Automatic magnet magnetizing device and method
By designing the magnet automatic magnetic charging device, the magnet is continuously charged without stopping by using the feeding mechanism, which solves the problem of inefficiency caused by frequent shutdown during the magnetic charging process in the prior art, and improves the charging efficiency.
Patent Information
- Application Number
- CN202411180994.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-27
- Publication Date
- 2024-12-13
AI Technical Summary
In the prior art, the downtime of several seconds to more than ten seconds is required during the magnet charging process, resulting in low production charging efficiency and the magnet needs to remain immobile to ensure the charging efficiency.
An automatic magnet charging device is designed, including a feeding mechanism, a conveying mechanism, a discharge guide rail and a magnetic charger. The magnet is continuously charged without stopping by the pushing plate mechanism, and the magnet is pushed into the magnetic charger for charging by using the feeding mechanism. Magnetic avoids frequent shutdown operations in traditional methods.
The continuous non-stop magnet charging operation of the magnet is realized, which improves the charging efficiency, reduces the demand for manual operation and improves production efficiency.
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Figure CN119132789A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the field of magnetization technology, and more specifically, to a magnet automatic magnetization device and method. Background Art
[0002] The magnetization process of magnets is usually completed during the magnet manufacturing process. The interior of the magnet is composed of many tiny magnetic domains, each of which has its own small magnetic field. In the unmagnetized state, the magnetic field directions of these magnetic domains are random and cancel each other out, so the magnet has no magnetism as a whole. When the magnet is placed in an external magnetic field, this magnetic field forces the magnetic field directions of the magnetic domains to be consistent, so that the magnet as a whole shows magnetism.
[0003] Magnetization is the process of placing an object in a magnetic field formed by a coil through which direct current passes, charging and discharging it to make it magnetic. After magnetization, the magnets need to be arranged for packaging. The magnets cannot touch each other during packaging, otherwise they will be attracted to each other and difficult to separate. Therefore, in the prior art, when feeding and magnetizing, gaskets are needed to separate adjacent magnets. Therefore, in actual operation, magnets and gaskets are often arranged at intervals before magnetization. The materials are continuously fed into the magnetizer for magnetization through a pushing mechanism and a feeding guide. However, the magnetization process usually requires the magnets to stay in the magnetizer for several seconds to more than ten seconds for magnetization, and the magnetization equipment is usually designed to provide maximum magnetic field strength at a fixed position. If the magnet moves during the magnetization process, it may deviate from the optimal magnetization position and reduce the magnetization efficiency. During the magnetization process, the magnet needs to be kept still to ensure that it is always in the strongest area of the magnetization field, so as to achieve a better magnetization effect. Therefore, when the magnet is being magnetized, the feeding mechanism needs to be shut down and the feeding is stopped. This reciprocating operation takes several seconds to more than ten seconds, which affects the magnetization efficiency of the magnet production. Summary of the invention
[0004] The present invention provides an automatic magnetizing device and method, and aims to solve the following problem: in the prior art, during the magnetizing process of magnets, since the magnets need to stay in the magnetizer for several seconds to more than ten seconds for magnetization, and the magnets need to be kept stationary during the magnetization process, a shutdown operation needs to be performed for several seconds to more than ten seconds, which affects the magnetizing efficiency of the magnets.
[0005] To achieve the above object, the present invention provides the following technical solution: an automatic magnetizing device, comprising: a body, on which a feeding mechanism, a conveying mechanism, a discharge guide rail and a magnetizer are arranged; The feeding mechanism includes a gasket vibrating plate and a magnet vibrating plate. The feeding mechanism conveys the gaskets and the magnets to the conveying mechanism in sequence and at intervals through the gasket vibrating plate and the magnet vibrating plate. The conveying mechanism is provided with a feeding guide rail. The conveying mechanism conveys the gaskets and the magnets in sequence and at intervals through the feeding guide rail. The conveying mechanism is also provided with a pushing mechanism, which is used to push the gasket and the magnet on the conveying mechanism to the discharge guide rail at intervals, and push the gasket and the magnet on the discharge guide rail to move in a direction close to the magnetizer; A feeding mechanism is also provided on the machine body, and the feeding mechanism includes a push plate that can move linearly. The feeding mechanism pushes the gasket and the magnet on the discharge guide rail into the magnetizer through the push plate to magnetize the magnet.
