An automatic sorting platform for intelligent manufacturing robots

By designing an intelligent manufacturing robot automatic sorting platform, using jaws and visual detection devices to realize automatic sorting and position adjustment of profiles, the problem of low production efficiency of sorting work in the existing technology is solved, and the sorting efficiency and safety are improved .

CN119140453BActive Publication Date: 2025-02-11GUANGDONG BIYAO TECH CO LTD
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Patent Information

Application Number
CN202411666600.1
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-11-21
Publication Date
2025-02-11
Estimated Expiration
2044-11-21

AI Technical Summary

Technical Problem

In the prior art, the production efficiency of sorting work is low, manual sorting is labor-intensive and cost-effective, while simple mechanical equipment is low in efficiency, large in area and poor adaptability.

Method used

An intelligent manufacturing robot automatic sorting platform is designed, including sorting mechanisms and transportation mechanisms. The sorting mechanism consists of a protective frame, sorting assembly, visual detection device and driving structure, and the automatic sorting and position adjustment of profiles are realized through jaws and visual detection devices. The transport mechanism realizes the conveying and recording of profiles through feeding conveyor belts and sorting conveyor belts.

Benefits of technology

It improves the efficiency and accuracy of profile sorting, reduces the incidence of work-related accidents, reduces the need for manual measurement and judgment, and improves the safety and efficiency of production.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention relates to the field of robot sorting technology, and provides an intelligent manufacturing robot automatic sorting platform, including a sorting mechanism and a transportation mechanism; the sorting mechanism includes a protection frame and a sorting component mounted on the protection frame, the sorting component is provided with a clamp and a driving structure for controlling the movement of the clamp, an adjustment component is fixed on the outer wall of the protection frame, and a visual detection device for capturing the position of a profile is provided on the adjustment component; the transportation mechanism includes a recording device and a feeding conveyor belt mounted on the protection frame, the feeding conveyor belt is connected to a sorting conveyor belt, and the recording device is arranged at the discharge end of the sorting conveyor belt and is used to record the number of profiles. The present invention solves the problem of low production efficiency of sorting work in the prior art, and has the advantages of being able to replace part of the manual labor force and having high production efficiency.
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Description

Technical Field

[0001] The present invention relates to the technical field of robot sorting, and in particular to an automatic sorting platform for intelligent manufacturing robots. Background Art

[0002] The development and application of robotics technology has greatly changed people's production and living styles. It can not only help people complete monotonous and repetitive work, but also complete complex operations in dangerous and harsh environments. However, in the current existing technology, sorting work is still done manually or with simple mechanical equipment. Among them, manual sorting has the disadvantages of high labor intensity and high labor costs, while simple mechanical equipment is basically special equipment, which can only disperse the products or profiles on the production line in a specific area, with low efficiency, large floor space and poor adaptability to different working conditions. The above two sorting methods have seriously restricted production efficiency. Summary of the invention

[0003] Based on this, in order to solve the problem of low production efficiency of sorting work in the prior art, the present invention provides an intelligent manufacturing robot automatic sorting platform, and its specific technical solution is as follows:

[0004] An automatic sorting platform for an intelligent manufacturing robot comprises a sorting mechanism and a transport mechanism; the sorting mechanism comprises a protection frame and a sorting assembly mounted on the protection frame, the sorting assembly is provided with a clamp and a driving structure for controlling the movement of the clamp, an adjustment assembly is fixed on the outer side wall of the protection frame, and a visual detection device for capturing the position of a profile is provided on the adjustment assembly; the transport mechanism comprises a recording device and a feeding conveyor belt mounted on the protection frame, the feeding conveyor belt is connected to a sorting conveyor belt, and the recording device is arranged at the discharge end of the sorting conveyor belt and is used to record the number of profiles.

[0005] The above-mentioned intelligent manufacturing robot automatic sorting platform is provided with a protective frame to isolate the direct contact between mechanical equipment and operators, prevent splashes, dust, etc. from harming operators, and reduce the incidence of work-related accidents; by providing a driving structure, the driving structure controls the position movement of the clamping claw, so that the clamping claw can sort the profiles to different positions for transportation, thereby completing the sorting operation of the profiles; by providing a visual inspection device, it is possible to capture and collect images of the sorted profiles, detect profile defects, ensure the accuracy of profile sorting, and use machine vision technology instead of manual measurement and judgment, thereby improving production efficiency, accuracy and safety; by providing a recording device, it is possible to record and mark the number of profiles sorted on the sorting conveyor belt, which is convenient for operators to perform subsequent production steps of profile registration or transportation.

