New energy clean plant ground construction device and construction method thereof
By designing a construction device for the floor of a new energy cleanroom, and utilizing a combination of a drive unit and a mixing rod scraper, the problems of uneven spraying and clogging of epoxy resin topcoat were solved, achieving uniform spraying and efficient construction of the topcoat.
Patent Information
- Application Number
- CN202410936027.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-12
- Publication Date
- 2026-01-27
- Estimated Expiration
- 2044-07-12
AI Technical Summary
Existing floor coating machines have problems in the construction of new energy cleanrooms, such as uneven spraying of epoxy resin topcoat, easy clogging of spray pipes, and difficulty in cleaning the topcoat adhering to the inner wall of the collection pipe.
A new energy cleanroom floor construction device was designed, including a vehicle body, a rotating mechanism, a robotic arm, a support plate, a liquid collection pipe, and a movable pipe. The liquid collection pipe reciprocates and the movable pipe rotates through a drive device. Combined with a stirring rod and a scraper, the device achieves uniform spraying of the topcoat and prevents clogging.
It enables uniform spraying of epoxy resin topcoat on the floor of the new energy cleanroom, reducing topcoat waste, lowering cleaning difficulty, and improving construction efficiency.
Smart Images

Figure CN119122236B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of ground construction equipment, and in particular to a ground construction equipment and construction method for a new energy cleanroom. Background Technology
[0002] Cleanrooms for new energy industries are specialized production environments designed and constructed to control the number and size of airborne particles, as well as environmental factors such as temperature, humidity, and pressure, to meet specific production requirements. Cleanrooms are primarily used in production processes with extremely high environmental requirements, such as semiconductor manufacturing, microelectronics, biotechnology, pharmaceuticals, food processing, optics, and precision machinery manufacturing.
[0003] When constructing a cleanroom for new energy plants, it is generally necessary to apply a layer of epoxy resin topcoat to the cleanroom floor. To improve work efficiency, a floor coating machine is typically used for this application. Existing floor coating machines use a pump to draw the topcoat from a storage tank through a conduit to a collection pipe. Multiple nozzles are installed at the bottom of the collection pipe, spraying the topcoat onto the ground. A vehicle, rotating mechanism, and robotic arm drive multiple rollers to move, applying the topcoat to the ground. Throughout the process, the ground directly below the nozzles is sprayed with liquid... The amount of epoxy resin topcoat sprayed is relatively large, while the amount sprayed on the ground far below the nozzle is relatively small, resulting in uneven distribution of epoxy resin on the ground. In addition, during the process of the topcoat entering the nozzle through the collection pipe, the nozzle orifice is small, and if the topcoat is not mixed evenly or sticks together, it may cause the nozzle to become clogged. Furthermore, after entering the collection pipe, a large amount of topcoat may adhere to the inner wall of the collection pipe. The topcoat adhering to the inner wall of the collection pipe cannot mix well with the flowing topcoat, and the topcoat adhering to the inner wall of the collection pipe for a long time is prone to sticking together, which not only wastes the topcoat but also increases the difficulty of cleaning the collection pipe.
[0004] Therefore, it is necessary to provide a new dust-free cleanroom floor construction device and its construction method to solve the above-mentioned technical problems. Summary of the Invention
[0005] To solve the above-mentioned technical problems, the present invention provides a construction device and construction method for the ground of a new energy cleanroom.
[0006] The new energy cleanroom floor construction device provided by the present invention includes a vehicle body, on which a rotating mechanism is installed, and a robotic arm is installed on the rotating mechanism. A support plate is installed at the end of the robotic arm. Multiple equally spaced mounting frames are fixedly connected to the bottom of the support plate. Mounting frames are fixedly connected to the bottom of the mounting frames. Rollers are movably connected to the mounting frames. Support devices are provided between the multiple mounting frames. A liquid collection pipe with closed ends is connected to the support device. Multiple spray pipes are fixedly connected to the bottom of the liquid collection pipe. A movable pipe is inserted through the liquid collection pipe and is rotatably connected to the liquid collection pipe. Multiple liquid outlet holes are opened on the movable pipe at the position inside the liquid collection pipe. The end of the liquid collection pipe is connected to a liquid guiding device installed on the support plate. A driving device is also installed on the support plate. The driving device drives the multiple liquid collection pipes to reciprocate in a direction perpendicular to the movement direction of the rollers. The driving device also drives the multiple movable pipes to rotate in the liquid collection pipes. Multiple rows of stirring rods are fixedly installed on the movable pipes. A scraper is fixedly connected to the end of each row of stirring rods. The scraper is in contact with the inner wall of the liquid collection pipe.
