Pipe butt joint auxiliary device and pipe butt joint method

The pipeline docking auxiliary device, composed of a support base and a multi-functional unit, solves the construction problem of natural gas pipelines with large elevation differences in the field, realizes convenient and accurate pipeline docking, and improves construction efficiency and docking quality.

CN119123189BActive Publication Date: 2026-01-16CHINA FIRST METALLURGICAL GROUP
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Patent Information

Application Number
CN202411261529.9
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-09-10
Publication Date
2026-01-16
Estimated Expiration
2044-09-10

AI Technical Summary

Technical Problem

During the laying of natural gas pipelines, the large weight of a single pipe and the heavy handling make it difficult to adjust its height, direction, and angle. It is also difficult to achieve a smooth connection in environments with large changes in elevation, resulting in great construction difficulties.

Method used

The pipe docking auxiliary device consists of a support base, a lifting unit, a direction adjustment unit, a support unit, an adjustment unit, a reinforcement unit, and a limit unit. The support base is fixed with screws, the lifting unit and the direction adjustment unit are used to adjust the height and direction of the pipe, the adjustment unit and the reinforcement unit ensure a tight docking, and the limit unit is used for fixation.

Benefits of technology

It enables convenient and precise pipeline docking in field environments with large elevation changes, improving construction efficiency and docking quality, adapting to complex terrain, and enhancing docking stability and sealing.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The application discloses a device for assisting pipeline butt joint, which comprises a supporting seat, a lifting unit, a direction adjusting unit, a supporting unit, an adjusting unit, a reinforcing unit and a limiting unit; the supporting seat is arranged in a foundation pit; the lifting unit is arranged on the supporting seat; the direction adjusting unit is arranged on the lifting unit; a fixing ring is arranged on the direction adjusting unit, and a pipeline is arranged in the fixing ring; one end of the supporting unit is connected with the fixing ring, and the other end is abutted against the inner wall of the foundation pit; the adjusting unit is arranged on the fixing ring; the reinforcing unit is arranged on the fixing ring, can pull the butt joint end of adjacent pipelines, and makes the adjacent pipelines closely adhere to each other; the limiting unit is arranged on the fixing ring and connected with the reinforcing unit, and limits the pipeline. The application also provides a pipeline butt joint method. The application can make the adjacent pipelines flatly butt joint in the field with large height difference, and makes pipeline laying convenient and simple.
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Description

TECHNICAL FIELD

[0001] The present application relates to the field of natural gas construction, in particular to a pipeline butt joint auxiliary device and a pipeline butt joint method. BACKGROUND

[0002] Natural gas pipeline lines are usually connected by single steel natural gas pipelines. The existing natural gas pipelines are usually large in diameter and high in pressure, and are usually made of high steel grade materials. When connecting the natural gas pipelines, precise assembly is required to ensure that the pipeline installation has correct angles and qualified butt joint quality.

[0003] In the process of laying and installing natural gas pipelines, the single pipe is heavy to carry and difficult to adjust the height, direction and angle; and the land elevation difference changes greatly in the wild. Therefore, it is difficult to lay and install the pipelines flatly and butt joint in the wild during the laying of the long-distance natural gas pipelines, and the construction is difficult. SUMMARY

[0004] The main purpose of the present application is to provide a pipeline butt joint auxiliary device and a pipeline butt joint method, so as to facilitate the flat butt joint of adjacent pipelines in the wild with large elevation difference, and make the pipeline laying convenient and simple.

[0005] The technical scheme adopted by the present application is:

[0006] A pipeline butt joint auxiliary device comprises a support seat, a lifting unit, a direction adjusting unit, a support unit, an adjusting unit, a reinforcing unit and a limiting unit.

[0007] The support seat is placed in a foundation pit and fixed by screws.

[0008] The lifting unit is placed on the support seat and can adjust the height of the pipeline.

[0009] The direction adjusting unit is placed on the lifting unit; a fixing ring is arranged on the direction adjusting unit, the pipeline is placed in the fixing ring, and the direction adjusting unit can adjust the direction of the pipeline.

[0010] One end of the support unit is connected to the outer side of the fixing ring, and the other end is abutted against the inner wall of the foundation pit.

[0011] The adjusting unit is arranged on the outer side of the fixing ring and can push the pipeline in the fixing ring to rotate vertically on the lifting unit, that is, the adjusting unit pushes the pipeline in the fixing ring to rotate and adjust along the vertical horizontal plane on the lifting unit.

[0012] The reinforcing unit is arranged on the outer side of the fixing ring and can pull the butt joint end of the adjacent pipeline to make the adjacent pipelines closely fit.

[0013] The limiting unit is arranged at the upper end of the fixing ring and is connected with the reinforcing unit to limit the pipeline.

[0014] Further, the lifting unit comprises a rotating hemisphere, a lifting screw rod and a lifting sleeve rod.

[0015] The spherical surface of the rotating hemisphere is arranged in the arc-shaped groove of the support base, and the outer diameter of the rotating hemisphere matches the inner diameter of the arc-shaped groove, so that the rotating hemisphere can rotate in the arc-shaped groove; the arc-shaped groove is provided with an annular sliding groove, and the spherical surface of the rotating hemisphere is provided with a T-shaped sliding block, the T-shaped head of the T-shaped sliding block is clamped into the annular sliding groove, and the T-shaped sliding block can slide in the annular sliding groove.

[0016] The lifting screw rod is arranged on the plane of the rotating hemisphere; one end of the lifting sleeve rod is matched with the thread of the lifting screw rod, and the other end of the lifting sleeve rod is connected with the direction adjusting unit.

[0017] The rotating hemisphere is rotated, the lifting screw rod rotates with the rotating hemisphere, the lifting sleeve rod is lifted under the action of the lifting screw rod, so that the pipeline is lifted.

[0018] The inner circumferential wall of the lifting sleeve rod is provided with internal threads located on the outer side of the lifting screw rod, and the internal threads and the threads on the outer side of the lifting screw rod are matched with each other, so that when the rotating hemisphere drives the lifting screw rod to rotate, the lifting sleeve rod can drive the fixing ring to lift.

[0019] When the two ends of the pipeline (adjacent pipeline) are fixed with the two groups of fixing rings, one end of the pipeline is lifted by rotating the lifting screw rod on one side of the pipeline, and after rotating on the lifting sleeve rod, the pipeline can be supported and adjusted in an inclined state to match the height and angle of another pipeline, so that the whole device can adapt to the complex field environment with height difference.

