A new energy cable harness detection device

By designing a new energy cable harness detection device with automatic positioning, compression and rapid batch testing, the problem of manual operation in the existing technology is solved, and efficient and accurate harness detection is achieved.

CN119125618BActive Publication Date: 2025-02-25SPECIAL CABLE CO LTD HUAIAN SHENGTONG
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Patent Information

Application Number
CN202411273205.7
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-09-12
Publication Date
2025-02-25
Estimated Expiration
2044-09-12

AI Technical Summary

Technical Problem

The existing new energy cable harness detection device requires manual operation to clamp the wiring harness, and it is impossible to achieve automatic positioning, compression and rapid batch testing, which affects the efficiency and accuracy of the test.

Method used

A new energy cable harness detection device including a detection table, a detection mechanism, a support drive assembly, a positioning and compression assembly and a test plug assembly is designed. The support drive assembly separates the wire harness and drives its two ends away. The positioning and compression assembly cooperates with the support drive assembly to locate and tighten the wire harness. The test plug assembly drives the detection mechanism to move to realize the detection socket and the wiring harness connector. Accurate connection.

Benefits of technology

Automatic positioning, compression and rapid batch testing of wire harnesses are realized, which significantly improves testing efficiency and accuracy and reduces manual intervention.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention is applicable to the technical field of wire harness detection devices, and provides a new energy cable wire harness detection device, including a detection platform and two detection mechanisms, and also includes: a transition box, the transition box is fixed to the top of the detection platform, a side plate is fixed to the front and rear sides of the transition box respectively, and a support drive assembly is installed between the two side plates on the left and right sides of the transition box; a positioning and clamping assembly, a positioning and clamping assembly is installed at the left and right ends between the two side plates respectively; a test plug assembly, a test plug assembly is also installed on the positioning and clamping assembly, and the detection mechanism is detachably installed on the test plug assembly. The present invention realizes automatic positioning, clamping and rapid batch testing of the wire harness, and significantly improves the test efficiency and accuracy.
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Description

Technical Field

[0001] The present invention belongs to the technical field of wire harness detection devices, and in particular relates to a new energy cable wire harness detection device. Background Art

[0002] New energy cable harnesses refer to wire harnesses specially designed for use in the new energy field, especially in electric vehicles (EV), hybrid electric vehicles (HEV) and other equipment using renewable energy systems.

[0003] During the production process, new energy cable harnesses need to undergo rigorous inspection and testing to ensure that their quality and performance meet production requirements and safety standards, such as resistance measurement, insulation test, socket test, and vibration tensile strength test. When performing resistance measurement and socket test, manual or mechanical assistance is required to insert the connectors at both ends of the harness into the detection device, and the circuit between the internal controller of the instrument and the harness is connected to perform resistance measurement.

[0004] The existing detection device requires manual operation to clamp the wire harness, and cannot automatically position, compact, or quickly batch test the wire harness, which affects the efficiency and accuracy of the test. Therefore, in view of the above situation, it is urgent to develop a new energy cable harness detection device to overcome the shortcomings in current practical applications. Summary of the invention

[0005] The purpose of the present invention is to provide a new energy cable harness detection device, aiming to solve the problems mentioned in the above background technology.

[0006] The present invention is implemented in this way. A new energy cable harness detection device includes a detection platform and two detection mechanisms, the two detection mechanisms are arranged opposite to each other, and a plurality of detection sockets are arranged horizontally on the detection mechanism. The detection mechanism is used to perform resistance testing on the harness, and a controller connected to the detection socket circuit is provided in the detection mechanism, and also includes:

[0007] A transition box, the transition box is fixed on the top of the test bench, a side plate is fixed on the front and rear sides of the transition box respectively, a support drive assembly is installed between the two side plates on the left and right sides of the transition box respectively, the support drive assembly is used to separate the multiple wire harnesses, and the two support drive assemblies are used to drive the two ends of the wire harness away from each other;

[0008] A positioning and clamping assembly, one at each of the left and right ends between the two side plates, the positioning and clamping assembly is used to cooperate with the support drive assembly to drive and move the wire harness and to position and clamp the wire harness;

[0009] A test plug assembly is also installed on the positioning and clamping assembly, and the detection mechanism is detachably installed on the test plug assembly. When the positioning and clamping assembly positions and clamps the wiring harness, the test plug assembly is used to drive the detection mechanism to move and make the detection socket of the detection mechanism cooperate and plug with the connector of the wiring harness.

