Film tearing and overlapping equipment
By designing the tearing and superposition equipment, the removal and superposition of the back film of the raw ceramic sheet is automatically completed, solving the problem of inefficiency in the existing technology and achieving an efficient and low-cost production process.
Patent Information
- Application Number
- CN202411124600.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-15
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2044-08-15
AI Technical Summary
The removal and overlapping efficiency of raw ceramic back films in the existing low-temperature co-fired ceramic production process is low, mainly relying on manual operations, resulting in low efficiency and high production costs.
A membrane tearing and stacking equipment was designed, including a feeding device, a feeding transportation device, a membrane tearing platform, a membrane tearing robot, a transportation and pressing device, a stacking platform and a feeding storage device, to realize back membrane removal and product through automated processes Superimpose to improve work efficiency.
Through automated processes, the work efficiency of removing and overlapping of raw ceramic back films is significantly improved, production costs are reduced, and product quality and production efficiency are improved.
Smart Images

Figure CN119117420A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of low-temperature co-fired ceramics, and in particular relates to a film tearing and laminating device. Background Art
[0002] Low Temperature Co-fired Ceramics (LTCC) technology is one of the mainstream technologies in the production of electronic components in the new era. It is an important way to achieve the development of components towards miniaturization, integration, high reliability and low cost. At present, the production line of low-temperature co-fired ceramics is divided into film-free process and film-with process. In the production process of the film-free process, the back film of the raw ceramic sheet needs to be torn off, and then the raw ceramic sheets are stacked together. However, in the existing low-temperature co-fired ceramic production process, the back film removal and stacking of the raw ceramic sheets are done manually, resulting in low efficiency in the back film removal and stacking of the raw ceramic sheets. Summary of the invention
[0003] The object of the present invention is to provide a film tearing and laminating device, aiming to solve the technical problems of removing the back film of green ceramic sheets and low laminating efficiency in the production process of low-temperature co-fired ceramics in the prior art.
[0004] The present invention is implemented as follows: a film tearing and laminating device comprises a feeding device, a feeding and transporting device, a film tearing platform, a film tearing manipulator, a transport and pressing device, a laminating platform and a feeding and storing device;
[0005] The loading device is used to output products to the film tearing platform, the loading and transporting device is used to transport the products from the loading device to the film tearing platform, the film tearing platform is used to support and fix the products, the film tearing robot is used to remove the back film of the products placed on the film tearing platform, the stacking platform is used to support the products after the back film is removed, the transport and pressing device is used to transport the products after the back film is removed and place them on the stacking platform, the transport and pressing device is also used to press the products to press the products with other products already on the stacking platform, and the unloading storage device is used to take away and store the pressed products.
[0006] In an optional embodiment, the transport pressing device includes a pressing slide rail portion, a pressing slider portion, a pressing component and a grabbing assembly, wherein the pressing slider portion is slidably arranged on the pressing slide rail portion, the pressing component is movably arranged on the pressing slider portion, a pressing lifting portion is arranged on the pressing slider portion, the pressing lifting portion is used to drive the pressing component to move in a vertical direction, and the grabbing assembly is arranged on the pressing component for grabbing the product.
[0007] In an optional embodiment, the pressing component includes a main body and a pressing structure, the pressing structure includes a pressing slide rail, a pressing slider, a pressing roller and a pressing drive assembly, the pressing slide rail is arranged on the main body, the pressing slider is slidably arranged on the pressing slide rail, the pressing drive assembly is also arranged on the main body and is used to drive the pressing slider to slide along the pressing slide rail, the pressing roller is rotatably arranged on the pressing slider, and the pressing roller is used to press against the surface of the product when the main body is close to the product.
[0008] In an optional embodiment, a containing structure is provided on the pressing component, and the pressing component has an avoidance opening on the side facing the stacking platform. When the pressing component approaches the stacking platform, the product on the stacking platform enters the interior of the containing structure through the avoidance opening, so that the containing structure is covered on the outside of the product, and the containing structure is also used to communicate with the vacuum generating unit pipeline to adjust the pressure inside the containing structure.
[0009] In an optional embodiment, the loading device includes a first slide structure, a second slide structure and a lateral pushing structure, the first slide structure is used to accommodate the loading jig and drive the loading jig to move along its own length direction, the second slide structure is used to accommodate the loading jig and drive the loading jig to move along its own length direction, and the end point of the first slide structure is connected to the starting point of the second slide structure, and the lateral pushing structure is used to push the loading jig from the end position of the first slide structure to the starting position of the second slide structure.
[0010] In an optional embodiment, a loading lifting part is provided at the end point of the first slide structure, and the loading lifting part is used to raise the loading jig when the number of the products in the loading jig decreases, and lower the loading jig to the initial height after the products are gone.
[0011] In an optional embodiment, the unloading storage device includes a position adjustment group, a unloading component and a unloading storage bin. The unloading component is arranged at the driving end of the position adjustment group. The unloading component is used to grab the product and transport the stacked product from the stacking platform to the unloading storage bin under the drive of the position adjustment group.
[0012] In an optional embodiment, the film tearing platform includes a film tearing slide rail portion, a film tearing slider and a fixing component, the film tearing slider is slidably set on the film tearing slide rail portion, the top of the film tearing slider has a supporting plane for placing the product, and the fixing component is set on the film tearing slider for fixing the product on the supporting plane.
[0013] In an optional embodiment, the film tearing and laminating equipment further includes a positioning weighing device, which is used to calibrate the position of the product and weigh the product, and the positioning weighing device is located between the feeding device and the film tearing platform.