[0006] In a preferred embodiment, the discharge ends of the gasket vibration plate and the magnet vibration plate are both equipped with feeding guide rails, the inner walls of the feeding guide rails are provided with inclined surfaces, and the feed port diameter of the feeding guide rails is smaller than the discharge port diameter. The feeding guide rails adjust the gasket and the magnet to a vertical state during the conveying process through the inclined surfaces.
[0007] In a preferred embodiment, the conveying mechanism is a belt conveying structure, the feeding guide rail is Y-shaped, the feeding guide rail is provided with two feeding ends, and the discharge ends of the two loading guide rails respectively correspond to the two feeding ends of the feeding guide rail.
[0008] In a preferred embodiment, a material separation assembly is provided on the conveying mechanism, and the material separation assembly includes a power component one, and the power component one is installed on the conveying mechanism. A material blocking rod is installed at the output end of the power component one, and the material blocking rod extends into the feeding guide rail. The material separation assembly separates the gasket and the magnet entering the feeding guide rail by driving the material blocking rod to swing back and forth.
[0009] In a preferred embodiment, the pushing mechanism includes a power component 2, which is installed on the conveying mechanism. A pushing plate is installed at the output end of the power component 2. The pushing plate is located at the discharge end of the feeding guide rail, and the pushing plate is aligned with the feed end of the discharge guide rail in the horizontal direction.
[0010] In a preferred embodiment, the feeding mechanism also includes a support, which is fixedly mounted on the machine body, on which a power component three is fixedly mounted, a screw rod is mounted on the output end of the power component three, a slide seat is threadedly connected to the screw rod, a power component four is mounted on the slide seat, a push plate is mounted on the output end of the power component four, a side hole one is opened on one side of the discharge guide rail, and the push plate extends into the discharge guide rail through the side hole one.
[0011] In a preferred embodiment, a material dropping mechanism is provided on the discharge guide rail, and the material dropping mechanism includes a baffle plate. A side hole 2 is provided on the other side of the discharge guide rail, one side of the baffle plate extends into the side hole 2, and a side plate is fixedly provided on the discharge guide rail, the baffle plate is slidably provided on the side plate, and an elastic member is provided between the baffle plate and the side plate, and an inclined material dropping chute is provided on the machine body, and the material dropping chute is used to guide the discharged gasket.
[0012] In a preferred embodiment, an auxiliary blanking assembly is arranged on the push plate, and the auxiliary blanking assembly includes a power component five, and a slide rod is installed at the output end of the power component five. A notch is opened on the push plate, and the slide rod extends into the notch, and a push block is installed. The bottom of the push block is inclined, and the end of the push block close to the gasket is arc-shaped. The auxiliary blanking assembly drives the push block to move in a direction close to the gasket, thereby pushing the gasket to drop the material downward.
[0013] In a preferred embodiment, a plurality of balls are movably provided on one side of the baffle, and the gasket is in rolling contact with the plurality of balls.
[0014] A magnetizing method for a magnet automatic magnetizing device comprises the following steps: Step 1: The feeding mechanism conveys the gasket and the magnet to the conveying mechanism, and conveys the gasket and the magnet to the feeding guide rail on the conveying mechanism in sequence through the spacer assembly, and at the same time, the gasket and the magnet are conveyed under the action of the conveying mechanism; Step 2: The pushing mechanism pushes the gaskets and magnets discharged from the feeding guide rail into the discharging guide rail in sequence and at intervals, and under the action of continuous pushing, pushes the gaskets and magnets in the discharging guide rail to move towards the magnetizer; Step 3: The feeding mechanism pushes a gasket out of the discharge guide rail by extending the push plate into the discharge guide rail, and the auxiliary blanking assembly pushes the gasket through the push block to assist the gasket to slowly drop the material, and then the push block and the baffle are slowly reset; Step 4: Finally, the feeding mechanism pushes part of the material on the discharge guide rail into the magnetizer for magnetization through the push plate, and repeats the above steps to continuously magnetize the magnet without stopping the machine.
