Placing equipment for ceramic marmite processing
By designing the placement equipment for processing ceramic casseroles, using the spindle rotation and load structure design, the problem of inconvenience at the bottom when glazing ceramic casseroles is solved, the uniform glaze and multifunctional adaptability of ceramic casseroles are achieved, and the glaze residues are reduced and deformation risk.
Patent Information
- Application Number
- CN202411466299.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-21
- Publication Date
- 2024-12-13
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The placement equipment for glazing traditional ceramic casseroles is not convenient for glazing the bottom of the ceramic casserole, and a separate flip mechanism is required for auxiliary processing.
A placement equipment for processing ceramic casserole is designed, including a frame, a rotating connecting spindle, a drive structure, a load structure, an anti-detachment structure and a adjusting part. The ceramic casserole blank is rotated simultaneously through the rotation of the spindle, and the load rack is used. The through-grooves and curved pads achieve uniform immersion and clamping of the glaze, ensuring that the bottom and inner and outer walls of the ceramic casserole are evenly glazed.
The bottom and overall glazing of the ceramic casserole is simpler and more efficient, solving the problem of inconvenience of glaze on the bottom of traditional equipment, and adapting to ceramic casseroles of different sizes through adjustment parts, reducing the risk of glaze residue and deformation and damage of ceramic casseroles.
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Figure CN119116126A_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of ceramic processing equipment, and specifically discloses a placement device for processing ceramic casserole. Background Art
[0002] A clay pot usually refers to a pot made of clay and sand, also known as a ceramic clay pot. In the production process of ceramic clay pots, the glazing process is used. Glazing is a method of glazing the ceramic clay pot blank after it is fired.
[0003] In the production process of ceramic clay pots, due to the large production volume of the same batch, the glaze is usually uniformly loaded in a glaze pool, and then the fired and cooled ceramic clay pot blanks are taken out one by one manually and immersed in the glaze pool so that the surface of the ceramic clay pot blank is covered with glaze.
[0004] In the prior art, there is also a placement rack for placing ceramic casseroles uniformly and then glazing them uniformly, as a placement equipment for processing ceramic casseroles. However, this type of placement rack usually places the ceramic casseroles in a vertical direction. During the glazing process, it is not convenient to glaze the bottom of the ceramic casserole pot, and a separate flipping mechanism needs to be set up for auxiliary processing.
[0005] Therefore, in view of this, the inventor provides a placement device for processing ceramic casserole to solve the above-mentioned problems. Summary of the invention
[0006] The purpose of the invention is to solve the problem that the placing equipment used for glazing a traditional ceramic casserole is not convenient for glazing the bottom of the ceramic casserole.
[0007] In order to achieve the above-mentioned purpose, the basic scheme of the present invention provides a placement device for processing ceramic clay pots, including a frame, a main shaft rotatably connected to one side of the frame, a driving structure arranged on the other side of the frame for driving the main shaft to rotate, and a loading structure fixedly connected to the free end of the main shaft, the loading structure including a loading table fixedly connected to the free end of the main shaft and a loading rack circumferentially fixed to the loading table and used for loading ceramic clay pot blanks into the glaze pool, the loading rack including a bottom plate fixed to the loading table, a top plate, a plurality of support rods connected between the bottom plate and the top plate, a clamping plate slidably connected between the bottom plate and the top plate, and an adjusting member arranged between the bottom plate and the top plate for adjusting the height of the clamping plate, and a plurality of through grooves are provided on the clamping plate and the top plate.
[0008] Furthermore, it also includes an anti-slip structure which is detachably connected to the splint and the top plate and is used to resist the ceramic casserole blank. The anti-slip structure includes a sliding rod slidably connected to the through slot, a key provided at one end of the sliding rod and capable of being stuck on the outside of the through slot, and a resisting block provided at the other end of the sliding rod and used to resist the ceramic casserole blank.
[0009] Furthermore, the stop block includes a collar rotatably connected to the end of the slide rod and an arc-shaped cushion block fixed to one side of the collar, and a positioning piece is provided between the collar and the slide rod.
[0010] Furthermore, when the inner sides of the through grooves of the clamping plate and the top plate are both provided with abutment blocks respectively distributed around the two ends of the ceramic casserole blank, gaps are left between the two ends of the ceramic casserole blank and the adjacent arc-shaped pads.
