Glass fiber tidying chopping machine

The glass fiber neat short chopping machine addresses the issue of inconsistent fiber lengths by using a combing unit and step-by-step feeding mechanism to align fibers perpendicular to the cutting knife, ensuring uniform cuts through synchronized feeding.

CN119118500AInactive Publication Date: 2024-12-13ANHUI JIESHITU NEW MATERIALS CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202411284645.2
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-09-13
Publication Date
2024-12-13
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

Existing glass fiber chopping machines fail to ensure all fibers are perpendicular to the cutting knife, leading to inconsistent lengths in the cut glass fiber strands, necessitating secondary processing.

Method used

A glass fiber neat short chopping machine with a combing unit and step-by-step feeding unit, featuring combing strips and teeth to align fibers perpendicular to the cutting knife, and an intermittent transmission mechanism to ensure consistent cutting lengths.

Benefits of technology

Ensures consistent and neat cutting of glass fibers to a fixed length, improving product quality by aligning fibers before cutting and synchronizing the feeding mechanism to maintain uniform lengths post-cutting.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN119118500A_ABST
    Figure CN119118500A_ABST
Patent Text Reader

Abstract

The invention relates to the technical field of glass fiber processing equipment, and particularly discloses a glass fiber neat chopping machine which comprises a conveying unit and a cutting unit, the cutting unit is arranged right above one end of the conveying unit, and a carding unit is arranged right above the conveying unit. A stepping feeding unit is arranged between the conveying unit and the cutting unit; the carding unit comprises a carding frame, one end of the carding frame and the cutting unit are rotationally arranged, a closed-loop transmission part parallel to the conveying unit is arranged in the carding frame, and a plurality of carding strips are vertically connected to the closed-loop transmission part at equal intervals; the stepping feeding unit comprises an upper material biting roller and a lower material biting roller which are synchronously and reversely arranged in a rotating mode. The neat glass fiber chopping machine disclosed by the invention effectively avoids the problem of inconsistent material length after cutting due to the fact that the glass fiber is not perpendicular to the cutter, enables the feeding length after cutting each time to be kept consistent, ensures that the lengths of the finally cut glass fiber short materials are consistent, and improves the product quality of glass fiber chopping processing.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The invention relates to the technical field of glass fiber processing equipment, and in particular discloses a glass fiber neat short chopping machine. Background Art

[0002] The recycling of glass fiber is an important way to achieve resource recycling, environmental protection and economic development. In the process of glass fiber recycling, the glass fiber in packages is first put into a liquid tank to soak for a period of time to soften it, and then put into a vibrating centrifuge for dehydration. After dehydration, it is cut into short strands required by customers by a short cutter. The glass fiber short cutter is needed in the short strand processing process.

[0003] At present, the existing glass fiber short cutting machine is mainly composed of a conveyor belt, a cutting knife, a pressure roller and other components. The glass fiber material after centrifugal dehydration is sent to the pressure roller by the conveyor belt, and then sent to the bottom of the cutting knife for cutting by the pressure roller. For example, the utility model patent with application number 2023216329899 discloses a glass fiber waste chopped short production line, including a cutter, a vibrating feeder, a first conveying device, a rolling cutter, a first vibrating screen, a second conveying device, a second vibrating screen, a third conveying device and a fourth conveying device. A vibrating feeder is arranged on one side of the cutter, and the vibrating feeder is connected to the rolling cutter through the first conveying device. A first vibrating screen is arranged below the rolling cutter, and a small particle outlet of the first vibrating screen is connected to the second vibrating screen through the second conveying device, and a small particle outlet of the second vibrating screen is connected to a dryer through a fifth conveying device, and large particle outlets of the first vibrating screen and the second vibrating screen are connected to the vibrating feeder through the third conveying device and the fourth conveying device respectively; the cutter in the glass fiber waste chopped short production line is a traditional glass fiber chopped short machine. When it is used for cutting glass fiber recycled materials, since not all glass fibers are perpendicular to the cutting knife, some glass fiber fibers are clamped less than 30° with the cutting knife during the cutting process, resulting in the glass fiber short materials being too long after cutting, requiring secondary cutting processing. Therefore, in view of the technical problems existing in the existing glass fiber chopping machine used in the cutting process of glass fiber recycled materials, the present application proposes a glass fiber neat chopping machine that can effectively solve the technical problems. Summary of the invention

[0004] The present invention aims to provide a glass fiber neat short chopping machine to solve the technical problems existing in the existing glass fiber short chopping machine used in the cutting process of glass fiber recycled materials.