[0010] A further technical solution is that the support drive assembly includes a motor and a conveying roller component, and a plurality of conveying roller components are evenly arranged and rotatably installed between the two side plates. The conveying roller component includes a driving shaft and a conveying roller. The two ends of the driving shaft are correspondingly connected to the two side plates for rotation. A plurality of conveying rollers are installed on the driving shaft for damping rotation. A motor is also fixed to the side plate for driving the driving shaft of a conveying roller component at the outer end.

[0011] A further technical solution is that the conveying roller adopts an arc-shaped concave structure in the middle; an auxiliary plate is provided between two adjacent conveying roller members and on the outside of the conveying roller member at the outer end, the auxiliary plate and the contour clearance of the conveying roller member are matched, and the two ends of the auxiliary plate are fixedly connected to the two side plates accordingly; the detection socket installed on the detection mechanism corresponds one-to-one to the conveying roller of the conveying roller member.

[0012] A further technical solution is that the positioning and clamping assembly includes a vertical telescopic cylinder, a bearing frame, a guide rod, an adjusting nut, an inverted U-shaped frame, a support shaft, a pressure wheel, a stop head, a spring, a movable plate and a switch positioning piece. The end of the side plate is provided with a bearing frame, and a vertical telescopic cylinder is fixed on both sides of the bearing frame. The lower end of the vertical telescopic cylinder is fixed to the side plate. An inverted U-shaped frame is provided on the lower side of the upper part of the bearing frame, and a support shaft is fixed on the inverted U-shaped frame. A plurality of pressure wheels corresponding to the conveying rollers of the conveying rollers at the outer ends are rotatably installed on the support shaft; a plurality of guide rods corresponding to the pressure wheels are fixed on the top of the inverted U-shaped frame, and the guide rods also slide through the upper part of the bearing frame. An adjusting nut is threadedly connected to the guide rod, a spring is sleeved on the guide rod between the bearing frame and the inverted U-shaped frame, and a stop head for braking the pressure wheel is also fixed to the lower end of the guide rod; the lower part of the bearing frame is horizontally slidable and is provided with a plurality of switch positioning members corresponding to the conveying rollers of the conveying roller member, and a movable plate is also provided on the side of the bearing frame away from the conveying roller member, and the movable plate is fixedly connected to the plurality of switch positioning members, and a horizontal telescopic cylinder 2 is also fixed in the middle of the lower part of the bearing frame, and the output end of the horizontal telescopic cylinder 2 is fixedly connected to the movable plate, and when the switch positioning members installed on the same bearing frame are all triggered, the motor of the support drive assembly corresponding to the bearing frame stops working.

[0013] According to a further technical solution, the pressure wheel adopts a middle arc-shaped concave structure; the stop head is located between the horizontal portion of the inverted U-shaped frame and the pressure wheel, and the stop head adopts a middle arc-shaped concave structure.

[0014] A further technical solution is that the test plug-in assembly includes a horizontal telescopic cylinder, a fixed block and a fixed plate. A horizontal telescopic cylinder is also fixed to the outer side of the lower part of the supporting frame. A fixed block is fixed to the output end of the horizontal telescopic cylinder. A fixed plate is fixed to the end of the fixed block. The fixed plate is fixed to the side of the detection mechanism. The horizontal telescopic cylinder is used to drive the detection mechanism to move horizontally close to or away from the conveying roller.

[0015] A further technical solution is that the supporting frame includes an inclined plate, a vertical plate and a horizontal plate, and an inclined plate is respectively fixed on the front and rear sides of the bottom of the horizontal plate, and a vertical plate is fixed between the ends of the two inclined plates away from the horizontal plate; the vertical telescopic cylinder is fixed to the lower sides of the two ends of the horizontal plate, and the guide rod slides through the horizontal plate; the switch positioning member is slidably installed on the vertical plate, and a horizontal telescopic cylinder is respectively fixed to the outer ends of the vertical plate; the switch positioning member includes a switch seat and a trigger head, and the trigger head is elastically telescopically installed on the switch seat, the switch seat is slidably connected to the vertical plate, and the movable plate is fixedly connected to the switch seat.