[0007] Preferably, the support device includes a second bracket, a connecting plate, and two first brackets. The two first brackets are arranged opposite to each other and are fixedly connected to the support plate. The bottom ends of the two first brackets are jointly fixedly connected to the second bracket. The second bracket has a U-shaped structure. At least two sliding rods are fixedly connected to the inner side of the second bracket. The at least two sliding rods are movably inserted into the through holes opened in the connecting plate. The bottom of the connecting plate is fixedly connected to the top of the liquid collecting pipe.
[0008] Preferably, the driving device includes a reciprocating motion component, a transmission component, a base plate, and a receiving plate. The reciprocating motion component is mounted on the support plate. One end of the transmission component is connected to the reciprocating motion component and is connected to multiple movable tubes. The receiving plate is fixedly connected to the movable end of the reciprocating motion component. The bottom of the receiving plate is fixedly connected to the base plate, which is inserted into multiple mounting frames. Multiple pairs of oppositely arranged connecting brackets are fixedly connected to the bottom of the base plate, and the multiple pairs of connecting brackets are respectively fixedly connected to multiple liquid collection tubes.
[0009] Preferably, the reciprocating motion assembly includes a rotating component, a disk, a driven frame, and two guide rails. The rotating component is mounted on the support plate, and the disk is mounted on the rotating end of the rotating component. A drive rod is fixedly connected to the bottom edge of the disk. Both guide rails are fixedly connected to the support plate. The two ends of the driven frame are slidably disposed within the two guide rails, and the drive rod is movably inserted into the driven frame.
[0010] Preferably, the rotating component includes a top frame and a motor. The top frame is fixedly connected to the support plate, the motor is fixedly mounted on the top frame, and the output end of the motor is fixedly connected to the top of the disc.
[0011] Preferably, the transmission assembly includes a movable component, a drive wheel, two side wheels, and multiple driven wheels. One end of the movable component is connected to the output end of the motor, and the other end of the movable component is fixedly connected to the drive wheel. The two side wheels are respectively fixedly sleeved on two movable tubes located at the edges, and the multiple driven wheels are respectively fixedly sleeved on multiple movable tubes located in the middle. The drive wheel is movably connected to the two side wheels through a first chain, and the drive wheel is also movably connected to multiple driven wheels through multiple second chains. A support rod is fixedly connected to one side of the drive wheel, and one end of the support rod is rotatably connected to a driven plate. The bottom end of the driven plate is rotatably sleeved on any of the movable tubes.
[0012] Preferably, the movable component includes a large gear, a small gear, a first mounting bracket, and a second mounting bracket. The large gear is fixedly mounted on the output end of the motor. The first mounting bracket is fixedly installed on the support plate. A rotating rod is rotatably connected to the first mounting bracket. A small gear and a first bevel gear are fixedly mounted on the rotating rod. The small gear meshes with the large gear. The second mounting bracket is fixedly installed on the first mounting bracket. A sleeve rod is rotatably connected to the second mounting bracket. A second bevel gear is fixedly connected to one end of the sleeve rod. The second bevel gear meshes with the first bevel gear. An insert rod is movably inserted through one end of the sleeve rod. One end of the insert rod is fixedly connected to the drive wheel.
[0013] Preferably, the insertion rod has a cross-shaped structure, and the sleeve has a cross-shaped groove for insertion.
[0014] Preferably, the liquid guiding device includes a liquid storage tank, a pump body, a conduit, a liquid collecting plate, and multiple pairs of diverter pipes. The liquid storage tank is installed on the vehicle body. The input end of the pump body extends to the inside of the liquid storage tank, and the output end of the pump body is fixedly connected to the conduit. The liquid collecting plate is fixedly installed on a support plate, and the inner cavity of the liquid collecting plate is connected to the inner cavity of the conduit. Multiple pairs of diverter pipes are all connected to the inner cavity of the liquid collecting plate. The multiple pairs of diverter pipes are respectively set to correspond to multiple liquid collecting pipes. The two diverter pipes in pairs are respectively set on both sides of the liquid collecting pipe. One end of the diverter pipe is fixedly connected to a flexible tube, and one end of the flexible tube is fixedly connected to a connecting pipe. The connecting pipe is fixedly connected to the liquid collecting pipe through the support plate, and the connecting pipe is rotatably connected to the movable pipe.
