一种加工曲轴法兰面异型陶瓷结合剂CBN砂轮及制备方法

By using a cold pressing process to prepare CBN (ceramic binder) irregular agglomerates that match the shape of the crankshaft flange surface, the problems of high processing difficulty and material waste in the existing technology are solved, and efficient and precise crankshaft flange surface processing is achieved.

CN119115815BActive Publication Date: 2026-07-17江苏赛扬精工科技有限责任公司

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
江苏赛扬精工科技有限责任公司
Filing Date
2024-09-14
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

Existing technologies for machining crankshaft flange surfaces are difficult to manufacture, have long delivery cycles, and result in significant waste of abrasives and other raw materials, especially when machining irregularly shaped surfaces, which presents complexity and precision issues.

Method used

A new raw material formula is used to prepare a CBN irregular agglomerated blank that matches the shape of the crankshaft flange by one-time integral pressing. Then, conventional sintering is carried out to form a CBN grinding wheel with an integral structure.

Benefits of technology

It simplifies processing operations, shortens delivery cycles, saves abrasive and raw materials, improves workpiece accuracy and roughness, and avoids the impact of splicing structures on accuracy and roughness.

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Abstract

本发明公开了一种加工曲轴法兰面异型陶瓷结合剂砂轮及制备方法,包括钢基体以及粘结在钢基体上的陶瓷结合剂工作层,陶瓷结合剂工作层由CBN磨料、陶瓷结合剂、白刚玉、造孔剂、酚醛树脂液经冷压工艺一次性整体压制成型后,高温烧结得到异型结块拼接而成,异型结块粘胶处弧度与基体贴合。本发明采用新的配方冷压成型,解决了不同区域软硬不均的问题,实现了异型结块一次性整体压制成型。本发明加工曲轴法兰面陶瓷结合剂砂轮制备时磨加工余量小,可以减少工作量,缩短交货周期,节省磨料成本。
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