[0016] According to a further technical solution, a guide rail is fixed on the lower side of the detection mechanism, a slider is slidably provided on the guide rail, a vertical telescopic cylinder 2 is fixed on the lower side of the slider, the lower end of the vertical telescopic cylinder 2 is fixed on the detection table, and the vertical telescopic cylinder 2 and the vertical telescopic cylinder 1 perform telescopic actions synchronously.

[0017] A further technical solution is that when the pressure wheel abuts against the surface of the wire harness on the conveying roller, the stop head and the pressure wheel are in a separated state, and the pressure wheel can rotate, and at this time the switch positioning member also corresponds horizontally one by one with the wire harness on the conveying roller; when the stop head abuts against the pressure wheel, the pressure wheel cannot rotate, and at this time the detection socket corresponds horizontally one by one with the wire harness on the conveying roller.

[0018] According to a further technical solution, a wiring harness groove corresponding to the conveying roller of the conveying roller member is also provided on the top of the transition box, and two ends of the wiring harness groove extend to the conveying roller members on both sides accordingly.

[0019] The invention provides a new energy cable harness detection device, which has the following beneficial effects:

[0020] The support drive assembly can separate multiple wire harnesses, and drive the two ends of the wire harnesses to move away from each other through two support drive assemblies. The positioning and clamping assembly used in conjunction can first drive the wire harness to move to a specified position under the action of the support drive assembly, and then clamp it and fix it.

[0021] In addition, the system also integrates a test plug assembly to assist the work of the detection mechanism. When the wiring harness is fixed in place by the positioning and clamping assembly, the test plug assembly will drive the detection mechanism to move so that the detection socket on the detection mechanism and the connector of the wiring harness are accurately connected.

[0022] In summary, the new energy cable harness detection device realizes automatic positioning, compression and rapid batch testing of the harness, significantly improving the testing efficiency and accuracy. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 A schematic diagram of the three-dimensional structure of a new energy cable harness detection device provided by an embodiment of the present invention;

[0024] Figure 2 for Figure 1 A schematic diagram of the enlarged structure of part A;

[0025] Figure 3 An enlarged schematic diagram of the left side structure of the detection platform in the new energy cable harness detection device provided by an embodiment of the present invention;

[0026] Figure 4 for Figure 3 Schematic diagram of the structure at an upward viewing angle;

[0027] Figure 5 for Figure 4 Schematic diagram of the enlarged structure of part B.

[0028] In the figure: 1-testing table, 2-transition box, 3-side plate, 4-support rod, 5-motor, 6-vertical telescopic cylinder one, 7-horizontal telescopic cylinder one, 8-fixed block, 9-fixed plate, 10-testing mechanism, 11-carrying frame, 12-guide rod, 13-adjusting nut, 14-conveying roller, 15-wire harness groove, 16-wire harness, 17-vertical telescopic cylinder two, 18-inverted U-shaped frame, 19-support shaft, 20-pressure wheel, 21-stop head, 22-spring, 23-testing socket, 24-switch seat, 25-trigger head, 26-inclined plate, 27-vertical plate, 28-horizontal plate, 29-joint, 30-guide rail, 31-slider, 32-moving plate, 33-auxiliary plate, 34-horizontal telescopic cylinder two. DETAILED DESCRIPTION

[0029] In order to make the purpose, technical solution and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the present invention.

[0030] The specific implementation of the present invention is described in detail below in conjunction with specific embodiments.