[0015] A construction method for the floor of a new energy cleanroom, based on the aforementioned cleanroom floor construction device, includes the following steps:
[0016] S1: Grind the factory floor;
[0017] S2: Apply epoxy resin primer by scraping;
[0018] S3: Mix intermediate mortar to repair expansion joints and cracks in the ground;
[0019] S4: Epoxy resin intermediate coating, sand-applied intermediate coating mortar layer;
[0020] S5: Apply epoxy intermediate coat putty layer;
[0021] S6: Move the vehicle body to the roller coating area;
[0022] S7: The drive device drives multiple liquid collection pipes to reciprocate in a direction perpendicular to the movement direction of the rollers, and the drive device drives multiple movable pipes to rotate in the liquid collection pipes. The vehicle body, rotating mechanism and mechanical arm drive multiple rollers to move, and the rollers achieve ground coating.
[0023] Compared with related technologies, the new energy cleanroom floor construction device and construction method provided by the present invention have the following beneficial effects:
[0024] 1. The motor drives the disc to rotate, which in turn drives the drive rod to rotate, thus squeezing the driven frame. This causes the driven frame to reciprocate along two guide rails. The driven frame moves the base plate via the receiving plate, and the base plate moves multiple collection pipes via the connecting frame. The pump draws the topcoat from the storage tank into the conduit. The topcoat passes through the conduit, collection plate, diverter, hose, and connecting pipe into the movable pipe, and then exits through multiple outlet holes on the movable pipe into the collection pipe. Finally, it is discharged to the ground from multiple nozzles in the collection pipe. Because the nozzles reciprocate continuously during the discharge process, the epoxy resin topcoat sprayed onto the ground is more uniform.
[0025] 2. When the motor rotates, it simultaneously drives the large gear to rotate, which in turn drives the small gear to rotate. The small gear then drives the rotating rod and its first bevel gear to rotate. The first bevel gear drives the second bevel gear and the sleeve rod to rotate, which in turn drives the insert rod to rotate. This causes the drive wheel to rotate. The drive wheel drives the two side wheels to rotate via the first chain. The drive wheel then drives multiple driven wheels to rotate via multiple second chains. These side wheels and driven wheels drive multiple movable tubes to rotate within the liquid collecting tube. This causes the multiple liquid outlets in the liquid collecting tube to rotate, resulting in a more uniform distribution of the liquid as it enters the inner side of the liquid collecting tube through the outlets.
[0026] 3. When the movable tube rotates, it drives multiple stirring rods to rotate, which to a certain extent plays a role in stirring the topcoat. Through stirring, the liquid is less likely to solidify and accumulate, thus making it less likely for the topcoat to clog the spray pipe.
[0027] 4. Multiple stirring rods drive the scraper to rotate along the inner wall of the collecting pipe, which facilitates the scraping of the topcoat adhering to the inner wall of the collecting pipe. This makes it easier for the topcoat adhering to the inner wall to mix with the flowing topcoat, making it easier to use the topcoat, reducing waste, and preventing the topcoat from sticking to the inner wall of the collecting pipe, thus facilitating the cleaning of the collecting pipe. Attached Figure Description
[0028] Figure 1 This is a schematic diagram of the structure of the new energy cleanroom floor construction device provided by the present invention;
[0029] Figure 2 for Figure 1 A top view of the structure shown;
[0030] Figure 3 for Figure 1 The diagram shows a partial structural schematic.
[0031] Figure 4 for Figure 3 A schematic diagram of the structure from another angle is shown;
[0032] Figure 5 for Figure 3 A partial structural diagram of the structure shown;
[0033] Figure 6 for Figure 5 A schematic diagram of the structure from another angle is shown;
[0034] Figure 7 for Figure 1 The diagram shows the structure of the liquid collecting tube and the movable tube.
[0035] Figure 8 for Figure 7 The diagram shows a cross-sectional view of the structure.