[0020] Further, a plurality of handles are arranged on the plane of the rotating hemisphere, so that the operator can stably rotate the rotating hemisphere on the support base.

[0021] Further, a scale indicating rod is arranged on the plane of the rotating hemisphere, and a sliding sleeve is sleeved on the indicating rod; the upper end of the sliding sleeve is fixed to the lower end of the fixing ring, and the indicating rod can slide in the sliding sleeve.

[0022] When the lifting sleeve rod is lifted under the action of the lifting screw rod, the indicating rod in the sliding sleeve and the scale are exposed, so that the operator can more accurately understand the lifting height.

[0023] Further, the direction adjusting unit comprises a rotating block, the lower end of the rotating block is hinged to the upper end of the lifting sleeve rod of the lifting unit, and the rotating block is connected with the fixing ring.

[0024] Further, the support unit has two, respectively located on both sides of the pipeline, including support sleeve rod, crossbar, block, support spring;

[0025] One end of the support sleeve rod is connected with the outside of the fixed ring;

[0026] One end of the crossbar is connected with one side of the block, and the other end is inserted into the support sleeve rod, and the crossbar can slide in the support sleeve rod;

[0027] The other side of the block is in abutment with the inner wall of the foundation pit; the block is L-shaped, and the L end is inclined inward; when the block is placed inside the fixed ring in the foundation pit, the inclined L end can be pressed to the inside of the foundation pit and closely fit with the inner wall of the foundation pit; after the block closely fits with the inner wall of the foundation pit, the fixed ring can be fixed to support the pipeline, avoiding the rotation of the fixed ring with the rotation of the lifting screw rod.

[0028] The support spring is in a compressed state, placed between the support sleeve rod and the crossbar, one end of which is connected with the support sleeve rod, and the other end is connected with the crossbar.

[0029] Further, the adjusting unit includes a telescopic rod, a support plate, an adjusting screw rod, a sliding block, a sliding block, and an inclined rod;

[0030] The telescopic rod includes a connecting rod and an adjusting sleeve rod, and the inner diameter of the adjusting sleeve rod is matched with the outer diameter of the connecting rod; one end of the connecting rod is connected with the outside of the fixed ring, and the other end of the connecting rod is inserted into the adjusting sleeve rod, and the connecting rod can slide in the adjusting sleeve rod; the adjusting sleeve rod is connected with the support plate;

[0031] One end of the adjusting screw rod is rotationally connected with the connecting rod, and the other end is connected with the limiting part; the adjusting screw rod is provided with a sliding block, and the sliding block is matched with the thread on the adjusting screw rod (i.e., a threaded hole is formed in the sliding block, and the threaded hole is matched with the thread on the outside of the adjusting screw rod); one end of the sliding block is provided with a sliding block, and the other end of the sliding block is connected with the adjusting sleeve rod through the inclined rod (the inclined rod is hingedly connected with the sliding block and the adjusting sleeve rod); a first sliding groove matched with the sliding block is formed in the outside of the fixed ring, and the sliding block can slide in the first sliding groove to stably move the sliding block;

[0032] Rotating the adjusting screw rod can drive the sliding block to move towards or away from the side of the connecting rod, thereby pushing or pulling the adjusting sleeve rod through the inclined rod to drive the support plate to move. For example, when the lifting unit lifts the pipeline (rotating the rotating hemisphere, driving the lifting screw rod to rotate synchronously, and then lifting the lifting sleeve rod), the adjusting screw rod is rotated, the adjusting screw rod drives the sliding block to stably slide, thereby driving the inclined rod to elongate the telescopic rod, the telescopic rod drives the support plate to abut against the foundation pit, and the telescopic rod pushes the pipeline in the fixed ring to rotate and adjust along the vertical horizontal plane on the lifting sleeve rod of the lifting unit, thereby quickly adjusting the butt joint angle of the pipeline.

[0033] Further, the limiting unit comprises a first connecting block, a second connecting block, an insertion block, a hinged block, a pressing block, a limiting block;

[0034] The first connecting block has two blocks, which are connected with the rotating ring of the reinforcing unit respectively;

[0035] The second connecting block has two blocks, which are connected with the two ends (the ends away from the rotating block) of the fixed ring respectively; the fixed ring is composed of multiple arc-shaped blocks;

[0036] When the two first connecting blocks and / or the two second connecting blocks are attached together, the two first connecting blocks and the two second connecting blocks are externally slidingly connected with the insertion block with a U-shaped cross section (the specification of the inner side of the insertion block is matched with the specification of the outer side of the two first connecting blocks and the two second connecting blocks when they are attached); the outer side of the insertion block is fixedly connected with the hinged block, the outer side of the hinged block is rotationally connected with the pressing block through a rotating shaft, and a torsion spring is arranged between the pressing block and the hinged block (the pressing block rotates on the hinged block through the rotating shaft and is reset through the torsion spring); the inner side of one end of the pressing block is fixedly connected with the limiting block, the limiting block passes through the insertion block and is then inserted into the second connecting block and / or the first connecting block and the second connecting block (the outer side of the first connecting block and the second connecting block is provided with a limiting slot, and when limiting, the limiting block is inserted into the limiting slot). Preferably, the part of the limiting block inserted into the limiting slot is inclined.

[0037] When the fixed ring is not limited and is unfolded, it can be fixed in the foundation pit through the support seat, and the pipeline is hoisted into the fixed ring for support. When the multiple arc-shaped blocks of the fixed ring are rotated in sequence and attached with the pipeline, and are fixed by the insertion block and the second connecting block, stable support is achieved through the support sleeve rod, the cross rod and the abutting block on the fixed ring.