[0005] The present invention is achieved through the following technical solutions: A glass fiber neat short chopping machine comprises a conveying unit and a cutting unit, wherein the cutting unit is arranged directly above one end of the conveying unit, a combing unit is arranged directly above the conveying unit, and a step-feeding unit is arranged between the conveying unit and the cutting unit; The combing unit comprises a combing frame rotatably arranged with the cutting unit at one end, a horizontal support assembly is arranged between the other end of the combing frame and the conveying unit, a closed-loop transmission member parallel to the conveying unit is arranged in the combing frame, a plurality of combing strips are vertically connected at equal intervals on the closed-loop transmission member, and a row of combing teeth acting on the glass fibers on the conveying unit are arranged on the combing strips; The step-by-step feeding unit comprises an upper bite roller and a lower bite roller which are arranged to rotate synchronously in opposite directions, and the roller gap between the upper bite roller and the lower bite roller is flush with the upper end of the conveying unit. The upper bite roller, the lower bite roller and the cutting unit are connected by a gap transmission mechanism.

[0006] As a further configuration of the above scheme, the cutting unit includes a bracket arranged directly above the end of the conveying unit, a rotating shaft is rotatably arranged in the bracket, a cutting motor is connected to the end of the rotating shaft, a cam is arranged on the rotating shaft, a cutting knife is arranged below the rotating shaft, an extrusion roller acting with the cam is arranged at the upper end of the cutting knife, and a guiding elastic component is arranged between the side end of the cutting knife and the bracket.

[0007] As a further configuration of the above scheme, the guide elastic component includes a protrusion arranged at the side end of the cutting knife, the protrusion is provided with a guide column and a spring, a guide block is provided on the side wall of the bracket, and a through hole for passing the guide column is opened on the guide block, and both ends of the spring are connected to the guide block and the protrusion.

[0008] As a further configuration of the above scheme, a cutting board aligned vertically with the cutting knife is provided at the end of the conveying unit, and a material discharge guide plate is provided on the bottom box below the cutting board.

[0009] As a further arrangement of the above scheme, the intermittent transmission mechanism includes a notched wheel arranged at the end of the rotating shaft and a groove wheel arranged at the end of the upper biting roller, a plurality of shifting grooves are evenly arranged on the groove wheel, a shifting bar is radially extended at the notch of the notched wheel, and a shifting protrusion that acts on the shifting groove is arranged at the end of the shifting bar, and gears that mesh with each other are arranged on the roller shafts of the upper biting roller and the lower biting roller.

[0010] As a further configuration of the above scheme, the conveying unit includes a bottom box, a conveying seat is arranged at the upper end of the bottom box, and a conveying belt for conveying glass fibers is arranged in the conveying seat.

[0011] As a further configuration of the above scheme, the horizontal support assembly includes support rods connected to the front and rear sides of the combing frame, the bottom box is provided with a support block that interacts with the support rods, the bottom box is provided with a hydraulic telescopic rod for driving the combing frame to lift, or a handle is provided on the combing frame.

[0012] As a further configuration of the above scheme, wheel axles are rotatably arranged at both ends of the combing frame, and one end of the wheel axles is connected to a combing motor, a transmission wheel is arranged on the wheel axle, and the closed-loop transmission member is arranged between the two transmission wheels aligned on the left and right.

[0013] As a further configuration of the above solution, the closed-loop transmission member is one of a chain or a transmission belt.

[0014] During use of the glass fiber neat short cutting machine disclosed in the present invention, the combing unit is first lifted manually or by a hydraulic telescopic rod, and then the operator lays the glass fiber to be cut on the conveyor belt in the conveying unit, and then the conveyor belt conveys the glass fiber to the roller gap between the upper bite roller and the lower bite roller until the end of the glass fiber is bitten by the two rollers, and then the combing unit is lowered to a horizontal level after biting.

[0015] Before and during the front end process of glass fiber cutting, the combing motor is started to make the lower end of the closed-loop transmission member continuously move away from the cutting unit, and the combing strip will move synchronously under the action of the closed-loop transmission member. During the movement of the combing strip, the combing teeth at the bottom can comb the glass fibers on the upper surface of the conveyor belt in the same direction, so that the direction of the glass fibers before cutting is consistent and neat.