[0036] Labels in the diagram: 1. Vehicle body; 2. Rotating mechanism; 3. Robotic arm; 4. Support plate; 5. Mounting frame; 6. Mounting bracket; 7. Roller; 8. Liquid collection pipe; 9. Spray pipe; 10. Movable pipe; 11. Liquid outlet; 12. First bracket; 13. Second bracket; 14. Slide rod; 15. Connecting plate; 16. Base plate; 17. Support plate; 18. Connecting bracket; 19. Disc; 20. Drive rod; 21. Guide rail; 22. Driven frame; 23. Top frame; 24. Motor; 25. Drive wheel; 26. Side wheel 27. Driven wheel; 28. First chain; 29. Second chain; 30. Support rod; 31. Driven plate; 32. Large gear; 33. Small gear; 34. First placement frame; 35. Second placement frame; 36. Rotating rod; 37. First bevel gear; 38. Second bevel gear; 39. Sleeve rod; 40. Insert rod; 41. Liquid storage tank; 42. Pump body; 43. Conduit; 44. Liquid collection plate; 45. Diverter pipe; 46. Flexible hose; 47. Connecting pipe; 48. Support plate; 49. Stirring rod; 50. Scraper. Detailed Implementation
[0037] The present invention will be further described below with reference to the accompanying drawings and embodiments.
[0038] Please refer to the following: Figures 1-8 ,in, Figure 1 This is a schematic diagram of the structure of the new energy cleanroom floor construction device provided by the present invention; Figure 2 for Figure 1 A top view of the structure shown; Figure 3 for Figure 1 The diagram shows a partial structural schematic. Figure 4 for Figure 3 A schematic diagram of the structure from another angle is shown;
[0039] Figure 5 for Figure 3 A partial structural diagram of the structure shown; Figure 6 for Figure 5 A schematic diagram of the structure from another angle is shown; Figure 7 for Figure 1 The diagram shows the structure of the liquid collecting tube and the movable tube. Figure 8 for Figure 7 The diagram shows a cross-sectional view of the structure.
[0040] In the specific implementation process, such as Figures 1-8As shown, the system includes a vehicle body 1, a rotating mechanism 2 mounted on the vehicle body 1, a robotic arm 3 mounted on the rotating mechanism 2, a support plate 4 mounted at the end of the robotic arm 3, and multiple equidistantly distributed mounting frames 5 fixedly connected to the bottom of the support plate 4. Mounting frames 6 are fixedly connected to the bottom of the mounting frames 5, and rollers 7 are movably connected to the mounting frames 6. The vehicle body 1, rotating mechanism 2, and robotic arm 3 drive the multiple rollers 7 to move on the ground. Support devices are provided between the multiple mounting frames 5, and liquid collection pipes 8 with closed ends are connected to the support devices. Multiple spray pipes 9 are fixedly connected to the bottom of the liquid collection pipes 8, and movable nozzles are inserted through the liquid collection pipes 8. The movable tube 10 is rotatably connected to the liquid collection tube 8. The movable tube 10 has multiple liquid outlet holes 11 located inside the liquid collection tube 8. The end of the liquid collection tube 8 is connected to a liquid guiding device installed on the support plate 4. The support plate 4 is also equipped with a driving device. The driving device drives the multiple liquid collection tubes 8 to reciprocate in a direction perpendicular to the moving direction of the roller 7. The driving device also drives the multiple movable tubes 10 to rotate in the liquid collection tube 8. Multiple rows of stirring rods 49 are also fixedly installed on the movable tube 10. The end of each row of stirring rods 49 is fixedly connected to a scraper 50. The scraper 50 is in contact with the inner wall of the liquid collection tube 8.
[0041] The support device includes a second bracket 13, a connecting plate 15, and two first brackets 12. The two first brackets 12 are arranged opposite to each other and are fixedly connected to the support plate 4. The bottom ends of the two first brackets 12 are fixedly connected to the second bracket 13. The second bracket 13 has a U-shaped structure. At least two sliding rods 14 are fixedly connected to the inner side of the second bracket 13. The at least two sliding rods 14 are movably inserted into the through holes opened in the connecting plate 15. The bottom of the connecting plate 15 is fixedly connected to the top of the liquid collection pipe 8.