[0006] Furthermore, the protection frame includes a frame body, a frame body and a frame door hinged on the frame body, a plurality of supporting feet are provided at the bottom of the frame body, the frame body is fixed on the frame body, an observation window is provided on the frame door, a sorting space is formed between the frame body and the frame door, and the sorting component is arranged in the sorting space.

[0007] Furthermore, the sorting assembly includes an active arm, a driven arm, a moving platform and a mounting seat detachably fixed on the top wall of the frame body, the driving structure is installed in the mounting seat, the output end of the driving structure is transmission-connected to the active arm, the active arm is movably connected to one end of the driven arm, the other end of the driven arm is movably connected to the moving platform via a joint bearing, and the clamping claw is sleeved on the bottom of the moving platform.

[0008] Furthermore, the sorting component also includes a rotating shaft and a movable arm, the rotating shaft is rotatably inserted in the mounting base, the rotating shaft is located in the middle of the mounting base, and the axial direction of the rotating shaft is parallel to the central axis of the mounting base, and the movable arm is movably connected between the rotating shaft and the moving platform.

[0009] Furthermore, the active arm includes a connecting head, an intermediate rod, a hanging head and a joint head, the connecting head is connected to the driving structure through a screw hole and a pin hole, the joint head is arranged on the hanging head and is movably connected to the driven arm, one end of the intermediate rod is inserted in the connecting head, and the other end of the intermediate rod is inserted in the hanging head, and glue grooves are formed between the connecting head and the intermediate rod and between the hanging head and the intermediate rod, and the glue grooves are filled with adhesive medium.

[0010] Furthermore, the clamp includes a sleeve block, a first drive motor, a lifting block and a clamping block, the sleeve block is threadedly fixed on the bottom of the moving platform, the first drive motor is installed on one end surface of the sleeve block and extends into the moving platform, a screw rod is transmission-connected to the output end of the first drive motor, the screw rod passes through the sleeve block and extends to be threadedly connected to the lifting block, a lifting rod is inserted on the other end surface of the sleeve block, the lifting block is slidably connected to the lifting rod, and the clamping block is rotatably connected to the sleeve block and the lifting block, respectively.

[0011] Furthermore, there are multiple clamping blocks, and the multiple clamping blocks are arranged at intervals along the circumferential direction of the sleeve block. The clamping block includes a first swing arm and a second swing arm rotatably connected to the first swing arm, the first swing arm is rotatably connected to the sleeve block, and the second swing arm is rotatably connected to the lifting block. One end of the lifting rod away from the sleeve block passes through the lifting block and is fixedly connected to an abutment block, and the abutment block and the multiple second swing arms cooperate to form a first clamping space for clamping the profile.

[0012] Furthermore, a feed port and a discharge port are respectively provided on two opposite side walls of the frame, one end of the loading conveyor belt is mounted on the feed port, the other end of the loading conveyor belt passes through the sorting space and is mounted on the discharge port, the discharge end of the loading conveyor belt extends outward from the discharge port, a positioning cover plate is mounted on the discharge port, the adjustment assembly is fixed on the positioning cover plate, and the detection port of the visual detection device faces the loading conveyor belt.

[0013] Furthermore, the adjustment assembly includes a mounting part, two adjustment parts and a positioning seat installed on the positioning cover plate, the mounting part is rotatably assembled on the positioning seat, the two adjustment parts are rotatably connected to both sides of the mounting part, the visual inspection device is arranged on the top of the mounting part, and the visual inspection device has a built-in communication module.

[0014] Furthermore, the adjusting member includes a connecting plate, a rotating disk, a first connecting arm, a second connecting arm and an adjusting clamp, the connecting plate is hinged on the mounting member, a buffer member is also fixed to one end face of the connecting plate, the buffer member is rotatably connected to the mounting member, the rotating disk is rotatably assembled on the other end face of the connecting plate, one end of the first connecting arm is rotatably connected to the rotating disk, the other end of the first connecting arm is rotatably connected to the second connecting arm, the adjusting clamp is installed on the second connecting arm and can rotate relative to the second connecting arm, and a second clamping space for clamping the profile is formed on the adjusting clamp. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] The present invention can be further understood from the following description in conjunction with the accompanying drawings. The components in the figures are not necessarily drawn to scale, but the emphasis is placed on illustrating the principles of the embodiments. In different views, the same reference numerals designate corresponding parts.