[0011] Furthermore, the clamping plates are all provided with circular grooves and are rotatably connected with circular plates, the circular plates are also provided with a plurality of through grooves, and the frame is provided with a rotating structure for synchronously driving the circular plates to rotate.
[0012] Furthermore, the rotating structure includes a driven connecting rod coaxially fixed to the bottom of the circular plate and passing through the bottom plate, an active sleeve slidingly limitedly connected to the driven connecting rod along the axial direction, a sleeve coaxially fixed to the frame with the main shaft, and a gear transmission mechanism arranged between the active sleeve and the end of the sleeve, and the active sleeve is fixed to the worktable.
[0013] Furthermore, the top plate is also provided with a transverse groove, in which a scraper is slidably connected and can fit with the end surface of the ceramic casserole blank.
[0014] The basic scheme of the present invention also provides a method for using the placement device for processing ceramic casserole, comprising the following steps:
[0015] Step 1: Adjust the height of the clamping plate by means of an adjusting piece, and install a slide rod into the through groove between the clamping plate and the top plate, so that the ceramic casserole blank can be placed between adjacent abutment blocks;
[0016] Step 2: Put the ceramic casserole blank in, and place the opening of the ceramic casserole blank toward the bottom plate;
[0017] Step 3: Start the driving structure and take out the glazed ceramic casserole blanks in turn and replace them with the ceramic casserole blanks to be glazed.
[0018] The principle and effect of this scheme are:
[0019] 1. Compared with the prior art, the present invention loads the ceramic casserole blank into the loading structure, drives the loading structure and the ceramic casserole blank loaded therein to rotate synchronously through the rotation of the main shaft, and immerses the ceramic casserole blank into the glaze in the glaze pool. The through grooves formed by the top plate and the clamping plate on the loading rack for loading the ceramic casserole blank allow the glaze to be immersed into the inner cavity, outer wall and both ends of the ceramic casserole blank, making it easier to glaze the ceramic casserole blank, and solving the problem that the placement equipment used for glazing the traditional ceramic casserole pot is not convenient for glazing the bottom of the ceramic casserole pot.
[0020] 2. Compared with the prior art, the clamping plate of the present invention can be adjusted in height through an adjusting piece, and ceramic casserole blanks of various sizes can be placed.
[0021] 3. Compared with the prior art, the present invention further has an anti-slip structure installed on the clamping plate and the top plate, which assists in clamping the ceramic casserole blank. The rotatable arc-shaped pad can support the ceramic casserole blank at any angle, and a gap is left between the upper and lower arc-shaped pads and the ends of the ceramic casserole blank. During the rotation process, the glaze can be immersed in the gap to complete the overall glazing of the ceramic casserole blank.
[0022] 4. Compared with the prior art, a rotatable circular plate is installed inside the clamping plate of the present invention, which can drive the ceramic casserole blank inside to rotate, which can not only further enhance the glazing effect during the glazing process, but also can throw off the excess glaze on the ceramic casserole blank after it leaves the glaze pool.
[0023] 5. Compared with the prior art, when the present invention is used, the ceramic casserole blank is installed with the opening facing the bottom plate between the clamping plate and the top plate, and then in the process of entering the glaze pool, the ceramic casserole blank first contacts the glaze with the open end to reduce resistance. In the process of leaving the glaze pool, the glaze loaded into the inner cavity of the ceramic casserole blank will flow out through the opening, reducing the load and reducing the probability of deformation and breakage of the ceramic casserole pot blank. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the drawings required for use in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For those skilled in the art, other drawings can be obtained based on these drawings without creative work.
[0025] Figure 1 A schematic diagram of a ceramic casserole processing placement device proposed in an embodiment of the present application is shown;
[0026] Figure 2 A schematic diagram of a ceramic casserole processing placement device proposed in an embodiment of the present application is shown;
[0027] Figure 3 A schematic diagram of a carrier of a placement device for processing ceramic casserole pots proposed in an embodiment of the present application is shown;
[0028] Figure 4 A partial schematic diagram of a carrier rack of a placement device for processing ceramic casserole pots proposed in an embodiment of the present application is shown. DETAILED DESCRIPTION
[0029] In order to further explain the technical means and effects adopted by the present invention to achieve the predetermined invention purpose, the specific implementation mode, structure, characteristics and effects of the present invention are described in detail below in combination with the accompanying drawings and preferred embodiments.