[0042] The drive unit includes a reciprocating motion assembly, a transmission assembly, a base plate 16, and a receiving plate 17. The reciprocating motion assembly is mounted on the support plate 4. One end of the transmission assembly is connected to the reciprocating motion assembly and is connected to multiple movable pipes 10. The receiving plate 17 is fixedly connected to the movable end of the reciprocating motion assembly. The base plate 16 is fixedly connected to the bottom of the receiving plate 17. The base plate 16 is inserted into multiple mounting frames 5. Multiple pairs of opposing connecting brackets 18 are fixedly connected to the bottom of the base plate 16. The multiple pairs of connecting brackets 18 are fixedly connected to multiple liquid collecting pipes 8 respectively. The reciprocating motion assembly includes a rotating component, a disc 19, a driven frame 22, and two guide rails 21. The rotating component is mounted on the support plate 4. The disc 19 is mounted on the rotating end of the rotating component. A drive rod 20 is fixedly connected to the bottom edge of the disc 19. Both guide rails 21 are fixedly connected to the support plate 4. On the support plate 4, the driven frame 22 is slidably set in the two guide rails 21 at both ends. The drive rod 20 is movably inserted in the driven frame 22. The rotating part includes the top frame 23 and the motor 24. The top frame 23 is fixedly connected to the support plate 4, and the motor 24 is fixedly installed on the top frame 23. The output end of the motor 24 is fixedly connected to the top of the disc 19. The motor 24 drives the disc 19 to rotate, and the disc 19 drives the drive rod 20 to rotate, which drives the driven frame 22 to squeeze, thereby realizing the reciprocating motion of the driven frame 22 along the two guide rails 21. The driven frame 22 drives the bottom plate 16 to move through the receiving plate 17. The bottom plate 16 drives multiple liquid collection pipes 8 to reciprocate through the connecting frame 18. Since the spray pipe 9 continuously reciprocates during the liquid discharge process, the epoxy resin paint sprayed to the ground is more uniform.
[0043] The transmission assembly includes a movable component, a drive wheel 25, two side wheels 26, and multiple driven wheels 27. One end of the movable component is connected to the output end of the motor 24, and the other end is fixedly connected to the drive wheel 25. The two side wheels 26 are respectively fixedly sleeved on two movable tubes 10 located at the edges, and the multiple driven wheels 27 are respectively fixedly sleeved on multiple movable tubes 10 located in the middle. The drive wheel 25 is movably connected to the two side wheels 26 via a first chain 28, and the drive wheel 25 is also movably connected to the multiple driven wheels 27 via multiple second chains 29. A support rod 30 is fixedly connected to one side of the drive wheel 25, and one end of the support rod 30 is rotatably connected to the driven wheels 27. On the movable plate 31, a movable component rotatably mounts onto any movable tube 10 from its bottom end. This movable component includes a large gear 32, a small gear 33, a first mounting bracket 34, and a second mounting bracket 35. The large gear 32 is fixedly mounted on the output end of the motor 24. The first mounting bracket 34 is fixedly mounted on the support plate 4. A rotating rod 36 is rotatably connected to the first mounting bracket 34. A small gear 33 and a first bevel gear 37 are fixedly mounted on the rotating rod 36. The small gear 33 meshes with the large gear 32. The second mounting bracket 35 is fixedly mounted on the first mounting bracket 34. A sleeve rod 39 is rotatably connected to the second mounting bracket 35. One end of the sleeve rod 39 is fixedly connected to a second bevel gear 38. The second bevel gear 38 meshes with the first bevel gear 37. A plug rod 40 is movably inserted through one end of the sleeve rod 39, and one end of the plug rod 40 is fixedly connected to the drive wheel 25. The plug rod 40 has a cross-shaped structure, and the sleeve rod 39 has a cross-shaped groove for inserting the plug rod 40. When the motor 24 rotates, it simultaneously drives the large gear 32 to rotate, which in turn drives the small gear 33 to rotate. The small gear 33 then drives the rotating rod 36 and its first bevel gear 37 to rotate. The first bevel gear 37 then drives the second bevel gear 38 and the sleeve rod 39 to rotate, which in turn drives the plug rod 40 to rotate, thus causing the drive wheel 25 to rotate. Wheel 25 drives two side wheels 26 to rotate via first chain 28. Drive wheel 25 drives multiple driven wheels 27 to rotate via multiple second chains 29. The side wheels 26 and driven wheels 27 drive multiple movable tubes 10 to rotate in the liquid collection tube 8, thereby causing multiple liquid outlet holes 11 in the liquid collection tube 8 to rotate. This makes the liquid more even when it enters the inside of the liquid collection tube 8 through the liquid outlet holes 11, which facilitates the dispersion of the liquid in the liquid collection tube 8. When the whole device moves, the insertion rod 40 slides in the sleeve rod 39. The sleeve rod 39 drives the insertion rod 40 to rotate, thereby realizing that the movable tube 10 can reciprocate while rotating relative to the liquid collection tube 8.