[0031] like Figure 1-5As shown, a new energy cable harness detection device provided by an embodiment of the present invention includes a detection platform 1 and two detection mechanisms 10, the two detection mechanisms 10 are arranged opposite to each other, and a plurality of detection sockets 23 are arranged horizontally on the detection mechanism 10. The detection mechanism 10 is used to perform resistance test on the harness 16. A controller connected to the detection socket 23 circuit is provided in the detection mechanism 10 for detecting the harness 16. The application of the detection mechanism 10 can refer to the existing public technology without limitation and duplication. It also includes:

[0032] A transition box 2, the transition box 2 is fixed to the top of the test bench 1, a side plate 3 is fixed to the front and rear sides of the transition box 2, a support driving assembly is installed between the two side plates 3 on the left and right sides of the transition box 2, the support driving assembly is used to separate the multiple wire harnesses 16, and the two support driving assemblies are used to drive the two ends of the wire harness 16 away from each other;

[0033] Positioning and clamping components, one positioning and clamping component is installed at the left and right ends between the two side plates 3, and the positioning and clamping components are used to cooperate with the supporting driving component to drive and move the wire harness 16 and to position and clamp the wire harness 16;

[0034] A test plug assembly is also installed on the positioning and clamping assembly. The detection mechanism 10 can be detachably installed on the test plug assembly. When the positioning and clamping assembly positions and clamps the wiring harness 16, the test plug assembly is used to drive the detection mechanism 10 to move and make the detection socket 23 of the detection mechanism 10 cooperate and plug with the connector 29 of the wiring harness 16.

[0035] In the embodiment of the present invention, in order to effectively carry the middle part of the wire harness 16, the design of the transition box 2 is adopted. The support drive assembly can separate the multiple wire harnesses 16, and drive the two ends of the wire harness 16 to move away from each other through two support drive assemblies. The positioning and clamping assembly used in conjunction can first drive the wire harness 16 to move to a specified position under the action of the support drive assembly, and then clamp it and fix it.

[0036] In addition, the system also integrates a test plug assembly to assist the work of the detection mechanism 10. When the wiring harness 16 is fixed in place by the positioning and clamping assembly, the test plug assembly drives the detection mechanism 10 to move so that the detection socket 23 on the detection mechanism 10 and the connector 29 of the wiring harness 16 are accurately connected.

[0037] In summary, the new energy cable harness detection device realizes automatic positioning, clamping and rapid batch testing of the harness 16, significantly improving the testing efficiency and accuracy.

[0038] like Figure 1 , 3As shown in Figure 4, as a preferred embodiment of the present invention, the support drive assembly includes a motor 5 and a conveying roller member 14. A plurality of conveying roller members 14 are evenly arranged and rotatably installed between the two side plates 3. The conveying roller member 14 includes a driving shaft and a conveying roller. The two ends of the driving shaft are rotatably connected to the two side plates 3. A plurality of conveying rollers are damped and rotatably installed on the driving shaft. The conveying roller adopts an arc-shaped concave structure in the middle. A motor 5 for driving the driving shaft of a conveying roller member 14 at the outer end is also fixed on the side plate 3. By driving a conveying roller member 14 to rotate, the driving of the wiring harness 16 can be achieved to meet the use requirements.

[0039] In order to improve the stability of the side plate 3 , support rods 4 are fixed to the lower sides of both ends of the side plate 3 , and the lower ends of the support rods 4 are fixed on the detection platform 1 .

[0040] An auxiliary plate 33 is provided between two adjacent conveying roller members 14 and on the outer side of the conveying roller member 14 at the outer end. The auxiliary plate 33 is matched with the contour clearance of the conveying roller member 14, and the two ends of the auxiliary plate 33 are fixedly connected to the two side plates 3 accordingly. The auxiliary plate 33 can block the wire harness 16 to prevent the wire harness 16 from falling into the gap between the two conveying roller members 14.

[0041] like Figure 1-5 As shown, as a preferred embodiment of the present invention, the positioning and clamping assembly includes a vertical telescopic cylinder 6, a bearing frame 11, a guide rod 12, an adjusting nut 13, an inverted U-shaped frame 18, a support shaft 19, a pressure wheel 20, a stop head 21, a spring 22, a movable plate 32 and a switch positioning member, the end of the side plate 3 is provided with a bearing frame 11, both sides of the bearing frame 11 are fixed with a vertical telescopic cylinder 6, the lower end of the vertical telescopic cylinder 6 is fixed to the side plate 3, the upper lower side of the bearing frame 11 is provided with an inverted U-shaped frame 18, a support shaft 19 is fixed on the inverted U-shaped frame 18, and a plurality of conveying rollers 14 at the outer end are rotatably installed on the support shaft 19. The roller vertically corresponds to the pressure wheel 20, and the pressure wheel 20 adopts a middle arc-shaped concave structure. A plurality of guide rods 12 corresponding to the pressure wheel 20 are fixed on the top of the inverted U-shaped frame 18, and the guide rods 12 also slide through the upper part of the supporting frame 11. An adjusting nut 13 is threadedly connected to the guide rod 12 on the upper side of the supporting frame 11, and a spring 22 is sleeved on the guide rod 12 between the supporting frame 11 and the inverted U-shaped frame 18. A stop head 21 for braking the pressure wheel 20 is also fixed to the lower end of the guide rod 12, and the stop head 21 is located between the horizontal part of the inverted U-shaped frame 18 and the pressure wheel 20. The stop head 21 adopts a middle arc-shaped concave structure, which can better and reliably brake the pressure wheel 20.