[0014] In an optional embodiment, the positioning and weighing device includes a weighing support seat, a product support plate, a weighing unit and a centering positioning group. The product support plate is used to support the product. The weighing unit is arranged between the top surface of the weighing support seat and the product support plate. There are multiple centering positioning groups, and each of the centering positioning groups includes two relatively arranged positioning push members and a centering drive unit that drives the two positioning push members to move toward each other.
[0015] The technical effect of the present invention relative to the prior art is: when performing film tearing and stacking operations on products, the loading jig can be transported by the loading device, and the loading jig can pass through the designated positions in sequence during the movement, and then the product can be transported from the loading device to the film tearing platform by the loading and transporting device. The film tearing robot is used to remove the back film of the product placed on the film tearing platform. After the back film of the product is removed, the product with the back film removed is transported and placed on the stacking platform by the transport and pressing device, and the transport and pressing device is also used to press the product to press the product with other products already on the stacking platform. Finally, the pressed product is taken away and stored by the unloading storage device. Compared with the manual method used in the prior art, the work efficiency of film tearing and stacking is improved, and the production cost is reduced. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings required for use in the embodiments of the present invention or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0017] Figure 1 is a structural schematic diagram of a film tearing and laminating device provided in an embodiment of the present invention;
[0018] Figure 2 is a schematic structural diagram of a flattening device and a superposition platform used in an embodiment of the present invention;
[0019] Figure 3 is a schematic cross-sectional structural diagram of a flattening device and a superposition platform used in an embodiment of the present invention;
[0020] Figure 4 Schematic diagram of the structure of the loading and transporting device used in the embodiment of the present invention;
[0021] Figure 5 Schematic diagram of the structure of the feeding device used in the embodiment of the present invention;
[0022] Figure 6 Schematic diagram of the structure of the feeding device used in the embodiment of the present invention;
[0023] Figure 7 Schematic diagram of the structure of the film-tearing platform used in the embodiment of the present invention;
[0024] Figure 8 It is a schematic diagram of the structure of the positioning weighing device used in the embodiment of the present invention.
[0025] Description of reference numerals:
[0026] 1. Loading device; 11. First slideway structure; 111. Slideway body; 112. Pushing component; 113. Pushing drive assembly; 12. Second slideway structure; 13. Lateral pushing structure; 131. Lateral component; 132. Lateral drive assembly; 14. Loading lifting part; 141. Lifting support; 142. Lifting drive unit; 2. Loading transport device; 21. Transport slide rail part; 22. Transport slider part; 23. Transport Lifting part; 24, transport component; 3, film tearing platform; 31, film tearing slide rail; 32, film tearing slider; 33, fixing component; 4, film tearing manipulator; 5, transport pressing device; 51, pressing slide rail; 52, pressing slider; 53, pressing component; 531, main body; 532, pressing structure; 5321, pressing slide rail; 5322, pressing slider; 53221, connecting part; 53222, movable part; 53223 , pressing elastic member; 5323, pressing roller; 5234, pressing drive assembly; 533, containing structure; 54, grab assembly; 55, guiding structure; 56, pressing lifting part; 6, overlapping platform; 61, overlapping support frame; 62, overlapping support part; 621, first support member; 622, second support member; 623, pressure detection unit; 63, overlapping lifting part; 7, material storage device; 71, position adjustment group; 72 , unloading assembly; 73, unloading storage bin; 74, bin support plate; 75, bin drive assembly; 8, positioning and weighing device; 81, weighing support seat; 82, product support plate; 83, weighing unit; 84, centering and positioning group; 841, positioning pusher; 842, centering drive unit; 9, static electricity elimination unit; 101, first detection unit; 102, second detection unit; 103, waste container; 104, defective product container. DETAILED DESCRIPTION
[0027] Embodiments of the present invention are described in detail below, examples of which are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to be used to explain the present invention, and should not be construed as limiting the present invention.
[0028] In the description of the present invention, it should be understood that the terms "length", "width", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship are based on the orientation or position relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
[0029] In this embodiment, according to Figure 1 The XYZ rectangular coordinate system established in the definition is: the side located in the positive direction of the X axis is defined as the front, and the side located in the negative direction of the X axis is defined as the back; the side located in the positive direction of the Y axis is defined as the left, and the side located in the negative direction of the Y axis is defined as the right; the side located in the positive direction of the Z axis is defined as the top, and the side located in the negative direction of the Z axis is defined as the bottom.
[0030] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present invention, the meaning of "plurality" is two or more, unless otherwise clearly and specifically defined.
[0031] In the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0032] In order to make the purpose, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments.
[0033] Please refer to Figures 1 to 8As shown, in an embodiment of the present invention, a film tearing and laminating device is provided, including a loading device 1, a loading and transporting device 2, a film tearing platform 3, a film tearing manipulator 4, a transport and pressing device 5, a laminating platform 6, and a material unloading and storage device 7. The loading device 1 is used to output products to the film tearing platform 3, the loading and transporting device 2 is used to transport products from the loading device 1 to the film tearing platform 3, the film tearing platform 3 is used to support and fix the products, the film tearing manipulator 4 is used to remove the back film of the product placed on the film tearing platform 3, the laminating platform 6 is used to support the product after the back film is removed, the transport and pressing device 5 is used to transport the product after the back film is removed and place it on the laminating platform 6, the transport and pressing device 5 is also used to press the product to press the product with other products already on the laminating platform 6, and the material unloading and storage device 7 is used to take away and store the pressed products.