[0044] The liquid guiding device includes a liquid storage tank 41, a pump body 42, a conduit 43, a liquid collecting plate 44, and multiple pairs of diverter pipes 45. The liquid storage tank 41 is mounted on the vehicle body 1. The input end of the pump body 42 extends to the inside of the liquid storage tank 41, and the output end of the pump body 42 is fixedly connected to the conduit 43. The liquid collecting plate 44 is fixedly mounted on the support plate 4, and the inner cavity of the liquid collecting plate 44 is connected to the inner cavity of the conduit 43. Multiple pairs of diverter pipes 45 are all connected to the inner cavity of the liquid collecting plate 44. The multiple pairs of diverter pipes 45 are respectively set to correspond to multiple liquid collecting pipes 8. The two diverter pipes 45 in a pair are respectively set to the liquid collecting pipes 8. On both sides of pipe 8, one end of the diversion pipe 45 is fixedly connected to a flexible hose 46, and one end of the flexible hose 46 is fixedly connected to a connecting pipe 47. The connecting pipe 47 is fixedly connected to the collecting pipe 8 through a support plate 48. The connecting pipe 47 is rotatably connected to the movable pipe 10. The pump body 42 draws the topcoat in the storage tank 41 into the conduit 43. The topcoat enters the movable pipe 10 through the conduit 43, the collecting plate 44, the diversion pipe 45, the flexible hose 46, and the connecting pipe 47, and is moved out from the multiple outlet holes 11 on the movable pipe 10 into the collecting pipe 8. Finally, it is discharged to the ground from the multiple nozzles 9 of the collecting pipe 8.
[0045] A construction method for the floor of a new energy cleanroom, based on the aforementioned new energy cleanroom floor construction device, includes the following steps:
[0046] S1: Grind the factory floor;
[0047] S2: Apply epoxy resin primer by scraping;
[0048] S3: Mix intermediate mortar to repair expansion joints and cracks in the ground;
[0049] S4: Epoxy resin intermediate coating, sand-applied intermediate coating mortar layer;
[0050] S5: Apply epoxy intermediate coat putty layer;
[0051] S6: Move vehicle body 1 to the roller coating area;
[0052] S7: The drive device drives multiple liquid collection pipes 8 to reciprocate in a direction perpendicular to the moving direction of roller 7, and the drive device drives multiple movable pipes 10 to rotate in the liquid collection pipes 8. The vehicle body 1, the rotating mechanism 2 and the mechanical arm 3 drive multiple rollers 7 to move, and the rollers 7 are used to achieve ground coating.
[0053] The working principle provided by this invention is as follows: When the device is used, the vehicle body 1, the rotating mechanism 2, and the robotic arm 3 drive multiple rollers 7 to move on the ground. The motor 24 drives the disc 19 to rotate, and the disc 19 drives the drive rod 20 to rotate, which in turn drives the driven frame 22 to squeeze. This causes the driven frame 22 to reciprocate along the two guide rails 21. The driven frame 22 drives the base plate 16 to move through the receiving plate 17. The base plate 16 drives multiple liquid collection pipes 8 to reciprocate through the connecting frame 18. The pump body 42 draws the paint from the storage tank 41 into the conduit 43. The paint enters the movable pipe 10 through the conduit 43, collecting plate 44, diverting pipe 45, hose 46, and connecting pipe 47, and exits through multiple outlet holes 11 on the movable pipe 10 into the collecting pipe 8. Finally, it is discharged onto the ground through multiple nozzles 9 in the collecting pipe 8. Because the nozzles 9 continuously reciprocate during the discharge process, the epoxy resin topcoat sprayed onto the ground is more uniform. When the motor 24 rotates, it simultaneously drives the large gear 32 to rotate, which in turn drives the small gear 33 to rotate. The small gear 33 then drives the rotating rod 36 and its first bevel gear 37. The rotation of the first bevel gear 37 drives the second bevel gear 38 and the sleeve rod 39 to rotate. The sleeve rod 39 drives the insertion rod 40 to rotate, thereby causing the drive wheel 25 to rotate. The drive wheel 25 drives the two side wheels 26 to rotate via the first chain 28. The drive wheel 25 drives the multiple driven wheels 27 to rotate via multiple second chains 29. The side wheels 26 and driven wheels 27 drive the multiple movable tubes 10 to rotate in the liquid collecting tube 8, thereby causing the multiple liquid outlet holes 11 in the liquid collecting tube 8 to rotate. This makes the liquid more evenly distributed as it enters the inner side of the liquid collecting tube 8 through the liquid outlet holes 11, facilitating the liquid's movement. During the movement of the entire device, the insertion rod 40 slides within the sleeve rod 39, which drives the insertion rod 40 to rotate. This allows the movable tube 10 to reciprocate while simultaneously rotating relative to the collecting tube 8. When the movable tube 10 rotates, it drives multiple stirring rods 49 to rotate. At the same time, the multiple stirring rods 49 drive the scraper 50 to rotate along the inner wall of the collecting tube 8, which facilitates scraping the topcoat adhering to the inner wall of the collecting tube 8. This makes it easier for the topcoat adhering to the inner wall to mix with the flowing topcoat, facilitating the use of the topcoat and reducing waste.