[0015] The beneficial effects of the present invention are: The present invention provides a feeding mechanism so that the feeding mechanism can transport part of the magnets into the magnetizer for magnetization, so that the feeding mechanism, the conveying mechanism and the pushing mechanism do not need to be stopped, thereby solving the problem that only the pushing mechanism needs to be stopped for feeding and magnetization. The feeding operation can be carried out continuously, thereby realizing continuous magnetization operation without stopping, and improving its working efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic diagram of the overall structure of the present invention.
[0017] Figure 2 It is a schematic diagram of the three-dimensional structure of the gasket vibration plate and the feeding guide rail of the present invention.
[0018] Figure 3 It is a schematic diagram of the three-dimensional structure of the spacer assembly of the present invention.
[0019] Figure 4 It is a partial top view structural schematic diagram of the feeding guide rail of the present invention.
[0020] Figure 5 It is a schematic diagram of the three-dimensional structure of the material pushing mechanism of the present invention.
[0021] Figure 6 It is a schematic cross-sectional structural diagram of the discharge guide rail of the present invention.
[0022] Figure 7 It is a three-dimensional schematic diagram of the feeding mechanism of the present invention.
[0023] Figure 8 for Figure 1 Enlarged view of part A.
[0024] Fig. 9 It is a side structural schematic diagram of the feeding mechanism of the present invention.
[0025] Fig.10 It is a schematic diagram of the working state of the auxiliary blanking assembly of the present invention.
[0026] Fig.11 The figure is a flow chart of the method of the present invention.
[0027] The reference numerals are: 1, machine body; 2, feeding mechanism; 21, gasket vibration plate; 22, magnet vibration plate; 23, feeding guide rail; 231, inclined plane; 3, conveying mechanism; 31, feeding guide rail; 32, material separation assembly; 321, power component 1; 322, material blocking rod; 4, material pushing mechanism; 41, power component 2; 42, material pushing plate; 5, material discharging guide rail; 51, side hole 1; 52, side hole 2; 6 , magnetizer; 7, feeding mechanism; 71, support; 72, power component three; 73, screw rod; 74, slide seat; 75, power component four; 76, push plate; 761, notch; 8, blanking mechanism; 81, baffle; 811, ball bearing; 82, side plate; 83, elastic member; 84, discharge chute; 9, auxiliary blanking assembly; 91, power component five; 92, slide rod; 93, push block; 10, gasket. DETAILED DESCRIPTION
[0028] The present application is further described in detail below in conjunction with the accompanying drawings. It is necessary to point out here that the following specific implementation methods are only used to further illustrate the present application and cannot be understood as limiting the scope of protection of the present application. Technical personnel in this field can make some non-essential improvements and adjustments to the present application based on the above application content.
[0029] Refer to the instruction manual Figures 1 to 7 , an automatic magnetizing device, comprising: a body 1, on which a feeding mechanism 2, a conveying mechanism 3, a discharge guide rail 5 and a magnetizer 6 are arranged; The feeding mechanism 2 includes a gasket vibrating plate 21 and a magnet vibrating plate 22. The feeding mechanism 2 conveys the gasket 10 and the magnet to the conveying mechanism 3 in sequence through the gasket vibrating plate 21 and the magnet vibrating plate 22. The conveying mechanism 3 is provided with a feeding guide rail 31. The conveying mechanism 3 conveys the gasket 10 and the magnet in sequence through the feeding guide rail 31. The conveying mechanism 3 is also provided with a pushing mechanism 4, which is used to push the gasket 10 and the magnet on the conveying mechanism 3 to the discharge guide rail 5, and push the gasket 10 and the magnet on the discharge guide rail 5 to move in a direction close to the magnetizer 6; The machine body 1 is also provided with a feeding mechanism 7, which includes a push plate 76 that can move linearly. The feeding mechanism 7 pushes the gasket 10 and the magnet on the discharge guide rail 5 into the magnetizer 6 through the push plate 76 to magnetize the magnet.
