeve (18); The insulating filling layer is located between the sleeve (18) and the second conduit (12); An assembly auxiliary device comprises a main body (21), a first connecting block (22), a second connecting block (23), a stabilizing block (24), a lifting assembly, a first clamping mechanism (25) and a second clamping mechanism (26), The first connecting block (22) is arranged on the main body (21); The second connecting block (23) is slidably arranged on the first connecting block (22) through the lifting assembly; The stabilizing block (24) is arranged on the second connecting block (23) and is pressed against the sleeve (18); The first clamping mechanism (25) is arranged on the second connecting block (23) and connected to the sleeve (18); The second clamping mechanism (26) is arranged on the first connecting block (22) and connected to the first conduit (11); A third connecting block (27) is provided at one end of the first connecting block (22) away from the second connecting block (23). The first connecting block (22) is provided with a rotating device (3), the rotating device (3) comprising a first rotating block (31), a second rotating block (32) and an adjusting mechanism (4). The first rotating block (31) is rotatably arranged on the third connecting block (27), and the second clamping mechanism (26) is arranged on the first rotating block (31); The second rotating block (32) is rotatably arranged on the second connecting block (23), and the first clamping mechanism (25) and the stabilizing block (24) are both arranged on the second rotating block (32); The adjusting mechanism (4) is arranged on the first connecting block (22), and the first rotating block (31) and the second rotating block (32) are both connected to the adjusting mechanism (4); The regulating mechanism (4) includes a first rotating shaft (41), a second rotating shaft (42), a third rotating shaft (43), a first bevel gear (44), a second bevel gear (45), a third bevel gear (46), a fourth bevel gear (47), a first motor (48) and a synchronous block (49). The first motor (48) is arranged on the first connecting block (22), and the first rotating shaft (41) is arranged on the output shaft of the first motor (48); Two second rotating shafts (42) are provided, and both second rotating shafts (42) are rotatably provided on the first connecting block (22); and both second rotating shafts (42) are key-connected with the second bevel gear (45); Two first bevel gears (44) are provided, and the two first bevel gears (44) are key-connected to the first rotating shaft (41), and the two first bevel gears (44) are respectively engaged with the two second bevel gears (45); The third bevel gear (46) is provided on both the first rotating block (31) and the second rotating block (32); A third rotating shaft (43) is provided on both the third connecting block (27) and the second connecting block (23); one end of the third rotating shaft (43) is key-connected to a fourth bevel gear (47) meshing with the third bevel gear (46); The synchronization block (49) is arranged on the third rotating shaft (43), and the second rotating shaft (42) is provided with a synchronization groove for engaging with the synchronization block (49); A support block (28) is provided on the first connecting block (22), and the second rotating shaft (42) is rotatably provided on the support block (28); A moving block (29) is provided on the second connecting block (23), and the third rotating shaft (43) is rotatably arranged with the moving block (29); The first connecting block (22) is provided with a locking mechanism (5), the locking mechanism (5) comprising a locking block (51), a first spring (52), a positioning block (56), a cylindrical block (53), an unlocking block (54) and an adjusting assembly (55). The locking block (51) is slidably arranged on the moving block (29), and the third rotating shaft (43) is provided with a locking groove engaged with the locking block (51); The first spring (52) connects the locking block (51) and the moving block (29); A first through hole communicating with the synchronization groove is provided on the second rotating shaft (42); the positioning block (56) is slidably arranged on the support block (28); one end of the positioning block (56) is located in the first through hole; The cylindrical block (53) is arranged on the synchronous block (49), and one end of the cylindrical block (53) away from the synchronous block (49) can enter the first through hole and abut against the positioning block (56); The unlocking block (54) is slidably disposed on the supporting block (28), and the unlocking block (54) is capable of contacting the locking block (51); The adjusting assembly (55) is arranged on the supporting block (28), and the unlocking block (54) and the positioning block (56) are both connected to the adjusting assembly (55); The main body (21) is provided with an adjustment mechanism (6), and the adjustment mechanism (6) comprises a fixed block (61), a lifting block (62), an adjustment shaft (63) and an adjustment component (64). The fixed block (61) is arranged on the main body (21), and the lifting block (62) is slidably arranged on the fixed block (61); The adjustment shaft (63) is rotatably arranged on the lifting block (62), and the first connecting block (22) is arranged on the adjustment shaft (63); The adjustment component (64) is arranged on the main body (21), and the lifting block (62) and the adjustment shaft (63) are both connected to the adjustment component (64); An end of the first conduit (11) away from the first connector (13) is placed on the first rotating block (31). The second rotating block (32) is pressed against an end of the second conduit (12) away from the second connector (14).

2. The assembly auxiliary device for an insulating joint according to claim 1, characterized in that: The first sealing gasket (15) comprises a second sealing gasket (151) and a third sealing gasket (152). The second sealing gasket (151) is provided with a mounting hole, and the insulating gasket (16) is arranged in the mounting hole; Two third sealing gaskets (152) are provided, and the two third sealing gaskets (152) are integrally provided on both sides of the second sealing gasket (151); The first connector (13) and the second connector (14) are both provided with a first placement groove (131) and a second placement groove (132) communicating with the first placement groove (131). The first placement groove (131) on the first connector (13) and the first placement groove (131) on the second connector (14) form a mounting groove, and the second sealing gasket (151) is located in the mounting groove; One of the third sealing gaskets (152) is disposed in the second placement groove (132) of the first connector (13), and the other of the third sealing gaskets (152) is disposed in the second placement groove (132) of the second connector (14).

3. The assembly auxiliary device for an insulating joint according to claim 2, characterized in that: A third placement groove (133) is provided on both the first connector (13) and the second connector (14), and an O-ring (19) is placed in the third placement groove (133) to contact the second sealing gasket (151).

4. The assembly auxiliary device for an insulating joint according to claim 1, characterized in that: A support block (101) is provided at one end of the first connector (13) close to the first conduit (11), and an end of the sleeve (18) away from the second conduit (12) is welded to the support block (101).

Citation Information

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