[0038] Further, the reinforcing unit has two and is symmetrically arranged, which comprises a support block, a rotating ring, a reinforcing screw rod, a reinforcing rod, a limiting piece, a transmission assembly, a guide wheel;

[0039] One end of the support block is fixedly connected with the outer side of the fixed ring;

[0040] One end of the rotating ring is rotationally connected with the other end of the support block, and the other end of the rotating ring is connected with the lower end of the first connecting block of the limiting unit; a support groove is opened on the front surface of the rotating ring;

[0041] The reinforcing screw rod has two and is located at the two ends of the support groove on the rotating ring respectively; one end of the reinforcing screw rod is provided with a rotating shaft (the reinforcing screw rod is rotationally connected with the back surface of the rotating ring through the rotating shaft), and the other end passes through the rotating ring, the support groove on the rotating ring, and then passes through the rotating ring and the support groove on the rotating ring of the pipeline butt joint auxiliary device of the adjacent pipeline, and then is connected with the reinforcing rod;

[0042] The reinforcing rod is L-shaped, one end of which is threadedly connected with the reinforcing screw rod (the end of the reinforcing rod close to the rotating ring is provided with a threaded groove, which is matched with the threads on the outer side of the reinforcing screw rod, so that the rotating reinforcing screw rod can drive the reinforcing rod to move towards or away from the rotating ring, so that when the L-shaped end of the reinforcing rod is driven, it can pull the two butted pipelines to tightly fit);limiting members are arranged on both sides of the end connected with the reinforcing screw rod (the end of the reinforcing rod close to the rotating ring is fixedly connected with a limiting member penetrating through the rotating ring);

[0043] The transmission assembly comprises transmission wheels and a transmission belt; the transmission wheels are two, which are arranged on the two reinforcing screw rods respectively; the transmission belt is sleeved on the two transmission wheels; when any one of the two reinforcing screw rods on the same side is rotated, the other reinforcing screw rod on the same side can be synchronously rotated, thereby increasing the convenience when the two pipelines are butted.

[0044] The guide wheels are arranged in the supporting grooves to guide the transmission belt, so that the transmission belt can be stably sleeved on the outer side of the transmission wheel and rotate with the transmission wheel.

[0045] After the height and angle of the butted ends of the adjacent pipelines are adjusted, the reinforcing screw rod on the rotating ring is rotated, the L-shaped reinforcing rod is driven by the reinforcing screw rod to move close to the rotating ring, and the butted ends of the adjacent pipelines are pulled to tightly fit, thereby increasing the tight fitting when the pipelines are butted.

[0046] Further, the outer side of the adjacent pipeline is slidably connected with a sealing ring, the outer side of the sealing ring is fixedly provided with a gas concentration sensor penetrating through and extending to the inner side thereof, the inner side of the sealing ring is fixedly connected with a sealing ring, and the sealing ring and the sealing ring can increase the sealing property of the flange connection after the pipelines are connected. Preferably, the sealing ring is composed of two semicircular rings, one side of the two semicircular rings is hingedly connected, and the other side is fixed by a conventional bolt. The gas concentration sensor can be signal-connected with an operator terminal (such as an upper computer), and when the pipeline connection leaks and the leakage gas concentration exceeds the set monitoring value, an alarm is sent to the terminal to remind the operator to maintain in time.

[0047] Further, the front surface of the fixed ring is fixedly provided with a bubble level to facilitate the operator to observe the pipeline levelness by observing the bubble level when adjusting the pipeline angle, so that the adjustment is more convenient and accurate.

[0048] A pipeline butting method, which adopts the pipeline butting auxiliary device, comprises the following steps:

[0049] (1) the support seat is fixed in the foundation pit through screws, the pipeline is hoisted to the inside of the fixed ring for support, the multi-section arc blocks of the fixed ring are rotated to be attached to the pipeline, at this time, the second connecting blocks at the upper end of the fixed ring will also be attached; the insert block is slid to the back of the two second connecting blocks, and is fixed by inserting the limiting block into the limiting groove of the second connecting blocks; at this time, the sleeve rod on the fixed ring supports the cross rod, the abutting block is closely attached to the inner wall of the foundation pit, and at this time, the support plate of the adjusting unit is not fixed to the inner wall of the foundation pit;

[0050] (2) the rotating hemisphere of the lifting unit is rotated, the rotating hemisphere drives the lifting screw rod to rotate synchronously, the lifting screw rod drives the lifting sleeve rod, the direction adjusting unit and the fixed ring to rise synchronously, so that the butt joint height of the supported pipeline is adjusted;

[0051] (3) the adjusting screw rod is rotated, the adjusting screw rod drives the sliding block to stably slide, the sliding block drives the sliding block to stably slide, and then the inclined rod drives the telescopic sleeve rod to elongate, the support plate abuts the foundation pit, and the rotating block of the direction adjusting unit can rotate, so that the pipeline in the fixed ring is pushed to adjust the direction;

[0052] (4) after the butt joint ends of the adjacent pipelines complete height, angle and direction adjustment, the rotating ring is rotated, the first connecting blocks at both ends of the rotating ring are attached, the insert block is slid to the back of the two first connecting blocks, and is fixed by inserting the limiting block into the limiting groove of the first connecting block and the second connecting block; the screws on the support seat are removed, the reinforcing screw rod is connected with the reinforcing rod after penetrating through the rotating ring on the adjacent pipeline and the support groove on the rotating ring; the reinforcing screw rod is rotated, the reinforcing screw rod drives the reinforcing rod, and the butt joint ends of the adjacent pipelines are closely attached, and the butt joint connection of the adjacent pipelines is completed;

[0053] In step (2), when the land height difference occurs, the rotating hemisphere on one side of one of the pipelines is rotated, so that one end of the pipeline on this side is lifted or lowered, that is, the pipeline is in an inclined state, so as to adapt to the environment with the height difference.

[0054] The beneficial effects of the present application are as follows:

[0055] By setting the lifting unit, the height of the adjacent pipelines is adjusted, so as to facilitate butt joint, ensure the butt joint quality, and be especially suitable for the environment with large land height difference;

[0056] By setting the direction adjusting unit, the angle of the adjacent pipelines is adjusted, so as to facilitate butt joint and ensure the butt joint quality;

[0057] By setting the support unit, the pipeline is supported, and the butt joint of the adjacent pipelines is facilitated;

[0058] By setting the adjusting unit, the pipeline is rotated left and right, and the butt joint angle of the pipeline is quickly adjusted;

[0059] By setting the reinforcing unit, the butt joint ends of adjacent pipes are conveniently pulled, so that the adjacent pipes are closely attached, thereby improving the butt joint quality.

[0060] By setting the limiting unit, the pipe is conveniently limited and fixed, so as to facilitate butt joint.