[0030] It should be noted that the feeding mechanism 7 can be two cylinders, and the two cylinders respectively drive the push plate 76 to move in the direction close to the discharge guide rail 5 and the magnetizer 6. When feeding, the push plate 76 first moves linearly in the direction close to the discharge guide rail 5, so that the push plate 76 extends into the discharge guide rail 5, and then the push plate 76 pushes the gasket 10 and the magnet to move in the direction close to the magnetizer 6, and pushes the magnet into the magnetizer 6 for magnetization.
[0031] The specific implementation scenario is as follows: by placing the gasket 10 and the magnet on the corresponding gasket vibration plate 21 and the magnet vibration plate 22 respectively, the gasket 10 and the magnet are loaded through the gasket vibration plate 21 and the magnet vibration plate 22, and the gasket 10 and the magnet are transported to the conveying mechanism 3 at intervals, so that the conveying mechanism 3 transports the gaskets 10 and the magnets distributed at intervals, and then the gaskets 10 and the magnets distributed at intervals are pushed to the discharge guide rail 5 through the pushing mechanism 4, and while the gaskets 10 and the magnets are pushed into the discharge guide rail 5 one by one, the gaskets 10 and the magnets entering the discharge guide rail 5 can be pushed by the pushing mechanism 4 to move in the direction close to the magnetizer 6. Since the magnetization process usually takes several seconds to more than ten seconds, if the magnet is only sent into the magnetizer through the pushing mechanism 4, 6, during the magnetization process, the feeding mechanism 2, the conveying mechanism 3 and the pushing mechanism 4 need to be shut down to stop feeding. In order to reduce the work efficiency reduced by the shutdown, when the gasket 10 and the magnet move in the discharge guide rail 5, the feeding mechanism 7 first drives the push plate 76 to transport part of the magnets to the magnetizer 6 for magnetization. When part of the magnets are fed into the magnetizer 6 for magnetization, at this time, since the gasket 10 and the magnet at one end of the discharge guide rail 5 close to the magnetizer 6 are transported to the magnetizer 6 for magnetization, there is no gasket 10 and the magnet at the end of the discharge guide rail 5 close to the magnetizer 6. Therefore, the feeding mechanism 2, the conveying mechanism 3 and the pushing mechanism 4 do not need to be shut down, and the feeding operation can be continuously performed, thereby realizing continuous magnetization operation without stopping.
[0032] For further information, please refer to the attached manual. Figure 2 The discharge ends of the gasket vibration plate 21 and the magnet vibration plate 22 are both equipped with a feeding guide rail 23, and the inner wall of the feeding guide rail 23 is provided with an inclined surface 231, and the feed port diameter of the feeding guide rail 23 is smaller than the discharge port diameter. The feeding guide rail 23 adjusts the gasket 10 and the magnet to a vertical state during the conveying process through the inclined surface 231.
[0033] It should be noted that, through the inclined surface 231 provided on the inner wall of the loading guide rail 23 , when the gasket 10 and the magnet move in the loading guide rail 23 , the inclined surface 231 can gradually move the gasket 10 and the magnet to a vertical state.
[0034] For further information, please refer to the attached manual. Figure 4 The conveying mechanism 3 is a belt conveying structure, the feeding guide rail 31 is Y-shaped, the feeding guide rail 31 is provided with two feeding ends, and the discharge ends of the two loading guide rails 23 correspond to the two feeding ends of the feeding guide rail 31 respectively.
[0035] It should be noted that, through the belt conveyor structure and the Y-shaped feeding guide 31, the gaskets 10 and the magnets can be conveniently arranged and transported to the feeding guide 31 in an alternate manner.
[0036] For further information, please refer to the attached manual. Figure 3 and Figure 4 A material separation assembly 32 is provided on the conveying mechanism 3, and the material separation assembly 32 includes a power component 321. The power component 321 is installed on the conveying mechanism 3, and a material blocking rod 322 is installed at the output end of the power component 321. The material blocking rod 322 extends into the feeding guide rail 31. The material separation assembly 32 separates the gasket 10 and the magnet entering the feeding guide rail 31 by driving the material blocking rod 322 to swing back and forth.