[0016] During the cutting process, the cutting motor drives the shaft to rotate at a certain speed, and then the cutting knife is pressed down by the action between the cam and the extrusion roller, and the glass fiber is cut by the shearing action between the blade at the bottom of the cutting knife and the knife anvil during the pressing process. After cutting, the cutting knife will rise and reset under the action of the spring. After resetting, the glass fiber will be transported to a certain length by the action of the upper and lower bite rollers before cutting. During the operation of the upper and lower bite rollers, due to the action between the notched wheel and the groove wheel, the upper bite roller will rotate a certain angle every time the shaft rotates one circle, and then the lower bite roller can be synchronously rotated in the opposite direction by the meshing transmission of the gears. Therefore, under the joint action of the upper and lower bite rollers, it is ensured that the glass fiber can be transported to the same length directly below the cutting knife after each cutting. Repeated cutting actions can cut the glass fiber neatly and at a fixed length at high speed, ensuring the product quality of the glass fiber after cutting.

[0017] Compared with the prior art, the present invention has the following beneficial effects: The glass fiber neat short cutting machine disclosed in the present invention is designed with a combing unit and a step-by-step feeding unit. Before the glass fiber waste is cut, the step-by-step feeding unit first bites the end of the glass fiber conveyed, and then the combing strips and combing teeth in the combing unit can automatically comb the glass fiber to be perpendicular to the cutting knife, and then continuous cutting processing is performed, which effectively avoids the problem of inconsistent material length after cutting due to the glass fiber not being perpendicular to the cutting knife.

[0018] The step feeding unit in the present invention is connected with the cutting unit through an intermittent transmission mechanism, so that after the cutting knife is pressed down to cut each time, the intermittent transmission mechanism can make the upper bite roller and the lower bite roller synchronously rotate in the opposite direction by the same angle, thereby making the feeding length consistent after each cutting, and the effect of neatly combing the glass fiber before cutting can ensure that the length of the short glass fiber after the final cutting is basically consistent, thereby improving the product quality of the glass fiber short cutting processing. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings required for describing the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other accompanying drawings can be obtained based on these accompanying drawings without paying creative work.

[0020] Figure 1 It is a schematic diagram of the front three-dimensional structure of the present invention; Figure 2 This is a schematic diagram of the front three-dimensional structure of the combing unit after it is lifted up in the present invention; Figure 3 It is a schematic diagram of the main internal plane structure of the present invention; Figure 4 It is a side view stereoscopic structural schematic diagram of the present invention; Figure 5 It is a schematic diagram of the three-dimensional structure of the combing unit in the present invention; Figure 6 It is a schematic diagram of the three-dimensional structure of the step-by-step feeding unit in the present invention; Figure 7 It is a schematic diagram of the three-dimensional structure of the cutting knife in the present invention; Figure 8 For the present invention Figure 4 Schematic diagram of the enlarged structure at point A in the middle. DETAILED DESCRIPTION

[0021] In order to enable those skilled in the art to better understand the solution of the present application, the technical solution in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work should fall within the scope of protection of the present application.

[0022] It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of the present application can be combined with each other. Figures 1 to 8 , and describes the application in detail with reference to embodiments. Example 1

[0023] Embodiment 1 discloses a glass fiber neat short cutting machine, refer to the attached Figure 1 , Attachment Figure 2 and attached Figure 4 The main body of the invention comprises a conveying unit 1, a cutting unit 2, a combing unit 3 and a control box 4. The conveying unit 1 comprises a bottom box 101, and the control box 4 is arranged on a side surface of the bottom box 101. A conveying seat 102 is arranged on the upper surface of the bottom box 101, and a belt roller 103 is arranged at the left and right ends of the conveying seat 102, and a conveying motor 104 is connected to the end of one of the belt rollers 103, and a conveying belt 105 is arranged between the two belt rollers 103.