[0042] The lower part of the carrier frame 11 is horizontally slidably provided with a plurality of switch positioning members corresponding one to one with the conveying rollers of the conveying roller member 14. A movable plate 32 is also provided on the side of the carrier frame 11 away from the conveying roller member 14. The movable plate 32 is fixedly connected to the plurality of switch positioning members. A horizontal telescopic cylinder 2 34 is also fixedly provided in the middle of the lower part of the carrier frame 11. The output end of the horizontal telescopic cylinder 2 34 is fixedly connected to the movable plate 32. When the switch positioning members installed on the same carrier frame 11 are all triggered, the motor 5 of the support drive assembly corresponding to the carrier frame 11 stops working.

[0043] The test plug-in assembly includes a horizontal telescopic cylinder 7, a fixed block 8 and a fixed plate 9. A horizontal telescopic cylinder 7 is also fixed to the outer side of the lower part of the carrier frame 11. The output end of the horizontal telescopic cylinder 7 is fixed to the fixed block 8. The end of the fixed block 8 is fixed to the fixed plate 9. The fixed plate 9 is fixed to the side of the detection mechanism 10. The horizontal telescopic cylinder 7 is used to drive the detection mechanism 10 to move horizontally close to or away from the conveying roller 14.

[0044] Preferably, the detection socket 23 installed on the detection mechanism 10 corresponds one-to-one to the conveying roller of the conveying roller member 14 , so that the detection socket 23 can be plugged into the connector 29 accordingly.

[0045] Preferably, the supporting frame 11 includes an inclined plate 26, a vertical plate 27 and a horizontal plate 28, and an inclined plate 26 is fixed to the front and rear sides of the bottom of the horizontal plate 28 respectively, and a vertical plate 27 is fixed between the ends of the two inclined plates 26 away from the horizontal plate 28; the vertical telescopic cylinder 16 is fixed to the lower sides of both ends of the horizontal plate 28, and the guide rod 12 slides through the horizontal plate 28; the switch positioning member is slidably installed on the vertical plate 27, and a horizontal telescopic cylinder 17 is fixed to the two ends of the outer side of the vertical plate 27 respectively.

[0046] Preferably, in order to improve the translational stability of the detection mechanism 10, a guide rail 30 is fixed to the lower side of the detection mechanism 10, and a slider 31 is slidably provided on the guide rail 30, and a vertical telescopic cylinder 2 17 is fixed to the lower side of the slider 31, and the lower end of the vertical telescopic cylinder 2 17 is fixed on the detection platform 1, and the vertical telescopic cylinder 2 17 and the vertical telescopic cylinder 1 6 perform telescopic actions synchronously, that is, to ensure the consistency of the detection mechanism 10 and the supporting frame 11, avoid the detection socket 23 from touching the supporting frame 11, and improve reliability.

[0047] Preferably, the switch positioning member includes a switch seat 24 and a trigger head 25, the trigger head 25 is elastically and telescopically mounted on the switch seat 24, the switch seat 24 is slidably connected to the vertical plate 27, the movable plate 32 is fixedly connected to the switch seat 24, and the triggering of the switch positioning member is linked to the motor 5 in a conventional arrangement without limitation or elaboration.

[0048] Preferably, when the pressure wheel 20 abuts against the surface of the wiring harness 16 on the conveying roller member 14, the stop head 21 and the pressure wheel 20 are in a separated state, and the pressure wheel 20 can rotate, at this time, the switch positioning member also corresponds horizontally one by one with the wiring harness 16 on the conveying roller member 14; when the stop head 21 abuts against the pressure wheel 20, the pressure wheel 20 cannot rotate, and at this time, the detection socket 23 corresponds horizontally one by one with the wiring harness 16 on the conveying roller member 14.