[0037] It should be noted that the power component 321 can be a motor, which drives the blocking rod 322 to swing back and forth, so that when the gasket 10 and the magnet enter the feeding guide rail 31 through the corresponding loading guide rail 23, the blocking rod 322 can swing back and forth to block the material, thereby ensuring that the gasket 10 and the magnet are fed in an alternate arrangement, thereby avoiding the problem of two gaskets 10 or two magnets being arranged together.
[0038] For further information, please refer to the attached manual. Figure 5 The pushing mechanism 4 includes a power component 41, which is installed on the conveying mechanism 3. A pushing plate 42 is installed at the output end of the power component 41. The pushing plate 42 is located at the discharge end of the feeding guide rail 31, and the pushing plate 42 is aligned with the feed end of the discharge guide rail 5 in the horizontal direction.
[0039] It should be noted that the power component 41 can be a cylinder, which drives the push plate 42 to push the gasket 10 and the magnet into the discharge guide rail 5 for feeding, and the push plate 42 is L-shaped, so that during the pushing process, the push plate 42 can block the gasket 10 and the magnet from affecting the reset movement of the push plate 42.
[0040] For further information, please refer to the attached manual. Figure 6 and Figure 7 The feeding mechanism 7 also includes a support 71, which is fixedly mounted on the machine body 1, and a power component three 72 is fixedly mounted on the support 71, a screw rod 73 is mounted on the output end of the power component three 72, a slide seat 74 is threadedly connected on the screw rod 73, a power component four 75 is mounted on the slide seat 74, a push plate 76 is mounted on the output end of the power component four 75, and a side hole one 51 is opened on one side of the discharge guide rail 5, and the push plate 76 extends into the discharge guide rail 5 through the side hole one 51.
[0041] It should be noted that the power component three 72 is a motor, and the power component four 75 is a cylinder. The cylinder drives the push plate 76 to move in the direction close to the discharge guide rail 5, so that the push plate 76 can enter the discharge guide rail 5 through the side hole 1 51, and then the motor drives the screw rod 73 to rotate, so that under the action of the threaded connection between the screw rod 73 and the slide seat 74, it can drive the push plate 76 to move in the direction close to the magnetizer 6, so that the gasket 10 and the magnet can be pushed by the push plate 76 to move in the direction close to the magnetizer 6, so that the gasket 10 and the magnet enter the magnetizer 6, and the magnet is magnetized by the magnetizer 6.
[0042] However, in the above technical solution, since it is necessary to ensure that the magnets cannot contact each other, otherwise the magnets will be attracted to each other and difficult to separate, it is necessary to use gaskets 10 to separate adjacent magnets. Therefore, it is necessary to distribute the gaskets 10 and the magnets at intervals. Therefore, when some gaskets 10 and magnets are pushed into the magnetizer 6, it is necessary to distribute the gaskets 10 and magnets pushed into the magnetizer 6 so that both ends are magnets. However, since the gaskets 10 and magnets entering the discharge guide rail 5 are distributed at intervals, the gaskets 10 and magnets entering the magnetizer 6 will have the problem of one end being the gasket 10. Therefore, after the magnetization is completed, the gaskets 10 located at the ends cannot be adsorbed between the magnets. Therefore, when the magnetized magnets and gaskets 10 are collected through the collection box, the adsorbed gaskets 10 will be adsorbed with the magnets. The magnetized magnet segments are collected together in a collection box. In order to avoid waste of gaskets 10, it is necessary to take out the gaskets 10 that are not adsorbed and reuse them. However, the gaskets 10 collected in the collection box may be adsorbed between two adjacent magnet segments. If the gasket 10 is adsorbed between two adjacent magnet segments, when the gasket 10 needs to be taken out, the adsorbed magnet segments need to be manually pried apart to take out the gasket 10. In this process, due to the adsorption of the magnet, the operator's hands may be easily pinched. For this reason, the present invention proposes a blanking mechanism 8, which can directly push excess gaskets 10 out of the discharge guide rail 5 during the feeding process through the feeding mechanism 7, so as to avoid the problem that the gasket 10 is clamped between the two magnet segments and needs to be manually taken out during the collection process.