[0061] The application can give reliable support to the pipe in the foundation pit, and conveniently realize the adjustment of the height, direction and angle of the pipe, thereby solving the problems of difficult support, difficult adjustment of the height, direction and angle of the pipe during pipe butt joint, and facilitating construction and improving efficiency. BRIEF DESCRIPTION OF DRAWINGS

[0062] In order to more clearly illustrate the technical solutions in the embodiments of the application or the prior art, the following will briefly introduce the drawings needed to be used in the embodiments or the prior art description. Obviously, the drawings in the following description are some embodiments of the application, and other drawings can be obtained by those skilled in the art without creative labor under the premise of the drawings.

[0063] Figure 1 is a structural schematic view of a pipe butt joint auxiliary device;

[0064] Figure 2 is a side view structural schematic view of a pipe butt joint auxiliary device;

[0065] Figure 3 is a structural schematic view of an adjusting unit;

[0066] Figure 4 is a connecting structure schematic view of a fixing ring, a reinforcing unit and a limiting unit;

[0067] Figure 5 is Figure 4 is an enlarged schematic view of A in

[0068] Figure 6 is a connecting structure schematic view of a reinforcing screw rod, a reinforcing rod and a limiting piece;

[0069] Figure 7 is a structural schematic view of a sealing ring and a gas concentration sensor;

[0070] In the figure, 1 is a foundation pit, 2 is a rotating hemisphere, 3 is a lifting screw rod, 4 is a lifting sleeve rod, 5 is a rotating block, 6 is a fixing ring, 7 is a supporting unit, 71 is a supporting sleeve rod, 72 is a cross rod, 73 is a supporting spring, 74 is a resisting block, 8 is a reinforcing unit, 81 is a supporting block, 82 is a rotating ring, 83 is a supporting groove, 84 is a guide wheel, 85 is a reinforcing screw rod, 86 is a reinforcing rod, 87 is a limiting rod, 88 is a transmission assembly, 9 is an adjusting unit, 91 is a connecting rod, 92 is an adjusting screw rod, 93 is a sliding block, 94 is a sliding block, 95 is an inclined rod, 96 is an adjusting sleeve rod, 97 is a supporting plate, 10 is a limiting unit, 101 is a first connecting block, 102 is a hinged block, 103 is an inserting block, 104 is a pressing block, 105 is a limiting block, 106 is a second connecting block, 11 is a supporting seat, 14 is a sealing ring, and 15 is a gas concentration sensor. DETAILED DESCRIPTION

[0071] In order to make the objectives, technical solutions and advantages of the present application clearer, the present application will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present application and should not be used to limit the present application.

[0072] Embodiment 1

[0073] Reference Figures 1-7 A device for assisting pipe butt joint, which comprises a supporting seat 11, a lifting unit, a direction adjusting unit, a supporting unit 7, an adjusting unit 9, a reinforcing unit 8 and a limiting unit 10.

[0074] The supporting seat 11 is placed in the foundation pit 1 and is fixed by screws.

[0075] The lifting unit can adjust the height and inclination angle of the pipe, and comprises a rotating hemisphere 2, a lifting screw rod 3 and a lifting sleeve rod 4. The spherical surface of the rotating hemisphere 2 is placed in the arc-shaped groove of the supporting seat 11, and the outer diameter of the rotating hemisphere 2 matches the inner diameter of the arc-shaped groove, so that the rotating hemisphere 2 can rotate in the arc-shaped groove. An annular sliding groove is formed on the arc-shaped groove of the supporting seat 11, and a T-shaped sliding block is arranged on the spherical surface of the rotating hemisphere 2, the T-shaped head of the T-shaped sliding block is clamped into the annular sliding groove, and the T-shaped sliding block can slide in the annular sliding groove. The lifting screw rod 3 is arranged on the plane of the rotating hemisphere 2, one end of the lifting sleeve rod 4 is matched with the thread of the lifting screw rod 3, and the other end of the lifting sleeve rod 4 is connected with the rotating block 5 of the direction adjusting unit. In order to facilitate the rotation of the rotating hemisphere 2, a plurality of handles can be arranged on the plane of the rotating hemisphere 2.

[0076] Rotating the rotating hemisphere 2, the lifting screw 3 rotates with the rotating hemisphere 2, and the lifting sleeve rod 4 is lifted under the action of the lifting screw 3, thereby lifting the pipeline. In this embodiment, the inner circumferential wall of the lifting sleeve rod 4 is provided with an internal thread located outside the lifting screw 3, and the internal thread and the thread outside the lifting screw 3 are matched with each other, so that when the rotating hemisphere 2 drives the lifting screw 3 to rotate, the pipeline can be lifted by the lifting sleeve rod 4. When the two ends of the butt joint pipeline (adjacent pipeline) are fixed with the two groups of fixing rings 6, one end of the pipeline is lifted by rotating the lifting screw 3 on one side of the pipeline, so that the pipeline is in an inclined state, thereby matching the height and angle of the pipeline with another pipeline, and the entire device can adapt to the complex field environment with height difference.

[0077] The direction adjusting unit can adjust the direction of the pipeline, which includes a rotating block 5, the lower end of the rotating block 5 is hinged to the upper end of the lifting sleeve rod 4 of the lifting unit, and the rotating block 5 is connected with the fixing ring 6. The pipeline is placed in the fixing ring 6.

[0078] The supporting unit 7 has two, which are respectively located on both sides of the pipeline, and is used for supporting the pipeline, which includes a supporting sleeve rod 71, a cross rod 72, a resisting block 74, and a supporting spring 73. One end of the supporting sleeve rod 71 is connected with the outside of the fixing ring 6. One end of the cross rod 72 is connected with one side of the resisting block 74, the other end of the cross rod 72 is inserted into the supporting sleeve rod 71, and the cross rod 72 can slide in the supporting sleeve rod 71. The other side of the resisting block 74 abuts against the inner wall of the foundation pit 1. In this embodiment, the resisting block 74 is L-shaped, and the L end is inclined inward; when the resisting block 74 is placed in the foundation pit together with the fixing ring 6, the inclined L end can be pressed to the inside of the foundation pit 1 and tightly abut against the inner wall of the foundation pit 1. After the resisting block 74 tightly abuts against the inner wall of the foundation pit 1, the fixing ring 6 can be fixed to support the pipeline, and the fixing ring 6 is prevented from rotating with the rotation of the lifting screw 3. The supporting spring 73 is in a compressed state and is placed between the supporting sleeve rod 71 and the cross rod 72, one end of the supporting spring 73 is connected with the supporting sleeve rod 71, and the other end of the supporting spring 73 is connected with the cross rod 72.