[0049] When in use, firstly, the switch positioning piece on the vertical plate 27 is controlled to correspond to the connector 29 of the wiring harness 16 through the vertical telescopic cylinder 16. At this time, the pressure wheel 20 presses the wiring harness 16, and cooperates with the rotation of the conveying roller 14 to drive the wiring harness 16 to move. When the connector 29 of the wiring harness 16 triggers the switch positioning piece, the corresponding conveying roller on the conveying roller 14 rotates, that is, the corresponding wiring harness 16 cannot be transmitted, and the remaining conveying rollers continue to rotate and wait for all the wiring harnesses 16 to be triggered by the switch positioning piece, thereby completing the driven movement and positioning of all the wiring harnesses 16.

[0050] The limited movable plate 32 and horizontal telescopic cylinder 2 34 are used to drive the movable plate 32 to move by the horizontal telescopic cylinder 2 34 after all the wiring harnesses 16 are positioned, so that the switch positioning member is separated from the connector 29, ensuring the smooth descent of the carrier frame 11 and improving reliability.

[0051] When the wiring harness 16 is positioned and the switch positioning piece is separated from the connector 29, the vertical telescopic cylinder 6 contracts. When the stop head 21 abuts against the pressure wheel 20, the pressure wheel 20 cannot rotate. At this time, the detection socket 23 and the wiring harness 16 on the conveying roller 14 correspond horizontally one by one, which ensures the stability of the wiring harness 16 and moves the detection socket 23 into place. Then, the detection mechanism 10 is driven to move by the horizontal telescopic cylinder 7, so that the detection socket 23 and the connector 29 can be plugged in.

[0052] In addition, the gap between the stopper 21 and the pressure wheel 20 is the distance from the rotation state to the fixed state of the pressure wheel 20, which enables the pressure wheel 20 and the conveying roller 14 to cooperate with the wire harnesses 16 of different thicknesses for transmission; the position of the adjusting nut 13 can also be adjusted as needed to change the initial distance between the horizontal plate 28 and the inverted U-shaped frame 18; when the stopper 21 abuts against the pressure wheel 20 and brakes the pressure wheel 20, the vertical telescopic cylinder 6 can be continued to be controlled to shrink, and the spring 22 is continued to be compressed at this time, which can further ensure that the detection socket 23 corresponds to the connector 29 of the wire harness 16 of different models, which is flexible and reliable. It should be noted that when the stopper 21 abuts against the pressure wheel 20 and brakes the pressure wheel 20, the vertical telescopic cylinder 6 is continued to be controlled to shrink, and the spring 22 is continued to be compressed. Generally, the difference in models is small, and the wire harness 16 will not be compressed and deformed, which can meet the needs of flexible use.

[0053] like Figure 1As shown, as a preferred embodiment of the present invention, the top of the transition box 2 is also provided with a wire harness groove 15 corresponding to the conveying roller of the conveying roller member 14, and both ends of the wire harness groove 15 extend to the conveying roller members 14 on both sides. The wire harness groove 15 is used to store the middle part of the wire harness 16 and to separate and position the wire harness 16, thereby improving the separation efficiency.

[0054] The above-mentioned embodiment of the present invention provides a new energy cable harness detection device, which controls the position of the harness by positioning and clamping components to ensure the accuracy of the test. From the separation, positioning, clamping to the test plugging of the harness 16, the entire process is highly automated, which reduces manual intervention and improves work efficiency. In addition, through the adjustable pressure wheel 20 and the conveying roller 14, it can adapt to the testing requirements of harnesses 16 of different specifications; the spring 22 is cleverly used to achieve the transition and connection of the test process, which improves the efficiency of the harness 16 detection, and also has good adaptability and stability.

[0055] There is no specific limitation on the control, model and circuit connection of each component, which can be flexibly set in practical application. The circuits, electronic components and modules involved are all prior art, and those skilled in the art can fully implement them. It is needless to say that the content protected by the present invention does not involve improvements to software and methods.