[0016] Figure 1 This is one of the structural schematic diagrams of the automatic sorting platform of the intelligent manufacturing robot according to one embodiment of the present invention;

[0017] Figure 2 This is the second structural schematic diagram of the automatic sorting platform of the intelligent manufacturing robot according to an embodiment of the present invention;

[0018] Figure 3 It is a partial structural schematic diagram of an intelligent manufacturing robot automatic sorting platform according to an embodiment of the present invention;

[0019] Figure 4 It is one of the structural schematic diagrams of the sorting components of the automatic sorting platform of the intelligent manufacturing robot according to one embodiment of the present invention;

[0020] Figure 5 This is the second structural schematic diagram of the sorting component of the automatic sorting platform of the intelligent manufacturing robot according to one embodiment of the present invention;

[0021] Figure 6 It is a structural schematic diagram of the gripper of the automatic sorting platform of the intelligent manufacturing robot according to an embodiment of the present invention;

[0022] Figure 7 It is a structural schematic diagram of the active arm of the automatic sorting platform of the intelligent manufacturing robot according to an embodiment of the present invention;

[0023] Figure 8 It is a schematic cross-sectional structural diagram of an active arm of an automatic sorting platform of an intelligent manufacturing robot according to an embodiment of the present invention;

[0024] Fig. 9 It is a structural schematic diagram of an adjustment component of an automatic sorting platform of an intelligent manufacturing robot according to an embodiment of the present invention;

[0025] Fig.10 It is one of the structural schematic diagrams of the discharging mechanism of the automatic sorting platform of the intelligent manufacturing robot according to one embodiment of the present invention;

[0026] Fig.11 This is the second structural schematic diagram of the discharging mechanism of the intelligent manufacturing robot automatic sorting platform described in one embodiment of the present invention.

[0027] Description of reference numerals:

[0028] 1. Protective frame; 11. Frame; 111. Supporting foot; 12. Frame; 121. Positioning cover; 13. Frame door; 131. Observation window; 2. Sorting assembly; 21. Clamping claw; 211. Socket block; 212. First drive motor; 213. Lifting block; 214. Clamping block; 2141. First swing arm; 2142. Second swing arm; 215. Abutment block; 22. Active arm; 221. Connecting head; 222. Intermediate rod; 223. Hanging head; 224. Joint head; 225. Glue groove; 23. Driven arm; 24. Moving platform; 25. Mounting seat; 26. Rotating shaft; 27. Movable arm; 3. Adjustment assembly; 31. Visual Detection device; 32. Mounting piece; 33. Adjustment piece; 331. Connecting plate; 332. Rotating disk; 333. First connecting arm; 334. Second connecting arm; 335. Adjustment clamp; 336. Buffer; 34. Positioning seat; 4. Recording device; 5. Loading conveyor belt; 6. Sorting conveyor belt; 7. Discharging mechanism; 71. Lifting rod; 711. Mounting plate; 72. Collection camera; 73. Discharging channel; 74. Collection assembly; 741. Second driving motor; 742. Transmission toothed belt; 743. Collection disk; 7431. Collection groove; 744. Disassembly and assembly table; 75. Discharging conveyor belt; 751. Tripod; 8. Dust removal device. DETAILED DESCRIPTION

[0029] In order to make the purpose, technical solution and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with its embodiments. It should be understood that the specific implementation methods described herein are only used to explain the present invention and do not limit the protection scope of the present invention.

[0030] It should be noted that when an element is referred to as being "fixed to" another element, it may be directly on the other element or there may be a central element. When an element is considered to be "connected to" another element, it may be directly connected to the other element or there may be a central element at the same time. The terms "vertical", "horizontal", "left", "right" and similar expressions used herein are for illustrative purposes only and do not represent the only implementation method.

[0031] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by those skilled in the art of the present invention. The terms used herein in the specification of the present invention are only for the purpose of describing specific embodiments and are not intended to limit the present invention. The term "and / or" used herein includes any and all combinations of one or more related listed items.

[0032] The “first” and “second” mentioned in the present invention do not represent specific quantities and orders, but are merely used to distinguish names.