[0079] The adjusting unit 9 is arranged outside the fixed ring 6 and can push the pipeline in the fixed ring 6 on the lifting unit to rotate and adjust the orientation along the vertical horizontal plane, and comprises an extension rod, a support plate 97, an adjusting screw 92, a sliding block 94, a sliding block 93 and a diagonal rod 95. The extension rod comprises a connecting rod 91 and an adjusting sleeve rod 96, the inner diameter of the adjusting sleeve rod 96 is matched with the outer diameter of the connecting rod 91, one end of the connecting rod 91 is connected with the outside of the fixed ring 6, the other end of the connecting rod 91 is inserted into the adjusting sleeve rod 96, the connecting rod 91 can slide in the adjusting sleeve rod 96, and the adjusting sleeve rod 96 is connected with the support plate 97. One end of the adjusting screw 92 is rotationally connected with the connecting rod 91, and the other end is connected with a limiting part. The adjusting screw 92 is provided with the sliding block 94, the sliding block 94 is matched with the thread on the adjusting screw 92 (that is, a threaded hole is formed in the sliding block 94, and the threaded hole is matched with the thread on the outside of the adjusting screw 92). The upper end of the sliding block 94 is provided with the sliding block 93, the lower end of the sliding block 94 is hingedly connected with one end of the diagonal rod 95, and the other end of the diagonal rod 95 is hingedly connected with the adjusting sleeve rod 96. A first sliding groove matched with the sliding block 93 is formed in the outside of the fixed ring 6, and the sliding block 93 can slide in the first sliding groove to stably move the sliding block 93. The adjusting screw 92 is rotated, the adjusting screw 92 drives the sliding block 94 to move towards or away from the side of the connecting rod 91, so that the adjusting sleeve rod 96 is pushed or pulled by the diagonal rod 95 to drive the support plate 97 to move. For example, when the lifting unit lifts the pipeline (after the rotating half-sphere 2 drives the lifting screw 3 to rotate synchronously, the lifting sleeve rod 4 can be lifted), the adjusting screw 92 is rotated, the adjusting screw 92 drives the sliding block 94 to stably slide, so that the diagonal rod 95 drives the extension rod to be elongated, the extension rod drives the support plate 97 to abut against the foundation pit 1, the extension rod pushes the pipeline in the fixed ring 6 on the lifting sleeve rod 4 of the lifting unit to rotate and adjust the orientation along the vertical horizontal plane, and the pipeline is quickly adjusted (the rotating adjusting screw 92 can drive the sliding block 94 to approach the connecting rod 91, and the connecting rod 91 can slide on the adjusting sleeve rod 96, so that the sliding block 94 close to the connecting rod 91 is pushed to rotate the diagonal rod 95, the adjusting sleeve rod 96 is pushed to slide away from the connecting rod 91, and the adjusting sleeve rod 96 is adjusted in the orientation perpendicular to the pipeline, and the pipeline pushed by the elongated adjusting sleeve rod 96 can rotate on the lifting sleeve rod in the orientation along the vertical horizontal plane).

[0080] The reinforcing unit 8 has two, symmetrically arranged, and arranged outside the fixed ring 6, which can pull the butt joint end of the adjacent pipeline to make the adjacent pipeline closely fit. In the embodiment, the reinforcing unit 8 includes a support block 81, a rotating ring 82, a reinforcing screw 85, a reinforcing rod 86, a limiting piece 87, a transmission assembly 88, and a guide wheel 84. One end of the support block 81 is fixedly connected with the outside of the fixed ring 6. One end of the rotating ring 82 is rotationally connected with the other end of the support block 81, and the other end of the rotating ring 82 is connected with the lower end of the first connecting block 101 of the limiting unit 10; a support groove 83 is formed on the front surface of the rotating ring 82. The reinforcing screw 85 has two, which are respectively located at the two ends of the support groove 83 on the rotating ring 82; one end of the reinforcing screw 85 is provided with a rotating shaft (the reinforcing screw 85 is rotationally connected with the back surface of the rotating ring 82 through the rotating shaft), and the other end of the reinforcing screw 85 passes through the rotating ring 82, the support groove 83 on the rotating ring 82, and then passes through the rotating ring 82 and the support groove 83 on the rotating ring 82 of the pipeline butt joint auxiliary device of the adjacent pipeline, and then is connected with the reinforcing rod 86. In the embodiment, the reinforcing rod 86 is L-shaped, one end of which is threadedly connected with the reinforcing screw 85 (a threaded groove is formed on the end of the reinforcing rod 86 close to the rotating ring 82, which cooperates with the threads on the outer side of the reinforcing screw 85, so that the rotating reinforcing screw 85 can drive the reinforcing rod 86 to move towards or away from the side of the rotating ring 82, so that when the L-shaped end of the reinforcing rod 86 is driven, the two butt joint pipelines can be closely fit); the end of the reinforcing rod 86 close to the rotating ring 82 is fixedly connected with the limiting piece 87 which penetrates through the rotating ring 82. The transmission assembly 88 includes a transmission wheel and a transmission belt; the transmission wheel has two, which are respectively arranged on the two reinforcing screws 85; the transmission belt is sleeved on the two transmission wheels; when any one of the two reinforcing screws 85 on the same side is rotated, the other reinforcing screw 85 on the same side can be synchronously rotated, thereby increasing the convenience of the butt joint of the two pipelines. The guide wheel 84 is arranged in the support groove 83 to guide the transmission belt, so that the transmission belt can be stably sleeved on the outside of the transmission wheel and rotate with the transmission wheel.

[0081] After the height, direction and angle of the butt joint end of the adjacent pipeline are adjusted, the reinforcing screw 85 on the rotating ring 82 is rotated, the L-shaped reinforcing rod 86 driven by the reinforcing screw 85 approaches the rotating ring 82, and the butt joint end of the adjacent pipeline is pulled to closely fit, thereby increasing the close fitting of the butt joint of the pipelines.