[0056] The technical features of the above-described embodiments may be arbitrarily combined. To make the description concise, not all possible combinations of the technical features in the above-described embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.

[0057] The above-mentioned embodiments only express several implementation methods of the present invention, and the description thereof is relatively specific and detailed, but it cannot be understood as limiting the scope of the patent of the present invention. It should be pointed out that, for ordinary technicians in this field, several variations and improvements can be made without departing from the concept of the present invention, which all belong to the protection scope of the present invention. Therefore, the protection scope of the patent of the present invention shall be subject to the attached claims.

Claims

1. A new energy cable harness detection device, comprising a detection platform (1) and two detection mechanisms (10); The two detection mechanisms (10) are arranged opposite to each other, and a plurality of detection sockets (23) are arranged horizontally on the detection mechanism (10). The detection mechanism (10) is used to perform resistance testing on the wiring harness (16). A controller connected to the detection socket (23) is arranged in the detection mechanism (10), and is characterized in that: Also includes: A transition box (2), the transition box (2) being fixed to the top of the test bench (1), a side plate (3) being fixed to the front and rear sides of the transition box (2), respectively, a support drive assembly being installed between the two side plates (3) on the left and right sides of the transition box (2), the support drive assembly being used to separate the plurality of wire harnesses (16), and the two support drive assemblies being used to drive the two ends of the wire harness (16) away from each other; A positioning and clamping assembly, wherein a positioning and clamping assembly is respectively installed at the left and right ends between the two side plates (3), and the positioning and clamping assembly is used to cooperate with the support drive assembly to drive the wire harness (16) to move and to position and clamp the wire harness (16); A test plug assembly, wherein the positioning and clamping assembly is also mounted with a test plug assembly, and the detection mechanism (10) is detachably mounted on the test plug assembly; after the positioning and clamping assembly positions and clamps the wiring harness (16), the test plug assembly is used to drive the detection mechanism (10) to move, and enables the detection socket (23) of the detection mechanism (10) to be plugged in with the connector (29) of the wiring harness (16); The support drive assembly comprises a motor (5) and a conveying roller member (14); a plurality of conveying roller members (14) are evenly arranged and rotatably mounted between the two side plates (3); the conveying roller member (14) comprises a driving shaft and a conveying roller; two ends of the driving shaft are correspondingly rotatably connected to the two side plates (3); and a plurality of conveying rollers are rotatably mounted on the driving shaft; A motor (5) for driving a drive shaft of a conveying roller (14) at the outer end is also fixed on the side plate (3); The positioning and clamping assembly comprises a vertical telescopic cylinder (6), a bearing frame (11), a guide rod (12), an adjusting nut (13), an inverted U-shaped frame (18), a supporting shaft (19), a pressure wheel (20), a stop head (21), a spring (22), a moving plate (32) and a switch positioning member; The end of the side plate (3) is provided with a bearing frame (11), and a vertical telescopic cylinder (6) is fixed on both sides of the bearing frame (11), and the lower end of the vertical telescopic cylinder (6) is fixed on the side plate (3); An inverted U-shaped frame (18) is provided on the lower side of the upper part of the carrying frame (11), a support shaft (19) is fixed on the inverted U-shaped frame (18), and a plurality of pressing wheels (20) vertically corresponding to the conveying rollers of the outer end conveying roller member (14) are rotatably mounted on the support shaft (19); A plurality of guide rods (12) corresponding to the pressure wheels (20) are fixed on the top of the inverted U-shaped frame (18), and the guide rods (12) also slide through the upper part of the supporting frame (11). An adjusting nut (13) is threadedly connected to the guide rods (12) on the upper side of the supporting frame (11). A spring (22) is sleeved on the guide rods (12) between the supporting frame (11) and the inverted U-shaped frame (18). A stopper (21) for braking the pressure wheel (20) is also fixed at the lower end of the guide rods (12); The lower part of the carrying frame (11) is horizontally slidably provided with a plurality of switch positioning members corresponding one to one with the conveying rollers of the conveying roller member (14); a movable plate (32) is also provided on the side of the carrying frame (11) away from the conveying roller member (14); the movable plate (32) is fixedly connected to the plurality of switch positioning members; a second horizontal telescopic cylinder (34) is also fixedly provided in the middle of the lower part of the carrying frame (11); the output end of the second horizontal telescopic cylinder (34) is fixedly connected to the movable plate (32); When the switch positioning members installed on the same carrying frame (11) are all triggered, the motor (5) of the supporting drive assembly corresponding to the carrying frame (11) stops working.