[0034] Specifically, the products are usually stacked in the loading jig before loading. The loading device 1 refers to a device that can transport the loading jig and enable the loading jig to pass through designated positions in sequence during the movement. The film tearing platform 3 refers to a device that can support and fix the product. The product is usually placed on the top surface of the film tearing platform 3. The loading and transporting device 2 refers to a device that can transport the product. The product in the loading jig at the designated position can be transported to the film tearing platform 3 through the loading and transporting device 2. The film tearing robot 4 refers to an automatic operating device that can imitate certain movement functions of the human arm and is used to grab, move objects or operate tools according to a fixed procedure. A clamping claw structure can also be provided on the working end of the film tearing robot 4. The back film can be clamped by the clamping claw structure and then the back film can be torn off the product through the action of the film tearing robot 4. The number of film tearing robots 4 and film tearing platforms 3 can be multiple, the number of film tearing robots 4 and film tearing platforms 3 can correspond one to one, or one film tearing robot 4 can be used for multiple film tearing platforms 3, or multiple film tearing robots 4 can correspond to one film tearing platform 3. They can be freely configured according to specific production needs, which will not be repeated here.
[0035] The stacking platform 6 refers to a supporting component with a certain height. The stacking platform 6 can support the product after the back film is removed. The product is usually placed on the top of the stacking platform 6. The transport and pressing device 5 refers to a device that can transport the product and perform a pressing operation. The transport and pressing device 5 can transport the product from the film removal platform 3 to the stacking platform 6 and press the product so that the product and other products already on the stacking platform 6 are pressed together to form a block structure. The unloading storage device 7 refers to a device that can transport and store the pressed product. The unloading storage device 7 can include two structures: unloading transportation and storage. The pressed product is taken off the stacking platform 6 by the unloading storage device 7 for storage.
[0036] The film tearing and stacking equipment provided by the embodiment of the present invention can transport the loading jig through the loading device 1 when performing the film tearing and stacking operations on the product, and make the loading jig pass through the designated positions in sequence during the movement, and then transport the product from the loading device 1 to the film tearing platform 3 through the loading and transporting device 2. The film tearing manipulator 4 is used to remove the back film of the product placed on the film tearing platform 3. After the back film of the product is removed, the product with the back film removed is transported and placed on the stacking platform 6 by the transport pressing device 5. The transport pressing device 5 is also used to press the product to press the product with other products already on the stacking platform 6. Finally, the pressed product is taken away and stored by the unloading storage device 7. Compared with the manual method used in the prior art, the work efficiency of product film tearing and stacking is improved, and the production cost is reduced.
[0037] In an alternative embodiment, see Figure 1 The film tearing and laminating device further includes a waste container 103 for accommodating waste backing films. The waste container 103 refers to a component with a certain accommodating space, and an opening structure is provided on the waste container 103, and the opening structure is usually provided at the top of the waste container 103. After the film tearing robot 4 removes the backing film on the product, the waste backing film can be placed into the waste container 103 through the opening structure, which can prevent the waste backing film from affecting the normal operation of the film tearing and laminating device, making the device more convenient to use.
[0038] In another alternative embodiment, see Figure 1 A first detection unit 101 is provided above the film tearing platform 3, and the first detection unit 101 is used to detect the quality of the film tearing of the product. A second detection unit 102 is also provided above the lamination platform 6, and the second detection unit 102 is used to detect the quality of the lamination of the product. Both the first detection unit 101 and the second detection unit 102 can be visual detection units, for example, CCG (Charge-coupled Device) visual detection can make the detection effect more accurate and the detection more convenient.
[0039] In addition, a defective product container 104 may be provided between the film tearing platform 3 and the laminating platform 6. The defective product container 104 refers to a component with a certain accommodation space, and an opening structure may be provided on the top of the defective product container 104. After the back film of the product on the film tearing platform 3 is removed by the film tearing robot 4, the product may be inspected by the first inspection unit 101. When an unsuitable product is detected, the defective product may be transported to the defective product container 104 by the transport pressing device 5, and placed inside the defective product container 104 through the opening structure.
[0040] In one embodiment, see Figure 2 and Figure 3The transport pressing device 5 includes a pressing rail portion 51, a pressing slider portion 52, a pressing component 53 and a grabbing assembly 54. The pressing slider portion 52 is slidably arranged on the pressing rail portion 51, and the pressing component 53 is movably arranged on the pressing slider portion 52. The pressing slider portion 52 is provided with a pressing lifting portion 56, and the pressing lifting portion 56 is used to drive the pressing component 53 to move in the vertical direction. The grabbing assembly 54 is arranged on the pressing component 53 for grabbing the product. Specifically, the pressing rail portion 51 refers to a slide rail structure with a certain length. The pressing rail portion 51 may include a sliding rail and a driving assembly. The pressing slider portion 52 is slidably arranged on the sliding rail, and the pressing slider portion 52 is driven by the driving assembly to slide along the sliding rail. The pressing slider portion 52 refers to a component with a certain volume. The pressing slider portion 52 may be a block, a plate or a combination of multiple shapes. The pressing component 53 also refers to a component with a certain volume. The pressing component 53 is generally a block or a plate structure. The pressing and lifting part 56 refers to a part or assembly that can drive the object to move, and the pressing and lifting part 56 can be a cylinder, a hydraulic cylinder or an electric push rod, etc. The grabbing component 54 refers to a device that can grab or clamp the product, and the grabbing component 54 can be a clamping claw, a vacuum suction cup or a magnetic suction cup, etc., wherein the grabbing component 54 can be arranged on the bottom surface or the side surface of the pressing component 53.
[0041] By arranging the grabbing assembly 54 on the pressing component 53, and the pressing component 53 can move in the vertical direction under the action of the pressing lifting part 56, the pressing component 53 can also slide along the length direction of the pressing slide rail part 51 together with the pressing slider part 52. When the transport pressing device 5 is working, the pressing slider part 52 first moves along the pressing slide rail part 51, so that the pressing component 53 and the grabbing assembly 54 are above the product on the film tearing platform 3, and then the pressing lifting part 56 controls the pressing component 53 and the grabbing assembly 54 to descend and rise after the grabbing assembly 54 grabs the product, and then the pressing slider part 52 moves along the pressing slide rail part 51 to transport the product to the top of the stacking platform 6, and finally the pressing lifting part 56 controls the pressing component 53 and the grabbing assembly 54 to descend again, and the grabbing assembly 54 loosens the product and places it on the stacking platform 6, and the pressing component 53 presses the product to press the product with the product already on the stacking platform 6. By combining pressing and transportation, the overall structure of the equipment is made more convenient and the production cost is reduced.