[0033] like Figure 1-Figure 3 As shown, an intelligent manufacturing robot automatic sorting platform in one embodiment of the present invention includes a sorting mechanism and a transportation mechanism; the sorting mechanism includes a protection frame 1 and a sorting component 2 mounted on the protection frame 1, the sorting component 2 is provided with a clamp 21 and a driving structure for controlling the movement of the clamp 21, an adjustment component 3 is fixed on the outer wall of the protection frame 1, and the adjustment component 3 is provided with a visual detection device 31 for capturing the position of the profile; the transportation mechanism includes a recording device 4 and a feeding conveyor belt 5 mounted on the protection frame 1, the feeding conveyor belt 5 is connected to a sorting conveyor belt 6, and the recording device 4 is arranged at the discharge end of the sorting conveyor belt 6 and is used to record the number of profiles.

[0034] The above-mentioned intelligent manufacturing robot automatic sorting platform is provided with a protective frame 1 to isolate direct contact between mechanical equipment and operators, prevent splashes, dust, etc. from harming operators, and reduce the incidence of work-related accidents; by providing a driving structure, the driving structure controls the position movement of the clamp 21, so that the clamp 21 can sort the profiles to different positions for transportation, thereby completing the sorting operation of the profiles; by providing a visual detection device 31, it is possible to capture and collect images of the sorted profiles, detect profile defects, ensure the accuracy of profile sorting, and use machine vision technology instead of manual measurement and judgment, thereby improving production efficiency, accuracy and safety; by providing a recording device 4, it is possible to record and mark the number of profiles sorted on the sorting conveyor belt 6, so that the operator can perform subsequent production steps of profile registration or transportation.

[0035] Specifically, both sides of the feeding conveyor belt 5 are connected with the sorting conveyor belt 6 to improve the sorting efficiency.

[0036] like Figure 1-Figure 3 As shown, in one embodiment, the protection frame 1 includes a frame body 11, a frame body 12, and a frame door 13 hinged on the frame body 12. A plurality of supporting feet 111 are provided at the bottom of the frame body 11. The frame body 12 is fixed on the frame body 11. An observation window 131 is provided on the frame door 13. The frame body 12 and the frame door 13 cooperate to form a sorting space, and the sorting assembly 2 is arranged in the sorting space. The supporting feet 111 are provided to support the weight of the frame body 11, thereby ensuring the stability and safety of the protection frame 1 during the sorting process and ensuring the sorting efficiency. The observation window 131 is provided to allow the operator to observe the sorting situation inside the protection frame 1 at all times. The material selection of the observation window 131 is related to the pressure resistance, light transmittance and service life of the window. The material of the observation window 131 is usually preferably transparent glass.

[0037] like Figure 2-Figure 5As shown, in one embodiment, the sorting assembly 2 includes an active arm 22, a driven arm 23, a moving platform 24, and a mounting seat 25 detachably fixed on the inner top wall of the frame 12, the driving structure is installed in the mounting seat 25, the output end of the driving structure is connected to the active arm 22 by transmission, the active arm 22 is movably connected to one end of the driven arm 23, the other end of the driven arm 23 is movably connected to the moving platform 24 through a joint bearing, and the clamping claw 21 is sleeved on the bottom of the moving platform 24. The driving structure drives the active arm 22 to swing, thereby driving the driven arm 23 to swing, so that the moving platform 24 connected to the other end of the driven arm 23 can make any translation in the XYZ three-dimensional space, and then adjust the clamping position of the clamping claw 21 at any time, so as to improve the clamping accuracy of the profile during the sorting process.

[0038] Specifically, there are three driving structures, which are respectively arranged on the three inner side walls of the mounting seat 25 , and the three driving structures are symmetrically arranged with the rotating shaft 26 as the central axis.

[0039] like Figure 2-Figure 5 As shown, in one embodiment, the sorting assembly 2 further includes a rotating shaft 26 and a movable arm 27, the rotating shaft 26 is rotatably inserted in the mounting seat 25, the rotating shaft 26 is located in the middle of the mounting seat 25, and the axial direction of the rotating shaft 26 is parallel to the central axis of the mounting seat 25, and the movable arm 27 is movably connected between the rotating shaft 26 and the moving platform 24. The rotating shaft 26 drives the movable arm 27 to rotate, realizing the rotational movement of the moving platform 24 around the Z axis, so that the movable arm 27 can move the moving platform 24 along with the driven arm 23.