[0082] The limiting unit 10 is arranged at the upper end of the fixed ring 6 to limit the pipeline, and comprises a first connecting block 101, a second connecting block 106, an insertion block 103, a hinged block 102, a pressing block 104 and a limiting block 105. The first connecting block 101 has two blocks, which are connected with the two ends of the rotating ring 82 of the reinforcing unit 8 respectively. The second connecting block 106 has two blocks, which are connected with the two ends (the ends away from the rotating block 5) of the fixed ring 6 respectively. The fixed ring 6 is composed of multiple arc-shaped blocks. When the two first connecting blocks 101 and / or the two second connecting blocks 106 are attached together, the two first connecting blocks 101 and the two second connecting blocks 106 are externally slidably connected with the insertion block 103 in a U-shaped cross section (the specification of the inner side of the insertion block 103 is matched with the specification of the outer side of the two first connecting blocks 101 and the two second connecting blocks 106 when they are attached together); the outer side of the insertion block 103 is fixedly connected with the hinged block 102. The outer side of the hinged block 102 is rotatably connected with the pressing block 104 through a rotating shaft, and a torsion spring is arranged between the pressing block 104 and the hinged block 102; the pressing block 104 rotates on the hinged block 102 through a rotating shaft and resets through the torsion spring. The inner side of one end of the pressing block 104 is fixedly connected with the limiting block 105, the limiting block 105 passes through the insertion block 103 and is then inserted into the limiting slot on the second connecting block 106 and / or the first connecting block 101 and the second connecting block 106. In the embodiment, the part of the limiting block 105 inserted into the limiting slot is in an inclined shape.

[0083] When the fixed ring 6 is not limited and is unfolded, the pipeline can be hoisted into the fixed ring 6 for support through the support seat 11 fixed in the foundation pit 1. When the multiple arc-shaped blocks of the fixed ring 6 are rotated in sequence and attached with the pipeline, and the second connecting block 106 is fixed by the insertion block 103, stable support is provided through the support sleeve rod 71, the cross rod 72 and the abutting block 74 on the fixed ring 6.

[0084] In the embodiment, the outer sides of the adjacent pipelines are slidably connected with the sealing ring 14, which is composed of two half rings, one side of which is hinged and the other side is fixed by a conventional bolt. The outer side of the sealing ring 14 is fixedly installed with a gas concentration sensor 15, one end of which penetrates and extends to the inner side of the sealing ring 14. The inner side of the sealing ring 14 is fixedly connected with a sealing ring, which can increase the sealing property of the flange connection after the pipeline connection. The gas concentration sensor 15 can be signal-connected with the upper computer operated by the operator. If the pipeline connection leaks and the concentration of the leaked gas exceeds the set monitoring value, the upper computer will send an alarm to remind the operator to maintain in time.

[0085] In the embodiment, in order to facilitate the operator to adjust the pipeline angle more conveniently and accurately, a bubble level can be fixedly installed on the front of the fixed ring 6 to observe the pipeline levelness by observing the bubble level.

[0086] Embodiment 2

[0087] Different from the embodiment 1, the plane of the rotating hemisphere 2 is provided with a scale indicating rod, and a sliding sleeve is sleeved on the indicating rod. The upper end of the sliding sleeve is fixed to the lower end of the fixing ring 6, and the indicating rod can slide in the sliding sleeve. When the lifting sleeve rod 4 is lifted under the action of the lifting screw rod 3, the scale on the indicating rod is exposed, so that the operator can more accurately understand the lifting height.

[0088] Embodiment 3

[0089] A pipeline butt joint method, which adopts the pipeline butt joint auxiliary device of the embodiment 2; it comprises the following steps:

[0090] (1) The support seat is fixed in the foundation pit by screws, and after the support seat 11 is fixed in the foundation pit 1, since the fixing ring 6 is composed of multiple arc blocks and can be limited and fixed by the inserting block 103 on the second connecting block 106, when the fixing ring 6 is not limited and fixed by the inserting block 103 and is in the unfolded state, the pipeline can be hoisted to the inside of the fixing ring 6 for support, the multiple arc blocks of the fixing ring are rotated to be attached to the pipeline, and at this time, the second connecting block on the upper end of the fixing ring will also be attached; the inserting block is slid to the back of the two second connecting blocks, and is fixed by inserting the limiting block into the limiting groove of the second connecting block; at this time, the sleeve rod 71 on the fixing ring supports the cross rod, and the abutting block is tightly attached to the inner wall of the foundation pit, so as to realize the stable support of the fixing ring 6 and the pipeline; and at this time, the support plate of the adjusting unit is not fixed to the inner wall of the foundation pit;

[0091] (2) The rotating hemisphere of the lifting unit is rotated, the rotating hemisphere 2 can rotate in the support seat 11, the rotating hemisphere drives the lifting screw rod to rotate synchronously, the lifting screw rod drives the lifting sleeve rod, the direction adjusting unit and the fixing ring to rise synchronously, so as to adjust the butt joint height of the supported pipeline;

[0092] When there is a land height difference, one of the rotating hemispheres on one side of the pipeline is rotated, so that one end of the pipeline on this side is lifted or lowered, that is, the pipeline is in an inclined state, so as to adapt to the environment with height difference, that is, the angle adjustment of the pipeline is completed;

[0093] (3) The adjusting screw rod 92 is rotated, the adjusting screw rod 92 drives the sliding block 94 to slide stably, the sliding block 94 drives the sliding block to slide stably, and then the inclined rod drives the telescopic sleeve rod to elongate, and the support plate abuts against the foundation pit; since the rotating block of the direction adjusting unit can rotate, the fixing ring 6 can rotate forward and backward and left and right through the rotating block 5, so as to push the pipeline in the fixing ring 6 to rotate left and right, and quickly adjust the butt joint direction of the pipeline;

[0094] (4) After the butt joint end of the adjacent pipes is adjusted in height, angle and direction, the rotating ring is rotated, the first connecting blocks at both ends of the rotating ring are attached, the insert block is slid to the rear of the two first connecting blocks, and is fixed by inserting the limiting block into the limiting slot of the first connecting block and the second connecting block; the screw on the support seat is removed, the reinforcing screw rod is connected with the reinforcing rod after passing through the rotating ring on the adjacent pipe and the support slot on the rotating ring; the reinforcing screw rod is rotated, the reinforcing screw rod drives the reinforcing rod to approach the rotating ring 82, the butt joint end of the adjacent pipes is pulled to closely attach, that is, at the connecting flange, the operator tightens the part of the bolts used for the pipe butt joint or partially welds the pipe butt joint, and the butt joint connection of the adjacent pipes is completed.