[0042] It should be noted that the driving assembly can be a finished component such as a cylinder, a hydraulic cylinder or an electric push rod, and the driving assembly can be a motor screw structure or a transport belt structure. For example, when the driving assembly adopts a motor screw structure, a driving screw arranged along the length direction of the sliding track can be arranged on the sliding track, and the driving screw has the freedom to rotate around its own axis relative to the sliding track, and a driving motor for driving the above-mentioned driving screw to rotate is also arranged at the end of the sliding track, and the object should be connected to the driving screw through sliding connection, and when the driving screw rotates, it can drive the object to slide along the length direction of the sliding track. When the driving assembly adopts a transport belt structure, pulleys can be rotatably arranged at both ends of the sliding track, and a transmission belt is also wound around the outside of the two pulleys, and a driving motor for driving at least one pulley to rotate is also arranged outside the sliding track, and the rotation of the pulley can drive the transmission belt to move. The object slidably connected to the sliding track can be connected to the transmission belt, so that when the transmission belt moves under the action of the driving motor, it will drive the object to slide along the length of the sliding track.
[0043] In an alternative embodiment, see Figure 2 A guide structure 55 is also provided between the pressing slider 52 and the pressing component 53. The guide structure 55 includes a guide sleeve and a guide column. The guide sleeve is provided on the pressing slider 52, and the axis of the guide sleeve is provided in the vertical direction. The guide column is provided on the pressing component 53, and the guide column is also provided in the vertical direction. The guide column is inserted into the guide sleeve and is slidably connected to the inner wall of the guide sleeve. The cooperation between the guide column and the guide sleeve can make the movement of the pressing component 53 relative to the pressing slider 52 more stable.
[0044] In one embodiment, see Figure 3The pressing component 53 includes a main body 531 and a pressing structure 532. The pressing structure 532 includes a pressing rail 5321, a pressing slider 5322, a pressing roller 5323 and a pressing driving assembly 5234. The pressing rail 5321 is arranged on the main body 531. The pressing slider 5322 is slidably arranged on the pressing rail 5321. The pressing driving assembly 5234 is also arranged on the main body 531 and is used to drive the pressing slider 5322 to slide along the pressing rail 5321. The pressing roller 5323 is rotatably arranged on the pressing slider 5322. The pressing roller 5323 is used to press against the surface of the product when the main body 531 is close to the product. Specifically, the main body 531 refers to a block-shaped component with a certain volume, which is used to install and support the pressing structure 532. The pressing structure 532 includes a pressing rail 5321, a pressing slider 5322, a pressing roller 5323 and a pressing drive assembly 5234. The pressing rail 5321 refers to a sliding component with a certain length, and the pressing rail 5321 is generally arranged in a direction parallel to the product, such as a horizontal direction. The pressing slider 5322 refers to a block component with a certain volume, and a sliding structure that cooperates with the pressing rail 5321 can be arranged on the pressing slider 5322 to achieve a sliding connection between the pressing slider 5322 and the pressing rail 5321. The pressing roller 5323 refers to a columnar component with a length, and the pressing roller 5323 is rotated and arranged on the pressing slider 5322. The pressing drive assembly 5234 refers to a component that can drive an object to move. The pressing drive assembly 5234 can be a finished component such as a cylinder, a hydraulic cylinder or an electric push rod, and the pressing drive assembly 5234 can be a motor screw structure or a conveyor belt structure, etc. During the pressing operation, the pressing component 53 can be moved to a designated position under the action of the pressing lifting part 56, so that the pressing roller 5323 is pressed against the top of the product, and then the pressing slider 5322 is driven to slide along the pressing slide rail 5321 by the pressing driving assembly 5234. At this time, the pressing roller 5323 moves together with the pressing slider 5322 to roll the product. By providing the pressing structure 532 on the main body 531, the product can be pressed more tightly, thereby improving the pressing effect.
[0045] It should be noted that when the pressing structure 532 exists, the grabbing assembly 54 can be set in the peripheral area of the pressing structure 532, which can avoid the mutual influence between the pressing structure 532 and the grabbing assembly 54, making product pressing more convenient.
[0046] In an alternative embodiment, see Figure 3The pressing drive assembly 5234 includes two pulleys spaced apart on the main body 531, a transmission belt wound around the outside of the two pulleys, and a power unit for driving one of the two pulleys to rotate. By connecting at least a portion of the pressing slider 5322 to the transmission belt, when the power unit drives the pulley to rotate, the pressing slider 5322 can be driven to slide through the transmission belt.
[0047] In another alternative embodiment, see Figure 3 The pressing slider 5322 may include a connecting portion 53221 and a movable portion 53222, wherein the connecting portion 53221 is slidably disposed on the pressing rail 5321, and the movable portion 53222 is slidably connected to the connecting portion 53221, and the movable portion 53222 has a degree of freedom relative to the connecting portion 53221 in a direction perpendicular to the product. The movable portion 53222 may be slidably connected to the connecting portion 53221 through a rail structure or a guide column and sleeve structure. The pressing roller 5323 is rotatably disposed on the movable portion 53222 and may move with the movable portion 53222. A pressing elastic member 53223 is also disposed between the movable portion 53222 and the connecting portion 53221, and the pressing elastic member 53223 is used to apply a force toward the product to the movable portion 53222. By rotatably setting the pressing roller 5323 on the movable part 53222, and providing a pressing elastic member 53223 between the movable part 53222 and the connecting part 53221, when the pressing roller 5323 rolls the product, the pressing roller 5323 can always keep pressing the product under the action of the pressing elastic member 53223. At the same time, the pressing elastic member 53223 can also play a buffering role to avoid excessive pressure on the product and thus prevent the product from being damaged during the pressing process, so that the pressing operation of the product can be safer and more reliable.