[0040] like Figure 4 , Figure 5 , Figure 7 and Figure 8 As shown, in one embodiment, the active arm 22 includes a connecting head 221, an intermediate rod 222, a hanging head 223 and a joint head 224, the connecting head 221 is connected to the driving structure through a screw hole and a pin hole, the joint head 224 is arranged on the hanging head 223 and is movably connected to the driven arm 23, one end of the intermediate rod 222 is inserted into the connecting head 221, and the other end of the intermediate rod 222 is inserted into the hanging head 223, and a glue groove 225 is formed between the connecting head 221 and the intermediate rod 222 and between the hanging head 223 and the intermediate rod 222, and the glue groove 225 is filled with an adhesive medium. By using intermediate rods 222 of different lengths, active arms 22 of different lengths are obtained, and the flexibility of the active arm 22 is improved to adapt to products of different models; by providing the glue groove 225, the glue groove 225 can store the adhesive medium at the same time after being filled with the adhesive medium, thereby improving the bonding quality and thus improving the bonding strength, and ensuring the high-precision performance of the active arm 22 during the re-operation process.

[0041] Preferably, the material of the intermediate rod 222 is carbon fiber, which greatly reduces the moment of inertia and weight of the active arm 22, has high speed and good dynamic response, and also improves the strength of the active arm 22.

[0042] Furthermore, there are two joint heads 224 and the two joint heads 224 are symmetrically arranged on both sides of the hanging head 223. The symmetrically arranged joint heads 224 have good isotropy, so that the overall structure of the sorting component 2 is compact, the joint speed is high, the dynamic response is fast, there is no cumulative error, and the accuracy is high.

[0043] like Figure 4-Figure 6 As shown, in one embodiment, the clamping jaw 21 includes a sleeve block 211, a first drive motor 212, a lifting block 213 and a clamping block 214. The sleeve block 211 is threadedly fixed to the bottom of the moving platform 24. The first drive motor 212 is installed on one end surface of the sleeve block 211 and extends into the moving platform 24. A screw rod is transmission-connected to the output end of the first drive motor 212. The screw rod passes through the sleeve block 211 and extends to be threadedly connected to the lifting block 213. A lifting rod is inserted on the other end surface of the sleeve block 211. The lifting block 213 is slidably connected to the lifting rod. The clamping block 214 is rotatably connected to the sleeve block 211 and the lifting block 213 respectively. In this way, by providing a first drive motor 212, the first drive motor 212 controls the rotation of the screw rod, thereby controlling the lifting block 213 to move up and down along the lifting rod through the threaded connection between the screw rod and the lifting block 213. In the process of reciprocating lifting of the lifting block 213, the clamping block 214 swings with the lifting of the lifting block 213, thereby realizing the clamping state adjustment of the clamping block 214.

[0044] like Figure 5 and Figure 6 As shown, in one embodiment, the number of clamping blocks 214 is multiple, and the multiple clamping blocks 214 are arranged at intervals along the circumferential direction of the sleeve block 211. The clamping block 214 includes a first swing arm 2141 and a second swing arm 2142 rotatably connected to the first swing arm 2141. The first swing arm 2141 is rotatably connected to the sleeve block 211, and the second swing arm 2142 is rotatably connected to the lifting block 213. The end of the lifting rod away from the sleeve block 211 passes through the lifting block 213 and is fixedly connected to the abutment block 215. The abutment block 215 and the multiple second swing arms 2142 cooperate to form a first clamping space for clamping the profile. The second swing arm 2142 swings with the lifting and lowering movement of the lifting block 213. During the reciprocating swinging process of the second swing arm 2142, the profile can be clamped, so that the profile can abut on the abutment block 215 to complete positioning and fixing, and finally realize the clamping operation of the profile in the first clamping space.

[0045] like Figure 3As shown, in one embodiment, a feed port and a discharge port are respectively provided on two opposite side walls of the frame 12, one end of the loading conveyor belt 5 is mounted on the feed port, and the other end of the loading conveyor belt 5 passes through the sorting space and is mounted on the discharge port, the discharge end of the loading conveyor belt 5 extends outward from the discharge port, a positioning cover plate 121 is mounted on the discharge port, the adjustment component 3 is fixed on the positioning cover plate 121, and the detection port of the visual detection device 31 faces the loading conveyor belt 5. A part of the loading conveyor belt 5 can be arranged in the sorting space, so that the sorting component 2 can sort the profiles on the loading conveyor belt 5. After the sorting is completed, the separated different types of profiles are transported to the outside of the sorting space respectively with the loading conveyor belt 5 and the sorting conveyor belt 6. In this process, the visual detection device 31 continuously captures and identifies the image of the profile to detect the sorting error.