[0024] Reference Figure 3 , Attachment Figure 7 and attached Figure 8The cutting unit 2 includes a bracket 201 arranged just above one end of the bottom box 101, a rotating shaft 202 arranged perpendicular to the moving direction of the conveyor belt 105 is rotatably arranged at the upper end of the bracket 201, and a cutting motor 203 is connected to one end of the rotating shaft 202, and then a row or a single cam 204 is arranged on the rotating shaft 202. A cutting knife 205 arranged parallel to the rotating shaft 202 is arranged just below the rotating shaft 202, and a squeezing roller 206 acting with the cam 204 is arranged on the top of the cutting knife 205. A protrusion 207 is fixed on both side ends of the cutting knife 205, and a guide column 208 and a spring 209 are arranged on the protrusion 207, and then a guide block 210 aligned with the protrusion 207 is arranged on the inner walls of both sides of the bracket 201, and a through hole for passing the guide column 208 is opened on the guide block 210, and the other end of the spring 209 is connected to the guide block 210. In addition, a cutting board 211 aligned with the cutting knife 205 is provided at the end of the bottom box 101, and a material guide plate 212 is provided on the end surface of the bottom box 101 below the cutting board 211. In the process of cutting the glass fiber, the cutting motor 203 drives the rotating shaft 202 to rotate, and then the cutting knife 205 is pressed downward by the action between the cam 204 and the squeezing roller 206 to complete the cutting. After cutting, the cutting knife 205 rises and resets under the action of the spring 209.

[0025] Reference Figure 2 , Attachment Figure 4 and attached Figure 5 The combing unit 3 includes a combing frame 301 rotatably connected to the bracket 201 at one end, and a vertically downward supporting rod 302 is fixed to the front and rear sides of the end of the combing frame 301 away from the bracket 201, and then a support block 106 that interacts with the support rod 302 is arranged on the bottom box 101, so that when the lower end of the support rod 302 is pressed on the upper surface of the support block 106, the entire combing frame 301 is arranged horizontally and is located directly above the conveyor belt 105. In addition, in order to facilitate the lifting of the combing frame 301, a handle 303 for easy operation can be arranged at the front side end of the combing frame 301, or a hydraulic telescopic rod (not shown in the figure) connected to the combing frame 301 can be arranged on the bottom box 101. Before the glass fiber is loaded, the handle 303 can be manually held to lift it or it can be actively lifted by the hydraulic telescopic rod.

[0026] A wheel shaft 304 is rotatably arranged at the left and right ends of the combing frame 301, and a combing motor 305 is connected to the end of one of the wheel shafts 304. One or two transmission wheels 306 are arranged on the wheel shaft 304, and then a closed-loop transmission member 307 is arranged between the two aligned transmission wheels 306 on the left and right. The specific closed-loop transmission member 307 can be a chain or a transmission belt, and a plurality of combing strips 308 arranged perpendicular to the moving direction of the conveyor belt 105 are evenly connected on the outer end surface of the closed-loop transmission member 307, and a row of combing teeth 309 is arranged on one surface of the combing strip 308, so that the combing strip 308 can effectively quantify the glass fibers on the conveying unit 1 along its conveying direction through a row of combing teeth 309 during the transmission process of the closed-loop transmission member 307, so that the glass fibers before cutting are neat and orderly. Example 2

[0027] Example 2 discloses a glass fiber chopped short machine which is further optimized and improved based on the technical solution in Example 1. The similarities between the machine and Example 1 are not described again.

[0028] Reference Figure 2 , Attachment Figure 3 and attached Figure 6 In this embodiment 2, a step-by-step feeding unit 5 is further provided between the conveyor belt 105 and the cutting knife 205. The step-by-step feeding unit 5 includes an upper biting roller 501 and a lower biting roller 502. The upper biting roller 501 is rotatably arranged in the bracket 201, and the lower biting roller 502 is rotatably arranged in the bottom box 101. The biting gap between the upper biting roller 501 and the lower biting roller 502 is flush with the upper surface of the conveyor belt 105, so that the glass fiber material delivered by the conveying unit 1 can be bitten by the two. After biting, on the one hand, it can prevent the combing unit 3 from pulling the glass fiber toward the direction of the cutting knife 205, and on the other hand, it can perform step-by-step feeding.