[0048] In one embodiment, see Figure 3, a containing structure 533 is provided on the pressing component 53, and the side of the pressing component 53 facing the stacking platform 6 has an avoidance opening. When the pressing component 53 is close to the stacking platform 6, the product on the stacking platform 6 enters the interior of the containing structure 533 through the avoidance opening, so that the containing structure 533 is covered on the outside of the product, and the containing structure 533 is also used to communicate with the vacuum generating unit pipeline to adjust the pressure in the containing structure 533. Specifically, the containing structure 533 refers to a structure with a certain containing space. The containing structure 533 can be a groove structure recessed on the main body 531. In this case, the opening of the groove structure is the avoidance opening. The containing structure 533 can also be a structure surrounded by other components such as a baffle at the bottom of the main body 531. The pressing structure 532 can be arranged in the containing structure 533, and the containing structure 533 is connected to the vacuum generating unit pipeline. When the exhaust speed of the vacuum generating unit is greater than the intake speed at the avoidance opening, the pressure in the containing structure 533 can be reduced. During operation, the product on the overlapping platform 6 can enter the interior of the containing structure 533 through the avoidance opening so that the containing structure 533 is covered on the outside of the product. Before the pressing structure 532 presses the product, the containing structure 533 is evacuated by the vacuum generating unit to reduce the air pressure in the containing structure 533 so that the gas between the two products can be discharged, thereby avoiding the existence of gas between the two products, making the products pressed more tightly and improving the pressing quality.
[0049] Based on the above-mentioned characteristic accommodation structure 533, please refer to Figure 3 The gripping assembly 54 includes a vacuum suction cup group, which can be arranged at the avoidance opening. The vacuum suction cup group can be composed of multiple vacuum suction cups spaced in sequence along a shape that matches the contour of the product, or the vacuum suction cup group can be a strip-shaped vacuum suction cup, which is arranged along a shape that matches the contour of the product, making it more convenient to grip the product.
[0050] In one embodiment, see Figure 4The loading and transporting device 2 includes a transport slide rail portion 21, a transport slider portion 22, a transport lifting portion 23 and a transport assembly 24. The transport slider portion 22 is slidably arranged on the transport slide rail portion 21, the transport lifting portion 23 is arranged on the transport slider portion 22, and the transport assembly 24 is arranged on the driving end of the transport lifting portion 23. The transport lifting portion 23 is used to drive the transport assembly 24 to move in the vertical direction, and the transport assembly 24 is used to grab the product. Specifically, the transport slide rail portion 21 refers to a slide rail structure with a certain length. The transport slide rail portion 21 may include a sliding rail and a driving assembly. The transport slider portion 22 is slidably arranged on the sliding rail, and the transport slider portion 22 is driven by the driving assembly to slide along the sliding rail. The transport slider portion 22 refers to a component with a certain volume. The transport slider portion 22 may be a block, a plate or a combination of multiple shapes. The transport lifting portion 23 refers to a component or assembly that can drive an object to move. The transport lifting portion 23 may be a cylinder, a hydraulic cylinder or an electric push rod, etc. The transport component 24 refers to a device that can grab or clamp the product, and the grabbing component 54 can be a clamping claw, a vacuum suction cup, or a magnetic suction cup.
[0051] When transporting products, the transport slider 22 can slide along the transport rail 21 to the position above the product, and then the transport lift 23 drives the transport assembly 24 to descend and grab the product and then rise. The transport slider 22 slides along the transport rail 21 to the position where the product needs to be placed, and the transport lift 23 drives the transport assembly 24 to descend. After the transport assembly 24 releases the product, the transport lift 23 drives the transport assembly 24 to rise to complete the product transportation operation. The loading and transporting device 2 adopts the above structure to make the transportation of products more convenient and quick.
[0052] In one embodiment, see Figure 2 and Figure 3The stacking platform 6 includes a stacking support frame 61, a stacking support part 62 and a stacking lifting part 63. The stacking support part 62 is movably arranged on the stacking support frame 61, and the stacking lifting part 63 is also arranged on the stacking support frame 61, and the driving end of the stacking lifting part 63 is connected to the stacking support part 62, and the stacking lifting part 63 is used to drive the stacking support part 62 to move in the vertical direction, and the top of the stacking support part 62 has a supporting plane for placing products. Specifically, the stacking support frame 61 refers to a supporting component with a certain height, and the stacking support frame 61 can be a block, a plate or a combination of multiple shapes. The stacking support part 62 also refers to a component with a certain volume, and the stacking support part 62 can be a single component, and its shape can be a plate or a block, etc., and the stacking support part 62 can also be composed of multiple components. The stacking lifting part 63 refers to a component that can drive an object to move, and the stacking lifting part 63 can be a cylinder, a hydraulic cylinder or an electric push rod, etc. During operation, the product can be placed on the supporting plane on the top of the stacking support part 62, and the height of the stacking support part 62 can be adjusted by the stacking lifting part 63 to make the stacking support part 62 match the height of the transportation component. At the same time, when the transportation component is transporting the product, the stacking lifting part 63 can also apply upward pressure to the product to make the stacking of the product more convenient.