[0046] like Figure 1 , Figure 2 and Fig. 9 As shown, in one embodiment, the adjustment assembly 3 includes a mounting member 32, two adjustment members 33, and a positioning seat 34 mounted on the positioning cover plate 121, the mounting member 32 is rotatably assembled on the positioning seat 34, the two adjustment members 33 are rotatably connected to the two sides of the mounting member 32, and the visual inspection device 31 is arranged on the top of the mounting member 32, and the visual inspection device 31 has a built-in communication module. The visual inspection device 31 continuously captures and recognizes the image of the profile, and when a sorting error is detected, the adjustment member 33 is used to transfer the profile with the sorting error from the sorting conveyor belt 6 back to the feeding conveyor belt 5, or to transfer the profile from the feeding conveyor belt 5 to the sorting conveyor belt 6, so as to realize the return of the profile or sorting correction; when a profile offset is detected, the adjustment member 33 is used to transfer the offset profile back to the center position of the feeding conveyor belt 5 or the sorting conveyor belt 6.

[0047] Specifically, the visual inspection device 31 is connected to an external controller through a communication module, and the controller is used to control the adjustment member 33 to adjust the position of the profile. The controller is a prior art and will not be described in detail here.

[0048] like Fig. 9As shown, in one embodiment, the adjusting member 33 includes a connecting plate 331, a rotating disk 332, a first connecting arm 333, a second connecting arm 334 and an adjusting clamp 335. The connecting plate 331 is hinged on the mounting member 32. A buffer member 336 is also fixed to one end face of the connecting plate 331. The buffer member 336 is rotatably connected to the mounting member 32. The rotating disk 332 is rotatably assembled on the other end face of the connecting plate 331. One end of the first connecting arm 333 is rotatably connected to the rotating disk 332. The other end of the first connecting arm 333 is rotatably connected to the second connecting arm 334. The adjusting clamp 335 is installed on the second connecting arm 334 and can rotate relative to the second connecting arm 334. A second clamping space for clamping the profile is formed on the adjusting clamp 335. In this way, by providing a connecting plate 331, the hinged setting of the connecting plate 331 on the mounting member 32 enables it to control the entire adjusting member 33 to swing. During the swinging process, the adjusting member 33 may generate vibrations, and the buffer member 336 can reduce such vibrations to improve stability and safety; by providing a first connecting arm 333 and a second connecting arm 334, the respective rotations of the first connecting arm 333 and the second connecting arm 334 can drive the multi-axis position movement of the adjusting clamp 335, thereby realizing the adjustment of the clamping position of the adjusting clamp 335.

[0049] like Fig.10 and Fig.11 As shown, in one of the embodiments, it also includes a discharging mechanism 7, which includes a lifting rod 71, a collection camera 72, a discharging channel 73, a collecting assembly 74 and a discharging conveyor belt 75 connected to the loading conveyor belt 5. The lifting rod 71 is mounted on one side of the discharging conveyor belt 75, and a mounting plate 711 is detachably fixed to the top of the lifting rod 71. The collection camera 72 is arranged on the mounting plate 711 and the collection end of the collection camera 72 faces the discharging conveyor belt 75. The discharging channel 73 is arranged at the discharging end of the discharging conveyor belt 75. A limiting space for the profile to pass through is formed in the discharging channel 73. A tripod 751 is fixed to the bottom of the discharging conveyor belt 75. The collecting assembly 74 is installed on the tripod 751 and is used to collect and store the profiles transferred from the limiting space. In this way, by providing a discharge conveyor belt 75, it is convenient to discharge and transport the profiles after sorting on the loading conveyor belt 5; by providing a collection camera 72, the image of the profiles on the discharge conveyor belt 75 is collected and captured to complete the marking of the profiles; by providing a collection component 74, the collection and recycling of the profiles after discharge is completed, which is convenient for the operator to carry out subsequent production steps.

[0050] Specifically, the acquisition camera 72 is also connected to the external controller for controlling the operation state of the second drive motor 741, so that the profiles with different marks can be placed in different collection grooves 7431 on the collection tray 743; the controller is prior art and will not be described in detail here.

[0051] like Figure 1-Figure 3 As shown, in one embodiment, a dust removal device 8 is also installed between the feeding conveyor belt 5 and the discharging conveyor belt 75. Dust pollution may affect the quality of the profile, and the dust removal device 8 can ensure the purity and quality stability of the profile when it is discharged to a certain extent.