[0054] The circuits and controls involved in this invention are all existing technologies and will not be described in detail here.
[0055] The above description is merely an embodiment of the present invention and does not limit the patent scope of the present invention. Any equivalent structural or procedural transformations made based on the content of the present invention specification and drawings, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of the present invention.
Claims
1. A construction device for the floor of a new energy cleanroom, characterized in that, Includes a vehicle body (1), on which a rotating mechanism (2) is installed, and a robotic arm (3) is installed on the rotating mechanism (2). A support plate (4) is installed at the end of the robotic arm (3). Multiple equally spaced mounting frames (5) are fixedly connected to the bottom of the support plate (4). A mounting bracket (6) is fixedly connected to the bottom of the mounting frame (5). A roller (7) is movably connected to the mounting bracket (6). A support device is provided between the multiple mounting frames (5). A liquid collection pipe (8) with closed ends is connected to the support device. Multiple nozzles (9) are fixedly connected to the bottom of the liquid collection pipe (8). A movable pipe (10) is inserted through the liquid collection pipe (8). The movable pipe (10) and the liquid collection pipe (9) are connected to each other. 8) Rotary connection, the movable tube (10) is located inside the liquid collection tube (8) and has multiple liquid outlet holes (11). The end of the liquid collection tube (8) is connected to the liquid guiding device installed on the support plate (4). The support plate (4) is also equipped with a driving device. The driving device drives multiple liquid collection tubes (8) to reciprocate in a direction perpendicular to the moving direction of the roller (7). The driving device drives multiple movable tubes (10) to rotate in the liquid collection tube (8). Multiple rows of stirring rods (49) are also fixedly installed on the movable tube (10). The end of each row of stirring rods (49) is fixedly connected to a scraper (50). The scraper (50) is in contact with the inner wall of the liquid collection tube (8). The support device includes a second bracket (13), a connecting plate (15), and two first brackets (12). The two first brackets (12) are arranged opposite to each other and are fixedly connected to the support plate (4). The bottom ends of the two first brackets (12) are fixedly connected to the second bracket (13). The second bracket (13) has a U-shaped structure. At least two slide rods (14) are fixedly connected to the inner side of the second bracket (13). At least two slide rods (14) are movably inserted into the through holes opened in the connecting plate (15). The bottom of the connecting plate (15) is fixedly connected to the top of the liquid collection pipe (8).
2. The new energy cleanroom floor construction device according to claim 1, characterized in that, The driving device includes a reciprocating motion component, a transmission component, a base plate (16), and a receiving plate (17). The reciprocating motion component is mounted on the support plate (4). One end of the transmission component is connected to the reciprocating motion component. The transmission component is connected to multiple movable tubes (10). The receiving plate (17) is fixedly connected to the movable end of the reciprocating motion component. The bottom of the receiving plate (17) is fixedly connected to the base plate (16). The base plate (16) is inserted into multiple mounting frames (5). The bottom of the base plate (16) is fixedly connected to multiple pairs of oppositely arranged connecting frames (18). The multiple pairs of connecting frames (18) are fixedly connected to multiple liquid collection tubes (8) respectively.
3. The new energy cleanroom floor construction device according to claim 2, characterized in that, The reciprocating motion assembly includes a rotating component, a disc (19), a driven frame (22), and two guide rails (21). The rotating component is mounted on the support plate (4). The disc (19) is mounted on the rotating end of the rotating component. A drive rod (20) is fixedly connected to the bottom edge of the disc (19). The two guide rails (21) are fixedly connected to the support plate (4). The two ends of the driven frame (22) are slidably disposed in the two guide rails (21). The drive rod (20) is movably inserted into the driven frame (22).