[0053] In addition, the stacking support part 62 includes a first support member 621, a second support member 622 spaced apart from the first support member 621, and a pressure detection unit 623 disposed between the first support member 621 and the second support member 622. The pressure detection unit 623 is used to detect the pressure value borne on the first support member 621. The first support member 621 is located above the second support member 622, the support plane is located at the top of the first support member 621, and the second support member 622 is connected to the driving end of the stacking lifting part 63. By arranging the pressure detection unit 623 between the first support member 621 and the second support member 622, the pressure applied by the transport component to the stacking support part 62 can be detected to avoid damage to the product due to excessive pressure.
[0054] In one embodiment, see Figure 5The feeding device 1 includes a first slide structure 11, a second slide structure 12 and a lateral push structure 13. The first slide structure 11 is used to accommodate the feeding jig and drive the feeding jig to move along its own length direction. The second slide structure 12 is used to accommodate the feeding jig and drive the feeding jig to move along its own length direction. The end point of the first slide structure 11 is connected to the starting point of the second slide structure 12. The lateral push structure 13 is used to push the feeding jig from the end point position of the first slide structure 11 to the starting point position of the second slide structure 12. Specifically, the first slide structure 11 and the second slide structure 12 both refer to components that can transport objects in a certain direction. The first slide structure 11 and the second slide structure 12 can both be transported by belt, roller or sliding. The lateral push structure 13 refers to a component that can push the object to move. When loading, multiple loading jigs can be placed on the first slide structure 11, and the loading jigs are all transported toward the end point of the first slide structure 11 through the first slide structure 11, and the work is stopped after a loading jig is transported to the end point. After the loading and transporting device 2 has transported the product in the loading jig, the empty loading jig is pushed to the second slide structure 12 through the lateral pushing structure 13, and the empty loading jig is transported away through the second slide structure 12. After the loading jig at the end point of the first slide structure 11 is pushed away, the first slide structure 11 transports the new loading jig to the end point again, so that continuous loading can be achieved, which improves the efficiency of loading.
[0055] It should be noted that the first slide structure 11 and the second slide structure 12 can be arranged adjacent to each other, and an opening structure is provided between the first slide structure 11 and the second slide structure 12 to achieve the connection between the first slide structure 11 and the second slide structure 12. The first slide structure 11 and the second slide structure 12 can be arranged at intervals, and the two can be connected by providing a section of slide structure between the first slide structure 11 and the second slide structure 12.
[0056] In one embodiment, see Figure 5, the first slide structure 11 and the second slide structure 12 both include a slide body 111, a pushing component 112 and a pushing drive assembly 113. The slide body 111 is used to accommodate a loading jig. At least part of the pushing component 112 extends into the slide body 111. At least another part of the pushing component 112 is connected to the driving end of the pushing drive assembly 113. The pushing drive assembly 113 can drive the pushing component 112 to slide along the length direction of the slide body 111. Specifically, the slide body 111 refers to a slide structure with a certain length. The slide body 111 can accommodate a loading jig and limit the sliding direction of the loading jig so that the loading jig can only slide along the length direction of the slide body 111. The pushing component 112 refers to a component with a certain volume. Part of the pushing component 112 extends into the slide body 111 and can abut against the loading jig in the slide body 111. The pushing drive component 113 refers to a component that can push an object to move. The pushing drive component 113 can be a cylinder, an electric push rod or a hydraulic cylinder, etc. By connecting at least another part of the pushing component 112 to the driving end of the pushing drive component 113, the pushing component 112 can move under the action of the pushing drive component 113, and can push the loading jig on the slide body 111 to slide, making it more convenient to push the loading jig.
[0057] It should be noted that the slide bodies 111 in the first slide structure 11 and the second slide structure 12 can be arranged parallel to each other, and the two slide bodies 111 can also be arranged at an angle, which can save occupied volume.
[0058] In an alternative embodiment, see Figure 5 The lateral pushing structure 13 includes a lateral component 131 and a lateral driving assembly 132. At least part of the lateral component 131 extends into the slideway body 111, and at least another part of the lateral component 131 is connected to the driving end of the lateral driving assembly 132. Specifically, the lateral component 131 refers to a component with a certain volume. Part of the lateral component 131 extends into the slideway body 111 and can abut against the loading jig in the slideway body 111. The lateral driving assembly 132 refers to a component that can push an object to move. The lateral driving assembly 132 can be a cylinder, an electric push rod or a hydraulic cylinder. By connecting at least another part of the lateral component 131 to the driving end of the lateral driving assembly 132, the lateral component 131 can move under the action of the lateral driving assembly 132, thereby pushing the empty loading jig from the first slideway structure 11 to the second slideway structure 12, making the transportation of the loading jig more convenient.
[0059] In one embodiment, see Figure 5A loading and lifting part 14 is provided at the end of the first slide structure 11. The loading and lifting part 14 is used to raise the loading jig when the number of products in the loading jig decreases, and lower the loading jig to the initial height after there are no products. Specifically, the loading and lifting part 14 refers to a component that can adjust the height of an object. A avoidance opening can be provided at the bottom of the slide body 111 of the first slide structure 11. The driving end of the loading and lifting part 14 can pass through the avoidance opening and abut against the bottom of the loading jig, and adjust the height of the loading jig. The loading jig can be raised when the number of products in the loading jig decreases, and the loading jig can be lowered to the initial height after there are no products, making it more convenient to take the products in the loading jig.
[0060] In an alternative embodiment, see Figure 5 The loading and lifting part 14 includes a lifting support 141 and a lifting drive unit 142. The lifting support 141 is located below the loading jig and is connected to the driving end of the lifting drive unit 142. The lifting drive unit 142 can drive the lifting support 141 to move in the vertical direction. Specifically, the lifting support 141 refers to a component with a certain volume, and the lifting drive unit 142 refers to a component that can drive an object to move. The lifting drive unit 142 can be a cylinder, an electric push rod or a hydraulic cylinder, etc. The height of the loading jig is adjusted by the cooperation of the lifting drive unit 142 and the lifting support 141, making it more convenient to take the product.