[0052] like Fig.10 and Fig.11 As shown, further, the collecting assembly 74 includes a second driving motor 741, a transmission gear, a driven gear, a transmission toothed belt 742, a driven shaft, a collecting plate 743 and a disassembly and assembly platform 744 detachably mounted on the tripod 751, the second driving motor 741 is installed on the disassembly and assembly platform 744, a transmission gear is sleeved on the output end of the second driving motor 741, one end of the transmission toothed belt 742 is wound around the transmission gear, the other end of the transmission toothed belt 742 is wound around the driven gear, the driven shaft is rotatably assembled on one end of the disassembly and assembly platform 744 away from the second driving motor 741, the driven gear is sleeved on the driven shaft, the collecting plate 743 is threadedly fixed on the top of the driven shaft, and a plurality of collecting grooves 7431 are spaced apart on the collecting plate 743. By providing a second drive motor 741, the second drive motor 741 controls the rotation of the transmission gear, thereby controlling the rotation of the driven gear through the action of the transmission gear, and then driving the driven shaft to rotate, and finally realizing the rotation of the collection plate 743, so that multiple collection grooves 7431 can be aligned with the discharge channel 73 in turn, completing the classification and placement of profiles with different marks.

[0053] The technical features of the above-described embodiments may be arbitrarily combined. To make the description concise, not all possible combinations of the technical features in the above-described embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.

[0054] The above-mentioned embodiments only express several implementation methods of the present invention, and the descriptions thereof are relatively specific and detailed, but they cannot be understood as limiting the scope of the invention patent. It should be pointed out that, for ordinary technicians in this field, several variations and improvements can be made without departing from the concept of the present invention, and these all belong to the protection scope of the present invention. Therefore, the protection scope of the patent of the present invention shall be subject to the attached claims.

Claims

1. An intelligent manufacturing robot automatic sorting platform, characterized in that: include: A sorting mechanism, the sorting mechanism comprising a protection frame and a sorting assembly mounted on the protection frame, the sorting assembly being provided with a clamp and a driving structure for controlling the movement of the clamp, an adjustment assembly being fixed on an outer side wall of the protection frame, and the adjustment assembly being provided with a visual detection device for capturing the position of the profile; A transport mechanism, the transport mechanism comprising a recording device and a feeding conveyor belt mounted on the protection frame, the feeding conveyor belt being connected to a sorting conveyor belt, the recording device being arranged at a discharge end of the sorting conveyor belt and being used to record the number of profiles; It also includes a discharging mechanism, which includes a lifting rod, a collection camera, a discharging channel, a collecting assembly, and a discharging conveyor belt connected to the loading conveyor belt. The lifting rod is mounted on one side of the discharging conveyor belt, and a mounting plate is detachably fixed to the top of the lifting rod. The collection camera is arranged on the mounting plate and the collection end of the collection camera faces the discharging conveyor belt. The discharging channel is arranged at the discharging end of the discharging conveyor belt, and a limited space for the profile to pass through is formed in the discharging channel. A tripod is fixed to the bottom of the discharging conveyor belt, and the collecting assembly is mounted on the tripod and used to collect and store the profile transferred from the limited space. The collecting assembly includes a second driving motor, a transmission gear, a driven gear, a transmission toothed belt, a driven shaft, a collecting plate and a disassembly and assembly platform detachably mounted on a tripod. The second driving motor is mounted on the disassembly and assembly platform. A transmission gear is sleeved on the output end of the second driving motor. One end of the transmission toothed belt is wound around the transmission gear, and the other end of the transmission toothed belt is wound around the driven gear. The driven shaft is rotatably assembled on an end of the disassembly and assembly platform away from the second driving motor. The driven gear is sleeved on the driven shaft. The collecting plate is threadedly fixed on the top of the driven shaft, and a plurality of collecting grooves are arranged at intervals on the collecting plate.

2. The intelligent manufacturing robot automatic sorting platform according to claim 1 is characterized in that: The protection frame includes a frame body, a frame body and a frame door hinged on the frame body, a plurality of supporting feet are arranged at the bottom of the frame body, the frame body is fixed on the frame body, an observation window is opened on the frame door, a sorting space is formed between the frame body and the frame door, and the sorting component is arranged in the sorting space.