[0095] In the present application, after the two groups of fixing rings 6 are fixed on both ends of the butt joint pipe (adjacent pipe), one end of the pipe is lifted by rotating the lifting screw rod 3 on one side, and the other end is supported and adjusted in an inclined state after being rotated by the rotating block, so that the whole structure can be inclined to support the pipe to adapt to the complex field environment with height difference. After the pipe is fixed, the insert block 103 is removed by extruding the pressing block 104, and the fixing ring 6 is no longer fixed, and the whole structure can be removed from the foundation pit 1 by rotating the fixing ring 6 by one hundred and eighty degrees.

[0096] In the present application, during the adjustment of the height, angle and direction of the pipe, the bubble level on the front surface of the fixing ring 6 can be used to observe the levelness of the pipe by the operator, and the indicating rod at the lower end of the fixing ring 6 can be used to determine the adjusted height of the pipe, so that the adjustment of the angle and height is more accurate compared with the traditional technology. In addition, the sealing ring 14 and the sealing ring on the inner side can be used to increase the sealing performance of the flange connection after the pipe connection.

[0097] In the present application, the fixing ring is composed of multiple arc-shaped blocks; when the fixing ring is not limited and is unfolded, the pipe can be fixed and supported by the support seat, and the operation is more accurate compared with hoisting; when the multiple arc-shaped blocks of the fixing ring are sequentially rotated and attached to the pipe and are fixed by the insert block, the pipe can be stably supported by the sleeve rod, the cross rod and the abutting block on the fixing ring, so that the operation is more simple and the safety is greatly improved compared with the traditional technology.

[0098] In the present application, the rotating hemisphere is rotated in the support seat, so that the lifting screw rod is synchronously rotated, the lifting screw rod drives the lifting sleeve rod to lift, the fixing ring and the pipe butt joint height are adjusted, the fixing ring stably slides, the inclined rod is lifted or pulled to adjust the extension of the adjusting sleeve rod, the support plate on the adjusting sleeve rod is driven by the adjusting screw rod on one side or the other side to abut against the foundation pit, the pipe in the fixing ring is pushed to rotate left and right, the direction of the butt joint pipe is quickly adjusted, the operation of the pipe adjustment is more simple compared with the traditional technology, and the practicability is high.

[0099] In the application, after the butt joint ends of two pipes are butt jointed in height, direction and angle, the L-shaped reinforcing rod can be driven to approach the rotating ring by rotating the reinforcing screw on the rotating ring, and the butt joint ends of the two pipes are pulled to closely adhere to each other, compared with the traditional technology, the close adhesion during pipe butt joint is increased, and the safety is greatly improved.

[0100] In the application, since the fixed ring can rotate forward and backward and left and right on the lifting sleeve rod through the rotating block, after the fixed ring is fixed on both ends of the butt joint pipe, the lifting screw on one side is rotated to lift one end of the pipe, and the other end is rotated on the lifting sleeve rod, so that the pipe angle and direction are adjusted, and compared with the traditional fixing method, the complex field environment with height difference can be adapted.

[0101] The rotating block 5 on the direction adjusting unit supports the fixed ring 6, so that the fixed ring 6 supports the pipe end together with the rotating block 5, the rotating hemisphere 2, the lifting screw 3 and the lifting sleeve rod 4, only when the pipe end is supported, the adjusting unit 9 located obliquely below the fixed ring 6 can drive the pipe end to rotate left and right in the vertical horizontal plane by stretching and retracting, and the rotating block 5 can rotate forward and backward on the fixed ring 6, so that the rotating block 5 on both ends of the pipe can be rotated to adjust the Figure 2 In the view angle, the levelness of the pipe is adjusted.

[0102] In the application, the vertical rotation can be understood as rotating and adjusting the pipe on the lifting sleeve rod 4 along the vertical horizontal plane.

[0103] The contents not described in detail in the specification belong to the prior art known to those skilled in the art.

[0104] It should be understood that those skilled in the art can make improvements or changes according to the above description, and all these improvements and changes shall belong to the protection scope of the appended claims of the application.