[0061] In an alternative embodiment, see Figure 5 A position detection unit is also provided at the end point of the first slide structure 11. The position detection unit is used to detect whether there is a loading jig at the end point of the first slide structure 11. The setting of the position detection unit can make the transportation of the loading jig more accurate.
[0062] In one embodiment, see Figure 6The material unloading storage device 7 includes a position adjustment group 71, a material unloading component 72 and a material unloading storage bin 73. The material unloading component 72 is arranged at the driving end of the position adjustment group 71. The material unloading component 72 is used to grab the product and transport the superimposed product from the superimposition platform 6 to the material unloading storage bin 73 under the drive of the position adjustment group 71. Specifically, the position adjustment group 71 refers to a component that can adjust the position of an object. The position adjustment group 71 may include adjustment in the horizontal direction and adjustment in the vertical direction. The material unloading component 72 refers to a component that can grab the product. The material unloading component 72 may adopt a vacuum suction cup structure, a clamping claw structure or a magnetic suction structure. The material unloading storage bin 73 refers to a component that can store and place the superimposed product. The top of the material unloading storage bin 73 usually has an opening structure. The material unloading component 72 can put the superimposed product into the material unloading storage bin 73 through the opening structure under the action of the position adjustment group 71, so that the material unloading operation can be more convenient and quick.
[0063] It should be noted that the position adjustment group 71 may include a transverse slide rail portion, a transverse slider portion, a longitudinal slide rail portion, a longitudinal slider portion and a lifting drive unit 142. The transverse slider portion is slidably arranged on the transverse slide rail portion, the longitudinal slide rail portion is arranged on the transverse slider portion, and the longitudinal slide rail portion and the transverse slide rail portion are arranged at an angle, the longitudinal slider portion is slidably arranged on the longitudinal slide rail portion, the lifting drive unit 142 is arranged on the longitudinal slider portion, and the blanking assembly 72 is arranged on the driving end of the lifting drive unit 142. The position adjustment group 71 adopts the above structure to realize the movement of the blanking assembly 72 in the horizontal direction, and can also realize the movement of the blanking assembly 72 in the vertical direction.
[0064] In an alternative embodiment, see Figure 6 A silo support plate 74 is also provided in the unloading storage bin 73. The silo support plate 74 is movably provided in the unloading storage bin 73. A silo drive assembly 75 is also provided below the silo support plate 74. The silo support plate 74 is connected to the drive end of the silo drive assembly 75 and can move in the vertical direction under the action of the silo drive assembly 75. During operation, as the number of products in the unloading storage bin 73 increases, the height of the silo support plate 74 can be gradually lowered, so that the silo support plate 74 can accommodate more products while ensuring the convenience of placing the products, thereby making the use of the unloading storage bin 73 more convenient and simple.
[0065] In one embodiment, see Figure 7The film tearing platform 3 includes a film tearing slide rail portion 31, a film tearing slider 32 and a fixing component 33. The film tearing slider 32 is slidably arranged on the film tearing slide rail portion 31. The top of the film tearing slider 32 has a supporting plane for placing the product. The fixing component 33 is arranged on the film tearing slider 32 for fixing the product on the supporting plane. Specifically, the film tearing slide rail portion 31 refers to a slide rail structure with a certain length, and the film tearing slider 32 refers to a component with a certain volume. The film tearing slide rail portion 31 may include a sliding track and a driving component. The film tearing slider 32 is slidably arranged on the tearing sliding track, and the slider portion is driven to slide along the sliding track by the driving component. The top of the film tearing slider 32 has a supporting plane for placing the product, and a fixing component 33 for fixing the product on the supporting plane is arranged on the supporting plane. The fixing component 33 may be a vacuum suction cup structure or a mechanical clamp structure. When performing film tearing, the product can be placed on the supporting plane through the loading and transporting device 2, and the product can be fixed through the fixing component 33, and then the film tearing slider 32 can slide along the film tearing slide rail part 31 to the vicinity of the film tearing robot 4 to perform the film tearing operation, and after the film tearing is completed, the film tearing slider 32 can slide along the film tearing slide rail part 31 to the transport pressing device 5, which can make the film tearing operation more convenient and also make the use of the film tearing platform 3 more convenient.
[0066] In one embodiment, see Figure 7 and Figure 8 The film tearing and laminating equipment also includes a positioning weighing device 8, which is used to calibrate the position of the product and weigh the product. The positioning weighing device 8 is located between the feeding device 1 and the film tearing platform 3. Specifically, the positioning weighing device 8 refers to a component that corrects the position of an object and weighs the object. The positioning weighing device 8 is set in the area between the feeding device 1 and the film tearing platform 3. Before the feeding and transporting device 2 transports the product to the film tearing platform 3, the product can be placed on the positioning weighing device 8, the position of the product can be corrected and the weight can be detected, so that the position of the subsequent lamination can be more accurate.
[0067] In one embodiment, see Figure 8The positioning weighing device 8 includes a weighing support seat 81, a product support plate 82, a weighing unit 83 and a centering positioning group 84. The product support plate 82 is used to support the product. The weighing unit 83 is arranged between the top surface of the weighing support seat 81 and the product support plate 82. There are multiple centering positioning groups 84, and each centering positioning group 84 includes two relatively arranged positioning pushers 841 and a centering drive unit 842 that drives the two positioning pushers 841 to move toward each other. Specifically, the weighing support seat 81 refers to a supporting component with a certain height, and the product support plate 82 refers to a plate-like component with a certain area. The product support plate 82 is usually placed horizontally to support the product. The weighing unit 83 is arranged between the top surface of the weighing support seat 81 and the product support plate 82, and can detect the weight of the product when the product is placed on the product support plate 82. At the same time, a centering positioning group 84 is arranged around the product support plate 82. Each centering positioning group 84 includes two relatively arranged positioning pushers 841 and a centering drive unit 842 that drives the two positioning pushers 841 to move toward each other, so as to correct the posture and position of the product after weighing the product.