4. The new energy cleanroom floor construction device according to claim 3, characterized in that, The rotating component includes a top frame (23) and a motor (24). The top frame (23) is fixedly connected to the support plate (4), and the motor (24) is fixedly installed on the top frame (23). The output end of the motor (24) is fixedly connected to the top of the disc (19).
5. The new energy cleanroom floor construction device according to claim 4, characterized in that, The transmission assembly includes a movable component, a drive wheel (25), two side wheels (26), and multiple driven wheels (27). One end of the movable component is connected to the output end of the motor (24), and the other end of the movable component is fixedly connected to the drive wheel (25). The two side wheels (26) are respectively fixedly sleeved on two movable tubes (10) located at the edge. The multiple driven wheels (27) are respectively fixedly sleeved on multiple movable tubes (10) located in the middle. The drive wheel (25) is movably connected to the two side wheels (26) through a first chain (28). The drive wheel (25) is also movably connected to multiple driven wheels (27) through multiple second chains (29). A support rod (30) is fixedly connected to one side of the drive wheel (25). One end of the support rod (30) is rotatably connected to a driven plate (31). The bottom end of the driven plate (31) is rotatably sleeved on any of the movable tubes (10).
6. The new energy cleanroom floor construction device according to claim 5, characterized in that, The movable components include a large gear (32), a small gear (33), a first placement frame (34), and a second placement frame (35). The large gear (32) is fixedly sleeved on the output end of the motor (24). The first placement frame (34) is fixedly installed on the support plate (4). A rotating rod (36) is rotatably connected to the first placement frame (34). A small gear (33) and a first bevel gear (37) are fixedly sleeved on the rotating rod (36). The small gear (33) meshes with the large gear (32). The second placement frame (35) is fixedly installed on the first placement frame (34). A sleeve rod (39) is rotatably connected to the second placement frame (35). A second bevel gear (38) is fixedly connected to one end of the sleeve rod (39). The second bevel gear (38) meshes with the first bevel gear (37). A plug rod (40) is movably inserted through one end of the sleeve rod (39). One end of the plug rod (40) is fixedly connected to the drive wheel (25).
7. The new energy cleanroom floor construction device according to claim 6, characterized in that, The insertion rod (40) has a cross-shaped structure, and the sleeve rod (39) has a cross-shaped groove for inserting the insertion rod (40).
8. The new energy cleanroom floor construction device according to claim 7, characterized in that, The liquid guiding device includes a liquid storage tank (41), a pump body (42), a conduit (43), a liquid collecting plate (44), and multiple pairs of diverter pipes (45). The liquid storage tank (41) is mounted on the vehicle body (1). The input end of the pump body (42) extends to the inside of the liquid storage tank (41), and the output end of the pump body (42) is fixedly connected to the conduit (43). The liquid collecting plate (44) is fixedly mounted on the support plate (4), and the inner cavity of the liquid collecting plate (44) is connected to the inner cavity of the conduit (43). Multiple pairs of diverter pipes (45) 45) All are connected to the inner cavity of the liquid collection plate (44). Multiple pairs of diversion pipes (45) are respectively set to correspond to multiple liquid collection pipes (8). Two pairs of diversion pipes (45) are respectively set on both sides of the liquid collection pipe (8). One end of the diversion pipe (45) is fixedly connected to a flexible tube (46). One end of the flexible tube (46) is fixedly connected to a connecting pipe (47). The connecting pipe (47) is fixedly connected to the liquid collection pipe (8) through the support plate (48). The connecting pipe (47) is rotatably connected to the movable pipe (10).
9. A construction method for a new energy cleanroom floor construction device, wherein the new energy cleanroom floor construction device according to claim 1 is characterized in that: Includes the following steps: S1: Grind the factory floor; S2: Apply epoxy resin primer by scraping; S3: Mix intermediate mortar to repair expansion joints and cracks in the ground; S4: Epoxy resin intermediate coating, sand-applied intermediate coating mortar layer; S5: Apply epoxy intermediate coat putty layer; S6: Move the vehicle body (1) to the roller coating area; S7: The drive device drives multiple liquid collection pipes (8) to reciprocate in a direction perpendicular to the moving direction of the roller (7), and the drive device drives multiple movable pipes (10) to rotate in the liquid collection pipes (8). The vehicle body (1), the rotating mechanism (2) and the mechanical arm (3) drive multiple rollers (7) to move, and the rollers (7) are used to achieve ground coating.
Citation Information
Patent Citations
Epoxy floor construction coating machine
CN218205518U