3. The intelligent manufacturing robot automatic sorting platform according to claim 2 is characterized in that: The sorting assembly includes an active arm, a driven arm, a moving platform and a mounting seat detachably fixed on the top wall of the frame body, the driving structure is arranged in the mounting seat, the output end of the driving structure is transmission-connected with the active arm, the active arm is movably connected with one end of the driven arm, the other end of the driven arm is movably connected with the moving platform via a joint bearing, and the clamping claw is sleeved on the bottom of the moving platform.

4. The intelligent manufacturing robot automatic sorting platform according to claim 3 is characterized in that: The sorting assembly also includes a rotating shaft and a movable arm. The rotating shaft is rotatably inserted in the mounting seat. The rotating shaft is located in the middle of the mounting seat, and the axial direction of the rotating shaft is parallel to the central axis of the mounting seat. The movable arm is movably connected between the rotating shaft and the moving platform.

5. The intelligent manufacturing robot automatic sorting platform according to claim 3 is characterized in that: The active arm includes a connecting head, an intermediate rod, a hanging head and a joint head, the connecting head is connected to the driving structure through a screw hole and a pin hole, the joint head is arranged on the hanging head and is movably connected to the driven arm, one end of the intermediate rod is inserted in the connecting head, and the other end of the intermediate rod is inserted in the hanging head, and glue grooves are formed between the connecting head and the intermediate rod and between the hanging head and the intermediate rod, and the glue grooves are filled with adhesive medium.

6. The intelligent manufacturing robot automatic sorting platform according to claim 3 is characterized in that: The clamping claw includes a sleeve block, a first driving motor, a lifting block and a clamping block. The sleeve block is threadedly fixed on the bottom of the moving platform. The first driving motor is installed on one end surface of the sleeve block and extends into the moving platform. A screw rod is transmission-connected to the output end of the first driving motor. The screw rod passes through the sleeve block and extends to be threadedly connected to the lifting block. A lifting rod is inserted on the other end surface of the sleeve block. The lifting block is slidably connected to the lifting rod, and the clamping block is rotatably connected to the sleeve block and the lifting block, respectively.

7. The intelligent manufacturing robot automatic sorting platform according to claim 6 is characterized in that: There are multiple clamping blocks, and the multiple clamping blocks are arranged at intervals along the circumferential direction of the sleeve block. The clamping block includes a first swing arm and a second swing arm rotatably connected to the first swing arm, the first swing arm is rotatably connected to the sleeve block, and the second swing arm is rotatably connected to the lifting block. One end of the lifting rod away from the sleeve block passes through the lifting block and is fixedly connected to an abutment block. The abutment block and the multiple second swing arms cooperate to form a first clamping space for clamping the profile.

8. The intelligent manufacturing robot automatic sorting platform according to claim 2 is characterized in that: A feed port and a discharge port are respectively provided on two opposite side walls of the frame, one end of the loading conveyor belt is mounted on the feed port, the other end of the loading conveyor belt passes through the sorting space and is mounted on the discharge port, the discharge end of the loading conveyor belt extends outward from the discharge port, a positioning cover plate is mounted on the discharge port, the adjustment component is fixed on the positioning cover plate, and the detection port of the visual detection device faces the loading conveyor belt.

9. The intelligent manufacturing robot automatic sorting platform according to claim 8, characterized in that: The adjustment assembly includes a mounting part, two adjustment parts and a positioning seat installed on the positioning cover plate. The mounting part is rotatably assembled on the positioning seat. The two adjustment parts are rotatably connected to the two sides of the mounting part respectively. The visual inspection device is arranged on the top of the mounting part, and the visual inspection device has a built-in communication module.

10. The intelligent manufacturing robot automatic sorting platform according to claim 9, characterized in that: The adjusting member includes a connecting plate, a rotating disk, a first connecting arm, a second connecting arm and an adjusting clamp. The connecting plate is hinged on the mounting member. A buffer member is also fixed to one end face of the connecting plate. The buffer member is rotatably connected to the mounting member. The rotating disk is rotatably assembled on the other end face of the connecting plate. One end of the first connecting arm is rotatably connected to the rotating disk. The other end of the first connecting arm is rotatably connected to the second connecting arm. The adjusting clamp is installed on the second connecting arm and can rotate relative to the second connecting arm. A second clamping space for clamping the profile is formed on the adjusting clamp.

Citation Information

Patent Citations

  • Robot vision automatic grabbing system

    CN115366152A

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    CN219210757U