[0068] In one embodiment, see Figure 1 The film tearing and laminating device further includes a static elimination unit 9. The static elimination unit 9 may be an ion fan or an ion air gun. The number of static elimination units 9 may be multiple, and they are respectively arranged near the loading device 1 and the unloading storage bin 73. Specifically, the static elimination unit 9 refers to a device that can eliminate static electricity on the product. By setting the static elimination unit 9, the product can be prevented from sticking due to static electricity, thereby affecting the transportation and transportation of the product, making the film tearing and laminating device more convenient to use.
[0069] The above are only preferred embodiments of the present invention, and only specifically describe the technical principles of the present invention. These descriptions are only for explaining the principles of the present invention and cannot be interpreted as limiting the scope of protection of the present invention in any way. Based on the explanations here, any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention, and other specific implementations of the present invention that can be associated with by technicians in this field without creative labor, should be included in the scope of protection of the present invention.
Claims
1. A film tearing and laminating device, characterized in that: It includes a loading device, a loading and transporting device, a film-tearing platform, a film-tearing manipulator, a transport and pressing device, a stacking platform and a material-unloading storage device; The loading device is used to output products to the film tearing platform, the loading and transporting device is used to transport the products from the loading device to the film tearing platform, the film tearing platform is used to support and fix the products, the film tearing robot is used to remove the back film of the products placed on the film tearing platform, the stacking platform is used to support the products after the back film is removed, the transport and pressing device is used to transport the products after the back film is removed and place them on the stacking platform, the transport and pressing device is also used to press the products to press the products with other products already on the stacking platform, and the unloading storage device is used to take away and store the pressed products.
2. The film tearing and laminating device according to claim 1, characterized in that: The transport pressing device includes a pressing slide rail portion, a pressing slider portion, a pressing component and a grabbing assembly. The pressing slider portion is slidably arranged on the pressing slide rail portion, the pressing component is movably arranged on the pressing slider portion, and a pressing lifting portion is arranged on the pressing slider portion. The pressing lifting portion is used to drive the pressing component to move in a vertical direction. The grabbing assembly is arranged on the pressing component and is used to grab the product.
3. The film tearing and laminating device according to claim 2, characterized in that: The pressing component includes a main body and a pressing structure, and the pressing structure includes a pressing rail, a pressing slider, a pressing roller and a pressing drive assembly. The pressing rail is arranged on the main body, and the pressing slider is slidably arranged on the pressing rail. The pressing drive assembly is also arranged on the main body and is used to drive the pressing slider to slide along the pressing rail. The pressing roller is rotatably arranged on the pressing slider, and the pressing roller is used to press against the surface of the product when the main body is close to the product.
4. The film tearing and laminating device according to claim 3, characterized in that: A containing structure is provided on the pressing component, and the side of the pressing component facing the stacking platform has an avoidance opening. When the pressing component approaches the stacking platform, the product on the stacking platform enters the interior of the containing structure through the avoidance opening, so that the containing structure covers the outside of the product, and the containing structure is also used to communicate with the vacuum generating unit pipeline to adjust the pressure inside the containing structure.
5. The film tearing and laminating device according to any one of claims 1 to 4, characterized in that: The feeding device includes a first slide structure, a second slide structure and a lateral pushing structure. The first slide structure is used to accommodate the feeding jig and drive the feeding jig to move along its own length direction. The second slide structure is used to accommodate the feeding jig and drive the feeding jig to move along its own length direction. The end point of the first slide structure is connected to the starting point of the second slide structure. The lateral pushing structure is used to push the feeding jig from the end point position of the first slide structure to the starting point position of the second slide structure.
6. The film tearing and laminating device according to claim 5, characterized in that: A loading lifting part is provided at the end point of the first slide structure, and the loading lifting part is used to raise the loading jig when the number of the products in the loading jig decreases, and lower the loading jig to the initial height after there are no products.
7. The film tearing and laminating device according to any one of claims 1 to 4, characterized in that: The unloading storage device includes a position adjustment group, a unloading component and a unloading storage bin. The unloading component is arranged at the driving end of the position adjustment group. The unloading component is used to grab the product and transport the stacked product from the stacking platform to the unloading storage bin under the drive of the position adjustment group.
8. The film tearing and laminating device according to any one of claims 1 to 4, characterized in that: The film tearing platform includes a film tearing slide rail portion, a film tearing slider and a fixing component. The film tearing slider is slidably arranged on the film tearing slide rail portion. The top of the film tearing slider has a supporting plane for placing the product. The fixing component is arranged on the film tearing slider for fixing the product on the supporting plane.
9. The film tearing and laminating device according to any one of claims 1 to 4, characterized in that: The film tearing and laminating equipment further comprises a positioning and weighing device, which is used to calibrate the position of the product and weigh the product, and the positioning and weighing device is located between the feeding device and the film tearing platform.
10. The film tearing and laminating device according to claim 9, characterized in that: The positioning and weighing device includes a weighing support seat, a product support plate, a weighing unit and a centering positioning group. The product support plate is used to support the product. The weighing unit is arranged between the top surface of the weighing support seat and the product support plate. There are multiple centering positioning groups, and each of the centering positioning groups includes two relatively arranged positioning pushers and a centering drive unit that drives the two positioning pushers to move toward each other.
Citation Information
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