[0030] The figure marks in the drawings of the specification include: glaze pool 1, frame 2, sleeve 3, main shaft 4, fixed connecting rod 5, bottom plate 6, top plate 7, clamping plate 8, ceramic casserole blank 9, threaded rod 10, active sleeve 11, driven connecting rod 12, gear disc 13, circular plate 14, key 15, scraper 16, collar 17, arc-shaped pad 18.
[0031] A placing device for processing ceramic casserole, for example Figure 1 and Figure 2 As shown:
[0032] The machine comprises a frame 2 installed on the right side of the glaze pool 1, a rotatable spindle 4 installed on the left side of the frame 2, a driving structure installed on the right side of the frame 2 for driving the spindle 4 to rotate, and a loading structure installed on the left end of the spindle 4. The left end of the spindle 4 extends above the glaze pool 1, and the glaze pool 1 is filled with glaze.
[0033] The frame 2 is provided with an axial hole for the spindle 4 to pass through, and a table is installed on the right side for installing a driving structure, which includes a driving motor and a belt transmission mechanism installed between the output shaft of the driving motor and the right end of the spindle 4.
[0034] The loading structure includes a loading platform fixedly mounted on the left end of the main shaft 4 and four sets of loading racks circumferentially mounted on the loading platform. The ceramic casserole blank 9 is loaded through the loading rack and enters the glaze pool 1 for glazing. The loading rack includes a bottom plate 6, a top plate 7, four support rods respectively connected between the four corners of the bottom plate 6 and the top plate 7, a clamping plate 8 installed between the bottom plate 6 and the top plate 7 and slidable along the direction of the support rods, and an adjusting member installed between the bottom plate 6 and the top plate 7 for adjusting the height of the clamping plate 8. Specifically, two fixed connecting rods 5 are fixed between the bottom plate 6 and the loading platform on the same side, and a threaded hole is opened on both sides of the clamping plate 8. The adjusting member is a threaded rod 10 installed between the bottom plate 6 and the bottom plate 6 and can rotate. The threaded rod 10 passes through the threaded holes on the same side and is connected to the threaded holes by threads. In this embodiment, a plurality of through slots are evenly spaced on the clamping plate 8 and the top plate 7 , and a through hole is formed on the top plate 7 for exposing the threaded rod 10 . A cross slot is also formed on the top of the threaded rod 10 to facilitate the staff to rotate the threaded rod 10 .
[0035] The clamping plate 8 and the top plate 7 are also provided with an anti-slip structure for resisting the ceramic casserole blank 9, including a slide bar, a key 15 integrally formed at one end of the slide bar, and a stopper installed at the other end of the slide bar. The slide bar can slide in the through slot, and the key 15 passes through the through slot and is stuck on the outside of the through slot. The slide bar is clamped in the through slot by the key 15 and the stopper. The stopper includes a collar 17 and an arc-shaped pad 18 welded to the outer wall of the collar 17. The collar 17 is connected to the slide bar by a positioning member. Specifically, as shown in FIG. Figure 4 As shown, a cylindrical protrusion is formed outward at the end of the slide rod and an internal threaded hole is opened inward from the end. The positioning member is a bolt, which is inserted from the collar 17 and screwed into the internal threaded hole. The collar 17 is pressed against the outside of the protrusion by the bolt. Through this structure, it is convenient to adjust the direction of the arc-shaped pad 18 and to adjust the angle of the arc-shaped pad 18 according to the size and placement of the ceramic casserole blank 9. During installation, at least three sets of anti-slip structures are installed on the clamping plate 8 and the top plate 7 to respectively resist the two ends of the ceramic casserole blank 9.
[0036] In this embodiment, when the ceramic casserole blank 9 is installed in the anti-slip structure, gaps are left between the two ends of the ceramic casserole blank 9 and the adjacent arc-shaped pads 18 .
[0037] like Figure 2 and Figure 3 As shown, each of the clamping plates 8 has a circular groove and is mounted with a rotatable circular plate 14, and the circular plate 14 also has a plurality of through grooves equidistantly formed thereon, and a rotating structure for synchronously driving the four circular plates 14 to rotate is mounted on the frame 2. The rotating structure includes a driven connecting rod 12 coaxially fixed to the bottom of the circular plate 14 and passing through the corresponding bottom plate 6, a driving sleeve 11 that can slide with the driven connecting rod 12 along the axial direction, a sleeve 3 coaxial with the main shaft 4 and fixed on the frame 2, and a gear transmission mechanism installed between the driving sleeve 11 and the end of the sleeve 3.