[0043] For details, please refer to the attached manual. Figure 8 A material dropping mechanism 8 is arranged on the discharge guide rail 5, and the material dropping mechanism 8 includes a baffle 81. A side hole 2 52 is opened on the other side of the discharge guide rail 5, one side of the baffle 81 extends into the side hole 2 52, and a side plate 82 is fixedly arranged on the discharge guide rail 5, the baffle 81 is slidably arranged on the side plate 82, and an elastic member 83 is arranged between the baffle 81 and the side plate 82, and an inclined material dropping chute 84 is opened on the body 1, and the material dropping chute 84 is used to guide the discharged gasket 10.
[0044] It should be noted that the elastic member 83 is a spring. When the push plate 76 is driven to move toward the discharge guide rail 5, the push plate 76 is aligned with one of the gaskets 10 in the horizontal direction, so that the push plate 76 pushes the gasket 10 to move away from the discharge guide rail 5, and the gasket 10 pushes the baffle 81 to move away from the discharge guide rail 5, and at the same time, the baffle 81 squeezes the spring until the gasket 10 is completely pushed out of the discharge guide rail 5, and then the push plate 76 is driven to move toward the magnetizer 6, so that feeding and magnetization can be carried out, and the gasket 10 can slide down and be collected through the discharge chute 84.
[0045] When the push plate 76 moves toward the direction close to the magnetizer 6, the push plate 76 is separated from the gasket 10. At this time, under the elastic action of the spring, two situations may occur. Under the action of the spring, the baffle 81 drives the gasket 10 to reset instantly, causing the gasket 10 to be stuck in the side hole 2 52, which in turn causes the gasket 10 and the magnet to move in the discharge guide rail 5. Due to the lack of obstruction by the baffle 81, the gasket 10 and the magnet may be stuck in the side hole 2 52 during the movement. In addition, if the gasket 10 falls from the discharge chute 84 normally, at this time, under the action of the spring, the baffle 81 is instantly reset and hits the discharge guide rail 5, thereby affecting the stability of the gasket 10 and the magnet moving in the discharge guide rail 5. For this reason, the present invention proposes an auxiliary blanking component 9 to avoid the problem that when the push plate 76 moves toward the direction close to the magnetizer 6, it is reset and stuck in the side hole 2 52 or the baffle 81 is instantly reset and hits, affecting the stability of the gasket 10 and the magnet moving in the discharge guide rail 5.
[0046] For details, please refer to the attached manual. Fig. 9 and Fig.10 An auxiliary blanking assembly 9 is arranged on the push plate 76, and the auxiliary blanking assembly 9 includes a power component 5 91. A slide rod 92 is installed at the output end of the power component 5 91. A notch 761 is opened on the push plate 76. The slide rod 92 extends into the notch 761 and is installed with a push block 93. The bottom of the push block 93 is inclined, and the end of the push block 93 close to the gasket 10 is arc-shaped. The auxiliary blanking assembly 9 drives the push block 93 to move in the direction close to the gasket 10, thereby pushing the gasket 10 to drop downward.
[0047] It should be noted that the power component 5 91 is a cylinder. When the push plate 76 pushes the gasket 10 to leave the discharge guide rail 5, the slide rod 92 is driven by the cylinder to push the push block 93 to move in the direction close to the gasket 10, so that the push block 93 pushes the gasket 10 to move downward to drop the material, thereby avoiding the reset card in the side hole 2 52 when the push plate 76 moves in the direction close to the magnetizer 6. When the gasket 10 is completely pushed down to drop the material, the push block 93 contacts the baffle 81, and then the push block 93 is driven by the cylinder to slowly reset and move, so that the baffle 81 can be slowly reset under the action of the spring, thereby avoiding the problem of the baffle 81 instantly resetting and impacting the stability of the movement of the gasket 10 and the magnet in the discharge guide rail 5.
[0048] For further information, please refer to the attached manual. Fig.10 A plurality of balls 811 are movably provided on one side of the baffle 81 , and the gasket 10 is in rolling contact with the plurality of balls 811 .
