Nailing tool with high-speed detection system for automotive upholstery

The nailing tool with a high-speed detection system addresses the labor-intensive and unstable connections in automotive interior part assembly by using a camera and display to automatically detect and correct missed nails.

CN119125161APending Publication Date: 2024-12-13SUZHOU HONGYANGYU MOLD
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Patent Information

Application Number
CN202411364251.8
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-09-29
Publication Date
2024-12-13

AI Technical Summary

Technical Problem

Existing methods for connecting automotive interior parts using nail guns are labor-intensive and prone to missed nails, leading to unstable connections.

Method used

A nailing tool equipped with a high-speed detection system, comprising a camera, display, lighting, workbench, electric box, tool rack, and nail gun, which automatically detects missed nails through video recording and photo analysis.

Benefits of technology

Enables rapid detection of missed nails, ensuring stable connections by automatically identifying and addressing any omissions.

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Abstract

The invention discloses a nailing tool with a high-speed detection system for automotive upholstery. The nailing tool is characterized by comprising a camera (1), a display (2), an illuminating lamp (4), a workbench (5), an electric box (6) and a tool frame (7), wherein the workbench (5) is installed on the surface of the bottom of the tool frame (7), the electric box (6) is installed outside the side face of the tool frame (7), the displayer (2) is installed inside the side face of the tool frame (7), and the illuminating lamp (4) and the camera (1) are installed on the top of the tool frame (7). Rapid detection can be carried out through camera shooting, after nails are manually hit, a system automatically photographs, and then whether omission exists or not is rapidly judged through the system.
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Description

Technical Field

[0001] The invention relates to the field of automobile interior decoration part manufacturing, in particular to an automobile interior decoration part nailing tool with a high-speed detection system. Background Art

[0002] In the production of automotive interior parts, it is often necessary to connect two interior parts by nailing with a nail gun. If a nail is missed during the operation, the connection between the parts will be unstable, and the general detection method is more labor-intensive. Summary of the invention

[0003] In order to solve the above problems existing in the prior art, the present invention provides a nailing tool for automobile interior decoration parts with a high-speed detection system.

[0004] The technical solution adopted by the present invention to solve its technical problem is: A nailing tool for automobile interior parts with a high-speed detection system includes a camera 1, a display 2, a lighting lamp 4, a workbench 5, an electric box 6, and a tool rack 7; wherein: a workbench 5 is installed on the bottom surface of the tool rack 7, an electric box 6 is installed on the outside of the side of the tool rack 7, a display 2 is installed on the inside of the side of the tool rack 7, and a lighting lamp 4 and a camera 1 are installed on the top of the tool rack 7.

[0005] The present invention also has the following additional technical features: As a further specific optimization of the technical solution of the present invention, a nail gun 3 is also included.

[0006] As a further specific optimization of the technical solution of the present invention: four universal wheels are arranged at the bottom of the tooling frame 7.

[0007] As a further specific optimization of the technical solution of the present invention: the power box 6 supplies power to the camera 1, the display 2 and the lighting lamp 4.

[0008] As a further specific optimization of the technical solution of the present invention: the model of the camera 1 is Hikvision visual system; the model of the display 2 is ViewSonic TD2230; the model of the lighting lamp 4 is an explosion-proof lighting lamp 110V, 60HZ; As a further specific optimization of the technical solution of the present invention: the structure of the workbench 5 is a 45# square tube welding structure.

[0009] As a further specific optimization of the technical solution of the present invention: the structure of the tooling rack 7 is a 45# square tube welding structure.

[0010] Compared with the prior art, the present invention has the following advantages: The present invention can provide rapid detection through video recording. After the nails are manually driven in, the system automatically takes a photo, and then the system quickly determines whether there are any omissions. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] Figure 1 It is a schematic diagram of the main structure of the present invention; Figure 2 It is a side structural schematic diagram of the present invention.

[0012] Description of the accompanying drawings: camera 1, display 2, nail gun 3, lighting lamp 4, workbench 5, electric box 6, tooling rack 7. DETAILED DESCRIPTION

[0013] Exemplary embodiments of the present disclosure will be described in more detail below with reference to the accompanying drawings.

[0014] Example 1 A nailing tool for automobile interior parts with a high-speed detection system includes a camera 1, a display 2, a lighting lamp 4, a workbench 5, an electric box 6, and a tool rack 7; wherein: a workbench 5 is installed on the bottom surface of the tool rack 7, and the structure of the workbench 5 is a 45# square tube welding structure. The structure of the tool rack 7 is a 45# square tube welding structure, and four universal wheels are arranged at the bottom of the tool rack 7.

[0015] An electric box 6 is installed on the outside of the side of the tooling rack 7, and the electric box 6 supplies power to the camera 1, the display 2 and the lighting lamp 4. A display 2 is installed on the inside of the side of the tooling rack 7, and a lighting lamp 4 and a camera 1 are installed on the top of the tooling rack 7. The model of the camera 1 is Hikvision Vision System; the model of the display 2 is ViewSonic TD2230; the model of the lighting lamp 4 is an explosion-proof lighting lamp 110V, 60HZ.

[0016] The nailing tooling with high-speed detection system for automobile interior decoration parts also includes an external nailing gun 3 for use with the system.

[0017] Example 2 A method for using a nailing tool with a high-speed detection system for automobile interior parts: Place the product on this tooling, position the product using the positioning mechanism above, and then use a rivet gun to staple the required nails onto the product. Then the camera system receives the signal to scan the product. If all the nails can be scanned, it is determined that no nails are missed and the product can be taken away. Otherwise, it is necessary to check whether there are any missed positions.

[0018] The above detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention but merely represents selected embodiments of the present invention.

Claims

1. A nailing tool for automobile interior parts with a high-speed detection system, characterized in that: The invention comprises a camera (1), a display (2), a lighting lamp (4), a workbench (5), an electric box (6), and a tool rack (7); wherein: a workbench (5) is installed on the bottom surface of the tool rack (7), an electric box (6) is installed on the outside of the side of the tool rack (7), a display (2) is installed on the inside of the side of the tool rack (7), and a lighting lamp (4) and a camera (1) are installed on the top of the tool rack (7).

2. The nailing tool with a high-speed detection system for automobile interior parts according to claim 1, characterized in that: Also included is a nail gun (3).

3. The nailing tool with a high-speed detection system for automobile interior parts according to claim 1, characterized in that: Four universal wheels are arranged at the bottom of the tooling frame (7).

4. The nailing tool with a high-speed detection system for automobile interior parts according to claim 1, characterized in that: The electric box (6) supplies power to the camera (1), the display (2) and the lighting lamp (4).

5. The nailing tool with a high-speed detection system for automobile interior parts according to claim 1, characterized in that: The model of the camera (1) is Hikvision visual system; the model of the display (2) is ViewSonic TD2230; the model of the lighting lamp (4) is an explosion-proof lighting lamp 110V, 60HZ.

6. The nailing tool with a high-speed detection system for automobile interior parts according to claim 1, characterized in that: The structure of the workbench (5) is a 45# square tube welding structure.

7. The nailing tool with a high-speed detection system for automobile interior parts according to claim 1, characterized in that: The structure of the tooling frame (7) is a 45# square tube welding structure.