[0038] Specifically, a guide groove is formed on the outer wall of the driven connecting rod 12 along the axial direction, and a guide rod sliding in the guide groove is integrally formed on the inner wall of the active sleeve 3. The gear transmission mechanism includes a toothed disc 13 fixedly mounted at the end of the sleeve 3 and a gear fixedly mounted at the end of the active sleeve 11 and meshing with the toothed disc 13. In this embodiment, the active sleeve 11 is also fixedly connected to the stage through a rod.
[0039] like Figure 3 and Figure 4 As shown, a transverse groove is opened on the top plate 7 in the same direction as the through groove, and secondary slide grooves are opened on both sides of the transverse groove. A scraper 16 is installed through the transverse groove, and secondary sliders that can slide in the secondary slide grooves are integrally formed on both sides of the scraper 16.
[0040] The method for using the ceramic casserole processing placing device provided by the present invention comprises the following steps:
[0041] Step 1: Adjust the height of the clamping plate 8 by means of an adjusting member, and install a slide rod into the through groove between the clamping plate 8 and the top plate 7, so that the ceramic casserole blank 9 can be placed between adjacent abutment blocks;
[0042] Step 2: Place the ceramic casserole blank 9, and place the opening of the ceramic casserole blank 9 toward the bottom plate 6;
[0043] Step 3: Start the driving structure and take out the glazed ceramic casserole blanks 9 in turn and replace them with the ceramic casserole blanks 9 to be glazed.
[0044] Specifically, when the present invention is used, a total of four workstations are provided, such as Figure 1 As shown, the topmost loading rack is the first station, and the second station, the third station and the fourth station are arranged in sequence in the clockwise direction;
[0045] Determine the size of the ceramic casserole blank 9 to be glazed, and install three sets of anti-slip structures on the clamping plate 8 and the top plate 7 of each carrier according to the size and height of the ceramic casserole blank 9, wherein the anti-slip structure on the clamping plate 8 needs to be installed on the circular plate 14, and the size of the circular plate 14 is the maximum size of the ceramic casserole blank 9 that can be loaded, and then start the driving motor;
[0046] The driving motor drives the main shaft 4 to rotate, and synchronously drives the stage to rotate. At the first station, a set of anti-slipping structures is opened, and the ceramic casserole blank 9 to be glazed is placed therein with the opening facing downward, and the opened anti-slipping structures are reset to load the ceramic casserole blank 9;
[0047] The ceramic casserole blank 9 rotates with the rotation of the stage, and in this process, the circular plate 14 installed in the clamping plate 8 will rotate by the meshing transmission of the gear and the toothed disc 13. As the loaded ceramic casserole blank 9 is transferred into the glaze pool 1 and contacts with the glaze loaded in the glaze pool 1, the glaze will gradually overflow the ceramic casserole blank 9 and submerge the inner cavity, outer wall and both ends of the ceramic casserole blank 9;
[0048] After firing, the ceramic casserole blank 9 has hardness. In the anti-slip structure installed on the inner side of the clamping plate 8 and the top plate 7, a gap is left between the upper and lower arc-shaped pads 18. Therefore, when the ceramic casserole blank 9 is in the first station and the third station, the opening of the ceramic casserole blank 9 is in contact with the arc-shaped pad 18 on the clamping plate 8, and the bottom of the ceramic casserole blank 9 is in contact with the arc-shaped pad 18 on the top plate 7. Therefore, after being immersed in the glaze, the opening of the ceramic casserole blank 9 is completely covered with the glaze.
[0049] Afterwards, the ceramic casserole blank 9 moves from the third station to the fourth station and returns to the first station. During this movement, the glaze contained in the ceramic casserole blank 9 will gradually pour out, so that no excess glaze will remain in the ceramic casserole blank 9, and pour it back into the glaze pool 1. In addition, the ceramic casserole blank 9 will gradually fall back to the arc-shaped pad 18 on the clamping plate 8 and be supported by the arc-shaped pad 18 on the clamping plate 8, and be driven to rotate synchronously by the rotating circular plate 14. During the rotation of the ceramic casserole blank 9, the excess glaze can be dropped;
[0050] At the same time, in the process of gradually returning to the first working position, the scraper 16 on the top plate 7 falls under the influence of gravity and contacts the bottom surface of the ceramic casserole blank 9, and the glaze on the bottom of the pot is evenly spread during the rotation of the ceramic casserole blank 9;
[0051] Afterwards, the glazed ceramic casserole blank 9 returned to the first station is taken out and a new ceramic casserole blank 9 to be glazed is placed. During operation, four ceramic casserole blanks 9 can be loaded at the same time for glazing processing.