[0049] It should be noted that, by means of the ball bearings 811 provided on the baffle 81, the sliding friction between the gasket 10 and the baffle 81 is changed into rolling friction, thereby reducing the friction force, so that the effect of the friction force on the gasket 10 when the gasket 10 is blanked can be reduced.
[0050] Refer to the instruction manual Fig.11 , a magnetizing method for a magnet automatic magnetizing device, comprising the following steps: Step 1: The feeding mechanism 2 conveys the gasket 10 and the magnet to the conveying mechanism 3, and conveys the gasket 10 and the magnet to the feeding guide rail 31 on the conveying mechanism 3 in sequence through the spacer assembly 32. At the same time, the gasket 10 and the magnet are conveyed under the action of the conveying mechanism 3; Step 2: The pushing mechanism 4 pushes the gasket 10 and the magnet discharged from the feeding guide rail 31 into the discharging guide rail 5 in sequence and at intervals, and pushes the gasket 10 and the magnet in the discharging guide rail 5 to move toward the magnetizer 6 under the action of continuous pushing; Step 3: The feeding mechanism 7 pushes a gasket 10 out of the discharge guide rail 5 by extending the push plate 76 into the discharge guide rail 5, and the auxiliary blanking assembly 9 pushes the gasket 10 through the push block 93 to assist the gasket 10 to slowly drop, and then the push block 93 and the baffle 81 slowly reset; Step 4: Finally, the feeding mechanism 7 pushes part of the material on the discharge guide rail 5 into the magnetizer 6 through the push plate 76 for magnetization, and repeats the above steps to continuously magnetize the magnet without stopping the machine.
[0051] The above-mentioned embodiments only express several implementation methods of the present invention, and the description thereof is relatively specific and detailed, but it cannot be understood as limiting the scope of the present invention. It should be pointed out that, for ordinary technicians in this field, several variations and improvements can be made without departing from the concept of the present invention, which all belong to the protection scope of the present invention.
Claims
1. A magnet automatic magnetizing device, characterized in that: include: A machine body (1), wherein the machine body (1) is provided with a feeding mechanism (2), a conveying mechanism (3), a discharge guide rail (5) and a magnetizer (6); The feeding mechanism (2) comprises a gasket vibrating plate (21) and a magnet vibrating plate (22); the feeding mechanism (2) conveys the gasket (10) and the magnet in sequence and in intervals to the conveying mechanism (3) via the gasket vibrating plate (21) and the magnet vibrating plate (22); a feeding guide rail (31) is provided on the conveying mechanism (3); the conveying mechanism (3) conveys the gasket (10) and the magnet in sequence and in intervals via the feeding guide rail (31); The conveying mechanism (3) is also provided with a pushing mechanism (4), and the pushing mechanism (4) is used to push the gasket (10) and the magnet on the conveying mechanism (3) onto the discharge guide rail (5) at intervals, and to push the gasket (10) and the magnet on the discharge guide rail (5) to move in a direction close to the magnetizer (6); The machine body (1) is also provided with a feeding mechanism (7), the feeding mechanism (7) comprising a push plate (76) capable of linear motion, the feeding mechanism (7) pushes the gasket (10) and the magnet on the discharge guide rail (5) into the magnetizer (6) via the push plate (76) to magnetize the magnet.
2. The automatic magnetizing device according to claim 1, characterized in that: A feeding guide rail (23) is installed at the discharge end of the gasket vibration plate (21) and the magnet vibration plate (22), an inclined surface (231) is provided on the inner wall of the feeding guide rail (23), and the feeding port diameter of the feeding guide rail (23) is smaller than the discharge port diameter. The feeding guide rail (23) adjusts the gasket (10) and the magnet to a vertical state during the conveying process through the inclined surface (231).
3. The automatic magnetizing device according to claim 2, characterized in that: The conveying mechanism (3) is a belt-type conveying structure, the feeding guide rail (31) is arranged in a Y shape, the feeding guide rail (31) is provided with two feeding ends, and the discharge ends of the two loading guide rails (23) respectively correspond to the two feeding ends of the feeding guide rail (31).