Claims

1. A device for assisting in the plumbing of a pipe, characterised in that: The utility model relates to a pipeline support device, including support seat, elevating unit, direction adjustment unit, support unit, adjusting unit, reinforcing unit, limiting unit; The support seat is placed in the foundation pit; The elevating unit is placed on the support seat and can adjust the height of the pipeline; The elevating unit includes rotating hemisphere, elevating screw rod and elevating sleeve rod; The spherical surface of the rotating hemisphere is placed in the arc-shaped groove of the support seat, and the outer diameter of the rotating hemisphere matches the inner diameter of the arc-shaped groove; A ring-shaped sliding groove is formed in the arc-shaped groove of the support seat, and a T-shaped sliding block is arranged on the spherical surface of the rotating hemisphere, the T-shaped head of the T-shaped sliding block is clamped into the ring-shaped sliding groove, and the T-shaped sliding block can slide in the ring-shaped sliding groove; The elevating screw rod is arranged on the plane of the rotating hemisphere; One end of the elevating sleeve rod is matched with the thread of the elevating screw rod, and the other end of the elevating sleeve rod is connected with the direction adjustment unit; When the rotating hemisphere is rotated, the elevating screw rod rotates with the rotating hemisphere, and the elevating sleeve rod is lifted under the action of the elevating screw rod, so that the pipeline is lifted; The direction adjustment unit is placed on the elevating unit; A fixed ring is arranged on the direction adjustment unit, and the pipeline is placed in the fixed ring, and the direction adjustment unit can adjust the direction of the pipeline; The direction adjustment unit includes a rotating block, which is hinged to the upper end of the elevating sleeve rod of the elevating unit; The support unit has two support sleeve rods, cross bars, abutting blocks and support springs, and is arranged on both sides of the pipeline; One end of the support sleeve rod is connected with the fixed ring; One end of the cross bar is connected with one side of the abutting block, and the other end is inserted into the support sleeve rod; The other side of the abutting block abuts against the inner wall of the foundation pit; The abutting block is L-shaped, and the L-shaped end is inclined inward; The support spring is in a compressed state and arranged between the support sleeve rod and the cross bar, and one end of the support spring is connected with the support sleeve rod, and the other end is connected with the cross bar; The adjusting unit is arranged on the fixed ring and can push the pipeline in the fixed ring to rotate vertically on the elevating unit; The adjusting unit includes an extension rod, a support plate, an adjusting screw rod, a sliding block, a sliding block and an inclined rod; The extension rod includes a connecting rod and an adjusting sleeve rod; One end of the connecting rod is connected with the fixed ring, and the other end is inserted into the adjusting sleeve rod, and the connecting rod can slide in the adjusting sleeve rod; The adjusting sleeve rod is connected with the support plate; One end of the adjusting screw rod is connected with the connecting rod, and the other end is connected with a limiting part; The adjusting screw rod is provided with a sliding block matched with the thread on the adjusting screw rod; One end of the sliding block is provided with a sliding block, and the other end of the sliding block is connected with the adjusting sleeve rod through the inclined rod; A first sliding groove matched with the sliding block is formed on the outer side of the fixed ring, and the sliding block can slide in the first sliding groove; When the elevating unit lifts the pipeline, the adjusting screw rod is rotated, the adjusting screw rod drives the sliding block to slide, so that the inclined rod drives the extension rod to elongate, the extension rod drives the support plate to abut against the foundation pit, the extension rod pushes the pipeline in the fixed ring to rotate vertically on the elevating sleeve rod of the elevating unit, and the pipeline is adjusted in the butt angle. The reinforcing unit is arranged on the fixed ring and can pull the butt joint end of the adjacent pipe to make the adjacent pipes closely adhere to each other; the reinforcing unit has two and is symmetrically arranged and comprises a supporting block, a rotating ring, a reinforcing screw rod, a reinforcing rod, a limiting piece, a transmission assembly and a guide wheel; the supporting block is connected with the fixed ring; one end of the rotating ring is rotatably connected with the supporting block and the other end is connected with a first connecting block of the limiting unit; a supporting groove is formed in the rotating ring; the reinforcing screw rod has two and is respectively arranged at two ends of the supporting groove; one end of the reinforcing screw rod is provided with a rotating shaft and the other end passes through the rotating ring, the supporting groove in the rotating ring, the rotating ring of the pipe butt joint auxiliary device of the adjacent pipe and the supporting groove in the rotating ring and then is connected with the reinforcing rod; the reinforcing rod is in L shape and one end of the reinforcing rod is connected with the reinforcing screw rod; the limiting piece is arranged on both sides of the end connected with the reinforcing screw rod; the transmission assembly comprises a transmission wheel and a transmission belt; the transmission wheel has two and is respectively arranged on the two reinforcing screw rods; the transmission belt is sleeved on the two transmission wheels; the guide wheel is arranged in the supporting groove and guides the transmission belt; The limiting unit is arranged on the fixed ring and is connected with the reinforcing unit to limit the pipe; the limiting unit comprises a first connecting block, a second connecting block, an inserting block, a hinged block, a pressing block and a limiting block; the first connecting block has two and is respectively connected with the reinforcing unit; the second connecting block has two and is respectively connected with two ends of the fixed ring; the fixed ring is composed of a plurality of arc blocks; when the two first connecting blocks and / or the two second connecting blocks are connected together, the two first connecting blocks and the two second connecting blocks are slidably connected with the inserting block which is in U shape in cross section; the hinged block is fixedly connected to the outer side of the inserting block, the hinged block is rotatably connected with the pressing block through a rotating shaft, a torsion spring is arranged between the pressing block and the hinged block; the limiting block is fixedly connected to one end of the inner side of the pressing block, the limiting block passes through the inserting block and is then inserted into the second connecting block and / or the first connecting block and the second connecting block.

2. The pipe docking aid of claim 1, wherein: A plurality of handles are arranged on the plane of the rotating hemisphere.

3. The pipe docking aid of claim 1, wherein: A scale indicating rod is arranged on the plane of the rotating hemisphere and a sliding sleeve is sleeved on the indicating rod; the upper end of the sliding sleeve is fixed on the fixed ring and the indicating rod can slide in the sliding sleeve.

4. A method of pipe butt joining, characterized by: The method adopts the pipe butt joint auxiliary device in any one of claims 1-3; The method comprises the following steps: (1) the supporting seat is fixed in the foundation pit through a screw, the pipe is hoisted to the inner side of the fixed ring for support, the plurality of arc blocks of the fixed ring are rotated to adhere to the pipe, at this time, the second connecting block at the upper end of the fixed ring also adheres, the inserting block is slid to the two second connecting blocks, the limiting block is inserted into the limiting groove of the second connecting block for fixation, at this time, the sleeve rod on the fixed ring supports the horizontal rod, the resisting block closely adheres to the inner wall of the foundation pit, and at this time, the supporting plate of the adjusting unit does not fix the adhesion of the inner wall of the foundation pit; (2) the rotating hemisphere of the lifting unit is rotated, the rotating hemisphere drives the lifting screw rod to synchronously rotate, the lifting screw rod drives the lifting sleeve rod, the direction adjusting unit and the fixed ring to synchronously rise, thereby adjusting the butt joint height of the supported pipe. (3) Rotate the adjusting screw, the adjusting screw drives the sliding block to slide stably, the sliding block drives the sliding block to slide stably, and then the inclined rod drives the telescopic sleeve rod to elongate, the supporting plate abuts against the foundation pit, because the rotating block of the direction adjusting unit can rotate, the pipeline in the fixed ring can be pushed to adjust the direction; (4) After the height, angle and direction of the butt joint end of the adjacent pipelines are adjusted, the rotating ring is rotated, the first connecting blocks at both ends of the rotating ring are attached, the plug block is slid to the two first connecting blocks, and then the plug block is fixed by being inserted into the limiting grooves of the first connecting blocks and the second connecting blocks; the screws on the supporting seat are removed, the reinforcing screw passes through the rotating ring on the adjacent pipeline, the supporting groove on the rotating ring and is connected with the reinforcing rod; the reinforcing screw is rotated, the reinforcing screw drives the reinforcing rod, the butt joint end of the adjacent pipelines is pulled to closely attach, and the butt joint connection of the adjacent pipelines is completed; In step (2), when the land height difference occurs, one of the pipelines is rotated to make one end of the pipeline on the side rise or droop, so that the pipeline is in an inclined state to adapt to the environment with the height difference.

Citation Information

Patent Citations

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