[0029] In order to realize that the step-by-step feeding unit 5 can be linked with the cutting action and complete the fixed-distance feeding after each cutting, the same end of the upper bite roller 501 and the lower bite roller 502 are provided with mutually meshing gears 503, and then a gap-type transmission mechanism is provided between the other end of the upper bite roller 501 and the rotating shaft 202. The groove wheel transmission mechanism includes a groove wheel 504 connected to the end of the roller shaft of the upper bite roller 501, and a plurality of radially oriented notches 5041 are evenly opened on the groove wheel 504. A notched wheel 505 is connected to the end of the rotating shaft 202, and a toggle bar 5051 is radially extended at the notch of the notched wheel 505, and a toggle convex column 5052 that acts on the radial toggle notch 5041 is provided at the end of the toggle bar 5051. In this embodiment 2, through the structural design of the above-mentioned step-by-step feeding unit 5, every time the rotating shaft 202 rotates one circle, the upper bite roller 501 will rotate a corresponding angle during the process of the cutting knife 205 moving back and forth to complete the cutting action. At the same time, due to the meshing transmission between the two gears 503, the lower bite roller 502 will synchronously rotate in the opposite direction by a corresponding angle. Then, under the joint action of the upper bite roller 501 and the lower bite roller 502, the glass fiber material is transported to a certain length in the direction of the cutting knife 205 at a fixed distance. Repeating the above-mentioned actions can achieve continuous fixed-length cutting of the glass fiber material.

[0030] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A glass fiber neat short chopping machine, comprising a conveying unit and a cutting unit, wherein the cutting unit is arranged directly above one end of the conveying unit, and is characterized in that: A combing unit is arranged directly above the conveying unit, and a step-by-step feeding unit is arranged between the conveying unit and the cutting unit; The combing unit comprises a combing frame rotatably arranged with the cutting unit at one end, a horizontal support assembly is arranged between the other end of the combing frame and the conveying unit, a closed-loop transmission member parallel to the conveying unit is arranged in the combing frame, a plurality of combing strips are vertically connected at equal intervals on the closed-loop transmission member, and a row of combing teeth acting on the glass fibers on the conveying unit are arranged on the combing strips; The step-by-step feeding unit comprises an upper bite roller and a lower bite roller which are arranged to rotate synchronously in opposite directions, and the roller gap between the upper bite roller and the lower bite roller is flush with the upper end of the conveying unit. The upper bite roller, the lower bite roller and the cutting unit are connected by a gap transmission mechanism.

2. The glass fiber neat short cutting machine according to claim 1, characterized in that: The cutting unit includes a bracket arranged directly above the end of the conveying unit, a rotating shaft is rotatably arranged in the bracket, a cutting motor is connected to the end of the rotating shaft, a cam is arranged on the rotating shaft, a cutting knife is arranged below the rotating shaft, an extrusion roller acting with the cam is arranged at the upper end of the cutting knife, and a guiding elastic component is arranged between the side end of the cutting knife and the bracket.

3. The glass fiber neat short cutting machine according to claim 2, characterized in that: The guide elastic component includes a protrusion arranged at the side end of the cutting knife, the protrusion is provided with a guide column and a spring, the side wall of the bracket is provided with a guide block, and the guide block is provided with a through hole for passing the guide column, and the two ends of the spring are connected to the guide block and the protrusion.

4. The glass fiber neat short chopping machine according to claim 3, characterized in that: The end of the conveying unit is provided with a knife and chopping board aligned with the cutting knife in the vertical direction, and a material unloading guide plate is provided on the bottom box below the knife and chopping board.

5. The glass fiber neat short chopping machine according to claim 2, characterized in that: The intermittent transmission mechanism includes a notched wheel arranged at the end of the rotating shaft and a groove wheel arranged at the end of the upper biting roller, and a plurality of shifting notches are evenly opened on the groove wheel. A shifting bar extends radially from the notch of the notched wheel, and a shifting protrusion that acts on the shifting notch is arranged at the end of the shifting bar, and gears that mesh with each other are arranged on the roller shafts of the upper biting roller and the lower biting roller.

6. The glass fiber neat short chopping machine according to claim 1, characterized in that: The conveying unit comprises a bottom box, the upper end of which is provided with a conveying seat, and the conveying seat is provided with a conveying belt for conveying glass fibers.

7. The glass fiber neat short cutting machine according to claim 6, characterized in that: The horizontal support assembly includes support rods connected to the front and rear sides of the combing frame, the bottom box is provided with a support block that interacts with the support rods, the bottom box is provided with a hydraulic telescopic rod for driving the combing frame to lift, or a handle is provided on the combing frame.

8. The glass fiber neat short chopping machine according to claim 1 or 7, characterized in that: Wheel axles are rotatably arranged at both left and right ends of the combing frame, and one end of the wheel axle is connected to a combing motor, a transmission wheel is arranged on the wheel axle, and the closed-loop transmission member is arranged between two transmission wheels aligned on the left and right.

9. The glass fiber neat short chopping machine according to claim 8, characterized in that: The closed-loop transmission member is a chain or a transmission belt.