2. The new energy cable harness detection device according to claim 1 is characterized in that: The conveying roller adopts a middle arc-shaped concave structure; An auxiliary plate (33) is provided between two adjacent conveying roller members (14) and on the outer side of the outer end conveying roller member (14), the auxiliary plate (33) and the contour clearance of the conveying roller member (14) are matched, and the two ends of the auxiliary plate (33) are fixedly connected to the two side plates (3) accordingly; The detection socket (23) installed on the detection mechanism (10) corresponds one-to-one to the conveying rollers of the conveying roller member (14).

3. The new energy cable harness detection device according to claim 2 is characterized in that: The pressing wheel (20) has a central arc-shaped concave structure; The stop head (21) is located between the horizontal portion of the inverted U-shaped frame (18) and the pressure wheel (20), and the stop head (21) has a middle arc-shaped concave structure.

4. The new energy cable harness detection device according to claim 3 is characterized in that: The test plug assembly comprises a horizontal telescopic cylinder (7), a fixing block (8) and a fixing plate (9); A horizontal telescopic cylinder (7) is also fixed to the outer side of the lower part of the support frame (11); a fixed block (8) is fixed to the output end of the horizontal telescopic cylinder (7); a fixed plate (9) is fixed to the end of the fixed block (8); the fixed plate (9) is fixed to the side of the detection mechanism (10); the horizontal telescopic cylinder (7) is used to drive the detection mechanism (10) to move horizontally toward or away from the conveying roller (14).

5. The new energy cable harness detection device according to claim 4 is characterized in that: The bearing frame (11) comprises an inclined plate (26), a vertical plate (27) and a horizontal plate (28); An inclined plate (26) is fixed to the front and rear sides of the bottom of the horizontal plate (28), respectively, and a vertical plate (27) is fixed between the ends of the two inclined plates (26) away from the horizontal plate (28); The vertical telescopic cylinder (6) is fixed to the lower sides of both ends of the horizontal plate (28), and the guide rod (12) slides through the horizontal plate (28); The switch positioning member is slidably mounted on the vertical plate (27), and a horizontal telescopic cylinder (7) is fixed at each of the two ends of the outer side of the vertical plate (27); The switch positioning member comprises a switch seat (24) and a trigger head (25), wherein the trigger head (25) is elastically telescopically mounted on the switch seat (24), the switch seat (24) is slidably connected to the vertical plate (27), and the movable plate (32) is fixedly connected to the switch seat (24).

6. The new energy cable harness detection device according to claim 5, characterized in that: A guide rail (30) is also fixed on the lower side of the detection mechanism (10), a slider (31) is slidably provided on the guide rail (30), a vertical telescopic cylinder 2 (17) is fixed on the lower side of the slider (31), the lower end of the vertical telescopic cylinder 2 (17) is fixed on the detection platform (1), and the vertical telescopic cylinder 2 (17) and the vertical telescopic cylinder 1 (6) perform telescopic actions synchronously.

7. The new energy cable harness detection device according to claim 6 is characterized in that: When the pressure wheel (20) abuts against the surface of the wire harness (16) on the conveying roller (14), the stopper (21) and the pressure wheel (20) are in a separated state, and the pressure wheel (20) can rotate. At this time, the switch positioning member also corresponds horizontally to the wire harness (16) on the conveying roller (14) one by one; When the stop head (21) abuts against the pressure wheel (20), the pressure wheel (20) cannot rotate, and at this time, the detection socket (23) and the wire harness (16) on the conveying roller (14) correspond horizontally one by one.

8. The new energy cable harness detection device according to any one of claims 1 to 3, characterized in that: The top of the transition box (2) is also provided with a wire harness groove (15) corresponding to the conveying roller of the conveying roller member (14), and both ends of the wire harness groove (15) extend to the conveying roller members (14) on both sides accordingly.

Citation Information

Patent Citations

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