[0052] The above description is only a preferred embodiment of the present invention and does not limit the present invention in any form. Although the present invention has been disclosed as a preferred embodiment as above, it is not used to limit the present invention. Any technical personnel in this field can make some changes or modify the technical contents disclosed above into equivalent embodiments without departing from the scope of the technical solution of the present invention. However, any brief modifications, equivalent changes and modifications made to the above embodiments based on the technical essence of the present invention without departing from the content of the technical solution of the present invention are still within the scope of the technical solution of the present invention.
Claims
1. A placement device for processing ceramic casserole, It is characterized in that It includes a frame, a main shaft rotatably connected to one side of the frame, a driving structure arranged on the other side of the frame for driving the main shaft to rotate, and a loading structure fixedly connected to the free end of the main shaft, the loading structure includes a loading platform fixedly connected to the free end of the main shaft and a loading rack circumferentially fixed to the loading platform and used for loading ceramic casserole blanks into the glaze pool, the loading rack includes a bottom plate fixed to the loading platform, a top plate, a plurality of support rods connected between the bottom plate and the top plate, a clamping plate slidably connected between the bottom plate and the top plate, and an adjusting member arranged between the bottom plate and the top plate for adjusting the height of the clamping plate, and a plurality of through grooves are provided on the clamping plate and the top plate.
2. A ceramic casserole processing placing device according to claim 1, It is characterized in that It also includes an anti-slip structure which is detachably connected to the clamping plate and the top plate and is used to resist the ceramic casserole blank. The anti-slip structure includes a sliding rod slidably connected to the through slot, a key which is arranged at one end of the sliding rod and can be stuck on the outside of the through slot, and a resist block which is arranged at the other end of the sliding rod and is used to resist the ceramic casserole blank.
3. A ceramic casserole processing placement device according to claim 2, It is characterized in that The stop block comprises a collar rotatably connected to the end of the slide rod and an arc-shaped cushion block fixed to one side of the collar, and a positioning piece is arranged between the collar and the slide rod.
4. A ceramic casserole processing placing device according to claim 2, It is characterized in that When the inner sides of the through grooves of the clamping plate and the top plate are both provided with abutment blocks respectively distributed around the two ends of the ceramic casserole blank, gaps are left between the two ends of the ceramic casserole blank and the adjacent arc-shaped cushion blocks.
5. A ceramic casserole processing placing device according to claim 4, It is characterized in that The clamping plates are all provided with circular grooves and are rotatably connected with circular plates. The circular plates are also provided with a plurality of through grooves, and a rotating structure for synchronously driving the circular plates to rotate is provided on the frame.
6. A ceramic casserole processing placing device according to claim 5, It is characterized in that The rotating structure includes a driven connecting rod coaxially fixed to the bottom of the circular plate and passing through the bottom plate, an active sleeve slidingly limitedly connected to the driven connecting rod along the axial direction, a sleeve coaxially fixed to the frame with the main shaft, and a gear transmission mechanism arranged between the active sleeve and the end of the sleeve, and the active sleeve is fixed to the stage.
7. A ceramic casserole processing placing device according to claim 6, It is characterized in that The top plate is also provided with a transverse groove, in which a scraper which can be fitted with the end surface of the ceramic casserole blank is slidably connected.
8. A method for using the ceramic casserole processing placement device according to claim 7, It is characterized in that The steps include: Step 1: Adjust the height of the clamping plate through the adjusting piece, and install the sliding rod into the through groove of the clamping plate and the top plate, so that the ceramic casserole blank can be placed between the adjacent abutment blocks; Step 2: Put the ceramic casserole blank in, and place the opening of the ceramic casserole blank toward the bottom plate; Step 3: Start the driving structure and take out the glazed ceramic casserole blanks in turn and replace them with the ceramic casserole blanks to be glazed.