4. The automatic magnetizing device according to claim 3, characterized in that: The conveying mechanism (3) is provided with a material separation component (32), and the material separation component (32) includes a power component (321). The power component (321) is installed on the conveying mechanism (3), and a material blocking rod (322) is installed at the output end of the power component (321), and the material blocking rod (322) extends into the feeding guide rail (31). The material separation component (32) separates the gasket (10) and the magnet that enter the feeding guide rail (31) by driving the material blocking rod (322) to swing back and forth.
5. The automatic magnetizing device according to claim 4, characterized in that: The pushing mechanism (4) comprises a second power component (41), the second power component (41) being mounted on the conveying mechanism (3), a pushing plate (42) being mounted at the output end of the second power component (41), the pushing plate (42) being located at the discharge end of the feeding guide rail (31), and the pushing plate (42) being aligned with the feed end of the discharge guide rail (5) in the horizontal direction.
6. The automatic magnetizing device according to claim 5, characterized in that: The feeding mechanism (7) further comprises a support (71), wherein the support (71) is fixedly mounted on the machine body (1), a power component three (72) is fixedly mounted on the support (71), a screw rod (73) is mounted on the output end of the power component three (72), a slide seat (74) is threadedly connected on the screw rod (73), a power component four (75) is mounted on the slide seat (74), the push plate (76) is mounted on the output end of the power component four (75), a side hole one (51) is opened on one side of the discharge guide rail (5), and the push plate (76) extends into the discharge guide rail (5) through the side hole one (51).
7. The automatic magnetizing device according to claim 6, characterized in that: The discharge guide rail (5) is provided with a material dropping mechanism (8), the material dropping mechanism (8) comprising a baffle plate (81), a second side hole (52) is provided on the other side of the discharge guide rail (5), one side of the baffle plate (81) extends into the second side hole (52), and a side plate (82) is fixedly provided on the discharge guide rail (5), the baffle plate (81) is slidably provided on the side plate (82), and an elastic member (83) is provided between the baffle plate (81) and the side plate (82), and an inclined material dropping chute (84) is provided on the machine body (1), and the material dropping chute (84) is used to guide the discharged gasket (10).
8. The automatic magnetizing device according to claim 7, characterized in that: The push plate (76) is provided with an auxiliary blanking assembly (9), the auxiliary blanking assembly (9) comprising a power component five (91), the output end of the power component five (91) being provided with a slide bar (92), the push plate (76) being provided with a notch (761), the slide bar (92) extending into the notch (761) and provided with a push block (93), the bottom of the push block (93) being inclined, and the end of the push block (93) close to the gasket (10) being arc-shaped, the auxiliary blanking assembly (9) drives the push block (93) to move in a direction close to the gasket (10), thereby pushing the gasket (10) to drop downward.
9. The automatic magnetizing device according to claim 8, characterized in that: A plurality of balls (811) are movably provided on one side of the baffle (81), and the gasket (10) is in rolling contact with the plurality of balls (811).
10. A magnetizing method for the automatic magnetizing device according to claim 9, characterized in that: The following steps are involved: Step 1: The feeding mechanism (2) conveys the gasket (10) and the magnet to the conveying mechanism (3), and conveys the gasket (10) and the magnet to the feeding guide rail (31) on the conveying mechanism (3) in sequence and at intervals through the spacer assembly (32). At the same time, the gasket (10) and the magnet are conveyed under the action of the conveying mechanism (3); Step 2: The pushing mechanism (4) pushes the gasket (10) and the magnet discharged from the feeding guide rail (31) into the discharging guide rail (5) in sequence and at intervals, and under the action of continuous pushing, pushes the gasket (10) and the magnet in the discharging guide rail (5) to move in a direction close to the magnetizer (6); Step 3: The feeding mechanism (7) pushes a gasket (10) out of the discharge guide rail (5) by extending the push plate (76) into the discharge guide rail (5); the auxiliary blanking component (9) pushes the gasket (10) through the push block (93) to assist the gasket (10) to slowly blank; then the push block (93) and the baffle (81) are slowly reset; Step 4: Finally, the feeding mechanism (7) pushes part of the material on the discharge guide rail (5) into the magnetizer (6) through the push plate (76) for magnetization, and repeats the above steps to continuously magnetize the magnet without stopping the machine.
